4
T. P.8038 Improving Miscible Displacement by Gas-Water Injection ABSTRACT B. H. CAUDLE A. B. DYES MEM6ERS AIME Miscible displacement recovers all oil in the area con- tacted by the injected fluid, whereas water or immiscible gas drives usually leave substantial amounts oj oil as residual. However, the !Joor mobility ratios associated with a gas-driven miscible displacement cause the sweep pattern efficiency to be much lower than that obtained with water flooding. One way in which the swee_v effi- ciency in a miscible displacement process can be in- creased is by decreasing the mobility behind the flooding front. This can be achieved by injecting water along with the gas which drives the miscible slug. This water reduces the relative permeability to gas in this area and thus lowers the total mobility. The main operating con- ditions for the simultaneous injection _vrocess are that a zone of gas exists between the miscible slug and the leading edge of the water and that a sufficient amount of gas be injected with the water to form the gas volume which is being left in the water zone. Laboratory model studies have shown that the ultimate swee.T) pattern efficiency can be as high as 90 per cent for a five·spot flooding system. If gas alone is used as the driving me- dium an ultimate sweep-out efficiency of about 60 per cent would be obtained in the same system. INTRODUCTION The miscible displacement processes are a step towards total oil recovery. Conventional gas or water drives usually leave 25 to 50 per cent of the oil as residual in the swept portion of the reservoir. This residual can be eliminated if the oil is driven by a fluid with which it is miscible. At some reservoir conditions natural gas will become miscible with the oil. This is the "high pres- sure gas process".' More often, the oil does not contain enough light hydrocarbons to cause the gas to become miscible with the oil at reasonable pressures. In these cases a small band of fluid which is miscible both with the oil and gas must be kept between them'. Less than 2 per cent of the reservoir volume of the slug material is needed to keep the displacement miscible. Both processes work in the same manner, recovering all of the oil in the portion of the reservoir contacted by the injected fluids. The only difference is the manner in which the miscibility between the oil and the injected Original manuscript received in Society of Petroleum Engineers office July 16, ;1957. Revised manuscript received Sept. 17, 1958. Paper presented at 32nd Annual FalI Meeting of Society of Petro- leum Engineers in Dallas, Tex., Oct. 6-9, 1957. lReferences given at end of paper. SPE 911-0 VOL. 213, 1938 THE ATLANTIC REFINING CO. DALLAS, TEX. gas is obtained. Previous publications have contained detailed descriptions of these processes,""'" However, total displacement of the oil in the swept region does not guarantee an efficient recovery process. The amount of oil to be recovered is also determined by the fraction of the reservoir contacted by the flood. This fraction is largely determined by the mobilities of the fluids. (The fluid mobility is the permeability of the rock to that fluid divided by the fluid's viscosity, k / fL) . This dependence of the fraction swept on the mobility ratio has been shown in previous studies.',·,1 Fig. 1 shows the ultimate fraction swept in a five-spot system as a function of the mobility ratio. The small drawings show the location of the areas left unswept for two dif- ferent mobility ratios. The ultimate fraction of the reser- voir swept is here considered to be attained when the producing stream contains less than 5 per cent oil at reservoir conditions. THE GAS-DRIVEN MISCIBLE DISPLACEMENT Since there is no oil left in the swept region after miscible displacement the mobility in this region is very high. It is often 50 times the mobility in the unswept regions. This means that the fraction of the reservoir contacted by the injected fluid will be less for a gas- driven miscible displacement than for a conventional water or gas drive. For a five-spot injection system, water would contact the entire reservoir volume, and the low pressure gas would contact about 90 per cent of this volume, while a gas-driven miscible displacement would only contact about 65 per cent of the reservoir. This poor sweep efficiency often offsets the benefits ob- tained through miscible displacement. Fig. 2 shows what the recovery curves for the three processes might look like for a five-spot system. The curves show the frac- tion of the in-place oil recovered as a function of reser- FIG. 100,-______ __ __, IL '" ,. IJ) 80 ... '" 0:: ... 60 ...J o 40 20 <.l PRODUCING OIL FRACTION· 0.05 (WATER-Oil RATIO -20:1 OR GAS-Oil RATIO ABOUT 250001 LEGEND FOR INSERT DIAGRAMS; AREA LEFT UNSWfPT AT ABANDONMENT. 0:: '" IL MOBILITY RATIO I-EFFECT OF MOBILITY RATIO ON THE ULTIMATE CONTACTED IN A FIVE,SPOT I:\'JECTION SYSTE'\1. AREA 281

Improving Miscible Displacement by Gas-Water Injection -SPE-911-G

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  • T. P.8038

    Improving Miscible Displacement by Gas-Water Injection

    ABSTRACT

    B. H. CAUDLE

    A. B. DYES

    MEM6ERS AIME

    Miscible displacement recovers all oil in the area con-tacted by the injected fluid, whereas water or immiscible gas drives usually leave substantial amounts oj oil as residual. However, the !Joor mobility ratios associated with a gas-driven miscible displacement cause the sweep pattern efficiency to be much lower than that obtained with water flooding. One way in which the swee_v effi-ciency in a miscible displacement process can be in-creased is by decreasing the mobility behind the flooding front. This can be achieved by injecting water along with the gas which drives the miscible slug. This water reduces the relative permeability to gas in this area and thus lowers the total mobility. The main operating con-ditions for the simultaneous injection _vrocess are that a zone of gas exists between the miscible slug and the leading edge of the water and that a sufficient amount of gas be injected with the water to form the gas volume which is being left in the water zone. Laboratory model studies have shown that the ultimate swee.T) pattern efficiency can be as high as 90 per cent for a fivespot flooding system. If gas alone is used as the driving me-dium an ultimate sweep-out efficiency of about 60 per cent would be obtained in the same system.

    INTRODUCTION

    The miscible displacement processes are a step towards total oil recovery. Conventional gas or water drives usually leave 25 to 50 per cent of the oil as residual in the swept portion of the reservoir. This residual can be eliminated if the oil is driven by a fluid with which it is miscible. At some reservoir conditions natural gas will become miscible with the oil. This is the "high pres-sure gas process".' More often, the oil does not contain enough light hydrocarbons to cause the gas to become miscible with the oil at reasonable pressures. In these cases a small band of fluid which is miscible both with the oil and gas must be kept between them'. Less than 2 per cent of the reservoir volume of the slug material is needed to keep the displacement miscible.

    Both processes work in the same manner, recovering all of the oil in the portion of the reservoir contacted by the injected fluids. The only difference is the manner in which the miscibility between the oil and the injected

    Original manuscript received in Society of Petroleum Engineers office July 16, ;1957. Revised manuscript received Sept. 17, 1958. Paper presented at 32nd Annual FalI Meeting of Society of Petro-leum Engineers in Dallas, Tex., Oct. 6-9, 1957.

    lReferences given at end of paper. SPE 911-0

    VOL. 213, 1938

    THE ATLANTIC REFINING CO. DALLAS, TEX.

    gas is obtained. Previous publications have contained detailed descriptions of these processes,""'"

    However, total displacement of the oil in the swept region does not guarantee an efficient recovery process. The amount of oil to be recovered is also determined by the fraction of the reservoir contacted by the flood. This fraction is largely determined by the mobilities of the fluids. (The fluid mobility is the permeability of the rock to that fluid divided by the fluid's viscosity, k / fL) . This dependence of the fraction swept on the mobility ratio has been shown in previous studies.',,1 Fig. 1 shows the ultimate fraction swept in a five-spot system as a function of the mobility ratio. The small drawings show the location of the areas left unswept for two dif-ferent mobility ratios. The ultimate fraction of the reser-voir swept is here considered to be attained when the producing stream contains less than 5 per cent oil at reservoir conditions.

    THE GAS-DRIVEN MISCIBLE DISPLACEMENT

    Since there is no oil left in the swept region after miscible displacement the mobility in this region is very high. It is often 50 times the mobility in the unswept regions. This means that the fraction of the reservoir contacted by the injected fluid will be less for a gas-driven miscible displacement than for a conventional water or gas drive. For a five-spot injection system, water would contact the entire reservoir volume, and the low pressure gas would contact about 90 per cent of this volume, while a gas-driven miscible displacement would only contact about 65 per cent of the reservoir. This poor sweep efficiency often offsets the benefits ob-tained through miscible displacement. Fig. 2 shows what the recovery curves for the three processes might look like for a five-spot system. The curves show the frac-tion of the in-place oil recovered as a function of reser-

    FIG.

    ~ 100,-______ ==~~------------_-__ __, IL

    '" ,. IJ) 80

    ... '" 0:: ... 60 ...J

    ~ o 40 ~

    ~

    ~ 20

  • L&J 0100 -It: W > 20 0 0 w a: 0

    I

    0

    WATER DRIVE

    CONVENTIONAL GAS DRIVE I

    .~~--_~ _J I 2 3

    RESERVOIR OIL VOLUMES INJECTED

    FIG. 2-COMPARISON OF THE GAS-DRIVEN MISCIBLE PROCESS

    WITH CONVENTIONAL INJECTION PROGRAMS.

    voir volumes of fluids injected_ For these data we have assumed that the water recovered 67 per cent of the oil in the area swept and that the low pressure gas re-covered 50 per cent of this oil. Here, if only the re-coveries are considered, the gas-driven miscible displace-ment is much better than a conventional gas drive; but it is not quite as good as a water flood. (Other factors, however, such as well injectivities or fluid availability will help determine which process is chosen.)

    SIMULTANEOUS INJECTION OF GAS AND WATER BEHIND THE MISCIBLE

    DISPLACEMENT

    The miscible displacement must invade a larger por-tion of the reservoir if it is to represent a generally im-proved process. Reducing the mobility in the swept re-gion is one way in which the sweep efficiency may be increased. The fluid mobility in a porous medium may be reduced by (1) reducing the permeability of the matrix to that fluid, and (2) increasing the viscosities of the fluids in the region. The reduction of the per-meability in the gas region is easily accomplished by injecting water along with the gas. This reduction in relative permeability during multi-phase flow is a well-defined characteristic of porous media which greatly re-duces the fluid mobility. The mobility is further reduced because the water is more viscous than the gas which it replaces. In this manner the high mobility in the swept region can be greatly reduced and so increase the sweep efficiency of the process. The effect of different gas and water saturations on the mobility in the swept region is illustrated in Fig_ 3. This simultaneous injection of gas and water behind the miscible displacement will make the miscible processes much more attractive.

    To ensure miscible displacement, a zone of gas should be kept between the miscible slug and the region of water flow. If water flows into the miscible zone ahead of the gas, a reduction of the displacement efficiency occurs. On the other hand, if the gas zone were al-lowed to become large the operation would approach the poor sweep-out pattern performance of the gas-driven miscible process. If too high a ratio of gas-to-water is injected the gas will flow faster than the water and enlarge the gas zone. If the ratio is too low the water will flow faster than the gas and invade the mis-cible zone. The proper injection ratio will keep the gas zone at a constant volume as the flood progresses. This ratio can be determined from the relative per-meability relationships, the water and gas viscosities and the saturations established in the region of simul-taneous flow. A calculation of this ratio will be illus-

    282

    TOTAL FLUID MOBILITY (::+;;) o ~ 0 ~ ~ ro()l o ,_-,--__ ,-_--, __ .;::o_---=;

    INTERSTITIAL WATER

    --------- -------RESIDUAL GAS

    g'----------___ --.J

    FIG. 3-ToTAL FLUID MOBILITY IN THE WATER-GAS ZONE AT VARIOUS WATER SATURATIONS.

    trated in the discussion of the behavior of the sample five-spot reservoir.

    EXPERIMENTAL 4

    The effect of mobility ratio on the flood pattern has been described in the literature: These results, however, are for systems in which the mobilities in only two re-gions were concerned. In the simultaneous gas-water in-jection process there are three regions of mobility which will influence the sweep pattern. These are: (1) the relatively low mobility oil region, (2) the high mobility gas zone, and (3) the lower mobility region in which both gas and water are flowing. The relatively narrow zone of miscible displacement which lies between the gas and the oil will not significantly affect the sweep efficiency for the process, no matter which miscible pro-cess is used. No one mobility ratio can be ascribed to the process. The relative mobilities of all three regions must be considered.

    If we confine ourselves to the effect of the mobilities on the sweep efficiency, simple laboratory models with three zones of miscible fluids can show the benefits to be obtained by the simultaneous injection process. The models used represented elements from a large five-spot injection system. They were 0.25-in. thick and the dis-tance between wells was about 10 in. Miscible oils were used to represent the three mobility regions. The X-ray shadowgraph technique' was used to determine the sweep-out pattern efficiencies. The mobilities in the oil region and in the water-swept region were equal. The mobility in the gas zone was 17 times higher, instead of 50 times higher as in the field. This number for the

    w 0

    100 -It: W 20 > 0 0 w 0 a: 0

    20'X. GAS BAND

    LEGEND FOR DIAGRAM: !Ii ~ OIL REGION

    o GAS BAND ~ WATER+GAS

    REGION

    2 3

    RESERVOIR OIL VOLUMES INJECTED

    FIG. 4 - EFFECT OF GAS BAND SIZE ON RECOVERY IN THE SIMULTANEOUS WATER-GAS INJECTIO:'-I MISCIBLE PROCESS.

    PETROLEUM TRANSACTIONS, AIME

  • mobility in the gas zone was as high as could be ob-tained conveniently in the laboratory. The difference in the recovery histories between mobility ratios of 17 and 50 should not be significant in this study since both re-sult in similarly poor sweep efficiencies.

    Fig. 4 shows the results of this study. The per cent of the in-place oil produced (which for miscible pro-cesses is the same as the per cent of the reservoir area contacted) is shown as a function of the number of res-ervoir volumes injected. The result of two model studies is shown. In one study the gas zone occupied 20 per cent of the reservoir volume and in the other only 5 per cent. These results show that the simultaneous gas-water injection process will approach the high areal sweep efficiencies obtained with a conventional water drive. There is a noticeable difference between the curves for the 5 per cent and 20 per cent gas zones. This, how-ever, is not nearly so striking as is the improvement over the gas-driven miscible displacement.

    It should be remembered that these results apply directly only to uniform formations in which the effects of gravity are negligible. In cases where these factors are significant, the presence of the relatively low mo-bility water zone behind the advancing front will tend to offset their detrimental effects on the sweep efficiency.

    APPLICATION OF THE SIMULTANEOUS INJECTION PROCESS

    To illustrate better the mechanics of the simultaneous injection process and its benefits, a hypothetical case will be discussed. We will consider a five-spot injection pattern with: (1) a specific permeability of 1 darcy; (2) an oil viscosity of 1 cp; (3) a gas viscosity of 0.02 cp; (4) a water viscosity of 0.5 cp; (5) an interstitial (non-flowable) water saturation of 25 per cent; and (6) the relative permeability curves shown in Fig. 5. For this discussion it makes no difference whether the.mis-cible displacement is obtained by the high pressure gas process or the miscible slug process.

    First, the gas to water injection ratio must be calcu-lated. As discussed earlier, the desired ratio is that at which the gas and the water flow at the same velocity. This ratio can be determined from the relative per-meability curves and the fluid viscosity. In line with Darcy'S law, the volumetric flow rate of a single fluid in a two-flowing-phase system is proportional to the mo-bility of the fluids (effective permeability/fluid viscos-ity). Therefore, the linear velocity of a fluid is propor-tional to its mobility divided by the fraction of the porosity which it must fill. Thus, for gas the relative velocity would be (effective permeability to gas) -:-- (gas viscosity) (fractional gas saturation); and for water (ef-

    1.0 10

    ~

    '" >- ..... .... . '" ~ -

    In 0.1

    2 C .... ... ::E C 0:

    II:

    ... >-11.

    = 0.01 0.1 ~ ... III > C r- ... c ::E ~ 0: ... ... 0:: 11.

    0.001 0.01 0.1 0.5 0.6 0.7 0.8

    SATURATION FIG. 5-GASWATER RELATIVE PER:\IEABILITY CURVES.

    VOL. 213, 1958

    fective permeability to water) -:-- (water viscosity) (fractional water saturations over and above the inter-stitial water)'. From the proper relative permeability curves (Fig. 5) the relative velocities for gas and water as a function of gas saturation can be obtained. These values are then plotted as shown in Fig. 6. Here we see that the gas and water velocities will be the same at a fractional gas saturation of 0.31. The permeability ratio curve (k",/k g shown in Fig. 5) and Darcy's law show that a gas to water injection ratio of 0.7 (in terms of reservoir bbl) is necessary to maintain a fractional gas saturation value of 0.31. This is the desired injec-tion ratio. In practice, a slightly higher gas-to-water in-jection ratio might be used to ensure the presence of a gas zone behind the miscible front. A similar type calculation can be made whenever the gas and water are considered to be segregated.

    In the example five-spot segment a miscible displace-ment zone between the oil and gas is set up by either the high pressure gas or the miscible slug process. A quantity of gas equal to 5 per cent of the reservoir volume at reservoir conditions is injected to form the gas buffer zone. Then gas and water are injected in a ratio of 0.7 volumes of gas (at reservoir conditions) to one volume of water (at reservoir conditions). Then the recovery would be as shown in Fig. 7. Here the per-centage of in-place oil recovered is shown as a function of total fluid injected (gas plus water). The solid curve shows the recovery to be obtained by the simultaneous gas-water injection process. In this case, 53 per cent of the in-place oil is recovered at breakthrough and 98 per cent is obtained when two reservoir volumes of fluid have been injected. The performance of the gas-driven miscible process for the same reservoir conditions is shown by the dashed line. Here, 42 per cent of the oil is recovered at breakthrough and 62 per cent is ob-tained when two reservoir volumes of gas have been injected.

    As pointed out earlier, the gas-driven miscible slug process is generally competitive with water flooding. Therefore, the simultaneous injection process will proba-bly result in greater recovery than will water flood-ing. The simultaneous injection process, however, has one limitation in common with water flooding. The in-jection wells must be able to take the more viscous water in sufficient amounts. If they can not, then the gas-driv-en miscible process should be considered.

    CONCLUSIONS

    The miscible displacement processes, as originally

    100 ~--.---------_---=>

    RELATIVE GAS VELOCITY

    It 0 ~

    "- 10

    e :::> ~ "-

    w > ;:: .. ~

    RELATIVE WATER VELOCITY

    W 0:

    .1 L-----::':-----::'=----:-~--:-L__L__~---! 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

    FRACTIONAL GAS SATURATION

    FIG. 6 - RELATIVE VELOCITIES OF GAS AND WATER AT VARIOUS GAS SATURATIO:,(S.

    283

  • ~ 100

    it ::: ..J

    o 50 .. >-a:: .... > 8 .... a:: 0.5

    SIMULTANEOUS INJECTION MISCIBLE PROCESS

    1.5

    RESERVOIR OIL VOLUMES INJECTED

    FIG. 7-PRODUCTION HISTORY FOR THE GAS DRIVEN AND THE

    GAS WATER INJECTION MISCIBLE PROCESSES.

    presented, consist of injecting gas to sweep the oil mis-cibly toward the producing wells. Because of the low viscosity of gas and the high displacement efficiency of the processes, the sweep-out pattern efficiency is usually poor-about 60 per cent of the reservoir area in a five-spot system at abandonment. Laboratory model studies have shown that the sweep-out pattern efficiency can be greatly increased by injecting a fluid of low mo-bility to follow the miscible displacement front. A sim-ultaneous injection of water and gas in the proper ratio will create the desired low mobility zone and increase the sweep-out pattern efficiency while maintaining a miscible displacement of the oil. This improvement in recovery can be obtained at little risk, even though the gas-to-water injection ratio cannot be determined ex-actly. This is because (1) if too much gas is injected

    28

    the process can only approach the mechanism of the gas-driven miscible displacement, and (2) if too little gas is injected the worst that can happen is that the reservoir will be subjected to a water drive. In any case the recovery of oil will be good.

    We have not tried to cover all reservoir engineering possibilities in this paper. Each reservoir must be con-sidered separately from an engineering point of view. Instead, we have tried to establish guide posts leading to a greater and more economical recovery of oil through miscible displacement.

    REFERENCES

    1. Slobod, R. L. and Koch, H. A., Jr.: "High Pressure Gas Injection - Mechanism of Recovery Increase", Oil and Gas Jour. (1953) 51,84.

    2. Koch, H. A., Jr. and Slobod, R. L.: "Miscible Slug Pro cess", Trans., AIME (1957) 210, 40.

    3. Hall, H. N. and Geffen, T. M.: "A Laboratory Study of Solvent Flooding", Trans., AIME (1957) 210, 48.

    4. Jenks, L. H., Campbell, J. B. and Binder, G. G., Jr.: "A Field Test of the GasDriven Liquid Propane Method of Oil Recovery", Trans., AIME (1957) 210, 34.

    5. Dyes, A. B., Caudle, B. H., and Erickson, R. A.: "Oil Production After Breakthrough - As Influenced by Mo bility Ratio", Trans., AIME (1954) 201, 81.

    6. Craig, F. F., Jr., Geffen, T. M. and Morse, R. A.: "Oil Recovery of Pattern Gas or Water Injection Operations from Model Tests", Trans., AIME (1955) 204, 7.

    7. Aronofsky, J. S. and Ramey, H. J., Jr.: "Mobility Ratio-Its Influence on Injection or Production Histories in Five Spot Water Flood", Trans. AIME (1956) 207, 205. ***

    PETROLEUM TRANSACTIONS, AIME