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TURBO GAS LIFT Innovative Hybrid Artificial Lift Method Presenter: Kresimir Keglevic [email protected] Republic of Croatia Ministry of Science and Technology

Innovative Hybrid Artificial Lift Method

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Page 1: Innovative Hybrid Artificial Lift Method

TURBO GAS LIFTInnovative Hybrid Artificial Lift Method

Presenter: Kresimir [email protected]

Republic of Croatia

Ministry of Science and Technology

Page 2: Innovative Hybrid Artificial Lift Method

• ARTIFICAL LIFT METHOD COMBINED BY PUMP AND GASLIFT

• PUMP IS DRIVEN BY GAS TURBINE SUPPLIED BY COMPRESSED GAS FROM SURFACE

• THE GAS AFTER PASSING THROUGH TURBINE IS RE-INJECTED INTO PRODUCED FLUID

• PUMPING UNIT CAN BE ANY ROTATING PUMP SUCH AS CENTRIFUGAL, OR OTHER ROTATING PUMP

WHAT IS “TURBO GAS LIFT ”?

Page 3: Innovative Hybrid Artificial Lift Method

Unload valve

Chamber

Packer

Pump

Gas turbine

Chamber seal

Working valve

Small OD tubing

Large OD Tubing

TURBO GAS LIFTCOMPLETION

Page 4: Innovative Hybrid Artificial Lift Method

TURBO GAS LIFT OPERATION PRINCIPLES

BOTTOM

Production tubing

PACKER

A A

WORKING VALVEInside chamber

larger OD tubing

GAS TURBINE

VALVE

PUMP

Page 5: Innovative Hybrid Artificial Lift Method

APPLICATION AREA

• Mature fields completed by gas lift• Where back up is required; pump powered

by compressed gas instead ESP + gas lift• Where high pressure natural gas source is

available• Gas well de liquification• others

Page 6: Innovative Hybrid Artificial Lift Method

MATURE GAS LIFTED FIELD• DECREASED FORMATION PRESSURE• INCREASED WATER CUT

TO MAINTAIN PRODUCTION VOLUMES- INCREASED INJECTED GAS VOLUME

REQUIREMENTS- CONVERSION TO ESP or other mechanical method

Page 7: Innovative Hybrid Artificial Lift Method

0 10 20 30 40 50 60 100 2000

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

230050 70 90 110 130 150 170 1903010

P staticbeggining=230 bar

P static1=160 bar

GLR=200

70 80

gaslift valve surfaceclosing pressure=49 bar

gas injectionpressure

surface gaslift systempressure=61bar

GLR=300 GLR=100

B2

GLR=90turbolift

minimal difference betweengaslift valve surface closingpressure and gas injectionpressure=7.5 bar (distance A-B ,A1-B1iA2-B2)

B

B1

A

A1

A2

14601640

1290

A3 B31150

Page 8: Innovative Hybrid Artificial Lift Method

MATURE GAS LIFTED FIELD Pressure surplus utilisation

• Formation pressure drop pressure surplus

• Utilisation existing pressure surplus through turbine instead losing its working capability through a choke

• Lower achievable flowing bottomhole pressure due to application of turbo lift

• Brings an increase in production rate or lower abandonment pressure

Page 9: Innovative Hybrid Artificial Lift Method
Page 10: Innovative Hybrid Artificial Lift Method
Page 11: Innovative Hybrid Artificial Lift Method

IN SITU TURBO GAS LIFTCompressed gas supplied from gas cap

or gas bearing strata

BOTTOM

Production tubing

PACKER

A A

WORKING VALVEInside chamber

larger OD tubing

GAS TURBINE

VALVE

PUMP

OIL ZONE

GAS ZONE

Page 12: Innovative Hybrid Artificial Lift Method

System regulation

• Easily adjustable• Turbine power is

function of 1. gas flow rate 2. turbine’s intake-

discharge pressure difference

• Turbine power and subsequently pump head is easily regulated by working gas lift valve

Chamber

Pump

Gas turbine

Chamber seal

Working valve

Large OD Tubing

Page 13: Innovative Hybrid Artificial Lift Method

CENTRIFUGAL PUMP+GAS LIFT gradientsde

pth

(m)

Pwellhead

temperature

gradijent

Ps

temp. (°C)

pressure (bar)

P2Pi3 '" PizlazaP3 P1

Pd 'Pd '" Pd "

Pi2 Pi1

Reservoir pressure decline

PUMP INSTALATIONDEPTH

PUMP pressure gradient-without gas re-injection

PUMP pressure gradient withGas re-injection

Point of gas re injection

Page 14: Innovative Hybrid Artificial Lift Method

CURRENT STATUS• All components tested• Combined system tested at surface• Field installation planned for 2nd half 2009

Page 15: Innovative Hybrid Artificial Lift Method

Gas turbine + ESP surface test

Page 16: Innovative Hybrid Artificial Lift Method

Key benefits of Turbo Gas Lift• Increased volumetric efficiency-higher liquid

volumes• Superior reservoir drawdown-increased

production rate• Decreased gas injection requirements• Prolonged continuous gas lift• Provides backup if turbine or pump fails• Decreased abandonment pressure

Page 17: Innovative Hybrid Artificial Lift Method

THANK YOU FOR ATTENTION

Contacts: Kresimir Keglevic

[email protected]

[email protected]