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50
th
IG
C
50th
INDIAN GEOTECHNICAL CONFERENCE
17th
– 19th
DECEMBER 2015, Pune, Maharashtra, India
Venue: College of Engineering (Estd. 1854), Pune, India
1
SEEPAGE AND PIPING ANALYSIS OF POND ASH REINFORCED WITH COIR
FIBERS AND COIR GEOTEXTILES
J. V. Reeba1, Y. E. Sheela
2
ABSTRACT
Ash is a by-product obtained from the combustion of pulverised coal and is primarily generated
from the coal based thermal power plants. In India, about 250 million tonnes of ash is being generated
annually. But its utilization is only about 38 million tons per year, mainly in the areas of cement as well
as concrete manufacture and building products, and to some extent in earth fills. Conventionally the
unutilized volumes of ash (both bottom ash and fly ash) are mixed with large amounts of water and then
disposed onto the ash ponds, which have already occupied 65,000 acres of valuable land in India and
many million acres of land all over the world. This disposal methods poses a great threat to the
environment.There are two types of ash produced by thermal power plants, viz. (1) fly ash, (2) bottom
ash. Pond ash is the combination of fly ash and bottom ash mixed with water to form a slurry and is
pumped in the ash ponds. In ash ponds, water is removed and the ash settles as residue. This residual
deposit is called pond ash. It is a lightweight and self-draining material compared to natural soil contains
particles of fine sand to silt sizes. There exists a tremendous potential of utilization of pond ash in
geotechnical constructions in order to preserve the valuable top soil. Today, pond ash is being used as a
structural fill material in highway and railway embankments, for ash pond bunds, levees, filling low lying
areas etc.
‘Piping’ refers to the development of channels which develop at the downstream side of the
structure where the flow lines converge and a high seepage pressure occurs. Piping is a form of seepage
erosion and involves the development of subsurface channels in which soil particles are transported
through the porous medium. Seepage induced failures in the form of piping can weaken and affect the
1J. V. Reeba, PG student, College of Engineering Trivandrum, India, [email protected]
2Y. E. Sheela, Associate professor, College of Engineering Trivandrum, [email protected]
J. V. Reeba, & Y. E. Sheela
performance of embankments, drainage projects, river levees, contour bunds, temporary canal diversion
works, temporary check dams, and soil structures, constructed with coal ash as a structural fill material.
When the seepage velocity exceeds the critical velocity, piping occurs and the soil in the constructed
areas flows out and the structures are weakened. Therefore, an effective counter measure against the
piping is needed and the coir fiber mixed pond ash is useful in this application. Coir fiber, derived from
coconut husk, is a natural material available abundantly in South India and other coastal areas. It is
stronger than other natural materials such as jute or cotton. Coir geotextiles have been used in various
slope stabilization and erosion control projects.
This study was done to examine the effect of coir fibres on the piping behaviour of pond ash. It
was conducted on a specially developed experimental set up and measured the discharge, hydraulic head,
seepage velocity and piping resistance of pond ash reinforced with coir fibers for different fiber contents
and fiber lengths. Since fibers are distributed throughout the soil mass, they impart strength isotropy and
reduce the possibility of formation of weak zones. Reinforcing pond ash with coir fibers reduced the
seepage velocity and contribute to improved piping resistance in the range of 20- 50%. Numerical
analysis of the embankment model constructed with pond ash using MIDAS software was also studied.
The paper describes details of experimental work carried out, numerical analysis using finite element package and
comparison of results and discussion.
Keywords: Piping, Seepage, Pond ash, Coir fibers, MIDAS GTS-NX
50
th
IG
C
50th
INDIAN GEOTECHNICAL CONFERENCE
17th
– 19th
DECEMBER 2015, Pune, Maharashtra, India
Venue: College of Engineering (Estd. 1854), Pune, India
3
Seepage and Piping analysis of Pond ash reinforced with Coir fibers and
Coir geotextiles
J. V. Reeba, PG student, College of Engineering Trivandrum, [email protected]
Y. E. Sheela, Associate professor, College of Engineering Trivandrum, [email protected].
ABSTRACT: Pond ash is used as a structural fill material in embankments and drainage projects. Seepage
induced failures in the form of piping can weaken and affect the performance of embankments
constructed with coal ash as a structural fill material. Coir fiber, derived from coconut husk, is a natural
material used as a reinforcing material to improve piping resistance. This study was done to examine the
effect of coir fibres and coir geotextiles on the piping behavior of pond ash. One dimensional piping tests
were carried out for different fiber contents and fiber lengths. Seepage velocity, critical hydraulic gradient
and piping resistance was found out for all the cases. Numerical analysis of the embankment model
constructed with pond ash using MIDAS software was also studied. The paper describes literature review on
the subject, details of experimental work carried out, numerical analysis using finite element package, comparison
of results and discussion.
1. INTRODUCTION
Geotechnical constructions like embankments,
retaining structures etc requires huge amount of
earth materials. Rapid industrialization and non
availability of conventional earth materials have
forced the engineers to go in search of alternate
options and in particular the waste materials, which
poses a threat to environment. There exists
tremendous potential for the utilization of Pond ash
in engineering structures.
In India, about 200 million tons of ash is
generated annually from the thermal power plants
and only a small portion is being utilized in an
effective manner. Conventionally the unutilized
volumes of ash (both bottom and fly ash) are mixed
with large amounts of water and disposed on to the
ash ponds. This disposal method poses a great
threat to the environment. Pond ash contains fine
sand to silt sized particles. It is a light weight and
self draining material compared to natural soil.
As the water flows through the soil there is
transfer of energy to the soil skeleton. This causes
seepage forces to act on the specimen. When the
flow of water is upwards and the hydraulic gradient
is high enough, the resultant force is zero and the
hydraulic gradient is called by the name critical
hydraulic gradient(ic). In this case the contact force
between soil particles will be zero and have no
strength leading to erosion of soils known by the
name piping. It involves the development of
channels in which particles are transported through
the porous medium which develops at the
downstream side of the structure where the flow
lines converge and high seepage pressure occurs.
In the context of sustainable watershed
management, natural fibers have application in
irrigation and drainage projects, soil structures etc
for controlling seepage. Coir fiber obtained from
coconut is a natural material available in plenty in
India and other coastal areas. Due to its high lignin
content it is durable than any other natural fibers
like jute, cotton etc.
In this study, it is intended to examine the effect
of coir fibers and coir geotextile in the piping
behaviour of Pond ash samples and to find the
variation of seepage velocity and piping resistance
for different fiber lengths and fiber dosages. The
J. V. Reeba, & Y. E. Sheela
optimum fiber length and fiber content is to be find
out and also the optimum depth of placement of
geotextile to reduce the piping effect.
1.1 Literature review
The fiber inclusions have significant effect on the
failure deviator stress and the shear strength
parameters of soil. The length of the fibers
influences the behavior of the specimens [3]. In the
triaxial shear tests, the fiber inclusions had a
significant effect on the stress-strain behavior of
the specimens. In Unconfined compression tests,
the raw fly ash specimens attained a distinct axial
failure stress at an axial strain of about 1.5-2.5%
following which they collapsed, when reinforced
with polyester fibers. But, the fiber-reinforced
specimens have a highly ductile behavior. The
internal erosion indicated by the loss of fine
particles causes changes in the void ratio and a
significant increase in hydraulic conductivity [5].
There occurs drastic changes in strength for
hydraulic gradients above 0.5. In most of the
drainage projects and embankments constructed
with fill materials, failure occurs by piping. When
seepage velocity exceeds the critical velocity,
piping occurs and the soil in the constructed areas
flows out and structures are weakened [1]. The
inclusion of polyethylene and polyester fibers in
fly ash reduced the seepage velocity, increased the
piping resistance and increased the critical
hydraulic gradient hence, delaying the occurrence
of piping [2].Coir fibers are very effective in
controlling seepage and improving the piping
resistance of soils [6]. It can be used for the
construction of river levees and drainage projects.
The fibers contributed to increased piping
resistance.
2. METHODOLOGY
Coir fibers of length 10mm, 25mm, 50mm and
75mm were made and mixed with Pond ash at
different fiber contents 0.5%, 0.75%, 1%, and 1.5%
of dry unit weight of Pond ash. The experiments
were conducted for reinforced and unreinforced
samples. The experiments include Unconfined
compressive strength test (U.C.C), compaction and
one dimensional piping tests. The strength
characteristics of reinforced and unreinforced pond
ash samples were obtained from U.C.C tests. The
optimum moisture content and maximum dry
density was obtained from compaction tests. The
same percentage of pond ash and coir fibers are
subjected to one dimensional piping test in a
specially developed experimental set up. Different
parameters like seepage velocity, critical hydraulic
gradient and piping resistance was obtained from
the discharge collected during the tests. The piping
test was also repeated by placing woven and non-
woven geotextile instead of coir fibers at various
depths.
2.1 Material characterization
The materials used for this study are pond ash,
coir fibers, woven and non-woven geotextiles. The
material properties evaluated as per IS standards
are reported in table 1 and table 2.
2.2 Experimental programme
The apparatus consists of a transparent 150mm
diameter cylinder in which a moist compacted
sample was placed as shown in figure 1. It was
subjected to an upward flow of water, the flow
being increased in small steps until piping occurs.
Height of the sample was maintained as 70mm for
all the tests. Basically two chambers in the
cylinder, in which sample was placed. Through the
bottom chamber, the water was allowed to flow
vertically in to the sample. A thin non-woven
geotextile fabric was kept at the bottom to contain
the pond ash particles and to distribute water flow
uniformly.
Table 1 Properties of Pond ash
Property Value
Specific gravity 2.38
Particle size distribution
Sand (%)
Silt (%)
Clay (%)
70
30
0
Plasticity index Non-plastic
Effective particle size, D10(mm) 0.38
50
th
IG
C
50th
INDIAN GEOTECHNICAL CONFERENCE
17th
– 19th
DECEMBER 2015, Pune, Maharashtra, India
Venue: College of Engineering (Estd. 1854), Pune, India
5
Uniformity coefficient, Cu 2.36
Coefficient of curvature, Cc 1.5
Maximum dry unit weight(kN/
m3)
13
Optimum moisture content (%) 26.5
Cohesion (kPa) 0
Angle of internal friction
(degrees) 29
Table 2 Properties of coir fibers used
Property Value
Specific gravity 1.12
Tensile strength (kPa) 1x105
Tensile modulus (kPa) 2x106
Length (mm) 10,25,50,75
Table 3 Properties of coir geotextiles used
Property Value
Woven geotextile
Thickness (mm) 5.55
Mass per unit area
(g/m2)
350
Tensile strength
(kN/m)
Apparent opening size
(mm)
2.2
1.12
Non-woven geotextile
Thickness (mm) 6.95
Mass per unit area 1550
(g/m2)
Tensile strength
(kN/m)
Apparent opening size
(mm)
35
0.16
Fig. 1 One dimensional piping test set up-
schematic diagram
Discharge under various head conditions was
monitored by collecting water flow through the
sample into a jar attached to the mould. Each time
the head was increased in steps by 20mm. The
experiments were conducted for different fiber
contents (0.5%, 0.75%, 1% and 1.5%) of dry unit
weight of pond ash and fiber lengths (10, 25, 50
and 75mm). The coir fiber mixed pond ash was
filled in the cylindrical mould in approximately 3
equal layers and each layer was statically
compacted. All the specimens were prepared at
optimum moisture content and maximum dry unit
weight obtained from the compaction curve of
pond ash. After preparing the natural and
reinforced soil samples, it was saturated for one
hour. The piping tests were carried out by
increasing the head of water in the reservoir at
increments of 20mm while the level of water above
the sample was constant. The duration of each
increment was nearly 10 min and during this time
the discharge water from the sample was collected
and measured. The level of water in the reservoir
J. V. Reeba, & Y. E. Sheela
was increased until the piping occurred in the
sample.
Piping failure was always observed by the
formation of small bubbles and local boiling.
Seepage velocity increases with the increase in
hydraulic gradient.
Seepage velocity was calculated using the
equation htnA
QLVs
………..(1) where Q =
Discharge in m3/s, L = Length of specimen, n =
porosity of sample, A = Cross sectional area of
specimen, ∆h = differential head varies from 0 to a
value at which piping occurs.
Critical hydraulic gradient ic, is defined as the
ratio of differential head at which pond ash
particles starts lifting due to the upward flow of
water ∆hc , to the length of specimen,L
L
hi
cc
..............(2)
As the water flows through the soil, a force is
applied to the soil particles which is referred to as
seepage force. Therefore the seepage force acts in
the direction of flow of water. The piping
resistance of soil acts in the opposite direction of
seepage force. When these two forces are equal, the
particles of soil start to lift due to the upward flow
of water. The seepage force at critical gradient can
be calculated by the relationship given below. At
the onset of piping, seepage force is equal to piping
resistance, P.
P = Ὑw ic V …………..(3)
where P is the seepage force at critical gradient ic
, Ὑw is the unit weight of water and V is the
volume of sample.
3. RESULTS AND DISCUSSIONS
The results of Unconfined compressive strength,
Compaction and One dimensional Piping tests are
detailed below.
3.1 U.C.C test Results
The variation of unconfined compressive
strength with varying fiber content and length is
shown in Fig 2. As the fiber content increases, in
all the fiber lengths used, the strength increases.
The stress is maximum for 50mm fiber length.
Fig. 2 Variation of U.C.C strength with fiber
content
3.2 Compaction characteristics
Results for compaction tests of Pond ash for
different fiber content and fiber length are shown in
Fig 3 and Fig 4.The results shows that optimum
moisture content increases as the fiber length and
fiber content increases. This is due to the surface
texture of coir fibers. At the same time, maximum
dry density decreases when fiber content increases.
This is due to the low density of coir fibers.
Fig. 3 Variation of optimum moisture content with
fiber content and fiber length
0
10
20
30
40
50
60
0 0.5 1 1.5 2
Str
ess
(Kg
/cm
2)
FIBER CONTENT (%)
l=50mm
l=25mm
l=10mm
50
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IG
C
50th
INDIAN GEOTECHNICAL CONFERENCE
17th
– 19th
DECEMBER 2015, Pune, Maharashtra, India
Venue: College of Engineering (Estd. 1854), Pune, India
7
Fig.4 Variation of maximum dry density with fiber
content and fiber length
3.3 Piping test results
From piping tests, the variation of seepage
velocity with hydraulic gradient for fiber lengths
10, 25, 50 and 75mm and fiber contents0.5%,
0.75%, 1% and 1.5% are shown in figures 5, 6, 7,
and 8. Seepage velocity catastrophically increased
once piping was started. It is clear that critical
hydraulic gradient increases as fiber content and
fiber length increases. However for the case of
75mm length fibers, it was found that critical
hydraulic gradient and piping resistance decreases.
Fig. 5 Variation of seepage velocity with
hydraulic gradient (fiber content = 0.5%)
Fig. 6 Variation of seepage velocity with
hydraulic gradient (fiber content = 0.75%)
Fig. 7 Variation of seepage velocity with
hydraulic gradient (fiber content = 1%)
Fig. 8 Variation of seepage velocity with
hydraulic gradient (fiber content = 1.5%)
J. V. Reeba, & Y. E. Sheela
Table 4 Piping test results
Fig. 9 Variation of critical hydraulic gradient
with fiber content and fiber length
Fig. 10 Variation of piping resistance with fiber
content and fiber length
From Fig 10, it can be noted that, as the fiber
content increases, the piping resistance increases.
But with increase in fiber content piping resistance
increases upto 0.5%, and after that it remained
almost constant. Maximum piping resistance for
50mm length is 27.69N and for 10mm it is only
15.63N. The piping resistance of soil is maximum
for 50mm fiber length and for the case of 75mm,
piping resistance decreases. Thus it can be noted
that coir fiber mixed pond ash with a fiber content
of f =0.5% and fiber length, l = 50mm exhibits a
distinct increase in critical hydraulic gradient and
piping resistance.
3.4 Effect on critical hydraulic gradient with the
placement of geotextile
The piping tests were repeated by placing
geotextiles at different depths. The critical
hydraulic gradient is more when non-woven
geotextile is placed than a woven geotextile. In
both the cases, critical gradient is maximum, when
geotextile is placed at a depth of 1/3h from the
bottom. The variations in both cases are shown in
Fig 11 and Fig 12.
Fiber
Content
(%)
Fiber
Length
(mm)
Critical
Hydraul
ic
Gradien
t (ic)
Piping
Resistan
ce (N)
Permeabili
ty
(m/s)
0 0 0.79 15.63 5.9 x 10-5
0.5
10 0.94 18.59 4.3 x 10-5
25 1.0 19.78 3.9 x 10-5
50 1.4 27.69 3.5 x 10-5
75 1.1 21.76 4.1 x 10-5
0.75
10 0.82 16.22 5.8 x 10-5
25 0.95 18.79 4.4 x 10-5
50 1.1 21.76 3.2 x 10-5
75 1.05 20.02 3.6 x 10-5
1
10 0.9 17.80 5.8 x 10-5
25 1.05 20.77 4.3 x 10-5
50 1.25 24.73 4.1 x 10-5
75 1 22.7 4.2 x 10-5
1.5
10 0.92 17.91 4.5 x 10-5
25 1.11 21.21 4.1 x 10-5
50 1.21 23.44 3.8 x 10-5
75 1.05 21.47 3.9 x 10-5
50
th
IG
C
50th
INDIAN GEOTECHNICAL CONFERENCE
17th
– 19th
DECEMBER 2015, Pune, Maharashtra, India
Venue: College of Engineering (Estd. 1854), Pune, India
9
Fig. 11 Effect on critical hydraulic gradient when
non-woven geotextile is placed
Fig. 12 Effect on critical hydraulic gradient when
woven geotextile is placed
3.5 Numerical Analysis using MIDAS GTS-NX
The finite element analysis was carried out using a
new package – MIDAS GTS NX, which is purely
used to solve geotechnical engineering problems.
Steady state seepage analysis of Pond ash
embankment model was carried out. The
embankment model constructed with the help of
MIDAS software is shown in Fig 13 and the hybrid
mesh generated for the analysis is shown in Fig 14.
Pond ash embankment models were constructed for
0.5%, 0.75%, 1%, and 1.5% fiber contents and for
the case of unreinforced case. Variation of seepage
velocity of pond ash embankment model is shown
in figures 15, 16, 17, 18 and 19. The input
parameters for software analysis are tabulated in
Table 5. The numerical results from the analysis
are tabulated in Table 6.
Fig. 13 Embankment model
Table 5 Input parameters in MIDAS
Input parameters Value
Elastic modulus Pond ash (kPa)
Coir fiber (kPa)
24000
2 x 106
Poisson’s Ratio 0.3
Cohesion 0
Angle of internal
friction
290
Maximum dry
density (kN/m3)
13
J. V. Reeba, & Y. E. Sheela
Fig. 14 Hybrid mesh generated for finite element
analysis.
Table 6 Numerical Results
Fiber
length
(mm)
Fiber
content (%)
Flow
velocity
(m/s)
0 0 4.20 x 10-6
10
0.5 5.31 x 10-7
0.75 7.34 x 10-7
1 4.61 x 10-6
1.5 4.57 x 10-6
25
0.5 6.72 x 10-7
0.75 6.31 x 10-7
1 5.21 x 10-6
1.5 4.70 x 10-6
50
0.5 3.22 x 10-7
0.75 6.89 x 10-7
1 4.74 x 10-6
1.5 4.70 x 10-6
75
0.5 7.73 x 10-7
0.75 7.72 x 10-7
1 4.35 x 10-6
1.5 4.32 x 10-6
Fig. 15 Variation of flow velocity for the
unreinforced Pond ash embankment
Fig.16 Variation of flow velocity for the Pond
ash embankment with coir fiber content of
0.5% for 50mm fiber length
50
th
IG
C
50th
INDIAN GEOTECHNICAL CONFERENCE
17th
– 19th
DECEMBER 2015, Pune, Maharashtra, India
Venue: College of Engineering (Estd. 1854), Pune, India
11
Fig. 17 Variation of flow velocity for the
Pond ash embankment with coir fiber content
of 0.75% for 50mm fiber length
Fig. 18 Variation of flow velocity for the Pond
ash embankment with coir fiber content of 1%
for 50mm fiber length
Fig. 19 Variation of flow velocity for the Pond
ash embankment with coir fiber content of
1.5% for 50mm fiber length
From the embankment model analysis , the seepage
velocity is the minimum for the case of fiber
content = 0.5% and fiber length = 50mm.
4. CONCLUSIONS
The following conclusions are made out from
this study:
The unconfined compressive strength
increases as the fiber content increases
and is maximum for the case of 50mm
length.
Reinforcing Pond ash with coir fibers
reduced the seepage velocity and
increased the piping resistance in the
range of 20-50%.
As the fiber length is increased, the
critical hydraulic gradient is also
increased and hence the piping resistance.
Piping resistance increased until 0.5%
fiber content and then reached a constant
value.
Permeability of reinforced pond ash
sample decreases in comparison with
unreinforced ones and the amount of
decrease is a function of fiber content and
fiber length.
The critical hydraulic gradient is found to
be more when non-woven geotextile is
used.
The optimum depth of placement of
geotextile is 1/3h from the bottom of
sample.
Critical hydraulic gradient is the
maximum for the case of placement of
non-woven geotextile than reinforcing
with coir fibers.
The optimum fiber content was found to
be 0.5% and the optimum fiber length
was 50 mm.
From the embankment model analysis
also, the seepage velocity is the minimum
J. V. Reeba, & Y. E. Sheela
for the case of fiber content = 0.5% and
for fiber length = 50mm
REFERENCES
1. Arghya Das, Jayashree and Viswanadham,
B.V.S. (2009) Effect of randomly
distributed geofibers on the piping
behaviour of embankments constructed
with fly ash as a fill material, Geotextiles
and Geomembranes 27,341–349.
2. Estabragh, A.R, Soltannajad, K., and
Javadi, A.A. (2014) Improving piping
resistance using randomly distributed
fibers, Geotextiles and Geomembranes, 42,
15-24.
3. Kaniraj, S.V. and Gayathri, V., (2003)
Geotechnical behavior of fly ash mixed
with randomly oriented fiber inclusions,
Geotextiles and Geomembranes, 21
4. Kumar, R.,kanaujia, V.K. and Chandra, D.,
(1999) “Engineering behaviour of fibre-
reinforced Pond ash and silty sand,
Geosynthetics international, 6, 6.
5. Lin Ke and Akihiro Takahashi. (2012).
Strength reduction of cohesionless soil due
to internal erosion induced by one-
dimensional upward seepage flow, Soils
and Foundations, 52(4):698–711.
6. Sivakumar Babu, G.L. and Vasudevan,
A.K. (2008).Seepage Velocity and Piping
Resistance of Coir Fiber Mixed Soils,
Journal of irrigation and drainage
engineering, 10.1061/ASCE, 0733-9437,
134:4(485).