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CATALOGUE 2019 IMI MACHINE TOOLS PVT. LTD.
No. DESCRIPTION PAGE NO.
1 APPLICATION 03
2 QUICK CHANGE TAPPING CHUCK - QCLK (SK & BT) 04
3 QUICK CHANGE TAPPING CHUCK - QCLK (HSK & PTI) 05
4 QUICK CHANGE TAPPING CHUCK - QCLK (ST. DIA & MT) 06
5 QUICK CHANGE TAPPING CHUCK - QCFLX (Tr) 07
6 QUICK CHANGE TAPPING CHUCK - QCF (Tr) 08
7 QUICK CHANGE TAPPING CHUCK - QCF (MT) 09
8 QUICK CHANGE TAPPING CHUCK - QCK-IK (HSK & PTI) 10
9 QUICK CHANGE TAPPING CHUCK - QCLC-IK (HSK & PTI) 11
10 QUICK CHANGE TAP ADAPTORS (QA-QAB) 12
11 COLLET CHUCK-ER (HSK & PTI) 13
12 FACE-MILL HOLDER-FMC (HSK & PTI) 14
13 SIDE-LOCK HOLDER-SLA (HSK) 15
14 SIDE-LOCK HOLDER-SLA (PTI) 16
15 SIDE-LOCK HOLDER-SL (HSK) 17
16 SHRINK FIT TECHNOLOGY OFFERING 18-20
17 SHRINK FIT HOLDER -STANDARD DIN LENGTH (BT) 21
18 FACE CONTACT SHRINK FIT HOLDER (BTP) 22
19 SHRINK FIT HOLDERS-STANDARD DIN LENGTH (HSK/A) 23
20 SHRINK FIT HOLDERS-STANDARD DIN LENGTH (PTI) 24
21 REDUCTION ADAPTOR & EXTENSION ADAPTOR (PTI) 25
22 EXTENSION ADAPTOR (BT) 26
23 EXTENSION ADAPTOR (HSK) 27
24 TEST MANDREL (HSK & PTI & BT) 28
25 IS TAP SHANK DIMENSIONS 29
25 DIN TAP SHANK DIMENSIONS 30
APPLICATIONS
02 03
Quick Change Tapping Chucks
For use on CNC machining center, CNC turning center, center lathe, drilling machine, length compensation acting on compression and expansion to compensate for differences between spindle feed and pitch of thread. The chuck is equipped with pressure point mechanism to increase the cutting pressure to ensure positive start when tapping cycle commences.
Tap Adaptors
Quick Change Tap Adaptors for Tapping and Thread FormingBy using quality combination of IMI tap adaptors and IMI tap chucks, Tools changing time can be minimized. The adaptors are designed for optimum efficiency. Removal and replacement in the chuck is rapid and location and locking of the tap in the adaptor is simple and effective. In all cases the tap drive is through the square, The highly popular adjustable safety clutch adaptor, Facilitates the avoidance of tap breakage. In all cases a different adaptors is required for each size tap shank.
CNC Tool Holder
Accurate tool holders in HSK (DIN - 69893) and POLYGON TAPER (ISO - 26623) ensures high quality tool holding and precise machining capabilities with increase tool life.IMI modular tooling in PTI (ISO - 26623) POLYGON TAPERS for flexibility in tooling systems. IMI PTI EXTENSIONS are available in various shank like BT, SK, ISO, HSK etc.WE are also manufacturing extensions as per customer requirement.
Shank like CAT. ANSI / DIN / ISO are available.
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CONTENTS
MODEL QCLK MODEL QCLK
QUICK CHANGE TAPPING CHUCKSwith length compensation on compression and expansion with length compensation on compression and expansion
QUICK CHANGE TAPPING CHUCKS
04 05
MODEL : QCLK / SK (DIN-69871) MODEL : QCLK / HSK (DIN-69893 A)
QCLK 1
QCLK 2
QCLK 3
QCLK 4
Model
M 3-M12
M 8-M20
M14-M33
M22-M48
for TapsSuitableAdaptors
Size
2
3
4
1 7,5
12,5
20
22,5
7,5
12,5
22,5
LengthCompensation
Comp. Exp.
20
36
53
78
96
31
19
48
60
20,231,020L-60
20,232,020L-98
SK 40ØD1ØD
20,233,020L-150
20,234,020L-166
Ordering Number & LTaper DIN 69871
SK 45 SK 50
20,231,030L-60
20,232,030L-84
20,233,030L-146
20,234,030L-161
20,231,040L-74
20,232,040L-84
20,233,040L-139
20,234,040L-153
MODEL : QCLK / BT (MAS 403)
L
ØDØD1
ØDØD1
L
QCLK 2
QCLK 3
QCLK 4
Model
M 8-M20
M14-M33
M22-M48
for TapsSuitableAdaptors
Size
2
3
4
12,5
20
22,5
12,5
22,5
20
53
78
96
31
48
60
20,212,020L-94,5
BT 40ØD1ØD
20,213,020L-164
20,214,020L-167,5
Ordering Number & LTaper MAS 403
BT 45 BT 50
20,212,030L-97,5
20,213,030L-154,5
20,214,030L-172,5
QCLK 1 M 3-M12 1 7,5 7,5 36 19 20,211,020L-67,5
20,211,030L-73,5
20,211,040L-78,5
20,212,040L-102,5
20,213,040L-142
20,214,040L-165,5
LengthCompensation
Comp. Exp.
MODEL : QCLK / PTI (ISO-26623-1)
QCLK 1
QCLK 2
QCLK 3
Model
M 3-M12
M 8-M20
M14-M33
for TapsSuitableAdaptors
Size
2
3
1 7,50
12,50
20.00
LengthCompensation
Comp. Exp.
36
53
78
ØD
7,50
12,50
20.00
31
19
48
20,171,670L-90.50
20,172,670L-120.00
PTI-40
ØD2
Ordering Number & LTaper ISO-26623
PTI-63 PTI-80
20,171,690L-100.00
20,172,690L-135.00
20,173,690L-170.00
20,171,700L-110.00
20,172,700L-145.00
20,173,700L-160.00
20,171,680L-90.50
20,172,680L-130.00
PTI-50PTI-32
20,171,660L-90.50
L
ØDØD2
L
ØDØD2
QCLK 1
QCLK 2
QCLK 3
Model
M 3-M12
M 8-M20
M14-M33
for TapsSuitableAdaptors
Size
2
3
1 7,50
12,50
20.00
LengthCompensation
Comp. Exp.
36
53
78
31
19
48
26, 161, 030L-104.00
26, 162, 030L-140.00
HSK-50ØD2ØD
Ordering Number & LTaper DIN 69893 A
HSK-80 HSK-100
26, 161, 050L-110.50
26, 162, 050L-146.50
26, 163, 050L-213.00
26, 161, 060L-112.50
26, 162, 060L-148.50
26, 163, 060L-215.00
7,50
12,50
20.00
26, 161, 040L-105.75
26, 162, 040L-141.70
HSK-63
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MODEL : QCLK / MT (DIN 228 B/IS 1715)
M 3-M12
M 8-M20
M14-M33
forTaps
SuitableAdaptors
Size
2
3
1 7,5
12,5
20
LengthCompensation
Comp. Exp.
36
53
78
31
19
48
ØD2ØD
QCLK 1/St
QCLK 2/St
QCLK 3/St
Model
QCLK 4/StM22-M48 4 22.5
7,5
12,5
20
22.5 96 60
20,321,130L-40
20,322,130L-64
Ordering Number & LStraight Shank
20,321,180L-40
20,322,180L-64
20,323,180L-97
20,321,220L-40
20,322,220L-64
20,323,220L-97
20,321,140L-40
20,322,140L-64
Ø25
20,321,100L-40
20,322,100L-64
20,323,130L-97
20,323,140L-97
20,324,180L-108
20,324,220L-108
Ø30 Ø32 Ø40 Ø50
L
ØDØD2
L
ØDØD2
M 1-M10
M 3-M12
M 8-M20
forTaps
SuitableAdaptors
Size
2
3
1
6,5
7,5
12.5
LengthCompensation
Comp. Exp.
ØD2ØD
M14-M33
4
20
36
53
78
96
31
19
48
60
QCLK 0
QCLK 1
QCLK 2
Model
QCLK 3
QCLK 4M22-M48
0
22.5
6,5
7,5
12.5
20
22.5
26 13
20,101,030L-47
Ordering Number & LMores Taper DIN 228 B/IS 1715
20,103,050L-105,5
20,102,040L-72
MT 2
20,100,020L-45
20,101,020L-47
20,102,030L-71
20,103,040L-105
20,104,050L-116,5
MT 3 MT 4 MT 5 MT 6
20,104,060L-118,5
M1-M10
M3-M12
for TapsSuitableAdaptors
Size
1
2
LengthCompensation
Comp. Exp.
3
4
151523
202032
202050
202072
303095
18,300,081L-136.00
18,301,081L-162.50
Ordering Number & LTrapezoidalShank DIN 6327
18,302,161L-190.00
18,301,131L-162.50
Tr 16 x 1.50
18,300,051L-136.00
18,301,051L-162.50
18,302,081L-188.00
18,302,031L-188.00
18,303,161L-246.00
Tr 20 x 2 Tr 28 x 2 Tr 36 x 2 Tr 48 x 2
Model
QCFLX-
030-15
QCFLX-
140-20
QCFLX-
240-20
QCFLX-
340-20
QCFLX-
460-30
M8-M20
M14-M33
M22-M48
0
MaxØ
18,303,131L-244.00
18,304,161L-312.00
18,304,201L-316.00
L
MODEL QCLK MODEL QCFLX
QUICK CHANGE TAPPING CHUCKSwith length compensation on compression and expansion with length compensation on compression and expansion redial parallet float
QUICK CHANGE TAPPING CHUCKS
06 07
MODEL : QCLK / ST. MODEL : QCFLX / Tr (DIN 6327)
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L
M1-M10
M3-M12
for TapsSuitableAdaptors
Size
1
2
Float
3
4
40
0.2523
0.5032
1.0050
1.5072
2.00
0.75
95
40
14,300,080L-67.00
14,301,080L-78.50
Ordering Number & LTrapezoidalShank DIN 6327
14,302,160L-98.00
14,301,130L-78.50
Tr 16 x 1.50
14,300,050L-67.00
14,301,050L-78.50
14,302,080L-96.00
14,302,130L-96.00
14,303,160L-138.00
14,303,200L-142.00
Tr 20 x 2 Tr 28 x 2 Tr 36 x 2 Tr 48 x 2
M8-M20
M14-M33
M22-M48
0
MaxØ
14,303,130L-136.00
14,304,160L-167.00
14,304,200L-171.00
Model
QCF 0
QCF 1
QCF 2
QCF 3
QCF 4
QCF 40 M6-M1814,307,130
L-89.0014,307,080
L-89.00
M1-M10
M3-M12
for TapsSuitableAdaptors
Size
1
2
Float
3
4
40
0.2523
0.5032
1.0050
1.5072
2.00
0.75
95
40
14,100,020L-62.00
14,101,020L-73.50
Ordering Number & LMorse Taper DIN 228B / IS 1715
14,102,040L-92.00
14,101,030L-73.50
MT-1
14,100,010L-61.00
14,101,010L-72.50
14,102,020L-91.00
14,102,030L-91.00
14,103,040L-132.00
14,103,050L-133.00
MT-2 MT-3 MT-4 MT-5
M8-M20
M14-M33
M22-M48
0
MaxØ
14,103,030L-131.00
14,104,040L-161.00
14,104,050L-162.00
Model
QCF 0
QCF 1
QCF 2
QCF 3
QCF 4
QCF 40 M6-M1814,107,030
L-84.0014,107,020
L-84.00
L
MODEL QCF MODEL QCF
QUICK CHANGE TAPPING CHUCKSwith radial parallel float with radial parallel float
QUICK CHANGE TAPPING CHUCKS
08 09
MODEL : QCF/Tr (DIN 6327) MODEL : QCF / MT (DIN 228B / IS 1715)
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HSK-50
HSK-63
HSK-100
C13,272,030
C13,272,040
C13,271,040
C13,272,060
C13,271,060
C13,273,060
M 8-M20
M 8-M20
M 3-M12
M 8-M20
M 3-M12
M14-M33
100
100
85
90
110
150
2
2
1
2
1
372
50
32
50
32
50 31
48
31
19
31
19
MODEL QCK / IK / PTI (ISO-26623-1)(THRU. COOLANT)
L
ØDØD2
Model
PTI-50
PTI-63
PTI-80
QCK-1-IK
QCK-2-IK
QCK-2-IK
QCK-1-IK
QCK-2-IK
QCK-1-IK
QCK-3-IK
Ordering No.
C13,271,680
C13,272,680
C13,272,690
C13,271,690
C13,272,700
C13,271,700
C13,273,700
For Taps ØDSuitableAdaptor L
80
100
100
85
90
110
150
1
2
2
1
2
1
372
50
32
50
32
50
32M 3-M12
M 8-M20
M 8-M20
M 3-M12
M 8-M20
M 3-M12
M14-M33
ØD2
19
31
48
31
19
31
19
L
ØDØD2
QCLC115-IK
QCLC220-IK
QCLC335-IK
Model
M3-M12
M8-M20
M14-M33
forTaps
SuitableAdaptors
Size
2
3
1 7.50
10.00
17.50
LengthCompensation
Comp. Exp.
39
60
86
31
19
48
C26,161,030L-103.00
C26,162,030L-140.00
HSK-50
ØD2ØD
Ordering Number & LTaper DIN 69893 A
HSK-80 HSK-100
C26,161,050L-110.00
C26,162,050L-142.00
C26,163,050L-208.00
C26,161,060L-112.00
C26,162,060L-144.00
C26,163,060L-210.00
C26,161,040L-105.00
C26,162,040L-140.00
HSK-63
7.50
10.00
17.50
L
ØDØD2
MODEL : QCLC - IK / PTI (ISO-26623-1)50 BAR PRESSURE
L
ØDØD2
QCLC 115-IK
QCLC 220-IK
QCLC 335-IK
Model
M3 -M12
M8 -M20
M14 -M33
forTaps
SuitableAdaptors
Size
2
3
1 7.50
10.00
17.50
LengthCompensation
Comp. Exp.
39
60
86
31
19
48
C26,161,680L-103.00
C26,162,680L-140.00
ØD2ØD
7.50
10.00
17.50
PTI-50
Ordering Number & LTaper DIN 69893 A
PTI-80 PTI-80X
C26,161,700L-110.00
C26,162,700L-142.00
C26,163,700L-208.00
C26,161,570L-112.00
C26,162,570L-144.00
C26,163,570L-210.00
C26,161,690L-105.00
C26,162,690L-140.00
PTI-63
C26,163,690L-203.00
MODEL QCK - IK MODEL QCLC - IK
QUICK CHANGE TAPPING CHUCKSfor rigid tapping cycle with length compensation on compression and expansion
QUICK CHANGE TAPPING CHUCKS
MODEL : QCK - IK / HSK (DIN 69893, A+C)(THRU. COOLANT)
MODEL : QCLC - IK / HSK (DIN 69893 A)50 BAR PRESSURE
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Model For TapsOrdering
No.
C13,271,030 M 3-M12
ØD SuitableAdaptor
L
80132
ØD2
19QCK-1-IK
QCK-2-IK
QCK-2-IK
QCK-1-IK
QCK-2-IK
QCK-1-IK
QCK-3-IK
MODEL : QASBwith safety clutch
MODEL : CHE / PTI (ISO-26623-1)(THRU. COOLANT)
Model
QA 0
QA 1
QA 2
QA 3
QA 4
QA 5
QA 5a
QA 40
01 and 32
23455
40
22
ThreadØ
Suitablefor Chuck
Size
for Taps
ShankØ
ØD ØD1 ØD2
40.000,... 2.5-7.240.100,...40.200,...40.300,...40.400,...40.500,...40.500,...40.700,...
3.5-11.37-18
11-2818-3625-42>42-566-14
M1-M10M3-M12M8-M20
M14-M33M22-M48M33-M52M56-M68M6-M18
30487092
11411440
1319304860709025
1319314860787826
L4 L5L1 L3
21.5019.50
3555.50
63929232
4456
1313135
7711144244
10813
1517304471959530
OrderingNumber
Model
012345
40
23
ThreadØ
Suitablefor Chuck
Size
for Taps
ShankØ
ØD ØD1 ØD2
41.000,... 2.5-7.241.100,...41.200,...41.300,...41.400,...41.500,...41.700,...
3.5-11.37-18
11-2818-3625-566-14
M1-M10M3-M12M8-M20
M14-M33M22-M48M33-M68M6-M18
32507295
13040
13193048609025
L4 L5L1 L3
21.5019.50
3555.50
639232
15173044719530
OrderingNumber
QASB 0
QASB 1
QASB 2
QASB 3
QASB 4
QASB 5
QASB 40
13193148607826
2025314161
10727
2125344568
12230
In Ordering No. mention last three digits for Shank dia. and Square size from page no.29 & 30Also inform tap size for Torque Control Adaptor with ordering no.
End of Chuck
ØD1
L1
ØD2 ØD
L3
L5
L4
ØD2 ØD
L1
ØD1
L3
L5
L4
End of Chuck
87,276,626
OrderingNumber
87,276,524
87,276,420
87,274,524
87,274,420
87,274,318
87,274,118
HSK-100 CHE 40-120
HSK-100 CHE 50-130
HSK-100 CHE 32-100
HSK-63 CHE 40-120
HSK-63 CHE 16-90
HSK-63 CHE 25-90
HSK-63 CHE 32-100
Model
ER-40
ER-50
ER-32
ER-40
ER-32
ER-25
ER-16
SuitableER Collet
Size
M22X1.50
M18X1.50
M22X1.50
M22X1.50
M18X1.50
M16X2
M10X1.50
4 - 26
10 - 34
3 - 20
4 - 26
3 - 20
3 - 16
3 - 10
12063
78 130
50
63
50
42
28
100
120
100
90
90
ØdRange J ØD L
OrderingNumber
SuitableER Collet
Size
87,268,012872,68,02087,268,11287,268,12087,268,21487,268,220
87,269,01287,269,02087,269,11287,269,12087,269,21487,269,220
87,268,31887,268,420
87,269,31887,269,42087,269,524
Model
PTI50-CHE 11-60
PTI-50-CHE 11-100
PTI-50-CHE 16-60
PTI-50-CHE 16-100
PTI-50-CHE 20-70
PTI-50-CHE 20-100
PTI-63-CHE 11-60
PTI-63-CHE 11-100
PTI-63-CHE 16-60
PTI-63-CHE 16-100
PTI-63-CHE 20-70
PTI-63-CHE 20-100
PTI-63-CHE 40-120
PTI-63-CHE 32-100
PTI-63-CHE 25-90
PTI-50-CHE 32-100
PTI-50-CHE 25-90
L
ER-11 60100
ER-16
ER-20
ClampingRange
Ød
03 - 07
03 - 10
03 - 13
60100
10070
6010060
10070
100
Ø19
Ø28
Ø34
ØD
ER-40ER-32
ER-32
ER-25
3 - 20 100ER-25 3 - 16 90 Ø42
Ø50
3 - 203 - 16
4 - 26
Ø42Ø50Ø63
90100120
Ø19
Ø28
Ø34
Ø19
Ø28
Ø34
Ø19
Ø28
Ø34
ER-11
ER-16
ER-20
ER-11
ER-16
ER-20
ER-11
ER-16
ER-20
03 - 07
03 - 10
03 - 13
03 - 07
03 - 10
03 - 13
03 - 07
03 - 10
03 - 13
L
Ød ØD
L
J
Ød ØD
MODEL QA / QASB MODEL CHE
QUICK CHANGE TAPPING CHUCKS ER COLLET HOLDER (DIN 6499)
MODEL : QAwithout safety clutch
MODEL : CHE / HSK (DIN 69893 A+C)(THRU. COOLANT)
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OrderingNumber
Model L ØC K
HSK-63 FMC 16-45
HSK-63 FMC 22-50
HSK-63 FMC 27-60
HSK-63 FMC 32-60
HSK-100 FMC 16-45
HSK-100 FMC 22-50
HSK-100 FMC 27-60
HSK-100 FMC 32-60
HSK-100 FMC 40-60
81,743,212
81,761,610
81,762,210
81,741,609
81,742,210
81,742,712
81,762,710
81,763,212
16
22
27
32 24
16
22
27
32
40
45
50
60
45
50
60
32
50
60
32
40
48
78
58
89
17
19
21
17
19
21
27
24
8
10
12
8
10
12
14
14
16
5.00
5.60
6.30
5.00
5.60
6.30
7.00
7.00
8.00
60
60
60
ØD H W
81,763,412
L H
K
ØD ØC
W
L
H
H2 H1 G
2° 2°
ØD ØC
MODEL FMC (DIN 1835/E) MODEL SLA
FACE MILL HOLDERS & TENON DRIVES (ISO 3937)whistle-notch styleSIDE LOCK HOLDER
MODEL : FMC / HSK (DIN 69893 A+C) MODEL : SLA / HSK (DIN 69893 A+C)(THRU. COOLANT)
MODEL : FMC/PTI (ISO-26623-1)
OrderingNumber
Model
PTI-50 FMC 16-45
PTI-50 FMC 22-50
PTI-50 FMC 27-60
PTI-63 FMC 16-45
PTI-63 FMC 22-50
PTI-63 FMC 27-60
PTI-63 FMC 32-60
PTI-63 FMC 40-60
81,681,609
81,682,210
81,682,712
81,691,609
81,692,210
81,692,712
81,693,212
81,694,012
L ØC K
16
22
27
16 17
22
27
32
40
45
50
60
50
60
60
32
50
60
40
48
58
32
89
17
19
21
19
21
24
27
8
10
12
10
12
14
8
16
5.00
5.60
6.30
5.60
6.30
7.00
5.00
8.0060
45
ØD H W
L H
K
W
OD OC
HSK-100 SLA 18-100
HSK-100 SLA 20-110
HSK-100 SLA 16-100
HSK-100 SLA 40-130
HSK-100 SLA 25-120
HSK-63 SLA 20-100
HSK-100 SLA 6-90
HSK-63 SLA 18-100
HSK-63 SLA 16-100
HSK-100 SLA 10-90
HSK -10 SLA 12-100
HSK-100 SLA 8-90
HSK-63 SLA 8-80
HSK-63 SLA 6-80
HSK-63 SLA 14-90
HSK-63 SLA 12-90
HSK-63 SLA 10-80
HSK-63 SLA 25-110
HSK-63 SLA 32-115
HSK-100 SLA 14-100
HSK-100 SLA 32-120
OrderingNumber
Model
85,742,020
85,760,618
85,741,82085,741,620
85,761,42085,761,22085,761,01885,760,818
85,762,02285,761,82085,761,620
85,763,22485,762,524
85,740,61685,740,81685,741,016
85,741,41885,741,218
85,742,52285,743,223
85,763,42632252018
1416
6
1012
8
1820
16141210 8 6
ØD
2532
40
120
100
90
100
90
80
L
110115
120
110
8080
90
100100
90
90100
100100
130
2528
ØC
4235
44
50
25
52
48
3528
4442
5048
52
7265
6572
80
45
6056
48
50
4036
50
48
4540
36
H
5660
70
36
48
45
36
45
48
22.50
24
24
25
20
18
25
24
22.5020
18
H1
24
30
18
24
24
18
22.50
22.50
24
24
2422
-
H2
2224
32
-
- - -
- - - -
- - - - - - -
M18
M14
M16
M6
M10M12
M8
M14
M16
M8M10
M12
M6
G
M18M20
M20
M12
M14
M12
M14
M20
PTI-63 SLA 18-80
PTI-63 SLA 20-85
PTI-63 SLA 16-80
PTI-63 SLA 32-90
PTI-63 SLA 25-90
PTI-50 SLA 20-85
PTI-63 SLA 6-75
PTI-50 SLA 18-80
PTI-50 SLA 16-80
PTI-63 SLA 10-80
PTI-63 SLA 12-80
PTI-63 SLA 8-80
PTI-50 SLA 8-80
PTI-50 SLA 6-75
PTI-50 SLA 14-80
PTI-50 SLA 12-80
PTI-50 SLA 10-80
PTI-50 SLA 25-90
PTI-50 SLA 32-90
PTI-63 SLA 14-80
PTI-63 SLA 40-95
85,680,615
85,690,615
85,680,816
85,694,019
85,681,01685,681,21685,681,41685,681,61685,681,81685,682,01785,682,51885,683,218
85,690,81685,691,01685,691,21685,691,41685,691,61685,691,81685,692,01785,692,51885,693,218
OrderingNumber
32252018
1416
6
1012
8
1820
16141210 8 6
ØD
2532
40
90
80
L
9090
90
85
8080
85
75
95
2528
ØC
4235
44
50
25
52
48
3528
4442
5048
52
7265
6572
80
45
6056
48
50
4036
50
48
4540
36
H
5660
70
36
48
45
36
45
48
22.50
24
24
25
20
18
25
24
22.5020
18
H1
24
30
18
24
24
18
22.50
22.50
24
24
2422
-
H2
2224
32
-
- - -
- - - -
- - - - - - -
M18
M14
M16
M6
M10M12
M8
M14
M16
M8M10
M12
M6
G
M18M20
M20
M12
M14
M12
M14
M20
80
8080
80
808080808080
Model
84,742,52284,742,01684,741,81684,741,61684,741,41684,741,21684,741,01384,740,81384,740,613
84,743,222
84,761,42084,761,22084,761,01884,760,81884,760,618
84,763,22484,762,52484,762,02284,761,82084,761,620
HSK-63 SL 25 - 110
HSK-63 SL 20 - 80
HSK-63 SL 18 - 80
HSK-63 SL 16 - 80
HSK-63 SL 14 - 80
HSK-63 SL 12 - 80
HSK-63 SL 8 - 65
HSK-63 SL 10 - 65
HSK-63 SL 6 - 65
HSK-63 SL 32 - 110
HSK-100 SL 25 - 120
HSK-100 SL 20 - 110
HSK-100 SL 10 - 90
HSK-100 SL 8 - 90
HSK-100 SL 12 - 100
HSK-100 SL 14 - 100
HSK-100 SL 16 - 100
HSK-100 SL 18 - 100
HSK-100 SL 32- 120
HSK-100 SL 6 - 90
HSK-100 SL 40- 120 84,763,424
OrderingNumber
Model
32252018
1416
6
1012
8
1820
16141210 8 6
ØD
2532
40
80
110
65
120
90
100
110
65
65
80808080
110
120120
100100100
9090
L ØC
2528
4235
44
50
25
52
48
3528
4442
5048
52
7265
6572
80
45
6056
48
50
4036
50
48
4540
36
H
5660
36
36
48
45
36
45
48
22.50
24
24
25
20
18
25
24
22.5020
18
H1
24
30
18
24
24
18
22.50
22.50
24
24
2825
-
H2
2528
32
-
- - -
- - - -
- - - - - - -
M18
M14
M16
M6
M10M12
M8
M14
M16
M8M10
M12
M6
G
M18M20
M20
M12
M14
M12
M14
M20
(DIN 1835/E) MODEL SLA (DIN 1835/B) MODEL SL
SIDE LOCK HOLDERweldon stylewhistle-notch styleSIDE LOCK HOLDER
MODEL : SLA / PTI (ISO 26623-1)(THRU. COOLANT)
MODEL : SL / HSK (DIN 69893 A+C)(THRU. COOLANT)
16 17www.imitoolsindia.com www.imitoolsindia.com
L
H
H2 H1
2° 2°
G
ØD ØC
L
H1H2G
ØD ØC
H
The Premise of Shrink Fit Technology
Heat shrinking of metal has been around for many decades and is not new to manufacturing processes. In 1992 the beginning of the development of shrink fit technology with regards to metalworking cutting tools was start and then patented several years later. This tool-clamping technology was recently implemented with quick-change tool holders used in everyday machining operations and part processing. It is a cylindrical clamping design using no mechanical clamping systems and relying strictly on physical geometric surface contact to create the accuracy and gripping strength for a very effective high-speed machining system.
The shrink fit process starts by simply applying a heat source (induction heating is most accurate and most controllable) to precisely heat the material of the tool clamping holder to allow the ID bore to open. This bore is slightly smaller (microns) than the shank of the cutting tool. By opening the bore of the tool clamping holder, the plane of the tools shank can slide into the bore replacing the plane of the bore ID surface. This “dimensional interference” between tool shank and tool clamping bore ID creates an extremely tight connection once the tool assembly cools back to room temperature. Gripping force on cutting tool shank after shrink process is completed will exceed 10,000 lbs. of force for excellent tool shank grip and minimize tool slippage.
Once the tool clamping holder shrinks back to its “normal size” – the memory of the steel allows the material to return its original dimensional size (as long as the tool clamping material and area is not over heated causing the metallurgical construction of the steel to change and “lose” its memory). Since the tool shank and the tool clamping bore are in the same dimensional plane, this interference “fit” becomes the physical clamping system, holding the cutting tool shank 360°around the tool shank. This clamping force is equally distributed around the shank and up and down the bore between the tool shank and bore surface.
Since the tool clamping bore surface expands and contracts back to its original dimensional position after the heating and cooling cycle and the heat temperature never exceeds the elastic range of the tool clamping holder material, thousands of “shrink cycles” can be performed without mechanical wear or physical damage being done to the clamping system.
Shrink Fit Tooling Advantages
Shrink fit technology enables machining applications and processes at greater speeds, higher feed rates while providing improved surface finish. It high balance design and great TIR accuracy allow extended cutting tool life as well as improved machine spindle life.
• Assembly creates single mono-block tool system that is more accurate in TIR cylindrically then and other tool clamping system known.
• Clamping forces are greater than mechanical systems using collets, hydraulic pressure, or even “press-fit” interference technology.
• Lowest TIR runout of any tool clamping system and allows 360° surface contact between tool shank and tool holder bore.
• Excellent tool clamping system for high-speed machining due the excellent symmetrical design of the holder and no mechanical parts to change initial balanced weight.
• Slim and short tool holder profiles are achievable since there is no need for moveable parts to clamp the cutting shank.
Increasing Tool Life
Two main reasons for using a shrink fit tool holder are to increase tool life and to improve circular rotation of a tool. Typical industry observations have been that there is a 10% loss of tool life for every 0.0001'' of T.I.R (Total Indicator Runout) in a machining application. In some applications, shrink fit tool holders deliver 4 to 7 times the tool life of other tool holding technologies. Shrink fit tool holders also center the rotating tool more accurately which balances the cutting forces on the tool. This translates into lower machining vibrations with better tool centerline positions often measured in microns.
Shrink Fit Holders Advantages
Improvements in tool life, cutting ability and surface finish mean less wear and tear on the tool holder (Taper Fretting), and machine spindle bearings. This is due to the tool holder's greater clamping power compared to other tool holding methods and superior overall rigidity. Additionally, these holders have a maximum T.I.R. of 0.0001'' (25.4uM), and are balanced to 25,000 RPM.
Tool holder designs
Slim design usually incorporates a 3° clearance angle on the exterior of the shrink holder body. With a thinner body wall, this tool design is excellent for close work piece machining where tool holder and work piece clearance are critical.
Well balanced design and maintains balance even after insertion of most cutting tools due to no mechanical parts to change balance.
Standard design holders feature a 4.5° tool body angle for most e�cient shrink rates and maximum tool shank rigidity for most applications.
Heady-duty designs offer a thick tool body wall for maximum tool shank gripping strength and most rigid, vibration dampening effectiveness.
Heat
Heat
Tool Holder Body
(Bore ID)
Cooled DownHeat
Tool ShankInterference Fit
(Clamp)
18 19www.imitoolsindia.com www.imitoolsindia.com
SHRINK FIT TECHNOLOTY OFFERING SHRINK FIT TECHNOLOGY OFFERING
BT30-SF 3-80BT30-SF 4-80BT30-SF 5-80BT30-SF 6-80BT30-SF 8-80
BT30-SF 10-80BT30-SF 12-80BT30-SF 16-80BT30-SF 20-80
BT40-SF 3-90BT40-SF 4-90BT40-SF 5-90BT40-SF 6-90BT40-SF 8-90
BT40-SF 10-90BT40-SF 12-90BT40-SF 16-90BT40-SF 20-90
BT40-SF 25-100BT40-SF 32-100
94100316
91400413
94100516
94100616
94100816
94101016
94101216
94101616
94102016
94120318
94120418
94120518
84120618
94120818
94121018
94121218
94121618
94122018
94122520
94123220
BT30
BT40
Description
Description
OrderingNumber
OrderingNumber
D1
D1
808080808080808080
909090909090909090
100100
A
A
D2
D2
151515212124242733
1515152121242427334444
D3
D3
L1
L1
G
G
CoolantStyle
CoolantStyle
What this means to our customers
Utilizing shrink fit tool holders in your machining processes, you have a higher confidence in our "lights out" machining processes which translates into predictable tool life, production levels and shorter delivery schedules. You can also produce parts with greater positional machined accuracy.
Key to Success
Technology Benefits
Safe Heat
Source
Proper Training
Quality Holders
Application Knowledge
34568
10121620
34568
101216202532
202020272732323442
2020202727323234425353
202020363642475052
2020203636424750525858
---
M5M6x1M8x1
M10x1M12x1M16x1
---
M5M6x1M8x1
M10x1M12x1M16x1M16x1M16x1
AD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD Thru
AD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD Thru
Heating Source
(Induction Coil)
Enclosure
A
A
G 4.5° ØD1
L1
ØD3ØD2
^ 0.003 A
20 21www.imitoolsindia.com www.imitoolsindia.com
Features:
• Balanced to G2.5 @ 25,000 RPM• T.I.R. < 0.003µ• Taper shank ground to AT3 accuracy (or better)There have been multiple types of heating systems to create the required heat temperature to open the shrink fit
bore to allow the cutting tool shank to slide into it. Open flames, hot sand, hot air, and induction coils. When considering a heating and cooling system for your shrink fit tools, operator safety, accurate heat control in temperature and time, and simplicity and e�ciency are key concerns. Induction coils and solution cooling are two for the most e�cient and most accurate method of heating and cooling shrink fit tool holders.
Induction coil systems offer shorter cycle times, less cooling downtime, and localize heating. Integrated with a cooling system using air or solution make it simple and safe tool clamping system.
Shrink Fit Heat-Activated Systems
MODEL SFH
SHRINK FIT TECHNOLOTY OFFERINGstandard DIN lengthBT SHRINK FIT HOLDERS
Features:
• Balanced to G2.5 @ 25,000 RPM• T.I.R. < 0.003µ
Features:
• Balanced to G2.5 @ 25,000 RPM• T.I.R. < 0.003µ• Taper shank ground to AT3 accuracy (or better)
HSK-63A-SF 3-80HSK-63A-SF 4-80HSK-63A-SF 5-80HSK-63A-SF 6-80HSK-63A-SF 8-80
HSK-63A-SF 10-85HSK-63A-SF 12-90HSK-63A-SF 14-90HSK-63A-SF 16-90HSK-63A-SF 18-95
HSK-63A-SF 20-100
BTP30-SF 3-80BTP30-SF 4-80BTP30-SF 5-80BTP30-SF 6-80BTP30-SF 8-80
BTP30-SF 10-80BTP30-SF 12-80BTP30-SF 16-80BTP30-SF 20-80
HSK100A-SF 6-85HSK100A-SF 8-85
HSK100A-SF 10-90HSK100A-SF 12-95HSK100A-SF 14-95
HSK100A-SF 16-100HSK100A-SF 18-100HSK100A-SF 20-105HSK100A-SF 25-115HSK100A-SF 32-120
BTP40-SF 3-90BTP40-SF 4-90BTP40-SF 5-90BTP40-SF 6-90BTP40-SF 8-90
BTP40-SF 10-90BTP40-SF 12-90BTP40-SF 16-90BTP40-SF 20-90
BTP40-SF 25-100BTP40-SF 32-100
94740316
91740416
94740516
94740616
94740816
94741017
94741218
94741418
94741618
94741819
94742020
941060316
941060416
941061516
941060616
941061816
941061016
941061216
941061616
941062016
94760617
94760817
94761018
94761219
94761419
94761620
94761820
94762021
94762523
94763224
941080318
941080418
941080518
841080618
941080818
941081018
941081218
941081618
941082018
941082520
941083220
HSK63A
BTP30
HSK100A
BTP40
DescriptionDescription
Description
Description
OrderingNumber
OrderingNumber
OrderingNumber
OrderingNumber
D1D1
D1
D1
80808080808890909095
100
808080808080808080
8585909595
100100105115120
808080808080808080
100100
AA
A
A
D2D2
D2
D2
1515152121242427273333
151515212124242733
21212424272733334444
1515152121242427334444
D3D3
D3
D3
L1L1
L1
L1
GG
G
G
CoolantStyle
CoolantStyle
CoolantStyle
CoolantStyle
34568
101214161820
34568
10121620
68
1012141618202532
34568
101216202532
2020202727323234344242
202020272732323442
27273232343442425353
2020202727323234425353
2020203636424747505052
202020363642475052
36364247475050525862
2020203636424750525858
---
M5M6x1M8x1
M10x1M10x1M12x1M12x1M16x1
---
M5M6x1M8x1
M10x1M12x1M16x1
M5M6
M8x1M10x1M10x1M12x1M12x1M16x1M16x1M16x1
---
M5M6x1M8x1
M10x1M12x1M16x1M16x1M16x1
AD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD Thru
AD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD Thru
AD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD Thru
AD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD Thru
A
A
G 4.5° ØD1
L1
ØD3ØD2
^ 0.003 A B
B
A
ØD3ØD2
CA
4.5°
ØD1
L1
G
^ 0.003 A C
MODEL SFHMODEL SFH
BTP FACE CONTACT SHRINK FIT HOLDERSstandard DIN lengthstandard DIN lengthHSK / A SHRINK FIT HOLDERS
22 23www.imitoolsindia.com www.imitoolsindia.com
PTI50-SF 3-75PTI50-SF 4-75PTI50-SF 5-75PTI50-SF 6-75PTI50-SF 8-75
PTI50-SF 10-75PTI50-SF 12-75PTI63-SF 3-80PTI63-SF 4-80PTI63-SF 5-80PTI63-SF 6-80PTI63-SF 8-80
PTI63-SF 10-85PTI63-SF 12-85PTI63-SF 16-90PTI63-SF 20-95PTI80-SF 6-90PTI80-SF 8-90
PTI80-SF 10-90PTI80-SF 12-95PTI80-SF 16-95PTI80-SF 20-95
PTI50
PTI63
PTI80
DescriptionOrderingNumber
D1
75757575757575808080808080808585808080808585
A D2
15151521212424151515212124242733212124242733
D3 L1 GCoolant
Style
34568
101234568
1012162068
10121620
20202027273232202020272732324242272732324242
20202536364247202025363642475050363642475050
---
M5M6x1M8x1
M10x1---
M5M6x1M8x1
M10x1M12x1M16x1
M5M6x1M8x1
M10x1M12x1M16x1
AD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD ThruAD Thru
ØDFIG.1
L
ØD1
L1
ØD ØD1
a°
FIG.2 L
L1
OrderingNumber
Model
PTI-40/PTI-32-70
PTI-50/PTI-32-60
PTI-50/PTI-40-85
PTI-63/PTI-32-70
PTI-63/PTI-40-80
PTI-63/PTI-50-80
PTI-63/PTI-50-110
PTI-80/PTI-32-60
PTI-80/PTI-40-70
PTI-80/PTI-50-80
PTI-80/PTI-63-80
PTI-80/PTI-63-120
214,314215,312215,417216,314216,416216,516216,522218,312218,414218,516218,616218,624
Fig.
1
111
1
11
1
2
2
2
2
Adaptor
PTI-40PTI-32
PTI-32PTI-32
PTI-40PTI-50PTI-50PTI-32PTI-40PTI-50PTI-63PTI-63
ØD L
405050636363638080808080
503240506363
323240324050
ØD1
127035.0060
12853970
51.508051.5080
11060708080
120
1229.5036.5049.5053.00
12
-
---
----
A°
6°
5.4°
4.9°
6.2°
L1
L
ØD
MODEL : EXTENSION ADAPTOR
OrderingNumber
Model Adaptor
PTI-40/PTI-40-60
PTI-32/PTI-32-60
PTI-32/PTI-32-80
PTI-40/PTI-40-80
PTI-50/PTI-50-80
PTI-50/PTI-50-100
PTI-63/PTI-63-100
PTI-63/PTI-63-140
PTI-80/PTI-80-100
PTI-80/PTI-80-125
PTI-80X/PTI-80X-100
204,412
203,312203,316
204,416205,516205,520206,620206,628208,820208,825209,920
L
PTI-40PTI-40
PTI-32PTI-32
PTI-50PTI-50PTI-63PTI-63PTI-80PTI-80
PTI-80X
6080608080
100100140100125100
ØD
32324040505063638080
100
ØD2
AC
^ 0.003 A C
A
4.5°
ØD3ØD1
L1
G
MODEL SFH MODEL R.A / E.A.
PTI SHRINK FIT HOLDERSISO-26623-1 / ISO-26623-2standard DIN lengthREDUCTION ADAPTOR / EXTENSION ADAPTOR
MODEL : REDUCTION ADAPTOR
Features:
• Balanced to G2.5 @ 25,000 RPM• T.I.R. < 0.003µ
24 25www.imitoolsindia.com www.imitoolsindia.com
94680315
94680415
94680515
94680615
94680815
94681015
94681215
94690316
94690416
94690516
94690616
94690816
94691017
94691217
94691618
94692019
94700618
94700818
94701018
94701219
94701619
94702019
L
ØD1
Ordering NumberModel
BT-50/PTI-32-70
BT-40/PTI-40-30
BT-40/PTI-40-60
BT-50/PTI-40-40
BT-50/PTI-40-70
BT-40/PTI-50-30
BT-40/PTI-50-70
BT-50/PTI-50-40
BT-40/PTI-63-75
BT-50/PTI-63-40
BT-50/PTI-63-90
BT-50/PTI-80-70
BT-50/PTI-80-120
BT-50/PTI-50-80
89,146,61489,126,70689,126,71289,146,70889,146,71489,126,80689,126,81489,146,80889,146,81689,126,91589,146,90889,146,91889,147,01489,147,024
Adaptor
PTI-32PTI-40PTI-40PTI-40PTI-40PTI-50PTI-50PTI-50
PTI-63PTI-63PTI-63PTI-80PTI-80
PTI-50
LØD1
3240404040505050
6363638080
50
7030604070307040
75409070
120
80
Ordering NumberModel
BT-40/PTI-50-90
BT-50/PTI-50-100
BT-50/PTI-63-110
BT-50/PTI-80-125
89,126,818 F89,126,920 F89,146,922 F89,147,025 F
LAdaptor
PTI-50PTI-50PTI-63PTI-80
ØD1
50 9050 10063 11080 125
MODEL:- EXTENSION ADAPTOR (FRONT CLAMPING)MAS/BT ES PTI (ISO 26623-2)
L
ØD1
Shanks like BT Face Contact Taper are Also Available Upon request
ØD
PTI-32
PTI-50PTI-50
32 75PTI-32 32 80PTI-40 40 80PTI-40 40 90
50 9050 100
PTI-63 63 110PTI-80 80 120
6310063
10063
100100100
Adaptor LØD1
HSK-63/PTI-32-75
HSK-100/PTI-32-80
HSK-63/PTI-40-80
HSK-100/PTI-40-90
HSK-63/PTI-50-90
HSK-100/PTI-50-100
HSK-100/PTI-63-110
HSK-100/PTI-80-120
89,746,615 89,766,616 89,746,716 89,766,718 89,746,818 89,766,820 89,766,922 89,767,024
Ordering NumberModel
ØD ØD1
L
MODEL MAS / BT EA PTI MODEL HSK. EA. PTI
EXTENSION ADAPTOR EXTENSION ADAPTOR
MODEL : EXTENSION ADAPTOR (DRAWBAR TYPE CLAMPING)MAS/BT ES PTI (ISO 26623-2)
MODEL : EXTENSION ADAPTORHSK ES PTI (ISO-26623-2)
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MODEL : HSK TEST MANDREL (DIN 69893 A )
PTI 32 TEST MANDREL
PTI 40 TEST MANDREL
PTI 50 TEST MANDREL
PTI 63 TEST MANDREL
PTI 80 TEST MANDREL
Model Ordering Number LØdØD
02,662,53602,672,53602,683,25102,694,06502,704,066
Ø32Ø40Ø50Ø63Ø80
Ø25Ø25Ø32Ø40Ø40
180180255325330
MODEL : PTI TEST MANDREL (ISO 26623-1)
HSK 32 A TEST MANDREL
HSK 40 A TEST MANDREL
HSK 50 A TEST MANDREL
HSK 63 A TEST MANDREL
HSK 100 A TEST MANDREL
Model Ordering Number
02,713,24002,723,24002,734,05002,744,07002,764,076
LØdØD
Ø32Ø40Ø50Ø63
Ø100
Ø32Ø32Ø40Ø40Ø40
200200250350380
MODEL : BT TEST MANDREL (MAS 403)
ØD
0.003 A0.003 A
A
C L
Ød
0.003 A C
0.003 A0.003 A
0.003
C
A
ØD Ød
L
0.003 A C
BT 30 TEST MANDREL
BT 35 TEST MANDREL
BT 40 TEST MANDREL
BT 45 TEST MANDREL
BT 50 TEST MANDREL
Model Ordering Number LØdØD
02,102,54002,112,54002,124,06002,134,06002,144,070
Ø31.75Ø38.10Ø44.45Ø57.15Ø69.85
Ø25Ø25Ø40Ø40Ø40
200200300300350
0.003 A
Ød
A
ØD
L
Dia x Square(mm)
IS 6175Part-l
IS 6175Part-ll
IS 6175Part-lll IS 7821
M 1M 1,1M 1,2M 1,4M 1,6M 1,8M 2
M 2,2M 2,5
TapShankNo.
014
020
045
067096126159195215257281
316
356
389
415439
470
495
524
556
582615
654
692
725
762
797818866884
M 3M 3,5M 4
M 4,5M 5
M 6M 7M 8
M 10
2,24 X 1,80
2,50 X 2,00
2,80 x 2,24
3,15 x 2,503,55 x 2,804,00 x 3,154,50 x 3,555,00 x 4,005,60 x 4,506,30 x 5,007,10 x 5,60
8,00 x 6,30
9,00 x 7,10
10,00 x 8,00
11,20 x 9,0012,50 x 10,00
14,00 x 11,20
16,00 x 12,50
18,00 x 14,00
20,00 x 16,00
22,40 x 18,0025,00 x 20,00
28,00 x 22,40
31,50 x 25,00
35,50 x 28,00
40,00 x 31,50
45,00 x 35,5050,00 x 40,0063,00 x 50,0071,00 x 56,00
M 3M 3,5
M 4M 4,5M 5M 6
M 7M 8
M 10
M 12
M 9
M 11
M 14M 16M 18M 20M 22M 24
M 14M 16M 18M 20M 22M 24M 25M 27M 30M 33M 36M 39M 42M 45M 48M 52M 56M 60M 64M 68
M 3M 3,5
M 4M 4,5M 5M 6
M 7M 8
M 10
M 12
IS 1988 IS 6172 IS 7796
M 14M 16M 18M 20M 22M 24
M 48M 52M 56M 60M 64M 68
M 27M 30M 33M 36M 39M 42M 45
M 1M 1,1M 1,2M 1,4M 1,6M 1,8M 2
M 2,2M 2,5M 3
M 3,5M 4
M 4,5M 5
M 6M 7M 8M 11
M 10M 9
M 12
1/8”
1/4”
3/8”
1/2”
3/4”
1”
1-1/4”
1-1/2”2”
2-1/2”3”
3-1/2”4” G 4”
G 3-1/2”G 3”
G 2-1/2”G 2-1/4”
G 2”G 1-3/4”G 1-1/2”
G 1-1/4”
G 1”G 7/8”
G 3/4”
G 5/8”G 1/2”
G 3/8”
G 1/4”
G 1/8”
G 1/16”
Rc 1/8”
Rc 1/16”
Rc 1/4”
Rc 3/8”
Rc 1/2”
Rc 3/4”
Rc 1”
Rc 1-1/4”
Rc 1-1/2”
Rc 2”
Rc 2-1/2”Rc 3”
Rc 3-1/2”Rc 4”
Rp 1/16”
Rp 1/8”
Rp 1/4”
Rp 3/8”
Rp 1/2”
Rp 3/4”
Rp 1”
Rp 1-1/4”
Rp 1-1/2”
Rp 2”
Rp 2-1/2”Rp 3”
Rp 4”
The given Torques include a wear factor of 100% for material having a tensile strength B 1000 N/mm = 145,000 Lbs/sq. in. with respect to dia. of pre-drilled holes, cutting fluid, centering of tap etc. When tapping non-ferrous material such as aluminium alloys and brass, the torques can be considerably less than shown in the tables. This rulling is also valid when taping fine-pitch threads. On the other hand, when tapping tougher materials, the torques may be increased by the 50%value and in cold forming threads, the torques may be increased by 40 to 100% value stated in the table.
VI
MODEL TEST MANDREL
TEST MANDREL IS TAP SHANK DIMENSIONS
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5/32"
1/4"
3/8"7/16"1/2"
9/16"5/8"11/16"13/16"7/8"15/16"1"1-1/8"1-1/4"1-3/8"1-1/2"1-5/8"1-3/4"1-7/8"
2"2-1/4"
2-1/2"
2-3/4"
1/16"
3/32"
1/8"7/32"5/32"
1/4"5/16"3/8"
G 1/8"
G 1/4"G 3/8"
G 1/2"G 5/8"
G 3/4"G 7/8"G 1"G 1 - 1/8"G 1 - 1/4"
G 1 - 3/8"G 1 - 1/2"G 1 - 3/4"G 2"G 2 - 1/4"G 2 - 1/2"
G 2 - 3/4"G 3"G 3 - 1/4"
M 1M 1,1M 1,2M 1,4M 1,6M 1,8M 2M 2,2M 2,5M 3M 3,5M 4M 5M 6
M 8
M 10
M 3.5
M 4
M 5
M 6
M 8M 10
M 12
M 14M 16M 18M 20M 22M 24M 27M 30M 33M 36M 39M 42M 45M 48
M 52
TapShankNo.
Dia x Square(mm) DIN 352 DIN 353 DIN 371 DIN 374 DIN 376 DIN 2182 DIN 2183
M 1M 1,1M 1,2M 1,4M 1,6M 1,8M 2M 2,2M 2,5M 3M 3,5M 4M 5M 6M 8M 10
M 12
M 14M 16M 18M 20M 22M 24M 27M 30M 33M 36M 39M 42M 45M 48
M 52M 56M 60M 64
M 68
027
038
091
121
151
232
274
310
348
389
408
430
465
491
531
556
578
615
645
698
734
771
792
812
839
M 3,5
M 4
M 5
M 6
M 8M 10
M 12
M 14M 16M 18M 20M 22M 24M 27M 30M 33M 36
M 52
M 39
M 56
M 42
M 60
M 45
M 64
M 48
M 68
2,50 X 2,10
2,80 X 2,10
3,50 X 2,704,00 X 3,004,50 X 3,40
6,00 X 4,90
7,00 X 5,508,00 X 6,209,00 X 7,00
10,00 X 8,0011,00 X 9,0012,00 X 9,00
14,00 X 11,0016,00 X 12,00
18,00 X 14,50
20,00 X 16,0022,00 X 18,0025,00 X 20,0028,00 X 22,00
32,00 X 24,00
36,00 X 29,00
40,00 X 32,00
45,00 X 35,00
50,00 X 39,00
56,00 X 44,00
The given Torques include a wear factor of 100% for material having a tensile strength B 1000 N/mm = 145,000 Lbs/sq. in.with respect to dia. of pre-drilled holes, cutting fluid, centering of tap etc. When tapping non-ferrous material such asaluminium alloys and brass, the torques can be considerably less than shown in the tables. This rulling is also valid whentaping fine-pitch threads. On the other hand, when tapping tougher materials, the torques may be increased by the 50%valueand in cold forming threads, the torques may be increased by 40 to 100% value stated in the table.
VI
DIN TAP SHANK DIMENSIONS
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NOTES
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IMI MACHINE TOOLS PVT. LTD.
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