Ingeteam Generation

8/8/2019 Ingeteam Generation

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Power

Generation


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INGETEAMis a sound supplier of technological productsand systems in the electric and electronic fields since

1972.

With more than 25 companies, it is a leading group with

important worldwide references in the industrial, marine,

railway, environment and power generation.

The technological innovation and the development of new

products are its common characteristics and its competiti-

veness essential factors.

Technologically Advanced

Ingeteam headquarters in Zamudio Technological Park.

I N G E

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Moyresa Barcelona, 10MW Cogeneration Plant.

T E A M

Power Generation

Ingeteam is the Groups company focused since 1974 in

the development and supply of equipment and services in

Power Generation.

Electric and electronic equipments for cogeneration

plants (Ingecon C).

DCS process control in thermal generation plants.

Electric and control systems in hydroelectric

power plants.

Generation integrated systems.

Remote control.

Power plant maintenance.

In the Power Generation Division, Ingeteam performs the

electric turn-key project, where design, conditioning,

automation, remote control and maintenance of power

plants and transforming substations are included, both for

new plants and revamping of existing ones.

In the automation of power plants, electronic equipment

and software is used, that have been specifically developed

for these applications. This leads into high quality final

products and an optimal adjustment to the particulars of

each installation.

In the transforming substations it is supplied the electric

installation design, the switchgear, the electrical protection

and control cabinets, monitoring systems and remote control

by means of SCADA systems.

POWER GENERATION

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Cogeneration.

I N G E

Cogeneration

One of the Ingeteam specific field of activity is cogeneration plants.

In these plants, Ingeteam cooperate with thermal process specialized companies, completing the plant supply

up to a turn-key level that may include:

Supplies: Incoming electric substation.

Main and auxiliary services transformers.

MV Distribution.

Motor Control Centre (MCC).

Low voltage distribution and lighting.

Earthing network.

Electrical erection.

Plant general control system, regulation, electrical

protection and monitoring.

Electric generators.

Services of detail electric engineering, factory tests

and site commissioning.

Functionalities:As per the plant functionality, the following aspects can be

highlighted:

Interconnection grid: line protection, measurement

and positions control.

ntegrated control for each electric generator:

- Sequential control.

- Voltage and reactive power regulation.

- Synchronization

Auxiliary systems control (water, air, etc.).

Boiler, HRSG control.

SCADA system for control and supervision:

- Monitoring.

- Reports and trends.

- Alarms and events.

- Links with other

control systems.

Remote control and

supervision, remote

assistance by means

of IngeRAS system.

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T E A M

Thermal GenerationIn the conventional thermal generation (coal, fuel, etc.), several scenarios can be given in which Ingeteam

services and products are suitable to be applied.

Nowadays, the new built thermal plants are combined cycle power plants. This sort of plants is described

in a separate chapter.

What is usual in the existing thermal plants is the revamping

and extensions.

Ingeteam has a long experience in revamping of many

different types of industrial plants (steel works, power

generation, electric substations, etc.).

In this sense we refer to the revamping of any of the power

plants electric and control components:

Ampliaciones:Another sort of possible project in a thermal plant is

extensions to adapt to new regulations or production

schedules.

This can affect to the installation of new desulphuration

units, water treatment plants, adaptation of the electrical

equipment to new needs, etc.

Incoming electric substations.

Transforming substations.

Low voltage cabinets.

Revamping of the plants by means of variable speed

drives.

Control system updating.

Auxiliary installations:

- Water plant.

- Coal management.

- Fuel management.

Ingeteam is flexible enough to adapt to the updating level

requested by the customers in each case.

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Substation Control

Ingeteam makes the engineering, manufacturing and

erection of the control and protection cabinets for Electric

Substations. The cabinets are openly designable and can

include:

Control and Protections Cabinet.

I N G E

Electric SubstationsIn this sort of installations, Ingeteam has a wide and long experience in the design, supply and construction,

both in new plants and in the modernization of existing plants.

The activities to be usually performed in this kind of projects

are the following:

Civil works engineering related to loads and sizes.

Mechanical engineering of structures, portal frames,

supports and busbars.

Basic electric engineering.

Detail electric engineering, protection and remote

control.

Software engineering related to control and protection

units parameterization.

Software engineering related to communications.

Erection supervision.

Commissioning.

Equipment: Portal frames, structures and supports.

Busbars.

Outdoors switchgear.

Transformers.

Cabinets.

Remote control, protection and communication

systems.

Substation synoptic scheme.

Signalization of the components status.

Control system.

Remote trigger for self-production plants

substations.

Electric position command and manoeuvre.

Electrical protection relays.

Low voltage equipment.

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SCADA displays.

T E A M

Combined Cycle Power PlantsThe combined cycle power plants are a very specific case of thermal power plants. They are projects in which

a turn-key contract is featured. The main contractors are awarded by the complete order of the whole plant.

In this sort of scenario, Ingeteam services and products can be applied to cover the electric and control

components of the new plant:

HV Distribution.

LV Distribution.

Motor Control Centres.

Auxiliary installations specific control:

- Water plants.

- Water feeding systems.

- Cooling systems.

SCADA for the electric systems (BOP) and its interface

with the ICS (Integrated Control System) of the power

island.

Electrical erection.

Commissioning.

After-sales service.

All these deliveries, can be performed by Ingeteam and

are integrated in a scope of supply coordinated in a unique

hand, thus, obvious synergies are generated in the

development of the plant electric project.

Later, after the plant start-up, the maintenance management

is simplified as well.

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Small plant application

Turbine and Motors regulation.

Generator regulation (field control).

Automatic synchronization.

Automation and protections.

SCADA and remote control.

Control cabinet for the electric substation.

I N G E

ProductsIn this chapter some of the products specifically developed by Ingeteam for generation plants are described.

Generation Control System

The applications for the control and regulation of generation

plants are based on the family of systems Ingecon C.

Ingecon C can be supplied as a compact unit, gathering the

whole set of functionalities described below, or as individual

units, according to the size and configuration of the power plant.

These systems minimize the cabling and engineering, reducing

the total plant cost.They integrate all the functions necessary

for regulation and control of one generation plant.

Possible communication links: Ethernet-TCP/IP,

Interbus-S, Profibus-DP, RS-232 (3964, MODBUS,

etc.), RS-485 (3964, MODBUS, etc...) and CAN.

ALarge plant application

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Ingeteam supplies the whole equipment necessary for the

management of the Remote Trigger Control in a self-

production Power Plant.

The communication link between the Power Station and

one or more electric substations can be implemented by

means of optic fibre, cable, radio, microwaves, etc

Amongst these services, it is included the radio electric

study necessary to set up the corresponding transmission

frequencies suitable for each case.

Generator voltage regulator,

direct field feeding 1.500 Amps.

Digital technology.

T E A M

Drives for RotatingMachines (Motors andGenerators)They can be compact equipment for small groups, or equipments

with separate power electronics racks.

They accept different voltage and current levels of up to several

thousands of Amps.

As per the sort of machine:

Direct field control.

Indirect field control.

AC Auxiliary services.

DC Auxiliary services.

Self feeding from generator outgoing terminals.

Electric Motor Control

Electric Motor Control

These digital systems are able to control different types of

electric motors by means of control algorithms, specific

for each type of regulations:

Family of low voltage drives based on IGBTs as power

electronics components.

Family of medium voltage drives based on IEGTs / IGCTs

as power electronics components.

Remote Trigger Control

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The Remote Control system allows the real time operation and supervision of the plants, and is an essential tool to guarantee

the availability of the plant.

I N G E

Remote Control

Based on SCADA modular architecture, it adapts

to each cases needs, and includes specific

performances for each one.

In the Remote Control system, several parts of the

plant can be included: the electrical substation,

the power station and any other system able to be

remote controlled. It is compatible with several

communication software protocols and supports

(Telephone network, GSM, optic fibre, radio,

microwaves, satellite).

More than 650 plants remote controlled support

the reliability of the SCADA systems developed by

Ingeteam.

Remote Control central dispatching.

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SCC guarantees a menu of after-sales services that can cover

any customers need since the plant start up moment:

IngeRASsystem is a tool focused in maintenance andTechnical Assistance Service that features the plant functional

data acquisition, and supports that information in a server,

which is physically located according to the customers

needs. It is also placed in Ingeteam headquarters. It allows

the remote access to the plant from portable information

units (PDAs, PCs, etc.). Additionally, it allows on-line

access to the plant control and automation programs in

order to have the detailed knowledge of the plant functional

status in every moment.

Communication links are covered with the plants available

supports, such as: telephone line, Internet, 3G, satellite, etc.

T E A M

MaintenanceAlong many years, Ingeteam has experienced that after-sales maintenance is one of the most valuable service

for our customers.

Programmed preventive maintenance.

Technical assistance.

Hot-line, 24 hours a day.

Spare parts management.

Continuous training for maintenance and operation

personnel.

Especially interesting is the IngeRAS system.

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POWER GENERATION

In this sense, Ingeteam has one specific division

for this activity called Customers Complementary

Services (SCC).


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Ingeteam, S.A.

www.ingeteam.com

INGETEAM S.A. de C.V.Dr. Jos Luna Ayala 204 - 1B

Colinas de San Jernimo MONTERREYNL MEXICO CP64640

Tel.: +52 81 8333 9313Fax: +52 81 8333 9314

e-mail: [email protected]

INGETEAM Ltda.Av. Brigadeiro Luiz Antonio, 580

Bairro de Bela Vista01006-3 03 SAO PAULO - BRAZIL

Tel.: +55 11 3101 3777Fax.: +55 11 3101 2530


INGETEAM SHANGHAI, S.A.Shanghai Trade Square, 1105

188 Si Ping Road200086 SHANGHAI - P.R. CHINA

Tel.: +86 21 65 07 76 36Fax: +86 21 65 07 76 38


INGETEAM, A.S.Technologick 371 /170800 OSTRAVA - PUSTKOVEC

CZECH REPUBLICTel.: +420 69 732 68 00Fax.: +420 69 732 68 99


INGETEAM, GmbHStielerstrasse 3

80336 MUNICH - GERMANYTel.: +49 89 99 65 38 0

Fax.: +49 89 99 65 38 99e-mail: [email protected]

INGETEAM INDUSTRY, S.A.Parque Tecnolgico, Edificio 106

48170 ZAMUDIO - ESPAATel.: +34 944 03 97 30Fax.: +34 944 03 96 88


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Ingeteam Generation