IMATIC PCS 7 - Industrial · PDF fileStandard of Integration SIMATIC PCS 7 - Integrated Asset-Management 2 Problem Requirements Asset - Integration Solution Asset – Management Summary

Automation and DrivesAutomation and Drives

IMATIC PCS 7Integrated Asset Management

Automation and Drives

Setting a NewStandard of Integration

SIMATIC PCS 7 - Integrated Asset-Management 2

Problem

Requirements

Asset - Integration

Solution

Asset – Management

Summary

Asset – ManagementInformation Flow – Problem




Problem

Requirements

Asset - Integration

Solution


Summary

Task

Control - levelEngineering - level

HMI - level

MES -level

Field - level

Information compression

andtransfer

Problem




Problem

Requirements

Asset - Integration

Solution


Summary

Interface Problem

ControllerDiagnostic tool

Operator stationDiagnostic station

Maintenance system

GatewayRemote I/OField device1 2

13

5 4

6 7

8

1

2

3

4

5

6

7

8

Problem




Problem

Requirements

Asset - Integration

Solution


Summary

NE 91, NE 105 and NE 107 Requirements

A base for our development




Problem

Requirements

Asset - Integration

Solution


Summary

Requirements of the NAMUR

NE 91

„Integrated Asset Management “

NE 105

„Specifications for Integrating Fieldbus Devices in Engineering Tools for Field Devices “

NE 107 or. VDI/VDE/NAMUR/WIB 2650„ Status messages of field devices”

Requirements




Problem

Requirements

Asset - Integration

Solution


Summary

Requirements from NAMUR

NE 91 „ Integrated Asset Management“

Asset Management is part of the DCS

Separation of maintenance information and process information

Free choice of field devices (all suppliers)

Common visualization for all assets

Access control

No/few additional engineering effort

Easy evaluation of the state of the assets

Logging and documentation of events concerning the assets

Decision support for service staff

Interface to supervisory systems

Requirements




Problem

Requirements

Asset - Integration

Solution


Summary


NE 105 „ Specifications for Integrating Fieldbus Devices in

Engineering Tools for Field Devices

Long-Term Viability of Device Integration

Standard procedure for the integration of new devices

Uniform user guidance for all components

Common Display of all Devices

One Device Descriptions for one device

Cross-Platform Compatibility of the Device Description

Full Support of Device Functionality

Standardized Data Filing

Certification of the Device Description

Device Description is an integral Component of the Device

Requirements




Problem

Requirements

Asset - Integration

Solution


Summary


NE 107 „ Status messages of field devices”

Good

Failure

Maintenance required

Off-specification

Functional check

Requirements




Problem

Requirements

Asset - Integration

Solution


Summary

SIMATIC PCS 7 Asset - Integration




Problem

Requirements

Asset - Integration

Solution


Summary

WishReality

Responsibility

=> IEC 61804-2

The real Problem of the Device Integration

System supplierGSD

InterpreterDD

Interpreter

ASCII Interface

(E)DD

HCFDD

GSD

Device Supplier

EDDL is the only device description language standardized in the IEC.IEC 61804 the only standardized method for the device description.

Asset - Integration




Problem

Requirements

Asset - Integration

Solution


Summary

EDD - operation system-independent

Interpreter V4

Interpreter V5.02

Interpreter V5.2

Interpreter V5.2 SP1

Interpreter V6.0

Windows NT

Windows 98

Windows ME

Windows 2000

Windows XP

EDD

2004

1997

1997

EDD

2000

( )

Asset - Integration




Problem

Requirements

Asset - Integration

Solution


Summary

SIMATIC PDMsimple Device Integration

textual descriptions

operation system-independent

pure importation

after import filing encoded

Asset - Integration




Problem

Requirements

Asset - Integration

Solution


Summary

SIMATIC PDM Parameter View / Online - View

Central common View (same look and feel for all Devices)

Contents are defined in the Device description (EDD).

EDD-based Views

Asset - Integration




Problem

Requirements

Asset - Integration

Solution


Summary

SIMATIC PDM Properties

Diagnostic view for any Field DeviceData are filed uniformly

Asset - Integration

Detail diagnosis based on EDD

Standard diagnosis




Problem

Requirements

Asset - Integration

Solution


Summary

SIMATIC PDM Integrated Help

Help about Parameters will generate based on EDD

Manufacturer specific documentation can integrate over EDD link

Formats of the documents as .pdf or .txt

Asset - Integration




Problem

Requirements

Asset - Integration

Solution


Summary

SIMATIC PDM Export of Data

Display as HTML in the Internet Explorer

Display with XML - Parser

Conversation in CSV – Format possible

It is the many small points which form the product

Asset - Integration




Problem

Requirements

Asset - Integration

Solution


Summary

Data transportation plant farTwo ways – one Target

Device

OS

AM

Database

Observation Request

Data and Description

EAM – Enterprise-Management-System

AM – integrated Asset-Management

OS – Operator Station

CMS - Condition Monitoring System

EAM

Asset - Integration

CMS




Problem

Requirements

Asset - Integration

Solution


Summary

Result

ControllerDiagnostic Tool

Operator StationDiagnostic Station

Maintenance System

PB - ServicesRemote I/OField Device1 2

13

5 4

6 7

8

1

2

3

4

5

6

7

8Asset - Integration




Problem

Requirements

Asset - Integration

Solution


Summary

SIMATIC PCS 7 Integrated Asset-Management

Solution




Problem

Requirements

Asset - Integration

Solution


Summary

Target




Problem

Requirements

Asset - Integration

Solution


Summary

Our target

1. Maintenance request will be generated by SIMATIC PCS 7 (Integrated maintenance request )

2. Preventive maintenance, repair supported by SIMATIC PCS 7 (Active monitoring of device)

3. Realize NAMUR documents NE 91, NE 105 and NE 107

SIMATIC PCS 7

1. Error detection

2. Diagnosis

3. Request for maintenance

4. Maintenance, repair,service

Sick

Findings

Prescription

Healing




Problem

Requirements

Asset - Integration

Solution


Summary

Solution




Problem

Requirements

Asset - Integration

Solution


Summary

Asset Management as part of theDistributed Control System PCS 7

Control

Management level(MES - level)

Enterprise ResourcePlanning(ERP - level)

Automation

Field

One project

for

Process control

and

Asset Management

Maintenance

Solution




Problem

Requirements

Asset - Integration

Solution


Summary

Separation of process information and maintenance information

Diagnostic event

Notify & diagnostic& request

MS

SolutionProzess event

Monitor & control& notify

hier

arch

ical /

cyc

lic

OS




Problem

Requirements

Asset - Integration

Solution


Summary

conventional, e

.g. 4 –

20mA

Profile, e. g. RIO

HART

Profile, e.g. DP/PA + EDD

PB - Slave

PB – PROFIBUS

EDD – Electronic Device Description

MS – Maintenance Station

RIO – Remote I/O

PA – Process Automation


MS

It depends on the „intelligence“ of the device, how the integration into the Asset Management System (MS) works

The manufacturer of the device determines the amount of information for his device

Only the manufacturer knows the asset management capabilities of the device

Compliance with international standards and specs determines the integration effort

Solution




Problem

Requirements

Asset - Integration

Solution


Summary

Common visualization of all assets

Good

Simulation

local operation

Maintenance in progress

Maintenance demand(medium)

Maintenance request(low)

Maintenance alert(high)

Maintenance not in progress

Maintenance is requested

Applicable to all components of SIMATIC PCS 7

Standards for representing status in SIMATIC PCS 7

Solution




Problem

Requirements

Asset - Integration

Solution


Summary

Central parameterizing/configuration of field devices

Ethernet / Fast Ethernet

PROFIBUS-DP

PROFIBUS-PA

AS 1 AS 2 AS n

MS

Solution




Problem

Requirements

Asset - Integration

Solution


Summary

Automation- Project

Diagnostic / Asset- Project

Generated by the Engineering system automatically

PCS 7 will automatically generate aMaintenance Project

Technologic View PCS 7

Individually adaptable

MSOS

Transfer of the folder „Diagnosis“ to a Maintenance StationSolution




Problem

Requirements

Asset - Integration

Solution


Summary

Condition1st level Plant overview

“traffic light” and selection of underlying hierarchy

Selection Ethernet - level

Selection AS - level

Selection PC - level

Asset - Management




Problem

Requirements

Asset - Integration

Solution


Summary

Condition 3th level PROFIBUS devices

Self diagnosis symbolAsset - Management

Asset Faceplate




Problem

Requirements

Asset - Integration

Solution


Summary

Condition 4th level PROFIBUS devices

Asset - Management

Simatic PDM




Problem

Requirements

Asset - Integration

Solution


Summary

Condition Common detailed view

Identity

Messages

Detailed diagnostic

Parameter

Audit trail

Operation

Standard Enlarged about EDD

Asset - Management




Problem

Requirements

Asset - Integration

Solution


Summary

Evaluation Common view: Identification

Common view for all assets according to their information capability

Request statusMaintenance status

Diagnostic status

acyclic asset data, e.g. via PDM

cyclic information from application

Direct callup of HW Config

Direct callup of Siamtic PDM

Asset - Management




Problem

Requirements

Asset - Integration

Solution


Summary

Evaluation Common view: log display

SIMATIC PCS 7

contains allDiagnostics and error messagesoperator logsmaintenance requests

Diagnostic status

Maintenance statusRequest status




Problem

Requirements

Asset - Integration

Solution


Summary

Evaluation Common view: special diagnostic via PDM

Manufacturer described diagnostic via EDD

SIMATIC PDM interpreted diagnostic information

different language possible in dependence from manufacturer of the asset

Diagnostic status


Detailed diagnostic

Status

Description

Repair

Communication

Status

Asset - Management




Problem

Requirements

Asset - Integration

Solution


Summary

Evaluation Common view: parameter view for field devices

View of the field device parameter

For intelligent field devices

Information generated by SIMATIC PDM

Diagnostic

status


Asset - Management




Problem

Requirements

Asset - Integration

Solution


Summary

Evaluation Common view: audit trail via PDM

Audit trail

System Performance of SIMATIC PDM

Display in Form of HTLM - Sites

Diagnostic status

Maintenance status

Request status Start Simatic PDMStart HW – Conf.

Asset - Management




Problem

Requirements

Asset - Integration

Solution


Summary

Evaluation Common view: for industrial PC (IPC)

View of the current value

Information about temperature, operating hours

Information transfer by OPC SNMP

Diagnostic status


Asset - Management




Problem

Requirements

Asset - Integration

Solution


Summary

Decision support for service staff Maintenance request

The system makes a proposal (request)

The service staff confirms or changes

Diagnostic status


Request status set by the user

Asset - Management




Problem

Requirements

Asset - Integration

Solution


Summary

Passing of the informationAsset Report

All important information concentrated

The same structure for all Assets

Asset - Management

Asset – Status

Identity

Maintenance -Status

Detailed diagnostic

Current massages




Problem

Requirements

Asset - Integration

Solution


Summary

Summery

Summery




Problem

Requirements

Asset - Integration

Solution


Summary


NE 91 „ Integrated Asset Management“

Asset Management is part of the DCS

Separation of maintenance information and process information


Common visualization for all assets

Access control

No/few additional engineering effort

Easy evaluation of the state of the assets

Logging and documentation of events concerning the assets

Decision support for service staff

Interface to supervisory systems

Requirements




Problem

Requirements

Asset - Integration

Solution


Summary


NE 105 „ Specifications for Integrating Fieldbus Devices in

Engineering Tools for Field Devices

Long-Term Viability of Device Integration

Standard procedure for the integration of new devices

Uniform user guidance for all components

Common Display of all Devices

One Device Descriptions for one device

Cross-Platform Compatibility of the Device Description

Full Support of Device Functionality

Standardized Data Filing

Certification of the Device Description

Device Description is an integral Component of the Device

Requirements




Problem

Requirements

Asset - Integration

Solution


Summary


NE 107 „ Status messages of field devices”

Good

Failure

Maintenance required

Off-specification

Functional check

Requirements

Documents

IMATIC PCS 7 - Industrial · PDF fileStandard of Integration SIMATIC PCS 7 - Integrated Asset-Management 2 Problem Requirements Asset - Integration Solution Asset – Management Summary