27
INSTALLATION AND INSTRUCTION MANUAL FOR CR2000 DEHUMIDIFIER. PRODUCTION NUMBER : STOCK NUMBER 100056, 400V, 3N+PE DOCUMENT NO. 2000.09E PAGE CONTENTS : 1 1. Principle of operation 3 2. Applications 4 3. Dimensions, inlet- & outlet diagram 5 4. Technical data 6 5. Components diagram 8 6. Capacity diagram 7. Electric features : 9 7.1 El diagram, power circuit.........R2767 10 7.2 El diagram, supply circuit........R2768 11 7.3 Electric wiring, fuse breakers....R2769 12 7.4 Electric wiring, E-box 1...... ...R2770 13 7.5 Electric wiring, E-BOX 2....... ..R2771 14 7.6 Electric wiring , electric heater.R2065B 15 7.7 Placing of electric components....R2772 16 7.8 Electric components 17 7.9 Neons 17 7.10 Connection of hygrostat 18 7.11 Power supply 18 7.12 Electronic thermostat 18 8. Installation 19 Fan curves/external pressure 20 9. Commissioning CR2000 22 10. Maintenance 23 11. Trouble shooting 24 12. Service/repair 12.1 Safety instructions 12.2 Access for service 12.3 400V motors in general 12.4 Replacing of gear motor, fans 12.5 Replacing of electric heater 12.6 Replacing of rotor, gaskets and ro- tor shaft. 25 13. Handling. 25 14. Noise level 26 15. Rotor bearings 27 16. Installation/reg.air ducts 28 17. Manual for fans, maintenance. 15.01.03 C TES HB COTES A S H B D E H U M I D I F I C A T I O N S Y S T E M S Postgiro: 466-0722 CVR-nr./VAT-no.: 15 20 03 32 Bank: Danske Bank Caspar Brands Plads 9, 4220 Korsør Konto/Acc: 3212 3212298972 Swift: DABADKKK Internet: www.hbcotes.com E-mail: [email protected] Værkstedsvej DK- Skælskør Tel + Fax + 5 4230 45 58 19 63 22 45 58 19 58 44

INSTALLATION AND INSTRUCTION MANUAL FOR CR2000 DEHUMIDIFIER. · INSTALLATION AND INSTRUCTION MANUAL FOR CR2000 DEHUMIDIFIER. PRODUCTION NUMBER : ... 55 130602 1 Flexible connection

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Page 1: INSTALLATION AND INSTRUCTION MANUAL FOR CR2000 DEHUMIDIFIER. · INSTALLATION AND INSTRUCTION MANUAL FOR CR2000 DEHUMIDIFIER. PRODUCTION NUMBER : ... 55 130602 1 Flexible connection

INSTALLATION AND INSTRUCTION MANUAL

FOR CR2000 DEHUMIDIFIER.

PRODUCTION NUMBER :

STOCK NUMBER 100056, 400V, 3N+PE

DOCUMENT NO. 2000.09E

PAGE CONTENTS :

1 1. Principle of operation

3 2. Applications

4 3. Dimensions, inlet- & outlet diagram

5 4. Technical data

6 5. Components diagram

8 6. Capacity diagram

7. Electric features :

9 7.1 El diagram, power circuit.........R2767

10 7.2 El diagram, supply circuit........R2768

11 7.3 Electric wiring, fuse breakers....R2769

12 7.4 Electric wiring, E-box 1...... ...R2770

13 7.5 Electric wiring, E-BOX 2....... ..R2771

14 7.6 Electric wiring , electric heater.R2065B

15 7.7 Placing of electric components....R2772

16 7.8 Electric components

17 7.9 Neons

17 7.10 Connection of hygrostat

18 7.11 Power supply

18 7.12 Electronic thermostat

18 8. Installation

19 Fan curves/external pressure

20 9. Commissioning CR2000

22 10. Maintenance

23 11. Trouble shooting

24 12. Service/repair

12.1 Safety instructions

12.2 Access for service

12.3 400V motors in general

12.4 Replacing of gear motor, fans

12.5 Replacing of electric heater

12.6 Replacing of rotor, gaskets and ro-

tor shaft.

25 13. Handling.

25 14. Noise level

26 15. Rotor bearings

27 16. Installation/reg.air ducts

28 17. Manual for fans, maintenance.

15.01.03

C TES

HB COTES A S

H B D E H U M I D I F I C A T I O N S Y S T E M S

Postgiro: 466-0722

CVR-nr./VAT-no.: 15 20 03 32

Bank: Danske Bank

Caspar Brands Plads 9, 4220 Korsør

Konto/Acc: 3212 3212298972

Swift: DABADKKK

Internet: www.hbcotes.com

E-mail: [email protected]

Værkstedsvej

DK- Skælskør

Tel +

Fax +

5

4230

45 58 19 63 22

45 58 19 58 44

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The dehumidifier removes water from an airflow through, and

the removed water is carried away from the dehumidifier with

the regeneration air (henceforward called reg.-air).

Water adsorption and -extraction takes place in an rotor made

of water resistant silica gel.

The air flows in the dehumidifier divides the rotor in three

parts : drying part, cooling part, reg.-part.

Two separate air flows goes through the rotor as this:

- the main air (moist air inlet) goes through the drying

part, and leaves the dehumidifier as dry air

- a part of the reg.-air goes through the cooling part, and

will be warmed. The total reg.-air is then heated to

130C. This warm reg.-air now goes through the reg.-part

and the energy is used for evaporation of the adsorbed

water. This water vapour now leaves the dehumidifier

within the reg.-air. (see principle fig.1, page 2 ).

The two air flows are fixed and the rotor turns - this gives

an automatic process of simultaneous water adsorption and wa-

ter extraction.

The inlet conditions of the air to be dried, determines how

much water the dehumidifier will remove.

On page 8 the capacity diagram shows how much water will be

removed per kg air going through.

- inlet air conditions 20C, 60 %RH, gives water content 8,7

g/kg

- the diagram shows then dry air condition of X= 2,8 g/kg

- removed per kg air is then: 8,7 - 2,8 = 5,9 g/kg

Dry air flow is nominal 2000 m3/h= (x 1,2) = 2400 kg/h

Capacity, removed water per hour = 2400 x 5,9 = 14160g/h

= 340 kg/24h

- at 400V.

The temperature of the dry air is higher than for the inlet

air. This is caused by the evaporation heat release and heat

gain from the rotor. The temperature is shown to be 42C.

1. PRINCIPLE OF OPERATION.

CAPACITY DIAGRAM R902:

Example:

Capacity CR2000 at this condition:

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Dehumidifiers in the CR range are used for dehumidification

of ambient air at normal atmospheric pressure. This can be

an installation for moisture control in an unheated store

room, in a water work building, production room for hygro-

scopic materials... - with the dehumidifier in a separate

installation.

The dehumidifier also can be used as a part of a bigger air

treatment system. Here the dehumidifier often will be placed

in a by-pass to the main system.

In this case the pressure in the main system will influence

the dehumidifier - and your supplier must be contacted, as

this can influence the capacity of the dehumidifier.

Normally the dehumidifier will be placed in a wall bracket

or in a frame placed on the floor. Both parts can be sup-

plied as options.

The air to the dehumidifier should be free from solvents or

other explosive components, and should be free from pollu-

tion from solid particles and chemical substances ( ex.

acids, bases, oil vapours, exhaust gases...)

- max. humidity ...................... 100 %RH

- max. temperature ................... 35C

- max./min. pressure ................. ambient +/- 500Pa

2. APPLICATIONS.

For air to the dehumidifier the following limit values

must be respected :

The CR range is for indoor, stationary installations.

Should not be placed in rooms with possibility for free wa-

ter on the cabinet.

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Dry air flow, max. ................... : 2200 m3/h

Dry air flow, nominal ................ : 2000 m3/h

Reg.air flow, nominal ................ : 600 m3/h

Total pressure, process air fan ...... : 1100 Pa

Total pressure, reg.air fan .......... : 820 Pa

External pressure, process air fan ... : 350 Pa

External pressure, reg.air fan ....... : 120 Pa

(see fan curves page 19)

ELECTRICAL DATA AT 400V:

Power consumption, electric heater ... : 22,4KW

Process air fan ...................... : 1,50KW

Reg.air fan .......................... : 0,55KW

Gear motor ........................... : 0,06KW

Power consumption, total ............. : 24,1KW

External fuses ....................... : 50A

Voltage .............................. : 380-400V/50 3N+PE

Electric heater, steps ............... : 2 steps

(50% always switched on, 50% complete

stepless controlled by BT1)

Capacity at 20C, 60 %RH .............. : 14,2 kg/h

(see capacity diagram page 8) at 400V

Rotor ................................ : SG Ø550/200

Rotations of rotor ................... : 18 rph

Drivebelt (2 pcs) .................... : Ø8/1980

Pulley ............................... : SPZ63-2

L x B x H ............................ : 1600x790x1040 mm

(see drawing page 4)

Weight ............................... : 290 Kg

4. TECHNICAL DATA CR2000.

FURTHER SPECIFICATIONS:

DIMENSIONS, WEIGHT.

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3 130210 2 Filter cassette 289x289x48 (EU4)

4 121511 1 Net for process air inlet

6 111753 1 Reg.-air fan, N552

7 130504 1 Flexible connection, Ø160

8 121560 1 Dividing plate, removable

9 124207 1 Adsorption rotor, Ø550/200

10 121561 1 Dividing plate, fixed

12 130013 1 Gasket Ø200x80x2, silicone rubber

13 111755 1 Process air fan, N602/1

14 1 E-box

15 1 Electric components on plate in box

16 121616 1 Cover for E-box

17 121584 1 Plate in E-box

18 110217 1 Safety switch

21 121610 1 Heater box for reg.air

22 111408 12 Electric heaters

24 127005 1 Pulley SPZ63-2

24 127007 1 Taper bush 1108-14

25 132107 2 Drive belt, Ø8/1980

26 110460 1 Gear motor for rotor

28 131012 2 Teflon disc

29 120256 2 Body for rotor shaft

31 120257 1 Rotor shaft

33 1 Connection for reg.air outlet, Ø200

34 121622 1 Cover for reg.air filter

36 130210 1 Filter cassette 289x289x48 (EU4)

37 130504 1 Flexible connection, Ø160

38 130501 1 Flexible connection, Ø80

40 120551 5 Distance bolt, Ø12

43 130601 1 Flexible connection, heat resistant 120C

44 130506 1 Flexible connection, Ø250

46 1 Connection Ø250 for dry air outlet

47 111232 1 Thermostat with display

48 110215 1 Selector switch, man/0/auto

49 110231 2 Control neon, red and green

50 121567 1 Cabinet front cover, removable

52 131004 2 Rotor gasket, silicone rubber/teflon

52 126050 2 Buckle, Goliath, Ø555

55 130602 1 Flexible connection Ø160, heat resistant

120C/water resistant

4. COMPONENTS DIAGRAM, CR2000.

Ref. to drawing R1897:

POS STOCK.NO PCS DESCRIPTION.

Ref. to drawing no. R1898:

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R2767.... : Power circuit

R2768.... : Control circuit

R2769.... : Wiring from terminals to circuit breaker/fuse-

breakers (MCB)

R2770.... : Wiring to components on plate in the E-box

R2771.... : Wiring to remaining components

R2065B... : Wiring to the electric heaters

R2772.... : Placing of electric components i the E-box

SA1 110215: Selector switch, man.-0-auto

Sälzer P220-61025E219M1.

QS1 110217: Circuit breaker, 50A, Sälzer

H240-41300-033N4

P1 112302: Power line filter type FMW4-65-20/3, 20A

P2 111806: Phase sequence/phase break relay.

Carlo Gavazzi DPA51CM44, 200-480V.

KM1 111809: Contactor, heater group 1, 11,2 KW

GE CLO2A310TN, 32A, (AC1), coil 230V/50

KM2 111809: Contactor, heater group 2, 11,2 KW

GE CLO2A310TN, 32A, (AC1), coil 230V/50

SSR1 111849: Solid State Relay", Lund & Sørensen type

SSR2 111849 ESRT18240, 18A, control signal 4,5-35VDC

SSR3 111849

KM3 111810 GE MC1A310ATN, 20A (AC1), coil 230V/50

FR3 111817 GE MT03K (3,0-4,7A), 1,5KW (3,1A)

KM4 111810 GE MC1A310ATN, 20A (AC1), coil 230V/50

FR4 111814 GE MT03H (1,3-2,0A), 0,55KW (1,4A)

KM5 111810 GE MC1A310ATN, 20A (AC1), coil 230V/50

FR5 111811 GE MT03C (0,26-0,43A), 0,06KW = 0,32A

KA1/ 111833: Relay, for 11p socket, Finder 60.13, 230V/50,

KA2 111834 10A (AC1).

FS1 110102: Fuse breaker (MCB), heater group 1, 11,2 KW

GE , 3P, 20A, 674654

FS2 110102: Fuse breaker (MCB), heater group 2, 11,2 KW

GE , 3P, 20A, 674654

FS3 110103: Fuse breaker (MCB), process air fan, 1,1 KW

GE , 3P, 10A, 674651

FS4 110103: Fuse breaker (MCB), reg.-air fan, 0,55KW

GE , 3P, 10A, 674651

7.8 Electric components, CR2000.

Refers to E-diagrams:

KM3/FR3 : Contactor/thermal overload relay, process air

KM4/FR4 : Contactor/thermal overload relay, reg.-air

KM5/FR5 : Contactor/thermal overload relay, gear motor

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FS5 110103 : Fuse breaker (MCB), gear motor, 0,06 KW

GE , 3P, 10A, 674651

FS6 110123 : Fuse breaker (MCB), supply circuit.

GE , 1P+N, 6A, 674617

FS7 110100 : Main fuse breaker (MCB) for F3,F4,F5,F6.

GE , 3P+N, 16A, 674685

M1 111755 : Motor for process air fan, 400V, 3Ph, 1,5 KW,

2800 rpm.

M2 111753 : Motor for reg.-air fan, 400V, 3Ph, 0,55 KW,

2800 rpm.

M3 110460 : Motor for gear motor, 400V, 3Ph, 0,045KW, (0,32A)

Carpanelli M5 0L4, 1340 rpm.

M4 111780 : Fan for cooling of E-Box.

ST1/111226 : Thermostat with manual reset (for heaters)

ST2 EGO 176-17K/1230.

BT1 111237 : Electronic thermostat for regulation of reg.-

temperature. FUJI, PXR4CY1-0V000, control sig-

nal 4,5-35VDC. Adjusted for 130C.

111234 Sensor PT100

ST3 111204 : Thermostat, controlling reg.air fan/rotor

EGO 30-110C/12K, set for 60C

E1/ 111408 : Electric heaters, 220V, 1700W, Cotes.

E12 (=1870W at 230V)

HL1 110231 : Indicator neon green, Farnell 230V, 194-739

HL2 110230 : Indicator neon red, Farnell 230V, 194-745

(green) indicates power supply, and should always be

illuminated when the dehumidifier is operating.

If the dehumidifier is not operating when HL1 is illuminated

the connected hygrostat might have broken ( humidity OK).

(red) indicates thermal switch-off. HL2 should never

be illuminated when the dehumidifier is operating.

Thermal switch-off can be one of the following reasons:

- overload relays for process air fan, reg.-air fan, gear-

motor

- fuse breaker FS4 for reg.-air fan (auxiliary contacts)

- thermostats ST1 & ST2 (man reset) which indicates too

high temperature in the electric heater box.

The dehumidifier is prepared for external regulation by a

hygrostat. Therefore terminals for this connection is pla-

ced into the connection box placed behind the cover - in the

front plate of the cabinet. The terminals are 23 & 24.

7.9 Indicator neon, HL1, HL2.

7.10 Regulation by hygrostat.

HL1

HL2

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Page 18

In the E-box the terminals for power connection are placed

too (U,V,W,N,PE). If an electronic hygrostat is used

the power supply can be connected the terminals 20 & 21

= 230V, internal fused with 6A.

The terminals 23 & 24 are shunted at delivery. This shunt

is to be removed and the terminals for the hygrostat

connected.

when a connected hygrostat breaks, the reg.-air fan

will continue operating for further 5 minutes for coo-

ling the heating elements, and for finishing the reg.-

process (controlled by ST3).

The dehumidifier CR2000 is connected 400V, 3N+PE. Connection

to the terminals U,V,W,N,PE, placed into the internal E-box

in the front of the dehumidifier.

For connection of an external electronic hygrostat for 230V

power supply, the terminals 20 & 21 can be used (internal

fused with 6A).

Power consumption is 24,1 KW - external fuses 50A max.

The electronic thermostat, the selector switch and the neons

are placed in the cover of the E-box.

Further a circuit breaker 63A is placed in the front of the

dehumidifier, and switched off, power for all internal com-

ponents are broken (excl. terminals U,V,W).

The electronic thermostat is placed in the cover of the

E-box. BT1 regulates and indicates the reg.-air temperatu-

re and the set point. Set point should be 130C.

Display is indicating the chosen set point (in green) and

the actual temperature at the sensor (in red).

To change the set point, use the "arrow up" or "arrow down".

The dehumidifier should be installed indoor, placed on the

floor or some other horizontal basis. The backside can be

placed against the wall, the remaining three sides of the

cabinet should be surrounded by a free area of 1m for ser-

vice. For some installations shock absorbers should be

placed under the cabinet.

NB:

7.11 Electric connection, CR2000.

8. INSTALLATION.

7.12 ELECTRONIC THERMOSTAT (BT1).

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8.1 The reg.-air is taken from the outside of the room, and

the reg.-air outlet should lead back to the outside.

Placing at an outer wall makes this installation easy.

Size of ducts is Ø200 mm.

should be fitted with filter (the in-

stalled filter can be used).

should be made draining against the

outlet, to allow condensate to run free. If this is not

possible, drill an Ø4 hole on the lowest part of the

duct for drain. Damper Ø200 for adjusting the reg.-air

flow must be installed.

8.2 Dry air outlet can be connected Ø250mm ducts. A damper

Ø250 should be installed and if necessary, a silencer.

8.3 If ducts are needed for inlet main air, Ø250 duct can

be connected. At delivery the dehumidifier then should

be supplied with an Ø250 connection to replace the net-

frame (option).

In general ducts of the same size as placed on the

dehumidifier should be used - or bigger.

Sound silencers could be fitted on the air inlets and

outlets. This should be done in consideration of the

air fans sound data, the location of the air fans in

relation to the inlets and outlets as well as to the

required sound level in the room to which the canals

have been connected or where the dehumidifier is located,

respectively.

If the dehumidifier should be connected to another air

treatment system, the air pressure of this system will

influence the dehumidifier. You should then contact

your supplier before installation for advice.

It is strongly recommended to follow the steps mentioned be-

low.

CONNECTION OF DUCTS :

Reg.-air inlet

Reg.-air outlet

NB :

9. COMMISSIONING CR2000.

NOTICE: Measuring of voltage and other work in the E-box must be

performed by people educated as electricians.

When the cover for the E-box is open, (ex. for operating the MCB by

hand) the power supply must be switched off at the internal safety

switch and at the external main switch.

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- check the voltage between the terminals U,V,W (=

400V), and between U,V,W and N (= 230V).

- is the ground cable connected, and in the right dimen-

sion ?

- is the hygrostat (if needed) correctly connected ?

- is the recommended damper installed in the dry air

duct ?

- is the recommended damper installed in the reg.air

outlet duct ?

- is the reg.air outlet ducts installed draining away

from the dehumidifier - to allow condensed water to

leave the duct ?

Adjust the following positions of the dampers:

- damper in the dry air duct : 50% closed

- damper in the reg.air outlet : fully open

FS3,FS4,FS5,FS6,FS7 and the safety switch QS1 should be

switched on.

- switch on the selector switch SA1 (pos. "MAN" for con-

tinuous operation, pos. "AUTO" for automatic operation

by means of a hygrostat).

When the selector switch is switched on the process air

fan, reg.air fan, gear motor/rotor will be operating -

only the electric heater is not switched on.

If the dehumidifier does not start, it could have

the following reasons:

- phase rupture/phase sequence relay (P2) has two neons,

a green one and a yellow one. The green neon alight

indicates that the necessary 3 phases to the dehumidifier

are active.

- the yellow neon alight indicates a correct phase sequence.

Consequently, both neons must be alight in order for relay

P2 to pull.

- at start-up it might often happen that the yellow neon

does not light up, and as a consequence the dehumidifier

does not start, a fact which indicates an incorrect phase

sequence. Two cables in the power supply to the dehumidi-

fier should be exchanged.

- switch off the external main breaker and exchange two

of the phases (e.g. cables for U and V).

- Switch on the external main breaker, and the yellow neon

of P2 should light up and the dehumidifier should start up.

- alternatively, it might be that the external hygrostat

has broken (the selector switch in pos. "AUTO"). Adjust

the hygrostat to a low value, e.g. 20 %rH, and the

dehumidifier should start up.

a) Checking the electric installation before starting the

dehumidifier by switching the safety switch and the se-

lector switch.

b) Checking the connected duct system.

c) Suggested damper positions at commissioning.

d) Start up the dehumidifier by switching the MCB s in two

steps.

e) If the dehumidifier starts up as described above, then

go to f).

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- adjust the process air flow for the nominal 2000 m3/h

using a suitable instrument (Pitot pipe/thermo anemome-

ter or similar) - and adjusting on the damper

- adjust in the same way the reg.air flow to the nominal

600 m3/h.

Now all components must be operating.

- follow the raise in the temperature on the display of

BT1 (in the front of the dehumidifier)

- do the final adjustment of the reg.air flow on the dam-

per in the reg.air outlet duct, until the right va-

lue is indicated in the display.

The correct value is 130C at 20C inlet temp., 125C at

15C inlet temp....

- if the correct temperature is not reached it should

indicate that the reg.air flow is to big. Close the

damper until the correct value is shown in the dis-

play without BT1 switching the relay SSR-relays (check

neons on the relays)

- if the correct temperature is reached and the neon on

the SSR relays is only illuminated in short intervals,

it indicates that the reg.air flow is too small.

Open the damper until the neons are more or less

constantly illuminated.

With the electrical settings and air flows adjusted, the

dehumidifier will then operate automatically by means of

the internal control- and safety functions - controlled

by an external hygrostat.

Dehumidifier CR2000 only needs a minimum of maintenance.

All components are service free, which means no lubrication

or adjustment.

The maintenance work is limited to the following:

- check, or replace the filters for process and reg.air

- check, or replace the filter for the fan for the E-Box

- check that the rotor is rotating during operation of

the dehumidifier (visible through the inspection window

in the cabinet).

- check the 2 neons, HL1 & HL2. The green one must be illu-

minated during operation (HL1), the red one must not be

illuminated (HL2).

- check the thermostat BT1, the display should indicate

a reg.air temperature of 120-130C.

- check that the fans are operating

f) Now the dehumidifier is operating and the air flows

should be adjusted.

g) Finally the MCB`S for the electric heaters has to be

switched on (FS1,FS2).

Each month:

10. MAINTENANCE.

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Further to the work of each month, we will recommend the

following checks:

- check the wear on the rotor gaskets, especially the ga-

sket placed on the circumference of the rotor. The red

side of the gasket is Teflon, and this must be intact

all over the surface.

- check/repair evtl. inside cabinet corrosion

- check the drive belts for the rotor

- check the internal flexible hoses

- check that the insulation of cables are intact, no mecha-

nical or heat damages

- check that the insulation on the electric heaters are

intact

- check in the E-box that all cables are well fixed, all

MCB`s are switched on, all components are intact

- make a test of the functions of all electric components,

ex. by following "9. commissioning CR2000".

- check the fans according to the enclosed manual page 28

11.1 If the green neon is not illuminated, check the power

supply for the dehumidifier (external fuses).

Check the safety switch QS1 and the selector switch

SA1.

Check the green neon itself.

11.2 If the dehumidifier is not operating even that the green

neon is on, it is probably the external hygrostat

which has broken. This is a normal situation when the

desired humidity is obtained.

To check: adjust the hygrostat for 20 %RH, and the

dehumidifier should start-up.

(only when selector switch is in pos. "AUTO").

Adjust again for desired humidity.

11.3 If the red neon HL2 is on, one or more of the thermal re-

lays (for motors) might have switched off.

Alternatively the MCB FS4 or the thermostats ST1, ST2

(man reset) for the electric heater has broken.

11.4 All electric components are protected by a fuse brea-

ker, and will break at overload or at a short-circuit.

11.5 If the desired humidity is not obtained, the problem

can be the dehumidifier - or the other parts in the

total installation ( room tightness, hygrostat...).

- rotation of rotor ?

- reg.-temperature =120 - 130C ?

- neons on SSR relays

If the rotor does not turn during operation, the gear-

tor probably is stopped, or the drive belts have broken

Once a year:

To verify this, check:

11. TROUBLE SHOOTING.

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- if the temperature is 120-130C (=OK) but the neons in

the SSR relays are only illuminated in short periods,

this indicates a too small reg.air flow.

Check the reg.air inlet filter and the position of the

reg.air outlet damper.

If the filter is clean, the damper must be opened until

correct temperature and correct function of the SSR re-

lays.

Before opening the dehumidifier, make sure that the

electric power is switched off on the main switch.

Further the safety switch QS1 should be switched off.

Notice that there is still power on the terminals U,

V, W when the safety switch is off.

- all electric components (contactors, fuse breakers,

thermal relays) are placed in the E-box behind the

cover in the front side, and are available for servi-

ce/replacement when the cover is removed.

- remaining electric components (fan motors, gea rmotor,

heating elements, ST3) are available when the big co-

ver on the outer side of the cabinet is removed.

If a motor has been electric disconnected, the direc-

tion of rotation should be checked after re-connection,

and two of the cables should be exchanged if direction

is wrong.

The two drive belts should be removed from the pulley,

and after electric disconnection the gear motor can

be removed and exchanged.

Check the direction of the rotor : looking from the

outside on the surface of the rotor, it must move

downwards.

All electric heaters are placed in the front of the

heater section. Disconnect the wiring, and unscrew

the plate. The plate and all heaters can then be drawn

out of the heating section.

(see drawing R1891 page 26)

- the duct connection to the reg.-air fan is to be remo-

ved to give the necessary space for removing the

dividing plate (back).

- the dividing plate to the left (back) is to be removed

by unscrewing the 5 pcs inbus screws for the distance-

bolts, the 2 pcs inbus screws into the bottom frame,

and the two inbus screws in the rotor shafts.

Observations on thermostat BT1 and SSR realys:

12.1 SAFETY INSTRUCTION.

12.2 ACCESS FOR SERVICE.

12.3 400V MOTORS IN GENERAL.

12.4 REPLACING OF GEARMOTOR.

12.5 REPLACING OF ELECTRIC HEATERS.

12.6 REPLACING OF ROTOR, ROTORGASKETS AND SHAFT.

12. SERVICE/REPAIR.

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- the rotor has to be sufficiently supported underneath,

when removing the dividing plate to the left.

- the rotor shafts are screwed into the rotor, and

should not be removed. The shafts has to be drawn out

of the ball bearings which are fixed on the dividing

plates.

- the rotor gaskets are made of silicone rubber with a

outside layer of teflon. The teflon should face against

the rotor and the departing plates.

When replacing the gaskets the rotor do not need to be

removed. The new gasket is placed on the rotor and

slightly fixed with the 3-parted expansion ring. The

rotor is then turned and the gasket pressed against

the departing plates until only half of the gasket

is on the rotor. The expansion ring then fasten.

In the top of the cabinet, 4 pcs lift screws are placed.

They must be used for lifting the dehumidifier.

A truck can be used too, carrying underneath the cabinet.

The sound level is measured according to EN292-2, annex A:

" if the working place is not specified or cannot be spe-

cified, the noise level should be measured in a distance

of 1m from the unit, and in a distance of 1,6m from the

floor or the frame".

The dehumidifier is during the measuring of the noise level

placed with the top cover 1m above the floor. Ducts for reg.-

air is installed and led out of the room, and 2m dry air

duct Ø250 is connected to the dehumidifier.

The noise level is then measured 1m outside the front of

the cabinet (outside the big cabinet cover), and 1,6m above

the floor.

The noise level is : 63 dB(A).

Værkstedsvej 5

DK-4230 Skælskør.

Tel. +45 58 19 63 22

Fax +45 58 19 58 44

E-mail : [email protected]

Home page:www.hbcotes.com

13. HANDLING.

14. SOUND LEVEL.

HB COTES A/S

MANUFACTURED BY :

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