Installation Manual - CNCzone.com-CNC Machines, CadCam

Machine Tools

Installation Manual (Lynx 220M/LM)

1

Lynx 220M/LM L220MISE95

Table of Contents

1. Preparations before shipment .................................................................................. 2

1.1 Installation Site................................................................................................................. 2

1.2 Foundation Work .............................................................................................................. 6

2. Transportation ........................................................................................................... 8

3. Packlist ..................................................................................................................... 10

4. Removing the transit clamps and cleansing the machine ................................... 12

4.1 Removing the transit clamps .......................................................................................... 12

4.2 Cleansing the machine................................................................................................... 13

5. Checking and fueling the oil tanks......................................................................... 14

5.1 Oil Tank .......................................................................................................................... 14

5.2 Lub. Tank ....................................................................................................................... 14

6. Main Power Source.................................................................................................. 15

7. Power On .................................................................................................................. 16

7.1 Power On ....................................................................................................................... 16

7.2 Checking the pressure on each unit ............................................................................... 16

8. Machine Leveling ..................................................................................................... 18

9. Machine Precision ................................................................................................... 20

9.1 Parallelism between center line of spindle and Z-axis movement ................................... 20

9.2 Concentricity between center line of the spindle and tail stock ....................................... 22

9.3 Precision on the tool post ............................................................................................... 24

10. Reference Point & Correction ............................................................................... 26

11. Q-Setter Operation ................................................................................................. 28

12. Installing the coolant tank .................................................................................... 30

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1. Preparations before shipment

1.1 Installation Site

1) In a place of weak ground, a solid foundation should be made so that no sinking and

tilting should ever happen even after the installation.

2) Keep the machine as far as possible from vibration source such as road,

stamping/pressing device or planner. If it's inevitable, make holes around the foundation

ground to reduce the impact from the vibration.

3) Keep the machine away from high-frequency device, electric discharge machine or

electric welding machine; do not share the power source with any of these machines.

Otherwise, it may cause a failure of the NC device.

4) The ideal operation condition is between 40% and 75% in humidity at 20ºC.

5) To keep the static accuracy of the machine below the compensation level, install the

machine in a place of less or zero impact from the air flow on site. The air temperature

is not a required condition. However, an optimal air temperature around the machine is

between 17ºC and 25ºC.

6) To keep the static accuracy of the machine around the compensation level, the daily

temperature difference should be ±2ºC for one day (24 hours) and the temperature

difference at 5m from the bottom should be within 1ºC.

Ref 1) Front View of Side Coolant Tank & Chip Conveyor

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Ref 2) Side View of Side Coolant Tank & Chip Conveyor※

Ref 3) Ground View of Side Coolant Tank & Chip Conveyor※

4


Ref 4) Front View of Rear Coolant Tank & Chip Conveyor※

Ref ※ 5) Front View of Rear Coolant Tank & Chip Conveyor

5


Ref 6) Ground View of Rear Coolant Tank & Chip Conveyor※

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1.2 Foundation Work

It is recommended to perform the foundation work for the machine accuracy.

If the following conditions are met, no foundation work is necessary in normal situations

or even a bolt is not necessary.

▪ The ground should be firm and strong.

▪ The concrete surface of the on-site floor should be at least 200mm thick.

▪ No gap is allowed between ground and concrete floor.

1) Foundation work timing and post checkpoints

It is recommended to take at least a two① -month schedule from completion of the

foundation work to completion of the installation.

It should take at least one month to cure the concreted surface.

After completion of the foundation work, measure each ch② eckpoint on the foundation

and take an appropriate action (mostly repair) if a problem is found.

2) Foundation work for installing the machine

Foundation Diagram ①

The below foundation diagram is a standard machine layout for reference. The actual

layout may differ depending on the machine. Refer to the layout diagram that is

specific to the machine to install.

Tolerance for each checkpoint※

Top View: ±10mm / Gap between holes: ±20mm

Cumulative gaps between holes : ±20mm / Size of foundation hole: ±10mm

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Detailed Diagram②

Notes※

1) Reinforce the ground with stake driving, riprap piling and rebar reinforcement. Once

the machine is installed, a solid foundation should be made so that no sinking and

tilting should ever happen.

2) Prepare the wiring between machine and main power source as appropriate

beforehand.

3) Use a wrinkle tube to inject mortar into the second mortar surface about 400mm

deep. Important: the tube must be removed after the first foundation work.

4) Use the nonshrinking grout and comply with the mixture ratio as instructed by the

manufacturer.

5) The holes for the second mortar work should comply with the specifications in the

detailed diagram above.

6) Prepare oils, power source and air source before the machine arrives on the site.

7) Adjust the height of the machine so that it is about 80mm high from the ground.

Motar

Concrete

Gravel

Concrete Pole

(Allowed in plase of Extremely weak ground)

Foundation Bolt

Bed NA Nut Lock Nut

Hex Nut

Leveling Bolt

Leveling Plate

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2. Transportation

Typically, the turning center system consists of 4 devices: body, electric cabinet, hydraulic

unit and turning center device.

Lynx220 series is a all-in-one system that you can transport without dismantling it into sub

assemblies.

However, the coolant tank is shipped separately by factory default.

(1) When the machine is delivered on site, check if every one of the units are all

included in the package based on the packing list.

(2) There are four ways to lift and transport the machine.

Using the crane①

Using the forklift②

Using the lifting hooks that are provided with the machine③

Using the roller to lift up the machine manually④

(3) In this process, take caution lest that the wire rope or shackles should impact on the

unit, and adjust the length of the rope as appropriate to prevent it from being

unbalanced.

(4) If the rope is short, it may cause an abrasion with brackets or covers. This is why you

must pay special attention to the rope length.

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1) Lifting instructions

(1) Return the saddle and tailstock to their respective reference point and fix the slide

and tail stock with the fixture.

(2) Remove tools and other materials outside of the machine.

(3) Turn off the machine and unplug the cable connectors.

(4) Remove the coolant tank from the machine.

(5) Connect the wire rope (for lifting) to the hook.

▪ Ensure that the wire rope is hooked firmly. Otherwise, the machine may fall off

during the lifting, causing a physical damage or even death.

Special care must be taken here.

(6) Use the crane to move the machine.

Precautions※

(1) Use only a rope of at least 20mm in the normal diameter.

(2) Adjust the angle formed by each wire line so that the ropes do not contact on the

machine body.

(The rope should not tilt beyond 40 degrees against the vertical line.)

(3) While lifting the machine, you must pay special attention to the balance.

(4) Place the machine down on the floor with much care.

(Lower the machine slowly on the floor lest that it should be impacted on the floor.)

Weight

Lynx 220 2,900Kg (Hydraulic Unit, Electric Cabinet, CNC included)

Lynx 220L 3,200Kg (Hydraulic Unit, Electric Cabinet, CNC included)

Lynx 220G 2,600Kg (Hydraulic Unit, Electric Cabinet, CNC included)

Lynx 220LM 4,000Kg (Hydraulic Unit, Electric Cabinet, CNC included)

Lynx 220M 3,600Kg (Hydraulic Unit, Electric Cabinet, CNC included)

2) Using the forklift

(1) Refer to the weight table above and select a forklift that supports an appropriate

load capacity.

(2) Close all front protective covers and doors.

(3) Insert the fork of the forklift into the lifting holes in the bottom of the machine base.

(4) Lift up the machine while keeping it balanced.

(5) Lower the machine slowly on the floor lest that it should be impacted on the floor.

3) Using the rolling

When rolling the machine to the installation site, take caution lest that it should crash on

the floor or be unbalanced.

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3. Packlist

Seq Picture Part No. Part Name Q'ty Specification

1 L21590827B KIT. BORING SLEEVE 1 L21590821

2 L21590837 KIT. DRILL SOCKET 1 ST L2159831

3 L21590847 KIT. U-DRILL SLEEVE 1 ST L21590841

4 L29311023E PLATE. LEVEL 5EA

5 L32580217D KIT. BORING SLEEVE 1 ST OD 25 MM

6 R80013C KIT. TOOL BOX 1 ST L31900021

7 R80050 GREASE GUN 1EA A-220

8 L29533124 PLUG. DUMMY 4EA BMT45P

9 S8010400 O-RING 4EA G40

10 R78881

R78842

SPANNER. HOOK

SPANNER. HEX

1EA

1EA

HS(25-28)

G22

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Seq Picture Part No. Part Name Q'ty Specification

11 R78845 KIT. PRECI-FLEX ADAP 1 ST 0.000.984-MM/ER20

12 R78843 KIT. MILLING COLLETS 1 ST ER20-MM(12PCS)

13 R70084 HANDLE. HEX. (BLACK) 2EA 1004-10HEX

14 R75570A JAW. SOFT 4 ST SB06B1(3PCS)

15 ELAMP0220 LAMP. HALOGEN 1EA H3 12V55W

16 S3520366 SCREW. SET 4EA BQ6X6

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4. Removing the transit clamps and cleansing the machine

4.1 Removing the transit clamps

Every axis of the machine is fixed with the applicable fixture before shipment for safety

purposes. When the machine settles down in the right position, remove all the fixtures.

※ Do NEVER operate the machine until the fixtures are all removed.

1) Z-axis fixture

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2) X-axis fixture

3) Q-setter fixture

4.2 Cleansing the machine

When removed all the transit clamps, wash off the rust preventive oil of the machine using

the light oil or cleaning oil. Then, apply lubricant for smoothing purposes. However, do

NEVER use chemicals or oils that can affect the coating of the machine, and keep the

machine away from any heating source during this process.

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5. Checking and fueling the oil tanks

You should supply sufficient oil to each tank before operating the machine. Each oil tank

has the oil gauge attached, with which you check the oil level and refill the tank if

necessary.

5.1 Oil Tank

1) Position: Bed

2) Type of Oil: ISO VG32 Oil

3) Fueling Capacity: 13L

5.2 Lub. Tank

1) Position: Piping Frame

2) Type of Oil: G68 Oil

3) Fueling Capacity: 1.5L

※ Notes

1) Use only the approved types of lubricant.

ⓐ Otherwise, the lubrication unit may not work properly.

ⓑ The lubricant used with coolant or the lubricant used with hydraulic fluid may cause

corrosion in the lubrication unit, resulting in deteriorated lubrication or damaged

slideway.

2) Make it a rule to check the discharging status of the lubricant on a daily basis.

ⓐ Use the ullage scale to check if the lubricant is supplied as appropriate.

ⓑ By factory default, the machine has been removed of all remaining oil and coolant

in the tank. So you must refill the tank before operating the machine for the first

time.

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6. Main Power Source

1) Connect the wires from the switch board to the

terminal block of the main NFB in the electric

cabinet.

▪ Power Capacity : 23.68KVA

▪ Cable Cross-section : 220V : 25mm²

360∼440V : 16 mm²

▪ Allowable voltage variation: ±10%

2) Connect the earth wire to the earth terminal

next to NFB.

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7. Power On

7.1 Power On

1) Check if the main power supply, hydraulic

hoses, wires and connectors are properly

connected before switching on the main NFB.

2) To check the rotating direction, press a contact point of KM31 magnate in the electric

cabinet with a wrench or screwdriver, which will drive the hydraulic pump by force.

In case that the pump is driving in the reverse, flip off the switch connecting from the

electric cabinet to the machine to turn off the power, and then switch the U and W wires

(of the main power supply wires) with each other.

3) Once the rotating direction of the motor is determined, press "NC Power On"è and

"Machine Ready" in sequence.

When the hydraulic motor starts running, check if there is a problem in the overall

operation (specifically in the hydraulic hoses) or if there occurs any leak from the

hydraulic hoses or air service unit. In "Machine Ready" mode, the machine diagnoses

the current operation status and displays an alarm if there is a problem to solve.

7.2 Checking the pressure on each unit

1) Hyd. Power Unit : 40.7Kg/cm²

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2) Pressure of the lubrication pump: 15Kg/cm²

▪ If the pressure is below the specified level, it

indicates that there is an oil leak in the

lubrication line. Check the line and take an

appropriate action if necessary.

▪ Oil Specifications

Manufacturer

Lubrication Type MOBIL TOTAL CALTEX Shell Product Oiling points

ISO VG10 VELOCITE

No.6 AZZOLA 10

TELLUS

C10

ISO VG32 DTE 24

(NUTOH-32)

DROSERA

ZS32

RANDO HD-

32

Shell Tellus

32

Hyd. Power

unit

ISO VG68 Vactra #2 DROSERA

MS68

Way

lubricant 68

Shell Tonna

T 68

Guide ways

ball screws

Lithium soap type

Multi-purpose

grease

Mobilux

grease 2

Multifax 2 or

Multifax Ep2

Shell Alvania

EP(LF) 2

Power

chuck jaws

& Turret

Remark 1: We do not recommend you to use anything other than listed above. Since the

lubricant applying to the slideway contains extreme pressure additives, it may

cause unknown issues if responding chemically to other types of oil or coolant.

Remark 2: For fueling points and liters, refer to the user manual of each applicable model.

Remark 3: The lubricant used with coolant or the lubricant used with hydraulic fluid may

cause corrosion in the lubrication unit, resulting in defunctionalized lubrication

and damage to the slideway or the bolts. (IMPORTANT: The company shall not

take responsibility for any error caused by your using disapproved types of oil)

Remark 4: For oils applied to optional devices such as the special chuck or chip conveyor,

refer to the special instructions that ship with the optional device.

Remark 5: If you encounter a problem with the lubricant mixed with the coolant for the

slideway, prepare the oil skimmer before contacting us at our local office.

※ Spindle Lubrication System

By factory default, all spindle bearings are filled with high-quality grease for permanent

lubrication. So you don't need to refill it ever again.

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8. Machine Leveling

1) Machine leveling

The precision on the parallelism for a machine is quite important as it can affect the

processing accuracy and life cycle of the machine significantly. Pay special attention to

the parallelism at the initial installation.

Model Number of bolts for leveling Description

Lynx220/L, Lynx220G, Lynx220LM/M 5EA

2) Instructions

(1) As sown, place the levels in X-axis and Z-axis

directions, respectively to measure the left and

right.

(2) With the level bolt and foundation bolt nut

tightened, check the parallelism vertically

and horizontally.

▪ Tolerance : 0.02mm / full stroke

▪ Accuracy of the level:

1grad = 0.02mm / 1000mm

※ Setting the reference point for the leveling

① Place the level on the plate and read one-end gradation of the water bubble of the

level.

② Turn the level by 180 degrees and read the gradation in the same direction.

③ Turn the level screw to set the level to an intermediate gradation between initial

gradation (before rotation) and gradation after 180 degrees of rotation

④ Repeat steps ① through ③ above until rotation in either direction comes up with the

same result.

※ How to read the gradation

(Right end of the water bubble + Left end) ÷2＝

Level gradations (-50 + -40) ÷2＝- 45

▪ The level in the picture is 45μ/m higher at

the left side.

Level

Negative (-) Positive (+)

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① In the meantime, feed the Z axis of Lynx220M in three divided strokes (110mm ≒

330mm ÷ 3) and read the level in each stroke.

② The measurement may vary depending on your view position due to the distance

between gradation of the level and water bubble tube. So you must read the

gradation vertically at 90 degrees against the level.

※ Precautions for the leveling work

① Apply force as evenly as possible to each level bolt.

▪ If any one of the level blocks contacts on the bed unevenly, it may cause an

incorrect leveling in the end.

② The last step of the leveling should be ended in the direction that the level bolt is

tightened.

X axis

Z axis 15

10 20

25 30

30 X axis: 20

Z axis: 15

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9. Machine Precision

9.1 Parallelism between center line of spindle and Z-axis movement

※ In general, the parallelism should be measured using the test bar but it is rarely

available on site. Use an on-site workpiece as an alternative to the test bar.

▪ If the test bar is not available on site and making a workpiece does not work out either,

use the outer-diameter side of the chuck as an alternative.

① Install the indicator on the tool holder of the turret, and present the gauge to the

highest point of the chuck in the X-axis movement (the gauge passes through the

center line of the chuck while lowering the X axis).

② While rotating the chuck manually, check the runout changes of the gauge and stop

rotating the chuck at the middle point of the changes.

③ Move the Z axis by about 100mm and measure the parallelism between center line of

the spindle and Z-axis movement.

▪ Target: below 0.005 mm/100 mm

1) Insert a workpiece (made of soft metal such as

aluminum in Φ50×L150) into the chuck and

perform the rough cut then finishing cut.

2) Use the micrometer to measure the overall

length between two points (“A”, “B”).

▪ If the difference between A and B is more

than 0.01mm/100mm, you must adjust the

head stock position.

3) Adjusting the head stock

① Install the indicator on the tool holder of the

turret. While moving the Z axis, check the X-

axis deviations (normally, no deviation is

allowed) and set the end of the workpiece to

0.

② Use the 17mm L-wrench to loosen the bolts (5-BB 20×80) on the head stock slightly.

③ If B is greater than A in step ② above, tighten C; if not, tighten D approximately 2.5

times of the error while reading the indicator.

공작물 (Φ50×L150)

Chuck

Workpiece(Φ50×L150)

Chuck

공작물 (Φ50×L150)Workpiece(Φ50×L150)

공작물 (Φ50×L150)

Chuck

“A” “B”

Workpiece(Φ50×L150)

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④ When done, tighten the head stock bolts and repeat processing the workpiece until

you get a satisfactory result.

※ Target: below 0.001 mm/100 mm

⑤ When you get a satisfactory result, tighten up the head stock set-screws (2-BQ12x35)

using the nut.

“C”

“D”

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9.2 Concentricity between center line of the spindle and tail stock

※ In general, the parallelism should be measured using the test bar but it is rarely

available on site. Use an on-site workpiece as an alternative to the test bar.

1) Install a 400mm workpiece in the chuck that

you support using the tail stock. Then, perform

the rough cut on the workpiece before the

finishing cut.

2) Use the micrometer to measure both ends (“A”,

“B”).

※ If the difference between A and B is more than

0.02mm, you should adjust the tail stock

accordingly.

3) Adjusting the tail stock position

① Install the indicator on the tool holder of the

turret. While moving the Z axis, check the X-

axis deviations (normally, no deviation is

allowed) and set the end of the workpiece to

0.

② Close the hydraulic valve of the tail stock to

lower the oil pressure to 0. (This is to

prevent the tail stock from being pushed

back due to the oil pressure when loosening

the tail stock bolts.

③ Use the L-wrench to loosen the bolts (4-BB

16×65) on the tail stock body.

④ If B is greater than A in step 2) above,

tighten the bolts so that the indicator reads

"+"; if not, tighten the bolts so that the

indicator reads "-".

▪ Adjustment : half of the measurement

Chuck

공작물 (Φ50×L400)

Chuck

공작물 (Φ50×L400)

Hyd. Pressure Control

Valve of Tail Stock

Chuck

공작물 (Φ50×L400)

“A” “B”

Workpiece

(Φ50×L400)

Workpiece

(Φ50×L400)

Workpiece

(Φ50×L400)

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※ How to use the adjusting bolt on the tail

stock body

ⓐ Loosen the front tail stock gib bolt by two

turns, and tighten the rear gib bolt.

▪ Since the tail stock gib is of the taper type

that contacts the tail stock body tightly on

the base, you should loosen the bolt

slightly to make room for work.

ⓑ With the L-wrench, loosen the tail stock

body adjusting bolt (BQD 10×20) to adjust

the front/rear positions of the tail stock body.

▪ If you tighten the set-screw, the tail stock

moves forward. Loosen it to move the tail

stock backward.

⑤ When done, tighten up the tail stock gib before fixing the body bolts.

⑥ Turn the control valve to increase the oil pressure to a normal level.

⑦ Repeat steps above until you get a satisfactory result.

▪ Target: below 0.02 mm

Tail Stock Gib Adjusting

Bolt Tail Stock Body Adjusting Bolt

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9.3 Precision on the tool post

▪ Check the parallelism of the tool post body. If you encounter a problem, correct the body

parallelism before proceeding with the precision work on the turret.

▪ Precision work on tool post and turret should be performed after correcting the accuracy

of the head stock.

1) To measure the accuracy of the tool post body

Install the indicator on the check or bed and

present the gauge to the tool holder that is at a

right angle to the X axis of the turret. While

moving the Z axis, measure the parallelism.

▪ If the measurement is more than 0.01mm for

the whole stroke, you should correct the

accuracy.

2) Precision work on the tool post body

Remove the X① -axis sliding cover and tool post cover, and loosen the tool post body

bolts (6 - BB 12×65) slightly.

Remove the cover ② between tool post body and cross slide.

Use the tool post body adjusting bolt to fine③ -tune the body so that the Z-axis

parallelism on the tool holder area of the turret falls below 0.01mm.

If you get a satisfactory result, tighten up the tool post body④ bolts (6 - BB 12×65).

3) To measure the accuracy of the turret

Operate the machine as shown to call the ①

tool where the outer-diameter tool holder is

attached.

Install the indicator on the chuck and present ②

the gauge on the base side of the tool

holder. While moving the Z axis, measure

the parallelism.

▪ If the measurement is more than 0.01mm

for the whole stroke, you should correct

the accuracy.

Cover

Tool Post Bolts

Adjusting Bolt For Push (x2)

Adjusting Bolt For Pull (x2)

25


4) Correct

Remove the tool and tool holder from the ①

turret. (Take a note of the numbers if

necessary)

Move the Z2 axis to facilitate the work.②

(proper position for the measuring)

Remove L73563042A location disk.③

Use the pin ④ puller to remove the positioning

pins from the turret.

▪ P57208050 TAPER PIN TPB8X50

▪ L32563174A FIXTURE

Loosen the curvic coupling bolts slightly from ⑤

the turret.

▪ BB10 X 80 = 8EA

With a plastic hammer or wood support, ⑥

impact on the turret head to make

adjustment within the tolerance.

When done, tighten up the bolts and perform ⑦

the reaming of the pin hole again using M7

taper reamer before inserting the taper pin.

(Do the same on the hole for each of two

spare taper pins.)

Install the location disk according to the ⑧

number.

Taper Pin FIXTURE

26


10. Reference Point & Correction

1) Insert the centering fixture into the spindle

chuck and install the indicator short and firm.

2) Return the X axis to the reference point

manually and instruct the tool number of a tool

where the ID tool holder is attached.

3) Feed the axis to "X0." and move it in Handle

mode so that you can measure the inner

diameter of the ID holder. Set the gauge to 0.

4) By rotating the main spindle manually or

rotating the C axis after converting three axes

with each other in Handle mode, measure the

concentricity on spindle and ID holder.

Centering Fixture

2-M5 Taping

2-Φ8 Drilling

15

30

60

Φ20 60

Φ50

Φ80

Material: Aluminum recommended

(because of weight when carrying it)

(Diagram of a centering fixture sample)

27


5) Move the X axis in Handle mode to set the indicator to 0 and check the error against the

Y axis.

Since the error is the height error of the turret, make correction of the adjusting plate ※

according to the error.

6) Return to the reference point and enter half of the error (step 5 above) in "Parameter

No.1850 Grid Shift". Check if the X value of "Parameter No.1815#4(APZ)" is changed to

0.

7) When the alarm message of "P/S Alarm 000 Please Turn Off Power” is displayed, turn

off the machine and turn it back on in a moment.

8) Return the X axis to the reference point manually.

The X and Y values of ※ "Parameter No.1815 #4(APZ)" will be changed from 0 back to

1.

9) Repeat steps 2) through 5) above until you get a satisfactory result.

28


11. Q-Setter Operation

1) Q-Setter related Keep Relay settings and M codes

Keep Relay M Code Description

K7.5 Enable Q-setter (→1), disabled (→0)

M80 Q- Setter Swing Arm Down

M81 Q- Setter Swing Arm Up

2) Check the Q-Setter operations of Swing Arm Up/Down

① Ensure that the chuck is inserted in the workpiece and that no collision occurs within

the Q-Setter operation range.

② Use the Q-Setter control buttons or M codes to check the operation of Swing

Up/Down.

③ Check if no coolant inflows during the operation of Q-Setter ARM Up

3) Q-setter position (outer diameter)

Prepare a workpiece that you can ①

measure the outer diameter of.

Insert the finishing tool into the turret and ②

process the whole outer-diameter side of

the workpiece evenly.

▪ When completed, the X axis should not

move at all.

③ With the micrometer, measure the diameter of the completed workpiece.

Compare the measurement (outer diameter) with the X-axis coordinates and

calculate the error.

▪ Enter the error in the applicable parameter number or change the machine position

itself accordingly.

Follow the same steps above for measuring ※

the inner diameter.

Axial Direction X-axis

+ direction X-axis

- direction Z-axis

+ direction Z-axis

- direction

Parameter No. 5015 5016 5017 5018

X – Direction

Z – Direction Z +

Direction

X + Direction

Tool Setting Direction

29


4) Readjusting the sensor position

The sensor is adjusted accurately by factory default, so you don't need to adjust the

sensor position again even after you have installed the machine. However, if the sensor

is mis-positioned due to a mechanical impact or other reason, you should adjust the

sensor position again.

Follow the instructions below.

As in the left figure above, use the indicator to measure the parallelism on the ①

measuring section from "A" to "B", and adjust the parallelism below 0.01mm for the

saddle.

With the sensor fixing bolt, adjust the sensor parallelism so that you can feed the ②

saddle in the Z-axis direction accurately.

The parallelism error on the sensor surface should fall below 0.002mm for the Z-axis

movement of the saddle.

“A”

“B”

Measuring Section

Fixing Bolt

Adjusting Screw

Adjusting Screw

30


12. Installing the coolant tank

When the leveling and precision works are completed, install the coolant tank. At least two

persons should be involved. Read through and follow the instructions below when installing

the coolant tank using the crane or forklift.

1) Position of the coolant tank

To prevent a collision with the cover, secure

enough room for the leveling work.

2) Power and hose connection for the coolant tank

When the coolant tank is positioned properly, supply power to the tank and connect the

hoses.

3) Checking the operation

Use M codes listed below to check if the coolant works properly.

If you operate the coolant pump motor with an empty ※ coolant tank, coolant pumping

may not work due to the air inflow to the pump.

▪ Relevant M codes

M Code Description

M07 HIGH PRESSURE COOLANT COOLJECT ON

M08 COOLANT ON

M09 COOLANT OFF

M16 COOLANT BLOW (LEFT/MAIN CHUCK) ON

M71 COOLANT BLOW (LEFT/MAIN CHUCK) OFF

Ensure that you have purchased all the necessary optional devices before ※

instructing any M code in the list above.

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Revision History Installation Manual Lynx 220M/LM

Version Year/Month Revision history Created by

01 2009. 05 Official draft (L220MISE95) Jeong, Sam Young

02

03

04

05

06

07

08

09

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Documents

Installation Manual - CNCzone.com-CNC Machines, CadCam