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In vitro degradation and cytotoxicity of Mg/Ca composites produced by powder metallurgy q Y.F. Zheng a, * , X.N. Gu a , Y.L. Xi b,c , D.L. Chai c a State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, No. 5 Yi-He-Yuan Road, Hai-Dian District, Beijing 100871, China b Luoyang Ship Material Research Institute, Luoyang 471039, China c School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, China article info Article history: Received 7 March 2009 Received in revised form 5 September 2009 Accepted 1 October 2009 Available online 6 October 2009 Keywords: Mg/Ca composite Biodegradation Cytotoxicity Powder metallurgy abstract Mg/Ca (1 wt.%, 5 wt.%, 10 wt.% Ca) composites were prepared from pure magnesium and calcium powders using the powder metallurgy method, aiming to enlarge the addition of Ca content without the formation of Mg 2 Ca. The microstructures, mechanical properties and cytotoxicities of Mg/Ca compos- ite samples were investigated. The corrosion of Mg/Ca composites in Dulbecco’s modified Eagle’s medium (DMEM) for various immersion intervals was studied by electrochemical impedance spectroscopy mea- surements and environmental scanning electron microscope, with the concentrations of released Mg and Ca ions in DMEM for various immersion time intervals being measured. It was shown that the main con- stitutional phases were Mg and Ca, which were uniformly distributed in the Mg matrix. The ultimate ten- sile strength (UTS) and elongation of experimental composites decreased with increasing Ca content, and the UTS of Mg/1Ca composite was comparable with that of as-extruded Mg–1Ca alloy. The corrosion potential increased with increasing Ca content, whereas the current density and the impedance decreased. It was found that the protective surface film formed quickly at the initial immersion stage. With increasing immersion time, the surface film became compact, and the corrosion rate of Mg/Ca com- posites slowed down. The surface film consisted mainly of CaCO 3 , MgCO 3 3H 2 O, HA and Mg(OH) 2 after 72 h immersion in DMEM. Mg/1Ca and Mg/5Ca composite extracts had no significant toxicity (p > 0.05) to L-929 cells, whereas Mg/10Ca composite extract induced 40% reduced cell viability. Ó 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved. 1. Introduction Mg alloys, combined with low density, suitable mechanical properties and inherent biocompatibilities, have gained widespread attention as new biodegradable orthopedic materials [1–5]. Many investigations have been carried out on different kinds of Mg alloy materials, such as bulk materials (AZ31 [1,2], AZ91 [1,2], Mg–Ca [3], Mg–Mn–Zn [4], etc.), AZ91D scaffolds [6,7], AZ91D/HA composite [8] and calcium phosphate coated Mg alloys [9,10]. Composite materials have been developed as an alternative for obtaining materials with high stiffness, wear resistance and mini- mized sensibility to galvanic corrosion for the automotive and aerospace industries [11,12]. The powder metallurgy (PM) tech- nique requires a low manufacturing temperature and gains unifor- mity in the reinforcement distribution, which is difficult to be obtained by the conventional stir-casting route [13]. Previous studies on Ti6Al4V particle reinforced ZK51 [14] and MB15 [15] al- loys using PM routes showed uniform distribution of Ti6Al4V par- ticles in magnesium alloy matrix and a considerable improvement in ultimate tensile strength (UTS), 0.2% yield tensile strength and elastic modulus, while the ductility decreased to some extent. Moreover, metal matrix composites have been introduced for biomedical applications and own some advantages, such as good bioactivity [16], and adjustable mechanical and corrosive proper- ties [8]. Ning and Zhou [16] reported that the Ti/HA biocomposite had the ability to induce apatite nucleation (within 2 h) and growth on its surface in simulated body fluid (SBF). Witte et al. [8] designed a composite with AZ91D as matrix and HA particles as reinforcement, using the PM route, and the results showed that AZ91D/HA composite was a cytocompatible biomaterial with adjustable mechanical and corrosive properties. A previous study [3] indicated that the Mg–Ca alloy system exhibited appropriate mechanical properties and good biocompat- ibility; however, the mechanical properties and corrosion resis- tance of as-cast Mg–Ca alloys decreased with further increase in Ca content. In this study, the PM method was employed to obtain 1742-7061/$ - see front matter Ó 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved. doi:10.1016/j.actbio.2009.10.009 q Part of the Thermec’ 2009 Biodegradable Metals Special Issue, edited by Professor Diego Mantovani and Professor Frank Witte. * Corresponding author. Tel./fax: +86 10 62767411. E-mail address: [email protected] (Y.F. Zheng). Acta Biomaterialia 6 (2010) 1783–1791 Contents lists available at ScienceDirect Acta Biomaterialia journal homepage: www.elsevier.com/locate/actabiomat

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Page 1: In vitro degradation and cytotoxicity of Mg/Ca …lbmd.coe.pku.edu.cn/PDF/2010actabiomater01.pdfIn vitro degradation and cytotoxicity of Mg/Ca composites produced by powder metallurgyq

Acta Biomaterialia 6 (2010) 1783–1791

Contents lists available at ScienceDirect

Acta Biomaterialia

journal homepage: www.elsevier .com/locate /actabiomat

In vitro degradation and cytotoxicity of Mg/Ca composites producedby powder metallurgy q

Y.F. Zheng a,*, X.N. Gu a, Y.L. Xi b,c, D.L. Chai c

a State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University,No. 5 Yi-He-Yuan Road, Hai-Dian District, Beijing 100871, Chinab Luoyang Ship Material Research Institute, Luoyang 471039, Chinac School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, China

a r t i c l e i n f o

Article history:Received 7 March 2009Received in revised form 5 September 2009Accepted 1 October 2009Available online 6 October 2009

Keywords:Mg/Ca compositeBiodegradationCytotoxicityPowder metallurgy

1742-7061/$ - see front matter � 2009 Acta Materialdoi:10.1016/j.actbio.2009.10.009

q Part of the Thermec’ 2009 Biodegradable MetProfessor Diego Mantovani and Professor Frank Witte

* Corresponding author. Tel./fax: +86 10 62767411E-mail address: [email protected] (Y.F. Zheng).

a b s t r a c t

Mg/Ca (1 wt.%, 5 wt.%, 10 wt.% Ca) composites were prepared from pure magnesium and calciumpowders using the powder metallurgy method, aiming to enlarge the addition of Ca content withoutthe formation of Mg2Ca. The microstructures, mechanical properties and cytotoxicities of Mg/Ca compos-ite samples were investigated. The corrosion of Mg/Ca composites in Dulbecco’s modified Eagle’s medium(DMEM) for various immersion intervals was studied by electrochemical impedance spectroscopy mea-surements and environmental scanning electron microscope, with the concentrations of released Mg andCa ions in DMEM for various immersion time intervals being measured. It was shown that the main con-stitutional phases were Mg and Ca, which were uniformly distributed in the Mg matrix. The ultimate ten-sile strength (UTS) and elongation of experimental composites decreased with increasing Ca content, andthe UTS of Mg/1Ca composite was comparable with that of as-extruded Mg–1Ca alloy. The corrosionpotential increased with increasing Ca content, whereas the current density and the impedancedecreased. It was found that the protective surface film formed quickly at the initial immersion stage.With increasing immersion time, the surface film became compact, and the corrosion rate of Mg/Ca com-posites slowed down. The surface film consisted mainly of CaCO3, MgCO3�3H2O, HA and Mg(OH)2 after72 h immersion in DMEM. Mg/1Ca and Mg/5Ca composite extracts had no significant toxicity(p > 0.05) to L-929 cells, whereas Mg/10Ca composite extract induced �40% reduced cell viability.

� 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

1. Introduction

Mg alloys, combined with low density, suitable mechanicalproperties and inherent biocompatibilities, have gainedwidespread attention as new biodegradable orthopedic materials[1–5]. Many investigations have been carried out on different kindsof Mg alloy materials, such as bulk materials (AZ31 [1,2], AZ91[1,2], Mg–Ca [3], Mg–Mn–Zn [4], etc.), AZ91D scaffolds [6,7],AZ91D/HA composite [8] and calcium phosphate coated Mg alloys[9,10].

Composite materials have been developed as an alternative forobtaining materials with high stiffness, wear resistance and mini-mized sensibility to galvanic corrosion for the automotive andaerospace industries [11,12]. The powder metallurgy (PM) tech-nique requires a low manufacturing temperature and gains unifor-mity in the reinforcement distribution, which is difficult to be

ia Inc. Published by Elsevier Ltd. A

als Special Issue, edited by..

obtained by the conventional stir-casting route [13]. Previousstudies on Ti6Al4V particle reinforced ZK51 [14] and MB15 [15] al-loys using PM routes showed uniform distribution of Ti6Al4V par-ticles in magnesium alloy matrix and a considerable improvementin ultimate tensile strength (UTS), 0.2% yield tensile strength andelastic modulus, while the ductility decreased to some extent.Moreover, metal matrix composites have been introduced forbiomedical applications and own some advantages, such as goodbioactivity [16], and adjustable mechanical and corrosive proper-ties [8]. Ning and Zhou [16] reported that the Ti/HA biocompositehad the ability to induce apatite nucleation (within 2 h) andgrowth on its surface in simulated body fluid (SBF). Witte et al.[8] designed a composite with AZ91D as matrix and HA particlesas reinforcement, using the PM route, and the results showed thatAZ91D/HA composite was a cytocompatible biomaterial withadjustable mechanical and corrosive properties.

A previous study [3] indicated that the Mg–Ca alloy systemexhibited appropriate mechanical properties and good biocompat-ibility; however, the mechanical properties and corrosion resis-tance of as-cast Mg–Ca alloys decreased with further increase inCa content. In this study, the PM method was employed to obtain

ll rights reserved.

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1784 Y.F. Zheng et al. / Acta Biomaterialia 6 (2010) 1783–1791

Mg/Ca composites with high Ca content. Given the controversy ofthe toxicity of the alloying element in Mg alloy, e.g., Al is a neuro-toxicant [17] in AZ91 alloy powder, high purity Mg powder waschosen as the starting material. The microstructures, mechanicalproperties and corrosion properties of the Mg/Ca composites werecharacterized. And the cytotoxicity of Mg/Ca composites was car-ried out by MTT assay.

Fig. 1. XRD patterns of Mg/1Ca, Mg/5Ca and Mg/10Ca composite samples.

2. Materials and methods

Pure magnesium (99.9%, particle size <150 lm) and calcium(99.5%, particle size <80 lm) powders were used as starting mate-rials. Samples were prepared by a conventional PM process. Thepowder mixture (Ca powders, 1 wt.%, 5 wt.% and 10 wt.%, respec-tively, with the balance Mg powders) was dried in a vacuum dryoven at 200 �C for 12 h and were mixed by ball milling with agateballs in a polyethylene bottle for 1 h in argon. Then the powdermixture was cold pressed into a cylindrical compact at 400 MPapressure level. The compact was hot pressed at 320 �C at350 MPa for 20 min, and then hot extruded into rod employingan extrusion ratio of 9 at 300 �C.

Microstructures were characterized using environmental scan-ning electron microscopy (ESEM; AMRAY-1910FE), equipped withan energy-disperse spectrometry (EDS) attachment. X-ray phaseanalysis was conducted on a Rigaku DMAX 2400 diffractometerusing Cu Ka radiation.

The tensile samples of Mg/Ca composites were machinedaccording to ASTM-E8-04 [18]. The tensile tests were carried outat a displacement rate of 1 mm min�1 using an Instron3365 mate-rials testing machine. The fresh fracture surfaces of the rupturedMg/Ca composite specimens were examined by ESEM.

Samples 10 � 10 � 1 mm3 were mechanically polished up to2000 grit, then ultrasonically cleaned in acetone, absolute ethanoland distilled water. The electrochemical tests were carried out at37 ± 0.5 �C in DMEM (high glucose, Gibco) using a corrosion mea-surement system (CHI660C). A three-electrode cell was used forelectrochemical measurements, the saturated calomel electrode(SCE) as a reference, and a platinum electrode as the counter. Thearea of the experimental samples exposed to the solution was0.385 cm2. The open circuit potential (OCP) (EOCP) was measuredas a function of time. Potentiodynamic polarization tests were car-ried out at a scanning rate of 1 mV s�1, and the initial potential was300 mV below the corrosion potential. The electrochemical imped-ance spectroscopy (EIS) measurements were carried out from100 mHz to 100 kHz at OCP values after 1 h, 3 h, 12 h and 72 himmersion in DMEM. An average of three measurements were ta-ken for each group. After different immersion intervals, the sam-ples were removed from the solution, gently rinsed with distilledwater and dried at room temperature. Changes in the compositionof the surface films and the Mg, Ca concentrations in DMEM weremeasured by EDS and inductively coupled plasma atomic emissionspectrometry (ICP-AES; Leeman, Profile ICP-AES), respectively.Changes in the surface morphologies and constitutional phases be-fore and after 72 h immersion were characterized by ESEM and X-ray diffraction (XRD), respectively. The mass of the samples beforeand after 72 h immersion were weighed using a Mettler ToledoAL204 Laboratory Balance. An average of three measurementswere taken for each group.

Murine fibroblast L-929 cell was adopted to evaluate the cyto-toxicity of Mg/Ca composite samples. L-929 cells were culturedin DMEM (high glucose, Gibco), 10% fetal bovine serum (FBS, Hy-clone), 100 U ml�1 penicillin and 100 lg ml�1 streptomycin at37 �C in a humidified atmosphere of 5% CO2. The cytotoxicity testswere carried out by indirect contact. Extracts were prepared usingDMEM serum free medium as the extraction medium with the

surface area of extraction medium ratio 1.25 ml cm�2 in a humid-ified atmosphere with 5% CO2 at 37 �C for 72 h. The supernatantfluid was withdrawn and centrifuged to prepare the extractionmedium, then refrigerated at 4 �C. The control groups involvedthe use of DMEM medium as negative control and 10% DMSODMEM medium as positive control. Cells were incubated in 96-well cell culture plates (Costar, USA) at 5 � 104 cells ml�1 in eachwell and incubated for 24 h to allow attachment. The mediumwas then replaced with 100 ll of extracts. After incubating thecells in a humidified atmosphere with 5% CO2 at 37 �C for 1, 2and 4 days, respectively, the 96-well cell culture plates were ob-served under an optical microscope (OLYMPUS IX71). After that,10 ll MTT (Sigma, USA) was added to each well and incubated at37 �C for 4 h, then 100 ll formazan solubilization solution (10%SDS in 0.01 M HCl) was added to each well overnight in the incu-bator in a humidified atmosphere. The spectrophotometricalabsorbance of the samples was measured on a microplate reader(Bio-RAD680) at 570 nm with a reference wavelength of 630 nm[19]. The Mg and Ca ion concentrations and pH values of the ex-tracts were measured. Statistical analysis was conducted to evalu-ate the difference in cell viability by the analysis of variance(ANOVA). The statistical significance was defined as 0.05.

3. Results and discussion

3.1. Microstructure of Mg/Ca composites

Fig. 1 shows the XRD patterns of experimental Mg/Ca compos-ites with different Ca contents. It can be seen that both Mg and Caphases are identified in all the composites, and the diffractionintensities arising from the Ca phase increase with increasing Cacontent. The SEM micrographs in Fig. 2 present the longitudinalmicrostructure of Mg/Ca composite cylinders. It reveals the uni-form distribution of Ca particulates, the absence of any distinctmicrometer-size porosity, and good interfacial bonding betweenCa and Mg matrix. In additional, no significant clustering of Ca par-ticulates can be observed in Fig. 2, even for the case where the Cacontent is 10 wt.% (Fig. 2c).

3.2. Tensile property of Mg/Ca composites

Fig. 3 shows the tensile stress–strain curves of Mg/Ca compos-ites with different Ca content, tested at ambient temperature,and the results are summarized in Table 1. It can be seen that there

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Fig. 2. SEM micrographs of (a) Mg/1Ca, (b) Mg/5Ca and (c) Mg/10Ca composite samples.

Fig. 3. Stress–strain curves of Mg/1Ca, Mg/5Ca and Mg/10Ca composite samplestensile tested at ambient temperature.

Table 1Room temperature tensile properties of the Mg/1Ca, Mg/5Ca and Mg/10Ca compositesamples.

0.2% yield tensilestrength (MPa)

Tensile strength(MPa)

Elongation(%)

Mg–1Ca alloy [3] 135.62 239.63 10.63Mg/1Ca composite 147.78 217.28 14.36Mg/5Ca composite 183.32 202.72 9.03Mg/10Ca composite 119.63 200.25 7.74AZ91D/HA [8] 264.3 – <3

Y.F. Zheng et al. / Acta Biomaterialia 6 (2010) 1783–1791 1785

is a significant increase in 0.2% yielding tensile strength for the Mg/1Ca composite compared with that of the bulk Mg–1Ca alloy [3].The yielding strength of magnesium matrix composite generallyrepresents the stress required to operate dislocation sources inthe magnesium matrix, and is mainly controlled by the nature,

distribution and magnitude of the additives that restrict themotion of dislocations [20,21]. Under the applied stress, the highdensity of dislocation requires higher initial stress to operate thedislocation to increase 0.2% yielding strength [21]. Thus the resultsobtained in the present study clearly reveal that the presence of Caparticulates with the limit of 10 wt.% increases the resistance ofmaterial towards deformation up to a strain level of 0.2%. A similarincrease in the yielding strength was also found in TAp reinforcedZK51 composite [14], SiC reinforced AM60 and AZ92 [22].

Compared with the as-extruded Mg–1Ca alloy sample [3](Table 1), the tensile properties of the Mg/1Ca composite samplereveal a concurrent decrease in ultimate tensile strength. On theone hand, it may be caused by the influences of residual stress distri-bution interactions [22]; on the other hand, the strong internal stressdeveloped between Ca particulates and the Mg matrix may initiate

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Fig. 5. OCP curves of Mg/1Ca, Mg/5Ca and Mg/10Ca composite samples in DMEM.

1786 Y.F. Zheng et al. / Acta Biomaterialia 6 (2010) 1783–1791

local damage, i.e., particle cracking, matrix cracking (Fig. 4b) andinterface debonding, which could relax the internal stress aroundthe Ca particulates [21]. Thus, the absence of this kind of localizeddamage in Mg–1Ca alloy may result in higher ultimate tensilestrength compared with the Mg/1Ca composite (Table 1). And theincreasing number of Ca particulates, suggesting an increase in theamount of local damage, is believed to be the reason for the reducedultimate tensile strength of Mg/Ca composites with high Ca content.

Generally, the addition of ceramic particulates would reducethe ductility of the magnesium matrix [8,22,23], owing to thedifferent nature of the internal bonds and the large mismatch ofthe coefficient of thermal expansion and elastic modulus betweenceramic reinforcement and the magnesium matrix [14,15]. Aslisted in Table 1, the elongation of AZ91/HA composite was signif-icantly less than that of bulk AZ91 alloy [24]. In the case of Mg/9.6Tip composite, it was found that the presence of Tip did not ad-versely affect the fracture resistance of Mg [21], which was thoughtto be related to the softening of Mg matrix due to diffusional dis-solution of Ti [23]. Similarly, the ductility of Mg/1Ca compositewas notably increased compared with that of Mg–1Ca alloy (Table1), which might be also attributed to the softening effect of the Mgmatrix.

Fig. 4 presents SEM observation of the tensile fracture surfacesof various Mg/Ca composites. The surface of Mg/1Ca compositeshows predominantly the toughness failure mode with a numberof small dimples, as shown in Fig. 4a, whereas Mg/10Ca compositeexhibits mainly brittle fracture morphology, with cracking andmuch shallower dimples (Fig. 4b). Mg/5Ca composite shows brittlefailure mode with similar morphology to Mg/10Ca composite, andthe SEM image showing the fracture morphology is omitted here.

3.3. Corrosion properties of Mg/Ca composites

Fig. 5 shows the OCP–time curves for Mg/Ca composites withdifferent Ca contents during 40,000-s immersion in DMEM. At first,the potentials of the Mg/1Ca, Mg/5Ca and Mg/10Ca compositesamples increase rapidly, resulting from the precipitation of theprotective surface films. Subsequently, a sharp drop in the poten-tial occurs at �2000 s for Mg/1Ca composite, indicating the occur-rence of pitting corrosion [25], and the corrosion potentialexperiences a short anodic polarization thereafter. Mg/5Ca com-posite exhibits a similar OCP curve to Mg/1Ca composite, and thedrop in the potential can be seen at �1000 s. For the Mg/10Ca com-posite sample, only a tiny drop in potential occurs at �5500 s, andintensive fluctuation in the corrosion potential appears during sub-sequent immersion. In addition, it can be seen that the corrosion

Fig. 4. SEM micrographs showing the tensile fracture surfac

potential of the three Mg/Ca composite samples increases withincreasing Ca content in the first 10,000 s immersion. This maybe attributed to the different Ca contents for different Mg/Ca com-posite samples. For example, the larger amount of Ca ions releasedfor the Mg/10Ca composite sample may cause CaCO3 precipitationon the surface of the samples, which can provide a better protec-tive effect, together with Mg(OH)2, against pitting corrosion thana simple Mg(OH)2 surface film can [25]. The corrosion potentialsfor the three samples exhibit a similar fluctuating tendency inthe potential range (�1.5 V vs SCE and �1.47 V vs SCE) after10,000 s immersion, which reveals further spreading of the exist-ing corrosion pits and/or formation of new pits [26].

Fig. 6 shows the potentiodynamic polarization curves obtainedfor the Mg/Ca composites with OCP measurements taken afterimmersion in DMEM for 40,000 s. It can be seen that the corrosionpotential increases in the order of Ecorr(Mg/1Ca) < Ecorr(Mg/5Ca) < Ecorr(Mg/10Ca). The cathodic polarization current showsthat the hydrogen evolution reaction on Mg/1Ca composite sam-ples (the current density is 46.24 lA cm�2 at �1.65 V) is muchlower than that on the Mg/5Ca (102.3 lA cm�2 at �1.65 V) andMg/10Ca composite samples (254 lA cm�2 at�1.65 V). In addition,Mg/1Ca composite sample shows lower corrosion current density(15.82 lA cm�2) and a higher Epit–Ecorr value (515 mV) than thatof Mg/5Ca (42.69 lA cm�2, 450 mV) and Mg/10Ca (74.87 lA cm�2,404 mV) composite samples, suggesting its best corrosion resis-tance in DMEM compared with the other two composites.

es of (a) Mg/1Ca and (b) Mg/10Ca composite samples.

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Fig. 6. Potentiodynamic polarization curves of Mg/1Ca, Mg/5Ca and Mg/10Cacomposite samples in DMEM.

Y.F. Zheng et al. / Acta Biomaterialia 6 (2010) 1783–1791 1787

Fig. 7a–c present the Nyquist plots of three Mg/Ca composites inDMEM for different immersion times. In the curves obtained fromthe three samples, two time constants are observed: one capaci-tance loop at high frequency and the other at low frequency. It is

Fig. 7. Nyquist plots of (a) Mg/1Ca, (b) Mg/5Ca and (c) Mg/10Ca composite samples in Dsamples/solution system.

suggested that the high frequency capacitance loop is related tothe characteristics of the electric double layer, and the low fre-quency capacitance loop reflects the surface film effect [27]. Thecorresponding equivalent circuit for the EIS in Fig. 7a–c is shownin Fig. 7d. The charge transfer resistance Rt is parallel to the electricdouble layer capacity Cdl, and the film layer capacity Cf is parallel tothe film layer resistance Rf. The fitting results are listed in Table 2.For Mg/1Ca and Mg/5Ca composite samples, both Rf and Rt increasedramatically at the initial stage, while Cf decreases with prolongedduration of immersion, which may be caused by the rapidlydecreasing fresh/active surface area due to the formation of corro-sion products on the surface [25]. After 12 h immersion, Rf and Rt

increase slightly, showing a slower corrosion rate than that atthe initial immersion time. It can be explained by the surface filmformed on the sample becoming thicker and more compact withincreasing immersion time, providing better protection [25]. Ithas been reported that the polarization resistance of WE43 alloy,calculated by adding Rf and Rt values [28], increased linearly inthe first hours and kept almost the same values in the followingimmersion time in m-SBF [29]. For Mg/10Ca composite sample,Rf and Rt increase within a 12 h immersion duration, and slightlydecrease after 72 h immersion, which shows that the protectioneffect of the corrosion product layer is improved at the early stageof immersion and becomes worse with longer immersion. Similarvariation was also reported by Song et al. [30]: the Rf and Rt ofAZ31 alloy increased with increasing immersion time and reached

MEM with different immersion intervals. (d) Equivalent circuit of Mg/Ca composite

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Table 2EIS fitted results of Mg/1Ca, Mg/5Ca and Mg/10Ca composite samples in DMEM for 1, 3, 12 and 72 h.

Time (h) Rs (X cm2) Cf (lF cm�2) m Rf (X cm2) Cdl (lF cm�2) n Rt (X cm2)

Mg/1Ca composite 1 15.23 138.6 0.9017 531.8 22.29 0.6086 537.13 19.41 117.2 0.4536 1109 43.82 0.8792 1289

12 18.83 97.47 0.8002 1163.3 41.55 0.8515 239072 19.49 56.99 0.8067 1196 37.40 0.5207 2891

Mg/5Ca composite 1 33.09 230.1 0.8792 186.9 15.51 0.7561 7203 32.3 111.3 0.9565 517.3 120.1 0.5944 1242

12 33.22 84.67 0.6488 868.1 107.6 0.5743 177172 21.55 6.248 0.5721 699.9 17.47 0.6669 1256

Mg/10Ca composite 1 16.21 11.63 0.8005 83.53 77.65 0.6928 161.73 12.27 12.58 0.5279 148.28 47.1 0.6807 748.2

12 14.75 116.1 0.9404 732.8 241.6 0.7758 773.272 14.86 119.8 0.93 711.6 234.1 0.8045 610.7

1788 Y.F. Zheng et al. / Acta Biomaterialia 6 (2010) 1783–1791

a maximum value at 12 h immersion, and then began to reducewith a longer immersion time in SBF.

An investigation of the dependence on time of the compositionof surface films formed on Mg/1Ca, Mg/5Ca and Mg/10Ca compos-ite samples is shown in Fig. 8. The compositions of corrosion films,including C, O, Mg, P and Ca, show no difference for Mg/Ca compos-ites with different Ca content when immersed in the DMEM. It isclearly visible that the composition of the surface films stays nearlyconstant for the three Mg/Ca composite samples, except for the ini-tial 12 h immersion period. The constant values may be testified by

Fig. 8. Elemental composition of the surface film of (a) Mg/1Ca, (b) Mg/5Ca and (c

the slight variation in EIS parameters after 12 h immersion. Fig. 9shows the time dependence of the Mg and Ca ion concentrationin the DMEM solution during the whole immersion period. A sharpincrease in the Mg concentration in the first 12 h immersion in thesolution is observed, and a much slower increase in Mg concentra-tion is seen thereafter. Ca concentration in DMEM decreases forMg/1Ca composite, and increases for Mg/5Ca and Mg/10Ca com-posite samples with increasing immersion time. One factor influ-encing the Ca concentration is the self-releasing of Ca ions fromMg/Ca composites. Another chemical reaction consuming the Ca

) Mg/10Ca composite samples formed at 37 �C in DMEM, dependent on time.

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Fig. 9. Solution concentration of Mg and Ca ions for (a) Mg/1Ca, (b) Mg/5Ca and (c)Mg/10Ca composite samples.

Y.F. Zheng et al. / Acta Biomaterialia 6 (2010) 1783–1791 1789

ions simultaneously in DMEM is the precipitation of calcium phos-phate on the sample surfaces.

Fig. 10 shows the SEM images of the surface of three experi-mental Mg/Ca composites with different Ca content, immersed inDMEM for 72 h. Fig. 10a shows that the surface of Mg/1Ca compos-ite sample is covered by the corrosion product exhibiting rod-like

Fig. 10. SEM micrographs of (a) Mg/1Ca, (b) Mg/5Ca and (c) Mg

crystals. The surface of Mg/5Ca composite sample (Fig. 10b) showsless clavated crystal corrosion product than that on Mg/1Ca com-posite surface and exhibits compact and even surface morphology.In the case of Mg/10Ca composite (Fig. 10c), its surface is coveredby a more flat corrosion product layer.

Fig. 11 illustrates the XRD patterns of Mg/1Ca, Mg/5Ca and Mg/10Ca composite samples after 72 h immersion in DMEM. The peaksof the surface corrosion products coincide well with the crystallineCaCO3, MgCO3�3H2O, HA and Mg(OH)2. In addition, the HA andCaCO3 peak intensities decreased with increasing Ca content inthe Mg/Ca composite, however, Mg(OH)2 peak intensities of Mg/10Ca composite after immersion have a minor increment com-pared with that of Mg/1Ca composite. Ning and Zhou [16] reportedthat composite fabricated from HA and Ti powders by the PM tech-nique could induce apatite nucleation and growth on its surfacefrom the SBF, and the time required to nucleate apatite was within2 h. In the present study, similar results, indicating the formationof HA, were observed during the immersion test in DMEM(Fig. 11). The XRD patterns indicated much more obvious HA peaksfor Mg/1Ca composite after 72 h immersion than for that of theMg–1Ca alloy sample after 25 days’ immersion [3], which may bebeneficial to the accelerated mineral deposition rate on the Mg/1Ca composite within bone. The average mass losses of the Mg/Ca composites after 72 h immersion were 0.009 g for Mg/1Ca com-posite, 0.017 g for Mg/5Ca composite and 0.038 g for Mg/10Cacomposite, respectively.

/10Ca composite samples after 72 h immersion in DMEM.

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Fig. 11. XRD patterns of (a) Mg/1Ca, (b) Mg/5Ca and (c) Mg/10Ca compositesamples after 72 h immersion in DMEM. Fig. 12. L-929 cell viability expressed as a percentage of the viability of cells in the

control after 1, 2 and 4 days’ culture in Mg/1Ca, Mg/5Ca and Mg/10Ca compositeextraction medium, respectively. The cytotoxicity test was carried out in MTT assay.

1790 Y.F. Zheng et al. / Acta Biomaterialia 6 (2010) 1783–1791

3.4. Possible corrosion mechanism of Mg/Ca composites

The different corrosion behaviors of Mg/Ca composites can beattributed to the different redox potential between Mg (�2.37VSCE)and Ca (�2.76VSCE), thus Mg/Ca composite sample suffers severegalvanic corrosion. Each Ca particulate–Mg matrix interface withthe composite can form a galvanic couple in the presence of theelectrolyte, and the Ca particulate becomes the anodic member.While the Mg/Ca composite is immersed in electrolyte, the corro-sion is initiated, and the surface of the sample is covered by thecorrosion product layer. However, the corrosion product layer isloose and allows penetration of the electrolyte. When the solutionreaches the Ca particulate–Mg matrix interface, it promotes theformation of corrosion products Ca(OH)2 and CaCO3. The reactionsproceed rapidly along the interface, swelling the composite andallowing the electrolyte to penetrate deeper [31]. Finally, the cor-rosion becomes catastrophic, and the Mg/Ca composite completelybreaks down [31]. Therefore, the increasing amount of Ca particu-lates, resulting in an increased surface area ratio of anodic Ca par-ticulate to Mg, is believed to be the reason for the increasingcorrosion rate of the Mg/Ca composite in the present study.

In contrast to other composites used in technical applications[32], the corrosion rate of the Mg/1Ca composite is reduced com-pared with Mg–1Ca alloy [3]. Similarly, it was reported that thecorrosion rate of the AZ91D matrix was not enhanced by HA parti-cles, and the corrosion rates of AZ91D/HA composites resultingfrom immersion tests in different corrosive environments was2.0–3.2 mm year�1 [8].

3.5. Cytotoxicity of the Mg/Ca composites

Fig. 12 shows the cell viability cultured in Mg/1Ca, Mg/5Ca andMg/10Ca composite extraction medium for 1, 2 and 4 days Thecell viabilities for the Mg/1Ca composite extracts show no statis-tically significant difference (p > 0.05) during 1, 2 and 4 days’ cul-ture, compared with the negative control. Mg/5Ca compositeextract shows �10% reduced (p < 0.05) cell viability during 1and 2 days’ culture, but indicates no statistically significant differ-ence (p > 0.05) on day 4, whereas 40% reduced (p < 0.05) cell via-bility can be seen for Mg/10Ca composite extract after 4 days’culture. Healthy morphology of cells with a flattened spindleshape is observed for Mg/1Ca and Mg/5Ca composite groups,whereas Mg/10Ca composite group indicates round shaped cells,

suggesting Mg/10Ca composite is cytotoxic to L-929 cells. TheMg and Ca concentrations of Mg/1Ca, Mg/5Ca and Mg/10Ca com-posite extracts are (183.2 lg ml�1, 69.3 lg ml�1), (227.1 lg ml�1,83.1 lg ml�1) and (479.6 lg ml�1, 91.4 lg ml�1), respectively.The pH values of extracts for Mg/1Ca, Mg/5Ca and Mg/10Ca com-posites are (8.47 ± 0.13), (8.70 ± 0.16) and (9.23 ± 0.11), respec-tively. The high pH value and the high Mg ion concentration ofMg/10Ca composite extract may be the main cause of the toxicityof L-929 cells [19,33].

4. Conclusions

The present study investigated the micro-morphologies, tensileproperties, corrosion properties and cytotoxicities of Mg/Ca com-posites with different amounts of Ca particulates. The results indi-cated higher yielding strength and elongation for Mg/1Cacomposite, but a minor reduced ultimate tensile strength than thatof the as-extruded Mg–1Ca alloy. The UTS and elongation of Mg/Cacomposite decreased with increasing Ca particulates, and Mg/5Cacomposite showed the highest yielding strength. Mg/Ca compositeshowed reduced corrosion resistance with increasing Ca particu-late content. In addition, the corrosion resistance dramatically in-creased in the initial immersion stage and stayed constantthereafter. The composition of the surface film on the three Mg/Ca composite samples stayed nearly constant after 12 h immer-sion. The precipitation of HA was also characterized on the Mg/Ca composites. The cytotoxicity evaluation showed that Mg/1Caand Mg/5Ca composite extraction medium did not induce toxicityto L-929 cells.

Acknowledgements

This work was supported by the foundation of Key Laboratoryfor Advanced Materials Processing Technology, Ministry of Educa-tion (2008001), National Natural Science Foundation of China (No.30670560) and the Program for New Century Excellent Talents inUniversity (NCET-07-0033).

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