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BiographySheGmingJIANGDoctorProfessor EGmailjiangsheming2631049008net ReceivedDateSeptember62013
1051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271105127110512711051271
JOURNALOFIRONANDSTEELRESEARCHINTERNATIONAL1049008201421(11)1059G106410512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273
InfluenceofOxideMorphologiesonGalvanizabilityofThirdGenerationAutomotiveSteel
SheGmingJIANG1 ShiGjieFENG12 XunGhuaYUAN1 YuanGpengLI1ZhenGhuaLI2 QiGfuZHANG1
(1NationalEngineeringLaboratoryofAdvancedCoatingTechnologyforMetalMaterialsCentralIronandSteelResearchInstituteBeijing100081China 2FacultyofMaterialScienceandEngineeringKunmingUniversityofScienceandTechnologyKunming650093YunnanChina)
AbstractFocusingonimprovingthegalvanizabilityofthethirdgenerationautomotivesteeltheeffectofsurfaceoxGidemorphologiesonthegalvanizabilitywasstudiedTheresultsshowthatthesurfaceoxidetypesofsamplesteelsbyXGrayphotoelectronspectroscopy(XPS)analysisafterannealingindifferentconditionsarethesameOnlyMnOMnO2andCr2O3weredetectedandnocomplexoxideexistsonthesurfaceMorphologiesofsurfaceoxidescangreatGlyinfluencethegalvanizabilityofthethirdgenerationautomotivesteelNoduleGlikeoxidesurfacecancontributetobetterwettabilityandinhibitionlayerthanvitreousfilmGlikeoxidesurfaceGalvanizedpanelsofnoduleGlikeoxidesurGfacesteelsonlyshowpinholeGsizedbarespotswhilepanelsgalvanizedfromvitreousfilmGlikeoxidesurfacesteelsreGveallargerareasofbarespotsanduncoatedareasInhibitionlayerobservedingalvanizedpanelsofnoduleGlikeoxidesurfacesteelsiscompactbutnothomogeneoussomeinhibitionlayergrainsarefineandothersarecoarsewhiletheinhibitionlayergrainsofpanelsgalvanizedfromvitreousfilmGlikeoxidesurfacesteelshaveanonGcompactmorGphologywithsomeparticularlyfineequiaxedcrystalswhichdevelopeddeficientlyKeywordsgalvanizingthirdgenerationautomotivesteeloxidemorphologygalvanizability
HighstrengthsteelsarecurrentlythesubjectofintenseinterestoftheautomotiveindustrywiththeobjectofimprovinglightweightperformancethefuelefficiencyandthecrushresistancethushigherrequirementsfortheautomotivesteelsareputforGwardleadingtothedevelopmentofautomotivesteelsAccordingtoRmtimesA (theproductoftensilestrengthandelongation)interstitialfree(IF)dualphase(DP)transformationGinducedplasticity(TRIP)andmartensitic(MART)steelsarenamedasthefirstgenerationautomotivesteelswhoseRmtimesAare10-20GPa1048944butthelowRmtimesAcannotsatisfythereGquirementsofbothlightweightandhighsafetyinthefuturedevelopmentoftheautomotiveindustryThesecond generation automotivesteelsincludeaustenitic steels and twinningGinduced plasticity(TWIP)steelswhoseRmtimesAare50-70GPa1048944BecauseofthehighcontentsofalloyingelementssuchasCrNiMnSiandAlthesecondgeneraGtionautomotivesteelsareusuallyofhighcostand
poortechnologyperformancesForthesakeofsavGingresourcesreducingcostslightweightandimproGvingthesafetyoftheautomobilesteelsthethirdgenGerationautomotivesteelshavebeendevelopedwithlowcostandhighRmtimesA[12]InordertobeappliedinautomotiveproductionthethirdgenerationautoGmotivesteelsmusthaveagoodcorrosionresistanceandhotGdipgalvanizingisthemosteconomicalandeffectivemethodtoachievethisobjective ItiswellknownthatalloyingelementssuchasMnCrandSicanbeselectivelyoxidizedduringanGnealing[3-5]Theselectiveoxidationofthesealloyingelementshasadetrimentaleffectonthereactivewettingofthesteelsurfaceduringgalvanizingandresultsinbarespotdefects[6]whilethestripgalvaGnizingbehaviorcanbedirectlyrelatedtotheamountofexternaloxidationandthesurfaceoxidemorpholGogies[78]Inordertoimprovethegalvanizabilityofthethirdgenerationautomotivesteelitisnecessarytoinvestigatetheeffectofoxidemorphologiesonthe
wettingbehaviorSointhepresentworktheinfluGenceofoxidemorphologiesonthegalvanizabilityofthethirdgenerationautomotivesteelwasstudied
1 ExperimentalMaterialandMethod ThestudywascarriedoutusingthethirdgenGerationautomotivesteelsuppliedby CentralIronandSteelResearchInstitute(CISRI)ThechemicalcompositionoftheteststeelsisgiveninTable1Allsteelsweresuppliedintheform offullGhardcoldsheetandwereshearedintospecimenswiththediGmensionsof220mmtimes120mmtimes110490088mm
Table1 Chemicalcompositionoftheteststeels mass
C Si Mn P S Cr Fe
01049008096 01049008023 4104900850 010490080091 010490080021 01049008046 Balance
AnnealingandhotGdippingtrialswereperformedinaCAGG2010hotGdipsimulatormanufacturedbyCISRIFig10490081showstheschematicdiagramofthecontinuousannealingandgalvanizingprocessforthesteelsinhotGdip galvanizing simulatorAllsamples wereheatGtreatedbyheatingto675ataheatingrateof12sandsoakingfor180sAftersoakingthesampleswerecooleddownattherateof15 stodippingtemperaturewhichis480foreachsamGpleAllsamplesweredippedinbathfor3sthencooledinairtoroomtemperatureThezincbathcontained010490082massdissolvedAlandwassaturatedwithironSample1wasannealedunderconditionsofaN2G5H2atmospherewithdewpointof-30andsample2wasannealedunderconditionsofaN2G3H2atmospherewithdewpointof0 ToobservethesteelcoatinginterfacethetopcoG
Fig10490081 SchematicofcontinuousannealingandgalvanizingprocessforsteelsinhotGdipgalvanizingsimulator
ating layer was removed by fuming nitric acid(HNO3)and10 H2SO4FumingHNO3and10H2SO4allowremovingonlyZn(η)GmixcrystalbutdoesnotattackFe2Al5andFeGZnphase Scanningelectronmicroscopy (SEM)analysiswasperformedusinganFEIQuantaFEG650toobGservethesurfaceoxidemorphologiesafterannealingandinterfaceFe2Al5ofallsamples XGrayphotoelectron microscopy (XPS)wasperformedtoidentifytheoxidesonthesurfacesoftheannealedsteelsamplesXPSanalysiswasperGformedusingaPHIG5300ESCAXPSwithanAlKαXGraysource(148610490086eV)Thespotsizeusedwas100μmandthetakeoffanglewas45degThebindingenergyvaluesobtainedusingtheXPSwereaccuratewithinplusmn010490084eV
2 Results210490081 Surfaceoxidemorphologiesoftheannealedsteels Fig10490082showsmorphologiesofsurfaceoxidesonthesteelsamplesafterannealingindifferentatmosG
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490082 Morphologiesofsurfaceoxidesonthesteelsamplesafterannealingunderdifferentconditions
0601 JournalofIronandSteelResearchInternational Vol104900821
phereAsshowninFig10490082(a)afterannealingatdewpointof-30 inN2G5H2atmospheretheunGcoatedsamplesurfaceiscoveredbylotsofnoduleGlikeoxidesbuttherearestillmostbaresubstrateHoweverthesurfaceofsample2annealedatdewpointof0 in N2G3 H2 atmosphereiscoveredwithalayerofvitreousfilmGlikeoxide InordertoclarifythechemicalelementsofthesurfaceoxidesandbindingstatewithoxygenaddiGtionalXPSanalysiswasperformedInXPSanalysisonlythecharacteristicpeaksofMnCrandOweredetectedFig10490083showstheMnandCrXPSnarrowspectraofsamples1and2obtainedfromthesurfaceoxidesXPSspectraofMn(Fig10490083(a))ofsample1
showthatoxidizedMnispresentinformoftwodifferGentcomponentsOnecomponenthasthe Mn2p32peakat64010490088eVandthesecondpeakisat64210490082eVcorrespondingtoMninMnOandMnO2respectively Maximumintensity(Fig10490083(b))oftheCr2p32peakofsample1isat57610490085eVindicatingthepresGenceofCr2O3XPSspectraofMn (Fig10490083(c))ofsample2showthatoxidized MnisalsopresentinformoftwodifferentcomponentsOnecomponenthastheMn2p32peakat64110490085eVandthesecondpeakisat64310490084eVcorrespondingtoMnin MnOandMnO2respectivelyMaximumintensity(Fig10490083(d))oftheCr2p32peakofsample2isat57610490085eVindicatingthepresenceofCr2O3
(a)Mn2pofsample1 (b)Cr2pofsample1 (c)Mn2pofsample2 (d)Cr2pofsample2Fig10490083 XPSspectraofthesurfaceoxidesonthesamplesafterannealingunderdifferentannealingconditions
210490082 Appearancesofthegalvanizingpanels Fig10490084showstheappearanceofthesamplepanG
elsgalvanizedinZnbathafterannealingunderdifGferentannealingconditionswhichrevealsthatbare
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490084 AppearanceofthesamplepanelsgalvanizedinZnbathafterannealingunderdifferentannealingconditions
1601Issue11 InfluenceofOxideMorphologiesonGalvanizabilityofThirdGenerationAutomotiveSteel
spotsanduncoatedareasoccurredinallsamplesbutthebarespotsanduncoatedareasareobviouslylessinsample1annealedatdewpointof-30inN2G5H2atmospherethansample2whichwasanGnealedatdewpointof0inN2G3H2atmosphere
210490083 Morphologiesofinhibitionlayer The morphologiesofinhibitionlayerdeterGminedbySEMareshowninFig10490085forsamplesanG
nealedindifferentannealingconditionsItcanbeseenthattheinhibitionlayerofsample1annealedatdewpointof -30 in N2G5H2 atmosphereiscompactbutnothomogenouswhereastheinhibiGtionlayerformedinsample2annealedatdewpointof0inN2G3H2atmospherehasanonGcompactmorphology withsomeparticularlyfineequiaxedcrystalsItisobviousthatthegrainsinsample2deGvelopeddeficiently
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490085 Morphologiesofinhibitionlayerofthesamplesgalvanizedafterannealingunderdifferentannealingconditions
210490084 MorphologiesofFeGZnphase TheFeGZnphasesonthegalvanizedpanelswere
exposedbystrippingthezincoverlayusing10H2SO4AsshowninFig10490086allhotGdipcoatingplate
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490086 MorphologiesofFeGZnphasesofthesamplesgalvanizedafterannealingunderdifferentannealingconditions
specimenshaveinterfacegenerationofζphase
3 Discussion FornoduleGlikeoxidesurfaceofsample1anGnealedatdewpointof-30inN2G5H2atmosGpheretherearelotsofoxidenodulesandbaresubG
stratebuttheoxidedensitydistributionisnotuniGformInsomeregionsoxidenodulesgathertogethGertoformoxideaggregationandthesizeofoxidenodulesrangesfrom100to200nmWithregardtovitreousfilmGlikeoxidesurfaceofsample2annealedatdewpointof0 inN2G3H2atmospherethe
2601 JournalofIronandSteelResearchInternational Vol104900821
oxidelayerappearstobecontinuousandvitreousItisthedifferenceofoxygenpotentialthatleadstodifGferentsurfacemorphologies[9-11] Thesurfaceoxidetypesofsamples1and2byXPSanalysisarethesameandonly MnOMnO2
andCr2O3 weredetectedandnocomplexoxideexGistsonthesurface Fig10490084showstheappearanceofthesamplepanGelsgalvanizedinbathSample1onlyshowspinholeGsizedbarespotsandisobviouslybetterreactivelywettedthansample2whichrevealslargerareasofbarespotsanduncoatedareasThesecoatingdefectsoccurduetotheappearanceofnonGwettableexternalMnOxlayer[12]MnOx onthesteelsurfacecouldbeinGsitureducedbythebathdissolvedAlButifMncontentinthesteelishighenoughandtheformedMnOxareingreatnumberthereductionofMnOx
willbedifficultandcannotbedeoxidizedcompleteGly[1113]SurfacemorphologieswerefoundtostrongGlyaffectsteelgalvanizability[14]WhengalvanizingsteelsitisverylikelythatthesurfaceoxidescanbeliftedoffthroughtheFedissolutionfromthesubGstrateandnoduleGlikeoxidesshouldbeliftedoffmorereadilythanvitreousfilmGlikeoxides[14]BellGhouse[6]everindicatedthatreactivewettingoccurredbytwo methodswhengalvanizinghigh AlGlow SiTRIPsteelsreductionofMnObythedissolvedAlintheZn(AlFe)bathandbyZnbridgingoftheoxGideparticlesThemechanism wasdependentonthesurfacestructurepriortogalvanizingIftheoxidecoversthesurfaceofsteelthebridgingeffectwillnothappen[6]VitreousfilmGlikeoxidecanhamperthediffusionofzincandaluminumwhichisnecessaryforthemtoreactwithmetalliciron[15]andresultsinbarespot OnthebasisoftheabovedescriptionthereacGtivewettingisstronglylinkedtothemorphologiesofsurfaceoxidesandnoduleGlikeoxidesurfacecanbemoreadvantageoustogalvanizingthanvitreousfilmGlikeoxidesurface TwokindsofinhibitionlayergrainswereobGservedAsshowninFig10490085(a)someregionsarefineandothersarecoarseAsshowninFig10490082(a)inadditiontooxideparticlesthereis mostbaresubstrateThebaresubstratecancreateacleansteelsurfacefornucleationofFeGAlphaseandtheFeGAlnucleatesinagreatnumberleadingtotheformaGtionoffineFeGAlinhibitionlayergrainThenoduleGlikeoxidecanbethermodynamicallyreducedbythebathAlbecauseofaveryshortgalvanizingtimeof3sTherewasalimittothesizeofoxidesthatcouldbe
completelyreducedIntheprocessofhotdipgalvaniGzingbigoxideparticlesexistedinthesteelsurfaceandtheFeGAlgrainscouldonlynucleateoncleanspotsbetweenbigoxidesThustheformedFeGAlgrainswerescatteredandsparseInadditionbeGcausetheamountofnucleationsiteswasloweredforperunitareathedissolvedAlwassufficientforthegrowthofFeGAlgrainsintobiggerones[13] TheinhibitionlayerformedinFig10490085(b)hasanonGcompactmorphologywithsomeparticularlyfineequiaxedcrystalsItisobviousthatthegrainsweredevelopeddeficientlyVitreousfilmGlikeoxidescouldhamperthediffusionofFeandAltoreactwitheachothertoforminhibitionlayerandthusinfluencethereactivewetting AsseenfromFig10490086allsamplepanelshaveinGterfacegenerationofζphaseInadditiontothealuGminothermicreductionofmanganeseoxidesthatledtothedecreaseofAlcontentinzincbathandcausedtheformationofζ phase[616]Blumenauetal1049008[17]
explainedthegrowthofFeGZnphasewithanalterGnativemechanismAstheFeGZnphaseisformedduetoAldepletionatthesteelGzincinterfaceareactionhastooccurconsumingtheAlpresentatthisposiGtionThehighaffinityofMnandAlcanleadtotheformationofMnGAlphaseInthisworkBlumenauetalassumedthatAldidnotreduceanymanganeseoxidesandnoaluminothermicreductionoccurredbutMnwasdissolvedoutofthesteelsurfaceintothezincbathandaMnGAlcompoundwasformedviathereGactionofMnZn+6AlZnrarrMnAl6uarr[17-19] BecauseofthehighcontentofMninthethirdgenerationautomotivesteelwhetherthetheoryproposedbyBlumenauetaltookeffectornotinthisexperimentalsoneedstobefurtherconfirmed
4 Conclusion MorphologiesofsurfaceoxidescangreatlyinGfluencethegalvanizabilityofthethirdgenerationauGtomotivesteelNoduleGlikeoxidesurfaceshowbetGter wettabilityandinhibitionlayerthan vitreousfilmGlikeoxidesurfaceGalvanizedpanelsofnoduleGlikeoxidesurfacesteelsonlyshowpinholeGsizedbarespotswhilepanelsgalvanizedfrom vitreousfilmGlikeoxidesurfacesteelsreveallargerareasofbarespotsanduncoatedareasInhibitionlayergrainsobGservedingalvanizedpanelsofnoduleGlikeoxidessurGfacesteelsarecompactandcomposedoftwokindsofinhibitionlayergrainssomeregionsarefineandothersarecoarsebuttheinhibitionlayergrainsofpanelsgalvanizedfromvitreousfilmGlikeoxidesurG
3601Issue11 InfluenceofOxideMorphologiesonGalvanizabilityofThirdGenerationAutomotiveSteel
facesteelshaveanonGcompact morphology withsomeparticularlyfineequiaxedcrystalswhicharedevelopeddeficiently
References
[1] W1049008QCaoCWangC1049008YWangJShiM1049008QWangHDongY1049008QWengSciChinaTechSci55(2012)1814G1822
[2] HDongW1049008QCaoJShiC1049008YWangM1049008QWangY1049008QWengIronandSteel46(2011)No104900861G11
[3] IOlefjordWLeijonUJelvestamApplSurfaceSci6(1980)241G255
[4] H1049008JGrabkeVLeroyHViefhausISIJInt35(1995)95G113
[5] PDrilletZZermoutDBouleauJMataigneSClaessensRevMetall101(2004)831G837
[6] E1049008MBellhouseJ1049008RMcDermidMaterSciEngA491(2008)39G46
[7] JMakiJMahieuB1049008CDeCoomanSClaessensMaterSciTechnol19(2003)125G131
[8] LBordignonJCrahayinGalvatechprime01BrusselsBelgium2001pp573G580
[9] MNordenMBlumenauTWuttkeK1049008JPetersApplSurfSci271(2013)19G31
[10] MBlumenauABarnoushIThomasHHofmannHVehoffSurfCoatTechnol206(2011)542G552
[11] SAlibeigiRKavithaR1049008JMeguerianJ1049008RMcDermidActaMater59(2011)3537G3549
[12] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol206(2011)559G567
[13] YLiSJiangXYuanBChenQZhangSurfInterfaceAnal44(2012)472G477
[14] NGaoD1049008Y1049008HLiuN1049008YTangR1049008BParkM1049008SKiminGalvatechprime11AssociazioneItalianadiMetallurgiaGenoGvaItaly2011pp123G130
[15] X1049008VEyndeJ1049008PServaisMLamberigtsinGalvatechprime2004AISTChicagoUSApp361G372
[16] E1049008MBellhouseA1049008I1049008MMertensJ1049008RMcDermidMaterSciEngA463(2007)147G156
[17] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol205(2011)3319G3327
[18] RSaglAJarosikDStifterGAngeliCorrosSci70(2013)268G275
[19] RKavithaJ1049008RMcDermidSurfCoatTechnol212(2012)152G158
4601 JournalofIronandSteelResearchInternational Vol104900821
wettingbehaviorSointhepresentworktheinfluGenceofoxidemorphologiesonthegalvanizabilityofthethirdgenerationautomotivesteelwasstudied
1 ExperimentalMaterialandMethod ThestudywascarriedoutusingthethirdgenGerationautomotivesteelsuppliedby CentralIronandSteelResearchInstitute(CISRI)ThechemicalcompositionoftheteststeelsisgiveninTable1Allsteelsweresuppliedintheform offullGhardcoldsheetandwereshearedintospecimenswiththediGmensionsof220mmtimes120mmtimes110490088mm
Table1 Chemicalcompositionoftheteststeels mass
C Si Mn P S Cr Fe
01049008096 01049008023 4104900850 010490080091 010490080021 01049008046 Balance
AnnealingandhotGdippingtrialswereperformedinaCAGG2010hotGdipsimulatormanufacturedbyCISRIFig10490081showstheschematicdiagramofthecontinuousannealingandgalvanizingprocessforthesteelsinhotGdip galvanizing simulatorAllsamples wereheatGtreatedbyheatingto675ataheatingrateof12sandsoakingfor180sAftersoakingthesampleswerecooleddownattherateof15 stodippingtemperaturewhichis480foreachsamGpleAllsamplesweredippedinbathfor3sthencooledinairtoroomtemperatureThezincbathcontained010490082massdissolvedAlandwassaturatedwithironSample1wasannealedunderconditionsofaN2G5H2atmospherewithdewpointof-30andsample2wasannealedunderconditionsofaN2G3H2atmospherewithdewpointof0 ToobservethesteelcoatinginterfacethetopcoG
Fig10490081 SchematicofcontinuousannealingandgalvanizingprocessforsteelsinhotGdipgalvanizingsimulator
ating layer was removed by fuming nitric acid(HNO3)and10 H2SO4FumingHNO3and10H2SO4allowremovingonlyZn(η)GmixcrystalbutdoesnotattackFe2Al5andFeGZnphase Scanningelectronmicroscopy (SEM)analysiswasperformedusinganFEIQuantaFEG650toobGservethesurfaceoxidemorphologiesafterannealingandinterfaceFe2Al5ofallsamples XGrayphotoelectron microscopy (XPS)wasperformedtoidentifytheoxidesonthesurfacesoftheannealedsteelsamplesXPSanalysiswasperGformedusingaPHIG5300ESCAXPSwithanAlKαXGraysource(148610490086eV)Thespotsizeusedwas100μmandthetakeoffanglewas45degThebindingenergyvaluesobtainedusingtheXPSwereaccuratewithinplusmn010490084eV
2 Results210490081 Surfaceoxidemorphologiesoftheannealedsteels Fig10490082showsmorphologiesofsurfaceoxidesonthesteelsamplesafterannealingindifferentatmosG
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490082 Morphologiesofsurfaceoxidesonthesteelsamplesafterannealingunderdifferentconditions
0601 JournalofIronandSteelResearchInternational Vol104900821
phereAsshowninFig10490082(a)afterannealingatdewpointof-30 inN2G5H2atmospheretheunGcoatedsamplesurfaceiscoveredbylotsofnoduleGlikeoxidesbuttherearestillmostbaresubstrateHoweverthesurfaceofsample2annealedatdewpointof0 in N2G3 H2 atmosphereiscoveredwithalayerofvitreousfilmGlikeoxide InordertoclarifythechemicalelementsofthesurfaceoxidesandbindingstatewithoxygenaddiGtionalXPSanalysiswasperformedInXPSanalysisonlythecharacteristicpeaksofMnCrandOweredetectedFig10490083showstheMnandCrXPSnarrowspectraofsamples1and2obtainedfromthesurfaceoxidesXPSspectraofMn(Fig10490083(a))ofsample1
showthatoxidizedMnispresentinformoftwodifferGentcomponentsOnecomponenthasthe Mn2p32peakat64010490088eVandthesecondpeakisat64210490082eVcorrespondingtoMninMnOandMnO2respectively Maximumintensity(Fig10490083(b))oftheCr2p32peakofsample1isat57610490085eVindicatingthepresGenceofCr2O3XPSspectraofMn (Fig10490083(c))ofsample2showthatoxidized MnisalsopresentinformoftwodifferentcomponentsOnecomponenthastheMn2p32peakat64110490085eVandthesecondpeakisat64310490084eVcorrespondingtoMnin MnOandMnO2respectivelyMaximumintensity(Fig10490083(d))oftheCr2p32peakofsample2isat57610490085eVindicatingthepresenceofCr2O3
(a)Mn2pofsample1 (b)Cr2pofsample1 (c)Mn2pofsample2 (d)Cr2pofsample2Fig10490083 XPSspectraofthesurfaceoxidesonthesamplesafterannealingunderdifferentannealingconditions
210490082 Appearancesofthegalvanizingpanels Fig10490084showstheappearanceofthesamplepanG
elsgalvanizedinZnbathafterannealingunderdifGferentannealingconditionswhichrevealsthatbare
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490084 AppearanceofthesamplepanelsgalvanizedinZnbathafterannealingunderdifferentannealingconditions
1601Issue11 InfluenceofOxideMorphologiesonGalvanizabilityofThirdGenerationAutomotiveSteel
spotsanduncoatedareasoccurredinallsamplesbutthebarespotsanduncoatedareasareobviouslylessinsample1annealedatdewpointof-30inN2G5H2atmospherethansample2whichwasanGnealedatdewpointof0inN2G3H2atmosphere
210490083 Morphologiesofinhibitionlayer The morphologiesofinhibitionlayerdeterGminedbySEMareshowninFig10490085forsamplesanG
nealedindifferentannealingconditionsItcanbeseenthattheinhibitionlayerofsample1annealedatdewpointof -30 in N2G5H2 atmosphereiscompactbutnothomogenouswhereastheinhibiGtionlayerformedinsample2annealedatdewpointof0inN2G3H2atmospherehasanonGcompactmorphology withsomeparticularlyfineequiaxedcrystalsItisobviousthatthegrainsinsample2deGvelopeddeficiently
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490085 Morphologiesofinhibitionlayerofthesamplesgalvanizedafterannealingunderdifferentannealingconditions
210490084 MorphologiesofFeGZnphase TheFeGZnphasesonthegalvanizedpanelswere
exposedbystrippingthezincoverlayusing10H2SO4AsshowninFig10490086allhotGdipcoatingplate
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490086 MorphologiesofFeGZnphasesofthesamplesgalvanizedafterannealingunderdifferentannealingconditions
specimenshaveinterfacegenerationofζphase
3 Discussion FornoduleGlikeoxidesurfaceofsample1anGnealedatdewpointof-30inN2G5H2atmosGpheretherearelotsofoxidenodulesandbaresubG
stratebuttheoxidedensitydistributionisnotuniGformInsomeregionsoxidenodulesgathertogethGertoformoxideaggregationandthesizeofoxidenodulesrangesfrom100to200nmWithregardtovitreousfilmGlikeoxidesurfaceofsample2annealedatdewpointof0 inN2G3H2atmospherethe
2601 JournalofIronandSteelResearchInternational Vol104900821
oxidelayerappearstobecontinuousandvitreousItisthedifferenceofoxygenpotentialthatleadstodifGferentsurfacemorphologies[9-11] Thesurfaceoxidetypesofsamples1and2byXPSanalysisarethesameandonly MnOMnO2
andCr2O3 weredetectedandnocomplexoxideexGistsonthesurface Fig10490084showstheappearanceofthesamplepanGelsgalvanizedinbathSample1onlyshowspinholeGsizedbarespotsandisobviouslybetterreactivelywettedthansample2whichrevealslargerareasofbarespotsanduncoatedareasThesecoatingdefectsoccurduetotheappearanceofnonGwettableexternalMnOxlayer[12]MnOx onthesteelsurfacecouldbeinGsitureducedbythebathdissolvedAlButifMncontentinthesteelishighenoughandtheformedMnOxareingreatnumberthereductionofMnOx
willbedifficultandcannotbedeoxidizedcompleteGly[1113]SurfacemorphologieswerefoundtostrongGlyaffectsteelgalvanizability[14]WhengalvanizingsteelsitisverylikelythatthesurfaceoxidescanbeliftedoffthroughtheFedissolutionfromthesubGstrateandnoduleGlikeoxidesshouldbeliftedoffmorereadilythanvitreousfilmGlikeoxides[14]BellGhouse[6]everindicatedthatreactivewettingoccurredbytwo methodswhengalvanizinghigh AlGlow SiTRIPsteelsreductionofMnObythedissolvedAlintheZn(AlFe)bathandbyZnbridgingoftheoxGideparticlesThemechanism wasdependentonthesurfacestructurepriortogalvanizingIftheoxidecoversthesurfaceofsteelthebridgingeffectwillnothappen[6]VitreousfilmGlikeoxidecanhamperthediffusionofzincandaluminumwhichisnecessaryforthemtoreactwithmetalliciron[15]andresultsinbarespot OnthebasisoftheabovedescriptionthereacGtivewettingisstronglylinkedtothemorphologiesofsurfaceoxidesandnoduleGlikeoxidesurfacecanbemoreadvantageoustogalvanizingthanvitreousfilmGlikeoxidesurface TwokindsofinhibitionlayergrainswereobGservedAsshowninFig10490085(a)someregionsarefineandothersarecoarseAsshowninFig10490082(a)inadditiontooxideparticlesthereis mostbaresubstrateThebaresubstratecancreateacleansteelsurfacefornucleationofFeGAlphaseandtheFeGAlnucleatesinagreatnumberleadingtotheformaGtionoffineFeGAlinhibitionlayergrainThenoduleGlikeoxidecanbethermodynamicallyreducedbythebathAlbecauseofaveryshortgalvanizingtimeof3sTherewasalimittothesizeofoxidesthatcouldbe
completelyreducedIntheprocessofhotdipgalvaniGzingbigoxideparticlesexistedinthesteelsurfaceandtheFeGAlgrainscouldonlynucleateoncleanspotsbetweenbigoxidesThustheformedFeGAlgrainswerescatteredandsparseInadditionbeGcausetheamountofnucleationsiteswasloweredforperunitareathedissolvedAlwassufficientforthegrowthofFeGAlgrainsintobiggerones[13] TheinhibitionlayerformedinFig10490085(b)hasanonGcompactmorphologywithsomeparticularlyfineequiaxedcrystalsItisobviousthatthegrainsweredevelopeddeficientlyVitreousfilmGlikeoxidescouldhamperthediffusionofFeandAltoreactwitheachothertoforminhibitionlayerandthusinfluencethereactivewetting AsseenfromFig10490086allsamplepanelshaveinGterfacegenerationofζphaseInadditiontothealuGminothermicreductionofmanganeseoxidesthatledtothedecreaseofAlcontentinzincbathandcausedtheformationofζ phase[616]Blumenauetal1049008[17]
explainedthegrowthofFeGZnphasewithanalterGnativemechanismAstheFeGZnphaseisformedduetoAldepletionatthesteelGzincinterfaceareactionhastooccurconsumingtheAlpresentatthisposiGtionThehighaffinityofMnandAlcanleadtotheformationofMnGAlphaseInthisworkBlumenauetalassumedthatAldidnotreduceanymanganeseoxidesandnoaluminothermicreductionoccurredbutMnwasdissolvedoutofthesteelsurfaceintothezincbathandaMnGAlcompoundwasformedviathereGactionofMnZn+6AlZnrarrMnAl6uarr[17-19] BecauseofthehighcontentofMninthethirdgenerationautomotivesteelwhetherthetheoryproposedbyBlumenauetaltookeffectornotinthisexperimentalsoneedstobefurtherconfirmed
4 Conclusion MorphologiesofsurfaceoxidescangreatlyinGfluencethegalvanizabilityofthethirdgenerationauGtomotivesteelNoduleGlikeoxidesurfaceshowbetGter wettabilityandinhibitionlayerthan vitreousfilmGlikeoxidesurfaceGalvanizedpanelsofnoduleGlikeoxidesurfacesteelsonlyshowpinholeGsizedbarespotswhilepanelsgalvanizedfrom vitreousfilmGlikeoxidesurfacesteelsreveallargerareasofbarespotsanduncoatedareasInhibitionlayergrainsobGservedingalvanizedpanelsofnoduleGlikeoxidessurGfacesteelsarecompactandcomposedoftwokindsofinhibitionlayergrainssomeregionsarefineandothersarecoarsebuttheinhibitionlayergrainsofpanelsgalvanizedfromvitreousfilmGlikeoxidesurG
3601Issue11 InfluenceofOxideMorphologiesonGalvanizabilityofThirdGenerationAutomotiveSteel
facesteelshaveanonGcompact morphology withsomeparticularlyfineequiaxedcrystalswhicharedevelopeddeficiently
References
[1] W1049008QCaoCWangC1049008YWangJShiM1049008QWangHDongY1049008QWengSciChinaTechSci55(2012)1814G1822
[2] HDongW1049008QCaoJShiC1049008YWangM1049008QWangY1049008QWengIronandSteel46(2011)No104900861G11
[3] IOlefjordWLeijonUJelvestamApplSurfaceSci6(1980)241G255
[4] H1049008JGrabkeVLeroyHViefhausISIJInt35(1995)95G113
[5] PDrilletZZermoutDBouleauJMataigneSClaessensRevMetall101(2004)831G837
[6] E1049008MBellhouseJ1049008RMcDermidMaterSciEngA491(2008)39G46
[7] JMakiJMahieuB1049008CDeCoomanSClaessensMaterSciTechnol19(2003)125G131
[8] LBordignonJCrahayinGalvatechprime01BrusselsBelgium2001pp573G580
[9] MNordenMBlumenauTWuttkeK1049008JPetersApplSurfSci271(2013)19G31
[10] MBlumenauABarnoushIThomasHHofmannHVehoffSurfCoatTechnol206(2011)542G552
[11] SAlibeigiRKavithaR1049008JMeguerianJ1049008RMcDermidActaMater59(2011)3537G3549
[12] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol206(2011)559G567
[13] YLiSJiangXYuanBChenQZhangSurfInterfaceAnal44(2012)472G477
[14] NGaoD1049008Y1049008HLiuN1049008YTangR1049008BParkM1049008SKiminGalvatechprime11AssociazioneItalianadiMetallurgiaGenoGvaItaly2011pp123G130
[15] X1049008VEyndeJ1049008PServaisMLamberigtsinGalvatechprime2004AISTChicagoUSApp361G372
[16] E1049008MBellhouseA1049008I1049008MMertensJ1049008RMcDermidMaterSciEngA463(2007)147G156
[17] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol205(2011)3319G3327
[18] RSaglAJarosikDStifterGAngeliCorrosSci70(2013)268G275
[19] RKavithaJ1049008RMcDermidSurfCoatTechnol212(2012)152G158
4601 JournalofIronandSteelResearchInternational Vol104900821
phereAsshowninFig10490082(a)afterannealingatdewpointof-30 inN2G5H2atmospheretheunGcoatedsamplesurfaceiscoveredbylotsofnoduleGlikeoxidesbuttherearestillmostbaresubstrateHoweverthesurfaceofsample2annealedatdewpointof0 in N2G3 H2 atmosphereiscoveredwithalayerofvitreousfilmGlikeoxide InordertoclarifythechemicalelementsofthesurfaceoxidesandbindingstatewithoxygenaddiGtionalXPSanalysiswasperformedInXPSanalysisonlythecharacteristicpeaksofMnCrandOweredetectedFig10490083showstheMnandCrXPSnarrowspectraofsamples1and2obtainedfromthesurfaceoxidesXPSspectraofMn(Fig10490083(a))ofsample1
showthatoxidizedMnispresentinformoftwodifferGentcomponentsOnecomponenthasthe Mn2p32peakat64010490088eVandthesecondpeakisat64210490082eVcorrespondingtoMninMnOandMnO2respectively Maximumintensity(Fig10490083(b))oftheCr2p32peakofsample1isat57610490085eVindicatingthepresGenceofCr2O3XPSspectraofMn (Fig10490083(c))ofsample2showthatoxidized MnisalsopresentinformoftwodifferentcomponentsOnecomponenthastheMn2p32peakat64110490085eVandthesecondpeakisat64310490084eVcorrespondingtoMnin MnOandMnO2respectivelyMaximumintensity(Fig10490083(d))oftheCr2p32peakofsample2isat57610490085eVindicatingthepresenceofCr2O3
(a)Mn2pofsample1 (b)Cr2pofsample1 (c)Mn2pofsample2 (d)Cr2pofsample2Fig10490083 XPSspectraofthesurfaceoxidesonthesamplesafterannealingunderdifferentannealingconditions
210490082 Appearancesofthegalvanizingpanels Fig10490084showstheappearanceofthesamplepanG
elsgalvanizedinZnbathafterannealingunderdifGferentannealingconditionswhichrevealsthatbare
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490084 AppearanceofthesamplepanelsgalvanizedinZnbathafterannealingunderdifferentannealingconditions
1601Issue11 InfluenceofOxideMorphologiesonGalvanizabilityofThirdGenerationAutomotiveSteel
spotsanduncoatedareasoccurredinallsamplesbutthebarespotsanduncoatedareasareobviouslylessinsample1annealedatdewpointof-30inN2G5H2atmospherethansample2whichwasanGnealedatdewpointof0inN2G3H2atmosphere
210490083 Morphologiesofinhibitionlayer The morphologiesofinhibitionlayerdeterGminedbySEMareshowninFig10490085forsamplesanG
nealedindifferentannealingconditionsItcanbeseenthattheinhibitionlayerofsample1annealedatdewpointof -30 in N2G5H2 atmosphereiscompactbutnothomogenouswhereastheinhibiGtionlayerformedinsample2annealedatdewpointof0inN2G3H2atmospherehasanonGcompactmorphology withsomeparticularlyfineequiaxedcrystalsItisobviousthatthegrainsinsample2deGvelopeddeficiently
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490085 Morphologiesofinhibitionlayerofthesamplesgalvanizedafterannealingunderdifferentannealingconditions
210490084 MorphologiesofFeGZnphase TheFeGZnphasesonthegalvanizedpanelswere
exposedbystrippingthezincoverlayusing10H2SO4AsshowninFig10490086allhotGdipcoatingplate
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490086 MorphologiesofFeGZnphasesofthesamplesgalvanizedafterannealingunderdifferentannealingconditions
specimenshaveinterfacegenerationofζphase
3 Discussion FornoduleGlikeoxidesurfaceofsample1anGnealedatdewpointof-30inN2G5H2atmosGpheretherearelotsofoxidenodulesandbaresubG
stratebuttheoxidedensitydistributionisnotuniGformInsomeregionsoxidenodulesgathertogethGertoformoxideaggregationandthesizeofoxidenodulesrangesfrom100to200nmWithregardtovitreousfilmGlikeoxidesurfaceofsample2annealedatdewpointof0 inN2G3H2atmospherethe
2601 JournalofIronandSteelResearchInternational Vol104900821
oxidelayerappearstobecontinuousandvitreousItisthedifferenceofoxygenpotentialthatleadstodifGferentsurfacemorphologies[9-11] Thesurfaceoxidetypesofsamples1and2byXPSanalysisarethesameandonly MnOMnO2
andCr2O3 weredetectedandnocomplexoxideexGistsonthesurface Fig10490084showstheappearanceofthesamplepanGelsgalvanizedinbathSample1onlyshowspinholeGsizedbarespotsandisobviouslybetterreactivelywettedthansample2whichrevealslargerareasofbarespotsanduncoatedareasThesecoatingdefectsoccurduetotheappearanceofnonGwettableexternalMnOxlayer[12]MnOx onthesteelsurfacecouldbeinGsitureducedbythebathdissolvedAlButifMncontentinthesteelishighenoughandtheformedMnOxareingreatnumberthereductionofMnOx
willbedifficultandcannotbedeoxidizedcompleteGly[1113]SurfacemorphologieswerefoundtostrongGlyaffectsteelgalvanizability[14]WhengalvanizingsteelsitisverylikelythatthesurfaceoxidescanbeliftedoffthroughtheFedissolutionfromthesubGstrateandnoduleGlikeoxidesshouldbeliftedoffmorereadilythanvitreousfilmGlikeoxides[14]BellGhouse[6]everindicatedthatreactivewettingoccurredbytwo methodswhengalvanizinghigh AlGlow SiTRIPsteelsreductionofMnObythedissolvedAlintheZn(AlFe)bathandbyZnbridgingoftheoxGideparticlesThemechanism wasdependentonthesurfacestructurepriortogalvanizingIftheoxidecoversthesurfaceofsteelthebridgingeffectwillnothappen[6]VitreousfilmGlikeoxidecanhamperthediffusionofzincandaluminumwhichisnecessaryforthemtoreactwithmetalliciron[15]andresultsinbarespot OnthebasisoftheabovedescriptionthereacGtivewettingisstronglylinkedtothemorphologiesofsurfaceoxidesandnoduleGlikeoxidesurfacecanbemoreadvantageoustogalvanizingthanvitreousfilmGlikeoxidesurface TwokindsofinhibitionlayergrainswereobGservedAsshowninFig10490085(a)someregionsarefineandothersarecoarseAsshowninFig10490082(a)inadditiontooxideparticlesthereis mostbaresubstrateThebaresubstratecancreateacleansteelsurfacefornucleationofFeGAlphaseandtheFeGAlnucleatesinagreatnumberleadingtotheformaGtionoffineFeGAlinhibitionlayergrainThenoduleGlikeoxidecanbethermodynamicallyreducedbythebathAlbecauseofaveryshortgalvanizingtimeof3sTherewasalimittothesizeofoxidesthatcouldbe
completelyreducedIntheprocessofhotdipgalvaniGzingbigoxideparticlesexistedinthesteelsurfaceandtheFeGAlgrainscouldonlynucleateoncleanspotsbetweenbigoxidesThustheformedFeGAlgrainswerescatteredandsparseInadditionbeGcausetheamountofnucleationsiteswasloweredforperunitareathedissolvedAlwassufficientforthegrowthofFeGAlgrainsintobiggerones[13] TheinhibitionlayerformedinFig10490085(b)hasanonGcompactmorphologywithsomeparticularlyfineequiaxedcrystalsItisobviousthatthegrainsweredevelopeddeficientlyVitreousfilmGlikeoxidescouldhamperthediffusionofFeandAltoreactwitheachothertoforminhibitionlayerandthusinfluencethereactivewetting AsseenfromFig10490086allsamplepanelshaveinGterfacegenerationofζphaseInadditiontothealuGminothermicreductionofmanganeseoxidesthatledtothedecreaseofAlcontentinzincbathandcausedtheformationofζ phase[616]Blumenauetal1049008[17]
explainedthegrowthofFeGZnphasewithanalterGnativemechanismAstheFeGZnphaseisformedduetoAldepletionatthesteelGzincinterfaceareactionhastooccurconsumingtheAlpresentatthisposiGtionThehighaffinityofMnandAlcanleadtotheformationofMnGAlphaseInthisworkBlumenauetalassumedthatAldidnotreduceanymanganeseoxidesandnoaluminothermicreductionoccurredbutMnwasdissolvedoutofthesteelsurfaceintothezincbathandaMnGAlcompoundwasformedviathereGactionofMnZn+6AlZnrarrMnAl6uarr[17-19] BecauseofthehighcontentofMninthethirdgenerationautomotivesteelwhetherthetheoryproposedbyBlumenauetaltookeffectornotinthisexperimentalsoneedstobefurtherconfirmed
4 Conclusion MorphologiesofsurfaceoxidescangreatlyinGfluencethegalvanizabilityofthethirdgenerationauGtomotivesteelNoduleGlikeoxidesurfaceshowbetGter wettabilityandinhibitionlayerthan vitreousfilmGlikeoxidesurfaceGalvanizedpanelsofnoduleGlikeoxidesurfacesteelsonlyshowpinholeGsizedbarespotswhilepanelsgalvanizedfrom vitreousfilmGlikeoxidesurfacesteelsreveallargerareasofbarespotsanduncoatedareasInhibitionlayergrainsobGservedingalvanizedpanelsofnoduleGlikeoxidessurGfacesteelsarecompactandcomposedoftwokindsofinhibitionlayergrainssomeregionsarefineandothersarecoarsebuttheinhibitionlayergrainsofpanelsgalvanizedfromvitreousfilmGlikeoxidesurG
3601Issue11 InfluenceofOxideMorphologiesonGalvanizabilityofThirdGenerationAutomotiveSteel
facesteelshaveanonGcompact morphology withsomeparticularlyfineequiaxedcrystalswhicharedevelopeddeficiently
References
[1] W1049008QCaoCWangC1049008YWangJShiM1049008QWangHDongY1049008QWengSciChinaTechSci55(2012)1814G1822
[2] HDongW1049008QCaoJShiC1049008YWangM1049008QWangY1049008QWengIronandSteel46(2011)No104900861G11
[3] IOlefjordWLeijonUJelvestamApplSurfaceSci6(1980)241G255
[4] H1049008JGrabkeVLeroyHViefhausISIJInt35(1995)95G113
[5] PDrilletZZermoutDBouleauJMataigneSClaessensRevMetall101(2004)831G837
[6] E1049008MBellhouseJ1049008RMcDermidMaterSciEngA491(2008)39G46
[7] JMakiJMahieuB1049008CDeCoomanSClaessensMaterSciTechnol19(2003)125G131
[8] LBordignonJCrahayinGalvatechprime01BrusselsBelgium2001pp573G580
[9] MNordenMBlumenauTWuttkeK1049008JPetersApplSurfSci271(2013)19G31
[10] MBlumenauABarnoushIThomasHHofmannHVehoffSurfCoatTechnol206(2011)542G552
[11] SAlibeigiRKavithaR1049008JMeguerianJ1049008RMcDermidActaMater59(2011)3537G3549
[12] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol206(2011)559G567
[13] YLiSJiangXYuanBChenQZhangSurfInterfaceAnal44(2012)472G477
[14] NGaoD1049008Y1049008HLiuN1049008YTangR1049008BParkM1049008SKiminGalvatechprime11AssociazioneItalianadiMetallurgiaGenoGvaItaly2011pp123G130
[15] X1049008VEyndeJ1049008PServaisMLamberigtsinGalvatechprime2004AISTChicagoUSApp361G372
[16] E1049008MBellhouseA1049008I1049008MMertensJ1049008RMcDermidMaterSciEngA463(2007)147G156
[17] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol205(2011)3319G3327
[18] RSaglAJarosikDStifterGAngeliCorrosSci70(2013)268G275
[19] RKavithaJ1049008RMcDermidSurfCoatTechnol212(2012)152G158
4601 JournalofIronandSteelResearchInternational Vol104900821
spotsanduncoatedareasoccurredinallsamplesbutthebarespotsanduncoatedareasareobviouslylessinsample1annealedatdewpointof-30inN2G5H2atmospherethansample2whichwasanGnealedatdewpointof0inN2G3H2atmosphere
210490083 Morphologiesofinhibitionlayer The morphologiesofinhibitionlayerdeterGminedbySEMareshowninFig10490085forsamplesanG
nealedindifferentannealingconditionsItcanbeseenthattheinhibitionlayerofsample1annealedatdewpointof -30 in N2G5H2 atmosphereiscompactbutnothomogenouswhereastheinhibiGtionlayerformedinsample2annealedatdewpointof0inN2G3H2atmospherehasanonGcompactmorphology withsomeparticularlyfineequiaxedcrystalsItisobviousthatthegrainsinsample2deGvelopeddeficiently
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490085 Morphologiesofinhibitionlayerofthesamplesgalvanizedafterannealingunderdifferentannealingconditions
210490084 MorphologiesofFeGZnphase TheFeGZnphasesonthegalvanizedpanelswere
exposedbystrippingthezincoverlayusing10H2SO4AsshowninFig10490086allhotGdipcoatingplate
(a)Dewpointof-30N2G5H2atmosphere (b)Dewpointof0N2G3H2atmosphereFig10490086 MorphologiesofFeGZnphasesofthesamplesgalvanizedafterannealingunderdifferentannealingconditions
specimenshaveinterfacegenerationofζphase
3 Discussion FornoduleGlikeoxidesurfaceofsample1anGnealedatdewpointof-30inN2G5H2atmosGpheretherearelotsofoxidenodulesandbaresubG
stratebuttheoxidedensitydistributionisnotuniGformInsomeregionsoxidenodulesgathertogethGertoformoxideaggregationandthesizeofoxidenodulesrangesfrom100to200nmWithregardtovitreousfilmGlikeoxidesurfaceofsample2annealedatdewpointof0 inN2G3H2atmospherethe
2601 JournalofIronandSteelResearchInternational Vol104900821
oxidelayerappearstobecontinuousandvitreousItisthedifferenceofoxygenpotentialthatleadstodifGferentsurfacemorphologies[9-11] Thesurfaceoxidetypesofsamples1and2byXPSanalysisarethesameandonly MnOMnO2
andCr2O3 weredetectedandnocomplexoxideexGistsonthesurface Fig10490084showstheappearanceofthesamplepanGelsgalvanizedinbathSample1onlyshowspinholeGsizedbarespotsandisobviouslybetterreactivelywettedthansample2whichrevealslargerareasofbarespotsanduncoatedareasThesecoatingdefectsoccurduetotheappearanceofnonGwettableexternalMnOxlayer[12]MnOx onthesteelsurfacecouldbeinGsitureducedbythebathdissolvedAlButifMncontentinthesteelishighenoughandtheformedMnOxareingreatnumberthereductionofMnOx
willbedifficultandcannotbedeoxidizedcompleteGly[1113]SurfacemorphologieswerefoundtostrongGlyaffectsteelgalvanizability[14]WhengalvanizingsteelsitisverylikelythatthesurfaceoxidescanbeliftedoffthroughtheFedissolutionfromthesubGstrateandnoduleGlikeoxidesshouldbeliftedoffmorereadilythanvitreousfilmGlikeoxides[14]BellGhouse[6]everindicatedthatreactivewettingoccurredbytwo methodswhengalvanizinghigh AlGlow SiTRIPsteelsreductionofMnObythedissolvedAlintheZn(AlFe)bathandbyZnbridgingoftheoxGideparticlesThemechanism wasdependentonthesurfacestructurepriortogalvanizingIftheoxidecoversthesurfaceofsteelthebridgingeffectwillnothappen[6]VitreousfilmGlikeoxidecanhamperthediffusionofzincandaluminumwhichisnecessaryforthemtoreactwithmetalliciron[15]andresultsinbarespot OnthebasisoftheabovedescriptionthereacGtivewettingisstronglylinkedtothemorphologiesofsurfaceoxidesandnoduleGlikeoxidesurfacecanbemoreadvantageoustogalvanizingthanvitreousfilmGlikeoxidesurface TwokindsofinhibitionlayergrainswereobGservedAsshowninFig10490085(a)someregionsarefineandothersarecoarseAsshowninFig10490082(a)inadditiontooxideparticlesthereis mostbaresubstrateThebaresubstratecancreateacleansteelsurfacefornucleationofFeGAlphaseandtheFeGAlnucleatesinagreatnumberleadingtotheformaGtionoffineFeGAlinhibitionlayergrainThenoduleGlikeoxidecanbethermodynamicallyreducedbythebathAlbecauseofaveryshortgalvanizingtimeof3sTherewasalimittothesizeofoxidesthatcouldbe
completelyreducedIntheprocessofhotdipgalvaniGzingbigoxideparticlesexistedinthesteelsurfaceandtheFeGAlgrainscouldonlynucleateoncleanspotsbetweenbigoxidesThustheformedFeGAlgrainswerescatteredandsparseInadditionbeGcausetheamountofnucleationsiteswasloweredforperunitareathedissolvedAlwassufficientforthegrowthofFeGAlgrainsintobiggerones[13] TheinhibitionlayerformedinFig10490085(b)hasanonGcompactmorphologywithsomeparticularlyfineequiaxedcrystalsItisobviousthatthegrainsweredevelopeddeficientlyVitreousfilmGlikeoxidescouldhamperthediffusionofFeandAltoreactwitheachothertoforminhibitionlayerandthusinfluencethereactivewetting AsseenfromFig10490086allsamplepanelshaveinGterfacegenerationofζphaseInadditiontothealuGminothermicreductionofmanganeseoxidesthatledtothedecreaseofAlcontentinzincbathandcausedtheformationofζ phase[616]Blumenauetal1049008[17]
explainedthegrowthofFeGZnphasewithanalterGnativemechanismAstheFeGZnphaseisformedduetoAldepletionatthesteelGzincinterfaceareactionhastooccurconsumingtheAlpresentatthisposiGtionThehighaffinityofMnandAlcanleadtotheformationofMnGAlphaseInthisworkBlumenauetalassumedthatAldidnotreduceanymanganeseoxidesandnoaluminothermicreductionoccurredbutMnwasdissolvedoutofthesteelsurfaceintothezincbathandaMnGAlcompoundwasformedviathereGactionofMnZn+6AlZnrarrMnAl6uarr[17-19] BecauseofthehighcontentofMninthethirdgenerationautomotivesteelwhetherthetheoryproposedbyBlumenauetaltookeffectornotinthisexperimentalsoneedstobefurtherconfirmed
4 Conclusion MorphologiesofsurfaceoxidescangreatlyinGfluencethegalvanizabilityofthethirdgenerationauGtomotivesteelNoduleGlikeoxidesurfaceshowbetGter wettabilityandinhibitionlayerthan vitreousfilmGlikeoxidesurfaceGalvanizedpanelsofnoduleGlikeoxidesurfacesteelsonlyshowpinholeGsizedbarespotswhilepanelsgalvanizedfrom vitreousfilmGlikeoxidesurfacesteelsreveallargerareasofbarespotsanduncoatedareasInhibitionlayergrainsobGservedingalvanizedpanelsofnoduleGlikeoxidessurGfacesteelsarecompactandcomposedoftwokindsofinhibitionlayergrainssomeregionsarefineandothersarecoarsebuttheinhibitionlayergrainsofpanelsgalvanizedfromvitreousfilmGlikeoxidesurG
3601Issue11 InfluenceofOxideMorphologiesonGalvanizabilityofThirdGenerationAutomotiveSteel
facesteelshaveanonGcompact morphology withsomeparticularlyfineequiaxedcrystalswhicharedevelopeddeficiently
References
[1] W1049008QCaoCWangC1049008YWangJShiM1049008QWangHDongY1049008QWengSciChinaTechSci55(2012)1814G1822
[2] HDongW1049008QCaoJShiC1049008YWangM1049008QWangY1049008QWengIronandSteel46(2011)No104900861G11
[3] IOlefjordWLeijonUJelvestamApplSurfaceSci6(1980)241G255
[4] H1049008JGrabkeVLeroyHViefhausISIJInt35(1995)95G113
[5] PDrilletZZermoutDBouleauJMataigneSClaessensRevMetall101(2004)831G837
[6] E1049008MBellhouseJ1049008RMcDermidMaterSciEngA491(2008)39G46
[7] JMakiJMahieuB1049008CDeCoomanSClaessensMaterSciTechnol19(2003)125G131
[8] LBordignonJCrahayinGalvatechprime01BrusselsBelgium2001pp573G580
[9] MNordenMBlumenauTWuttkeK1049008JPetersApplSurfSci271(2013)19G31
[10] MBlumenauABarnoushIThomasHHofmannHVehoffSurfCoatTechnol206(2011)542G552
[11] SAlibeigiRKavithaR1049008JMeguerianJ1049008RMcDermidActaMater59(2011)3537G3549
[12] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol206(2011)559G567
[13] YLiSJiangXYuanBChenQZhangSurfInterfaceAnal44(2012)472G477
[14] NGaoD1049008Y1049008HLiuN1049008YTangR1049008BParkM1049008SKiminGalvatechprime11AssociazioneItalianadiMetallurgiaGenoGvaItaly2011pp123G130
[15] X1049008VEyndeJ1049008PServaisMLamberigtsinGalvatechprime2004AISTChicagoUSApp361G372
[16] E1049008MBellhouseA1049008I1049008MMertensJ1049008RMcDermidMaterSciEngA463(2007)147G156
[17] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol205(2011)3319G3327
[18] RSaglAJarosikDStifterGAngeliCorrosSci70(2013)268G275
[19] RKavithaJ1049008RMcDermidSurfCoatTechnol212(2012)152G158
4601 JournalofIronandSteelResearchInternational Vol104900821
oxidelayerappearstobecontinuousandvitreousItisthedifferenceofoxygenpotentialthatleadstodifGferentsurfacemorphologies[9-11] Thesurfaceoxidetypesofsamples1and2byXPSanalysisarethesameandonly MnOMnO2
andCr2O3 weredetectedandnocomplexoxideexGistsonthesurface Fig10490084showstheappearanceofthesamplepanGelsgalvanizedinbathSample1onlyshowspinholeGsizedbarespotsandisobviouslybetterreactivelywettedthansample2whichrevealslargerareasofbarespotsanduncoatedareasThesecoatingdefectsoccurduetotheappearanceofnonGwettableexternalMnOxlayer[12]MnOx onthesteelsurfacecouldbeinGsitureducedbythebathdissolvedAlButifMncontentinthesteelishighenoughandtheformedMnOxareingreatnumberthereductionofMnOx
willbedifficultandcannotbedeoxidizedcompleteGly[1113]SurfacemorphologieswerefoundtostrongGlyaffectsteelgalvanizability[14]WhengalvanizingsteelsitisverylikelythatthesurfaceoxidescanbeliftedoffthroughtheFedissolutionfromthesubGstrateandnoduleGlikeoxidesshouldbeliftedoffmorereadilythanvitreousfilmGlikeoxides[14]BellGhouse[6]everindicatedthatreactivewettingoccurredbytwo methodswhengalvanizinghigh AlGlow SiTRIPsteelsreductionofMnObythedissolvedAlintheZn(AlFe)bathandbyZnbridgingoftheoxGideparticlesThemechanism wasdependentonthesurfacestructurepriortogalvanizingIftheoxidecoversthesurfaceofsteelthebridgingeffectwillnothappen[6]VitreousfilmGlikeoxidecanhamperthediffusionofzincandaluminumwhichisnecessaryforthemtoreactwithmetalliciron[15]andresultsinbarespot OnthebasisoftheabovedescriptionthereacGtivewettingisstronglylinkedtothemorphologiesofsurfaceoxidesandnoduleGlikeoxidesurfacecanbemoreadvantageoustogalvanizingthanvitreousfilmGlikeoxidesurface TwokindsofinhibitionlayergrainswereobGservedAsshowninFig10490085(a)someregionsarefineandothersarecoarseAsshowninFig10490082(a)inadditiontooxideparticlesthereis mostbaresubstrateThebaresubstratecancreateacleansteelsurfacefornucleationofFeGAlphaseandtheFeGAlnucleatesinagreatnumberleadingtotheformaGtionoffineFeGAlinhibitionlayergrainThenoduleGlikeoxidecanbethermodynamicallyreducedbythebathAlbecauseofaveryshortgalvanizingtimeof3sTherewasalimittothesizeofoxidesthatcouldbe
completelyreducedIntheprocessofhotdipgalvaniGzingbigoxideparticlesexistedinthesteelsurfaceandtheFeGAlgrainscouldonlynucleateoncleanspotsbetweenbigoxidesThustheformedFeGAlgrainswerescatteredandsparseInadditionbeGcausetheamountofnucleationsiteswasloweredforperunitareathedissolvedAlwassufficientforthegrowthofFeGAlgrainsintobiggerones[13] TheinhibitionlayerformedinFig10490085(b)hasanonGcompactmorphologywithsomeparticularlyfineequiaxedcrystalsItisobviousthatthegrainsweredevelopeddeficientlyVitreousfilmGlikeoxidescouldhamperthediffusionofFeandAltoreactwitheachothertoforminhibitionlayerandthusinfluencethereactivewetting AsseenfromFig10490086allsamplepanelshaveinGterfacegenerationofζphaseInadditiontothealuGminothermicreductionofmanganeseoxidesthatledtothedecreaseofAlcontentinzincbathandcausedtheformationofζ phase[616]Blumenauetal1049008[17]
explainedthegrowthofFeGZnphasewithanalterGnativemechanismAstheFeGZnphaseisformedduetoAldepletionatthesteelGzincinterfaceareactionhastooccurconsumingtheAlpresentatthisposiGtionThehighaffinityofMnandAlcanleadtotheformationofMnGAlphaseInthisworkBlumenauetalassumedthatAldidnotreduceanymanganeseoxidesandnoaluminothermicreductionoccurredbutMnwasdissolvedoutofthesteelsurfaceintothezincbathandaMnGAlcompoundwasformedviathereGactionofMnZn+6AlZnrarrMnAl6uarr[17-19] BecauseofthehighcontentofMninthethirdgenerationautomotivesteelwhetherthetheoryproposedbyBlumenauetaltookeffectornotinthisexperimentalsoneedstobefurtherconfirmed
4 Conclusion MorphologiesofsurfaceoxidescangreatlyinGfluencethegalvanizabilityofthethirdgenerationauGtomotivesteelNoduleGlikeoxidesurfaceshowbetGter wettabilityandinhibitionlayerthan vitreousfilmGlikeoxidesurfaceGalvanizedpanelsofnoduleGlikeoxidesurfacesteelsonlyshowpinholeGsizedbarespotswhilepanelsgalvanizedfrom vitreousfilmGlikeoxidesurfacesteelsreveallargerareasofbarespotsanduncoatedareasInhibitionlayergrainsobGservedingalvanizedpanelsofnoduleGlikeoxidessurGfacesteelsarecompactandcomposedoftwokindsofinhibitionlayergrainssomeregionsarefineandothersarecoarsebuttheinhibitionlayergrainsofpanelsgalvanizedfromvitreousfilmGlikeoxidesurG
3601Issue11 InfluenceofOxideMorphologiesonGalvanizabilityofThirdGenerationAutomotiveSteel
facesteelshaveanonGcompact morphology withsomeparticularlyfineequiaxedcrystalswhicharedevelopeddeficiently
References
[1] W1049008QCaoCWangC1049008YWangJShiM1049008QWangHDongY1049008QWengSciChinaTechSci55(2012)1814G1822
[2] HDongW1049008QCaoJShiC1049008YWangM1049008QWangY1049008QWengIronandSteel46(2011)No104900861G11
[3] IOlefjordWLeijonUJelvestamApplSurfaceSci6(1980)241G255
[4] H1049008JGrabkeVLeroyHViefhausISIJInt35(1995)95G113
[5] PDrilletZZermoutDBouleauJMataigneSClaessensRevMetall101(2004)831G837
[6] E1049008MBellhouseJ1049008RMcDermidMaterSciEngA491(2008)39G46
[7] JMakiJMahieuB1049008CDeCoomanSClaessensMaterSciTechnol19(2003)125G131
[8] LBordignonJCrahayinGalvatechprime01BrusselsBelgium2001pp573G580
[9] MNordenMBlumenauTWuttkeK1049008JPetersApplSurfSci271(2013)19G31
[10] MBlumenauABarnoushIThomasHHofmannHVehoffSurfCoatTechnol206(2011)542G552
[11] SAlibeigiRKavithaR1049008JMeguerianJ1049008RMcDermidActaMater59(2011)3537G3549
[12] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol206(2011)559G567
[13] YLiSJiangXYuanBChenQZhangSurfInterfaceAnal44(2012)472G477
[14] NGaoD1049008Y1049008HLiuN1049008YTangR1049008BParkM1049008SKiminGalvatechprime11AssociazioneItalianadiMetallurgiaGenoGvaItaly2011pp123G130
[15] X1049008VEyndeJ1049008PServaisMLamberigtsinGalvatechprime2004AISTChicagoUSApp361G372
[16] E1049008MBellhouseA1049008I1049008MMertensJ1049008RMcDermidMaterSciEngA463(2007)147G156
[17] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol205(2011)3319G3327
[18] RSaglAJarosikDStifterGAngeliCorrosSci70(2013)268G275
[19] RKavithaJ1049008RMcDermidSurfCoatTechnol212(2012)152G158
4601 JournalofIronandSteelResearchInternational Vol104900821
facesteelshaveanonGcompact morphology withsomeparticularlyfineequiaxedcrystalswhicharedevelopeddeficiently
References
[1] W1049008QCaoCWangC1049008YWangJShiM1049008QWangHDongY1049008QWengSciChinaTechSci55(2012)1814G1822
[2] HDongW1049008QCaoJShiC1049008YWangM1049008QWangY1049008QWengIronandSteel46(2011)No104900861G11
[3] IOlefjordWLeijonUJelvestamApplSurfaceSci6(1980)241G255
[4] H1049008JGrabkeVLeroyHViefhausISIJInt35(1995)95G113
[5] PDrilletZZermoutDBouleauJMataigneSClaessensRevMetall101(2004)831G837
[6] E1049008MBellhouseJ1049008RMcDermidMaterSciEngA491(2008)39G46
[7] JMakiJMahieuB1049008CDeCoomanSClaessensMaterSciTechnol19(2003)125G131
[8] LBordignonJCrahayinGalvatechprime01BrusselsBelgium2001pp573G580
[9] MNordenMBlumenauTWuttkeK1049008JPetersApplSurfSci271(2013)19G31
[10] MBlumenauABarnoushIThomasHHofmannHVehoffSurfCoatTechnol206(2011)542G552
[11] SAlibeigiRKavithaR1049008JMeguerianJ1049008RMcDermidActaMater59(2011)3537G3549
[12] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol206(2011)559G567
[13] YLiSJiangXYuanBChenQZhangSurfInterfaceAnal44(2012)472G477
[14] NGaoD1049008Y1049008HLiuN1049008YTangR1049008BParkM1049008SKiminGalvatechprime11AssociazioneItalianadiMetallurgiaGenoGvaItaly2011pp123G130
[15] X1049008VEyndeJ1049008PServaisMLamberigtsinGalvatechprime2004AISTChicagoUSApp361G372
[16] E1049008MBellhouseA1049008I1049008MMertensJ1049008RMcDermidMaterSciEngA463(2007)147G156
[17] MBlumenauMNordenFFriedelKPetersSurfCoatTechnol205(2011)3319G3327
[18] RSaglAJarosikDStifterGAngeliCorrosSci70(2013)268G275
[19] RKavithaJ1049008RMcDermidSurfCoatTechnol212(2012)152G158
4601 JournalofIronandSteelResearchInternational Vol104900821