INGENIUM TECHNOLOGIES OVERVIEW Overview.pdf · INGENIUM TECHNOLOGIES OVERVIEW ... •Aircraft Environmental Control System ... ATA iSpec 2200, MIL-M-38784, S1000D – DO-160,

© 2012 Ingenium Technologies. All Rights Reserved.

I N N O V A T I O N @ Work.TM


INGENIUM TECHNOLOGIES OVERVIEW

© 2012 Ingenium Technologies. All Rights Reserved.22

• Engineering Services• Design

• Analysis

• Technical Writing

• Recruiting Services• Contract

• Contract to Hire

• Permanent Placement

•Operations Consulting• Product Cost Reductions

• Operations Improvements

• Strategic Planning

San Diego Office

Rockford Office

INGENIUM TECHNOLOGIES: TOP LEVEL VIEWMAIN SERVICE OFFERINGS


Jodi

Gruhn

Dick

Walsh

Jeff

SchneiderPaul

WildDuane

Wingate

Principals:

INGENIUM TECHNOLOGIES: PRINCIPALS AND KEY STAFFOUR STRENGTH IS OUR PEOPLE

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Key Staff:

Duane

Grimm

Greg

Crowley

Mike

Schneider

JoAnn

Coffey

John

Hahn

Sekar

Chandrasekaran

Ed

Stiltner


INGENIUM TECHNOLOGIES: INTERNAL STAFFDIFFERENTIATORS

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1) Engineers and support staff covering all

technical disciplines.

2) High experience levels. 25 years common.

3) Strong program management in all areas.


INGENIUM TECHNOLOGIES: CUSTOMERS

AEROSPACE/DEFENSE INDUSTRIAL

All brand and product names and associated logos contained within this presentation belong to their respective owners and are protected by copyright and/or trademark.


I N N O V A T I O N@ Work.TM

• Engineering Services

• Technical Recruiting

• Operations Consulting

SERVICES OVERVIEW


• Product Design and Development for Mechanical

and Electrical Products

• Trade Studies

• Analysis– Finite Element (FEA)

– Stress, Failure and Vibration

– Thermal

– Computational Fluid Dynamics (CFD)

– Reliability / FMEA

• Test Stand Design

• Systems Engineering

• Software Development

• Simulation Modeling


• Prototype Manufacturing

• Subject Matter Experts

• Market Analysis for OEM and Aftermarket

• Expert Witness

concept design analysis prototype testing production

Able to Create Strong Cross Functional Project Teams

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFULL LIFE CYCLE SUPPORT


Design Tools Analysis

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSOFTWARE TOOLS

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Technical Writing

(VBA)

FrameMakerInDesign

ArbortextIsoDraw

DOORS®

http://www.orcad.com/default.aspx

http://www.orcad.com/default.aspx

http://www.ansys.com/default.asp

http://www.ansys.com/default.asp


AIR INLET APU

C17 MILITARY TRANSPORT

Rotary & Linear Trim Actuator

TRIMMABLE HORIZONTAL

STABILIZER ACTUATOR (THSA)

AIRBUS A380

HELICOPTER LIFT

VARIOUS HELICOPTERS

Design trade study and

vibration analysis

AERIAL REFUELING POD

VARIOUS TRANSPORTS

System engineering & sizing

strategies

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESDESIGN & ANALYSIS

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Conceptual designs through full CDR packages


A380 SCROLL COMPRESSOR

AEROSPACE

• Turnkey design

• Completed in 3 months

JACK SYSTEM

COMMERCIAL STORAGE TANK

• Design, prototype, & test effort ongoing

• Increased load capacity and life

• Decreased life cycle cost

AERIAL CAMERA “ANTI-BLUR” DEVICE

COMMERCIAL PHOTOGRAPHY

Needed for clear pictures of birds in flight

HYBRID TRUCK GEARBOX

AUTOMOTIVE

Developed specialized

gearbox to manage linkage

between motor/generator

& transmission

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESDESIGN & PROTOTYPE

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ELECTRIC MOTOR ASSEMBLY

BOEING 787

STRUCTURE ANALYSIS

VARIOUS RAT SYSTEMS

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFINITE ELEMENT ANALSYS

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FUEL / OIL MANIFOLD

AIRBUS A320

MOTOR CONTROLLER

ELECTRONIC BOX

ASSEMBLY

VARIOUS APPLICATIONS


HYDRAULIC SPREADER

EMT RESCUE TOOL

FEA highlighted stress concentration

MEDICAL HANDLE

IV POLE

Deflection analysis & redesign

VINYL RAIL SYSTEMS

RESIDENTIAL RAILING

FEA & redesign prior to build

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFAILURE ANALYSIS

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RACE CAR

WHEEL STRUT

Buckling analysis

CELL PHONE ANTENNA

ANTENNA ASSEMBLY

Structural analysis

http://upload.wikimedia.org/wikipedia/commons/a/ad/Spreizer_schlossoeffnung.jpg

http://upload.wikimedia.org/wikipedia/commons/a/ad/Spreizer_schlossoeffnung.jpg


Computational Fluid Dynamics (CFD)Thermal Analysis Modeling

SERVICES:

• Steady state & transient analysis

• Determine cooling strategies

• Direct coupling with follow on structural analysis

• Windmill design performance predicted prior to the

expensive building process.

• Bearing oil flow analyzed and design optimized to

address failing bearing problem.

Ingenium frequently incorporates multiple analyses to

solve your product challenges.

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESTHERMAL ANALYSIS & CFD

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Ingenium’s staff will identify potential or actual failures within the

design and determine the resulting risk/impact to your product.

• Mechanical & Electrical/Electronic Products• Electromechanical Systems• Use Relex Tool• Customers have used our services to:

• Validate & Design

• Assist in Certification

• Failure Modes Effect and Criticality Assessment

• Reliability Study

• Hazards Analysis

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESRELIABILITY ANALYSIS

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IDENTIFYING SOLUTIONS THROUGH

EXPERIENCE

Product / Project Risk Assessments

• Reconnaissance Pod

• Subsea Electronic Controller

Red-Team Design Reviews

• Aircraft Environmental Control System

• Actuation system design

• We prepare you for the questions your customers will ask

New Technology Insertion Assessments

• Hydraulic vs. more-electric architecture trade

• Optical commutation vs. electrical commutation

• Mechanical vs. Electric Refueling pod architecture trade

Cost Reduction Project Facilitator

• DfMA

• Value Stream Mapping

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INGENIUM TECHNOLOGIES: ENGINEERING SERVICESGRAYBEARD CONSULTING


Test stand designs for R&D

and production areas.

Test table for aerial

cameras and

armaments.

From Concept to Installation

Wing loading truss stand

used for wing bending,

wing twisting, and half

wing simulation.Jack test stand

for storage tank

system.

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESTEST EQUIPMENT DESIGN & BUILD

INDUSTRIAL COMMERCIAL/MILITARY

AEROSPACECOMMERCIAL

AEROSPACE

MILITARY

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INGENIUM TECHNOLOGIES: ENGINEERING SERVICESLABVIEW

Customization for Drill Bit Testing• Constant pressure functionality developed

• Automatic recording programmed

• For competitor comparison drill bit testing

Saw Blade Testing Fixture• Constant pressure

• Automatic recording of time to cut sample

• For competitor comparison blade testing

Automated EMA Test Stand• Development and production design

• Fully automated 24/7 capability

• Wide variety of functionality


INGENIUM TECHNOLOGIES: ENGINEERING SERVICESENGINEERING PROCESS DEVELOPMENT

Ingenium has been engaged by major OEMs to:• Review and critique engineering

development process.• Create new process from scratch.• Ensure alignment between

documents and development activity by addressing gaps.


OVERALL SYSTEM MODELING &

SIMULATION

• Matlab Simulink

• Dynamic spreadsheets

SYSTEM ARCHITECTURE

DEVELOPMENT

• Power Systems

• Thermal Systems

• Electrical Systems

Advantages…- Define system concepts of operations - Quantify system performance measures

- Ensure feedback control will be stable with acceptable margins - Troubleshoot existing designs

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSYSTEMS ENGINEERING

Model & Bode Plots for Electro-Mechanical System

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Ingenium’s expert staff of software engineers is uniquely familiar with the requirements of software for both safety critical aerospace & industrial applications.

COMMERCIAL APPLICATIONSMILITARY APPLICATIONS

DO-178B

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSOFTWARE DEVELOPMENT

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Airbus A400M

JSF

Boeing 737 (AEW&C)

PDM ADMINISTRATION & CONFIGURATION

Embraer E-170

Boeing 787

Raytheon Hawker 4000


INGENIUM TECHNOLOGIES: ENGINEERING SERVICESELECTRICAL ENGINEERING

Pipeline Sensor Hardware Testing• Pig used to check pipe integrity

• Investigation to determine faulty signaling cause

• Design change recommendations

Motor Controller Development• 787 Motor Controllers

• NGS / CAC / EMP / EPGSS / SCU• High Lift Actuator Motor Controllers

• USAF - Fly By Light Motor Controller

Power Distribution Units

Power Electronics• Thermal management strategies

• Packaging design


DoD Solar Power Systems• Packaged systems for battle

theater deployment

• Subcontractor to Infinia

• SBIR win

Navy Underwater Power

Systems• Novel power system

• Manned and unmanned vehicles

• Systems engineering content

• Partnered with AlumiFuel

• STTR win

Navy Actuator Program• Ruggedize actuator for

harsh environment

• Applying novel & tolerant

controls

• SBIR win

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESTECHNOLOGY DEVELOPMENT

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Leveraging Ingenium experience to transition

technologies to the field


Automotive Market

Parallel Path Drive (PPD)

• Automotive component

• Patent issued

• TACOM Funding

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESRESEARCH & DEVELOPMENT

Voice to Text Language Translation (VTLT)

System and method for unambiguous

communication between pilots and Air Traffic

Controllers in high density environments

• Joint venture with Duel Ltd. (Israel)

• SBIR win

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PPD Test Stand Design

Smart Casting

NIU/DARPA project to build on past work done

by others. Ingenium work scope:

• Determine certification issues

• Establish baseline design

• FEA (vibration) to aircraft standards

• Add active and feedback features

• Evaluate technical challenges to overcome


Knee Rehab Physical Therapy

Device• For knee replacement surgery

recovery

• Promotes full recovery

• First prototype constructed for

evaluation

Blood Pressure Cuff

Pressurization System• Motion tolerant system

• Disruptive technology

• US military interest

Orthopedic Distal

Targeting System• Minimizes need for fluoroscopy

• Improves operative accuracy

• Reduces surgery time

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESMEDICAL MARKET

Leveraging our skills in new markets

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INGENIUM TECHNOLOGIES: TECHNICAL WRITING SERVICES30 YEARS OF TECHNICAL DOCUMENT SOLUTIONS EXPERIENCE

• Technical Document experience with mechanical, electrical and electronic products and systems– Development and Production– Processes– Industry Standards– Publishing Systems– Management

• Industry Specifications– ATA100, ATA iSpec 2200, MIL-M-38784, S1000D– DO-160, MIL-STD 461

• Publication Types – Job instruction sheets / Repair instruction sheets– New and revised operation and service, overhaul, engine, aircraft, training, policies

and procedures, and corporate– Qualification Tests: QTP, QTR, ATP, QSAR, SOF– Service bulletins and parts lists (IPL, IPC)– ITEMs, troubleshooting guides, format conversions, and other specialty products– Websites, libraries, and distribution / printing processes




• Technical Recruiting• Operations Consulting

OPS CONSULTING

OVERVIEW


INGENIUM TECHNOLOGIES: TECHNICAL RECRUITINGCONTRACT, CONTRACT-TO-HIRE,

& DIRECT HIRE

The outcome is ideal matching.

RECRUITING TEAM

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Donna Busjahn

Sr. Technical Recruiter

Jodi Gruhn

Recruiting Manager

Sarah BorgRecruiting Assistant

Julie SchneiderRecruiting Assistant

Alvin Adeva

Account Manager

Peter Hall

Technical Recruiter

Diane Lacson

Sr. Technical Recruiter

Duane WingatePrincipal


• Technical Talent – Strong network of candidates from 13 years supporting OEMs with engineering services– Global recruiting experience (North America, Singapore, UK, Puerto Rico, France, Germany,

China, etc.)

• Responsive– Ingenium staff engineers can be placed at customer locations for quick start– Available Ingenium software if required

• (ProE/UG/SW, FEA, FMEA, LabView, Relex, Matlab, Simulink)

• Quality Candidates– In-house engineers support the recruiting team to evaluate technical talent

• Focus– Like our customers, we have strong component/systems skills and expertise– Streamlined on-boarding processes

• Nationwide Resources– Offices in multiple locations– Wide range of industries– Vast database of engineering talent

INGENIUM TECHNOLOGIES - TECHNICAL RECRUITINGCOMPETITIVE ADVANTAGE

Ingenium Proprietary

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Our technical staffing team has strong roots in engineering


• Project/Program Engineers

• Mechanical Engineers

• Electrical Engineers

• Systems Engineers

• Embedded Software Engineers

• Finite Element Analysis (FEA)

• Reliability Engineers

• Quality Engineers

• Manufacturing Engineers

• Test Engineers

• Designers - 2D/3D

• Buyers/Planners

• Technical Publications

Currently Providing: Client-Site Employees Skill Sets:

Data Analyst5%

Designer5%

Electrical Engineer

7%

Electronics Technician

8%

Industrial Engineer

3%

Manufacturing Engineer

8%

Materials Engineer

3%

Mechanical Engineer

17%

Procurement Specialist

4%

Program Management

10%

Quality Engineer

7%

Reliability Engineer

3% Software Engineer

10%

Systems Engineer7%

Technical Writer3%

INGENIUM TECHNOLOGIES - TECHNICAL RECRUITINGSKILLS & EXPERIENCE

Ingenium Proprietary

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• Technical Recruiting

•Operations Consulting

OPS CONSULTING

OVERVIEW


• Leading US EMC Lab

• EMC Consulting

31

INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGCOMPANY STARTUP

formerly

Before: After:


Results of Ingenium Services

Before After

Annual Sales $1.8M $6M

Employees 17 93

Facility 50,000

sq.ft.

125,000

sq.ft.

Machines 50 62

CHERRY VALLEY TOOL ABRASIVE MACHINING INC.

• 2 year engagement

• Provided general manager and board

level direction

Strategic planning

Manufacturing engineering

Proposal direction

Capital investment strategy

INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGTURNAROUND ACTIVITIES

“Expertise from the shop floor to the boardroom…”

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PFMEA

Projected Rolled Throughput Yield from 40% to 78%

Output Capacity from 8/wk to 8/day

Analyze

Design

Implement

INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGPROCESS RE-ENGINEERING

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INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGSTRATEGIC PLANNING

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North American Tool Corporation Aerospace Actuation Company

“Ingenium is helping us build a stronger foundation to be better prepared for a market recovery. …..offers the best of large corporate talent to a small company.”

G. Curtis LansberyPresident and CEO

Developed and implemented tactics for significant improvement in cost and quality

Operational assessment and planning to increase output by 40% in the existing floor space


INNOVATION@ Work.TM

INGENIUM TECHNOLOGIES: HOW CAN WE ADD VALUE TO

YOUR COMPANY?

35

• Engineering Services• Design

• Analysis


• Recruiting Services• Contract

• Contract to Hire

• Permanent Placement

•Operations Consulting• Product Cost Reductions

• Operations Improvements

• Strategic Planning

Documents

INGENIUM TECHNOLOGIES OVERVIEW Overview.pdf · INGENIUM TECHNOLOGIES OVERVIEW ... •Aircraft Environmental Control System ... ATA iSpec 2200, MIL-M-38784, S1000D – DO-160,