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Copyright © 2011 IHI Corporation All Rights Reserved.
IHI Group SBU
Heat Treatment and
Surface Engineering
27. Aug. 2015
Machinery & Logistics Systems OperationsGroup companies: Ionbond, Hauzer and IMS
Yoshinori KawasakiChairman of BoardIHI Ionbond AG & IHI Hauzer Techno Coating B.V.
CONFIDENTIAL
1Copyright © 2011 IHI Corporation All Rights Reserved.
INDEX
1.Business Area of IHI Group
2.Strategic Business Unit (SBU ) in IHI
3.Heat Treatment and Surface Engineering SBU
(1) Business matrix
(2) SBU Global Network
(3) IHI Hauzer Techno Coating B.V. (HTC)
(4) IHI Ionbond AG (IIB)
4. SUB Management policy
CONFIDENTIAL
2Copyright © 2011 IHI Corporation All Rights Reserved.
1. Business Area of IHI Group
Social infrastructureand security
Energy and
resources
Aero enginesand
space
Industrialmachinery and
systems
Rotating andmass production
machinery
CONFIDENTIAL
3Copyright © 2011 IHI Corporation All Rights Reserved.
2. Strategic Business Unit (SBU ) in IHI
Business
Categories
5 Business Areas
Energy &
Resources
Social Infrastructure & Security Industrial Machinery & Systems
Rotating &
Mass
Production
Machinery
Aero Engines
& Space
Flagship
Business
【Flagship profit
areas】
・Boilers
・Gas Turbines
・Gas Engines
・Steel Bridges
・Gate Equipment for Rivers & Dams
・Shield Tunneling Machine
・Transportation Systems
・Mechanical Parking Systems
・Defense Equipment & Systems
・Shipbuilding & Offshore
・Urban Development
・Deck Cranes
・Industrial
Furnace for
Steel Manufacturing
・Industrial Machinery
(Calendars etc.)
・Centrifuges
・Gears etc.
・Aero Engines
Business
Requiring
Reform
【More profit needed
to be Flagship
Business】
・Storage Plant ・Pre-stressed Concrete Bridges
・Self-driving-type Parking Systems
・Chemical Process Plant
・Physical Distribution
Systems
・Material Handling
Equipment
・Rolling Mills
・Pulp & Paper
Production Machinery
・Construction
Machinery
・Turbochargers
for Marine Use
・Agricultural
Machinery &
Small Power
Systems
・Diesel Engines
for Marine Use
Growth & Focal
Business
【Priority resource
injection 】
・Equipment for
Nuclear Power
Plant
・F-LNG
・Pharmaceutical
Plant
・Heat Treatment
& Surface Engineering
・Vehicle
Turbochargers
・Rotating
Machinery
・Rocket Systems
CONFIDENTIAL
4Copyright © 2011 IHI Corporation All Rights Reserved.
3. Heat Treatment and Surface Engineering SBU
Physical
Distribution
Systems &
Material
Handling
Equipment
Standard
Machinery:CompressorsSeparatorsTurbochargers
Construction
& Agricultural
Machinery:CranesExcavators
Facilities &
Products for
Civil Use:Parking systemsOzone Disinfectors
Aero Engines
and Space:Aero engines Rocket and Space
Energy
Systems:
BoilersGas Turbine & EngineNuclear Power
Storage & Process
Plants:LNG Storage & Process TerminalsPharmaceutical Plants
Social
Infrastructure:BridgesDamsTunneling Machines
Industrial
Machinery:Steel & Rolling MillsPressesPulp & Paper Heat TreatmentSurface Treatment
&
IMS
CONFIDENTIAL
5Copyright © 2011 IHI Corporation All Rights Reserved.
3.(1) Business Matrix
Equipment
Hot press High-pressure
sintering furnace
Vacuum furnace Vacuum carburizing furnace Vacuum degreaser
PVD / PACVD coating equipment CVD Coating Equipment
Job Coating Service
Heat treatment business Surface Engineering business
IHI Machinery and Furnace Co.,Ltd.
Job Heat Treatment Service
Equipment
IHI Machinery and Furnace Co.,Ltd.
CONFIDENTIAL
6Copyright © 2011 IHI Corporation All Rights Reserved.
3.(2) SBU Global Network
Asia
14 centersNorth America
12 centers
Europe
20 centers
Ionbond 39
Hauzer 3
IMS 4
Total 46
CONFIDENTIAL
7Copyright © 2011 IHI Corporation All Rights Reserved.
IHI Hauzer Techno Coating B.V. ( HTC )
CONFIDENTIAL
8Copyright © 2011 IHI Corporation All Rights Reserved.
3.(3) IHI Hauzer Techno Coating B.V. (IIB)
Installations
Presence
Hauzer (Shanghai)
HVM (Prague)
Hauzer Techno Coating (Venlo)
●Customer region
●Sales activity
Hauzer Techno Coating Shanghai
(Shanghai, China)
HVM (Czech)
(50% Share)
Hauzer Techno Coating BV
(Venlo, Netherlands)
� History 1969 Establish1983 PVD market-in2008 IHI Group
� Head office Venlo, Netherlands� Employees approx. 160 ( May. 2015 )� Business PVD,PACVD equipment sales and customer service� Specialty Top manufacturer of PVD/PACVD coating machine
for Automotive application Wide range application from R&D uses to production uses
� Group location
Hauzer Japan
(Yokohama, Japan)
CONFIDENTIAL
9Copyright © 2011 IHI Corporation All Rights Reserved.
PVD ( Physical Vapor Deposition )
Plasma source ( Rectangle )
Plasma source ( Circle )
Cutting tool
Automotive parts
CONFIDENTIAL
10Copyright © 2011 IHI Corporation All Rights Reserved.
Hauzer PVD/PACVD series
Ø 500 x 500 mm Ø 650 x 650 mm
Ø 650 x 850 mm Ø 900 x 1500 mm
CONFIDENTIAL
11Copyright © 2011 IHI Corporation All Rights Reserved.
Hauzer two PVDs to SENAI in Belo Horizonte
Ø 500 x 500 mm<Tribology>
Ø 500 x 500 mm<Decoration>
� SENAI Institute for Surface Engineering
� Innovation of surface coating
� Tribology and Decoration application
� March. 2016 ~
SENAI FIEMG
Campus CETEC
CONFIDENTIAL
12Copyright © 2011 IHI Corporation All Rights Reserved.
IHI Ionbond AG ( IIB )
CONFIDENTIAL
13Copyright © 2011 IHI Corporation All Rights Reserved.
3.(4) IHI Ionbond AG (IIB)
Asia
8 centersNorth
America
12 centers
Europe
20 centers
� History 1904 Establish
1973 CVD Market-in
2012 IHI Group
� Head office Zurich, CH
� Employees Approx. 980 ( May. 2015 )
� Business PVD, PACVD, CVD, CVA Coating service
CVD, CVA equipment sales and customer service
� Specialty No.2 Coating service company in World wide
Cutting Tool, Forming&Molding, Automotive, Aero space, Industrial component,
Medical, Decoration
� Group location 40 centers in 17 countries
CONFIDENTIAL
14Copyright © 2011 IHI Corporation All Rights Reserved.
Ionbond Products and service portfolio
Equipment
CVDCVA
PVDPACVD
Coating Services
CuttingTools
Forming Molding
Automotive Deco SportsLuxury
MedicalIndustrialRacing
Aerospace
Tooling Components
CONFIDENTIAL
15Copyright © 2011 IHI Corporation All Rights Reserved.
Cutting Tools Segment
Ionbond Crosscut on hobs for Gearcutting
Hardcut for milling of hard material and Ti
Tetrabond for machining aerospace materials
CVD Bernex coatings for inserts
Application market• Automotive and Aerospace
• Gear cutting
• Milling
• Drilling
Coating portfolio• High end performance
coatings
• Wide offer including PVD,
CVD and ta-C coatings
• Comprehensive portfolio
Competitive advantage• Premium coatings
• Flexibility and tailor made
solutions
CONFIDENTIAL
16Copyright © 2011 IHI Corporation All Rights Reserved.
Forming and Molding Segment
Ionbond™ 90 Ionbond™ 35
Bernex™ 29Ionbond™ 42
Application market• Automotive structural parts
• Appliance industry parts
• Die Casting/extrusion/forging
• Powder compaction
• Plastic injection molding
Coating portfolio• Ionbond™ 90
• Ionbond™ 35
• Ionbond™ 42
• Bernex™ 29
Competitive advantage• Premium performance
• Designed for application
CONFIDENTIAL
17Copyright © 2011 IHI Corporation All Rights Reserved.
Automotive Segment
Valve Tappets Piston Pins
Roller CR PumpPlunger Unit Injector
Application market• Engine components
Piston pins, piston rings, valve tappets
• Fuel injection component
Fuel pump and fuel injector components
• Other automotive componentsWater or oil pumps, compressors, turbo chargers, transmission, steering, ABS
or ESP systems, …….
Coating portfolio• DLC coatings TribobondTM 40 series
• Smooth CrN and H free DLC coatings
Competitive advantage• Development partner with strong
experiences in coating technology
• Pre- and post-treatment service to
improve the coating performance
CONFIDENTIAL
18Copyright © 2011 IHI Corporation All Rights Reserved.
Industrial Components Segment
Motorsport, diesels Space Propulsion
AerospaceOil and Gas
Application market • Aerospace
• Oil and gas
• Off-road diesel engines
• Motorsport
• Power generation
• Chemical and food industries
Coating portfolio• Wear/friction reducing coatings
• High temperature coatings
• Corrosion resistant coatings
Competitive advantage• Customized coating solutions
• Application development
• Worldwide presence
CONFIDENTIAL
19Copyright © 2011 IHI Corporation All Rights Reserved.
Deco & Sports Segment
Cutlery Golf putter
Interior designLuxury watch
Application market• Cutlery
• Watches/Jewelry/fashion
• Fire arms
• Hardware (door, batch, kitchen)
• Sports (golf, diving)
• Architectural
Coating portfolio• Black
• Grey
• Gold reproduction
• Earth tones
• Oxide coatings (interference)
• Stainless/Nickel reproduction
Competitive advantage• Proven track record on portfolio
• Large equipment to be cost
effective
CONFIDENTIAL
20Copyright © 2011 IHI Corporation All Rights Reserved.
Medical Segment
Total knee replacement joint coated with MedthinTM
Spine-Cervical disc coated with MedthinTM
43 ADLC
Bone punch coated with anti-reflection MedthinTM 20 AlTiN
Application market
Coating on Implants for ion release
reduction • Knee and Hip
• Spine and Shoulder
• Foot and Ankle
Coating on surgical instruments for
anti-reflection, anti-sticking, scratch
resistance, color coding
Coating portfolio• MedthinTM biocompatible coating
• Multilayers, smooth coatings
Competitive advantage• Largest global footprint in medical
Color coding using MedthinTM portfolio
CONFIDENTIAL
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Coating Equipment Segment
Chemical Vapor Deposition Equipment
Coating Cutting Tools for Metal Machining
Chemical Vapor Aluminization Equipment
Application market• Coating on Tools for• Cutting Tools
• Industrial Forming Tools
• Medical Implants
• Extrusion Tools
• Turbine Blades
Coating for High Temperature Wear
and Oxidation Resistance
Coating Portfolio• Al2O3, TiCN, TiN, TiAlN,
• TiB2, Aluminization of Ni, Co Alloys
Competitive advantage•Industrial Standard with a Global
Footprint
Coating Industrial Turbine Blade
CONFIDENTIAL
4. Group Management Policy ( 4 - Best )
� Best Machine (PVD/PACVD/CVD/CVA)
� Best Service
� Best Process technology
� Best Customer support
CONFIDENTIAL
23Copyright © 2011 IHI Corporation All Rights Reserved.
Thank you for your attention
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