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8/2/2019 Icarus Reference Guide V7.3.2
1/963
Aspen Icarus Reference Guide
Icarus Evaluation Engine (IEE) V7.3.1
8/2/2019 Icarus Reference Guide V7.3.2
2/963
Vers ion V7.3 .1Mar ch 201 1
Generation No: 13 (G13)
Chapters with G13 in the footer are new for this edition. Chapter generation numbers are alsoindicated in the Table of Contents.
Copyright (c) 2001-2011 by Aspen Technology, Inc. All rights reserved.
Aspen In-Plant Cost Estimator, Aspen Process Economic Analyzer, Aspen Capital Cost Estimator,AspenTech, and the aspen leaf logo are trademarks or registered trademarks of Aspen Technology,Inc., Burlington, MA.
All other brand and product names are trademarks or registered trademarks of their respectivecompanies.
This manual is intended as a guide to using AspenTechs software. This documentation containsAspenTech proprietary and confidential information and may not be disclosed, used, or copied withoutthe prior consent of AspenTech or as set forth in the applicable license agreement. Users are solelyresponsible for the proper use of the software and the application of the results obtained.
Although AspenTech has tested the software and reviewed the documentation, the sole warranty for thesoftware may be found in the applicable license agreement between AspenTech and the user.ASPENTECH MAK ES NO W ARRANTY OR REPRESENTATI ON, EI THER EXPRESSED OR I MPLI ED,W I TH RESPECT TO THI S DOCUMENTATI ON, I TS QUALI TY, PERFORMANCE,MERCHANTABI LI TY, OR FI TNESS FOR A PARTI CULAR PURPOSE.
Aspen Technology, Inc.Burlington, MA 02141-2201USA
Phone: 781-221-6400Toll Free: (888) 996-7100Website http://www.aspentech.com
http://www.aspentech.com/http://www.aspentech.com/8/2/2019 Icarus Reference Guide V7.3.2
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2 i i i
PrefaceAspen Technologys Icarus Office develops and provides knowledge-basedprocess evaluation technology, software, and services.
Icarus systems are based on a core design, estimating, scheduling, and expertsystems technology. They automatically develop preliminary design-basedeconomic results - early from minimal scope, and refined designs andeconomics later in the project. Icarus systems are strategically located andlinked into the project knowledge stream of concurrent design 0 after processsimulation and before detailed design, CAD/CAE, detailed scheduling andproject control. This unique technology provides:
Key answers quickly
Dramatic reductions in evaluation time and resources
The best, most economical process and plant design for funding/bidding decisions and project evaluation.
Aspen economic evaluation systems (including Aspen Capital Cost Estimator,
Aspen Process Economic Analyzer, and Aspen In-Plant Cost Estimator) are indaily use. These systems have become industry-standard tools and are usedby discerning project evaluators in owner companies and engineering designand construction firms in more than 1,000 locations in over 30 countries.
Th e Techn o log y Beh in dI ca r us Sy st em sIcarus systems are based on mathematical modeling technology which hasbeen developed, refined and used since Icarus Corporation was founded in
1969. Aspen Technology purchased Icarus Corporation in 2000.Stored in Icarus systems are design and cost models for:
Over 250 kinds of liquid, gas and solids handling andprocessing equipment
More than 60 kinds of plant bulk items
Approximately 70 kinds of site preparation work
Nearly a dozen types of buildings.
Installation bulk models, used to develop installation quantities and fieldmanpower and costs to install equipment and plant bulks, round out thebank of design and cost models. To support these design and cost models,
Icarus systems contain design procedures and costs data for hundreds oftypes of materials of construction for general process equipment, vessel shellsand internals, tubing, castings, linings, packings, clad plates, piping, steel andelectrical bulks.
http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/8/2/2019 Icarus Reference Guide V7.3.2
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Scope o f Docum entThis document is designed as a reference tool for Icarus project evaluationsystems. The document is best referenced when you have a question aboutsystem input.
How t o Use Th is Docum entThis document uses generation numbers to track the history of updatedinformation within each chapter. New versions of this document are assigned anew generation number, which increments by 1 (for example, G12).
The purpose of these numbers is to ensure you are looking at the latestinformation. If you have a previous version of this document, you can comparethe numbers to confirm you have the most up-to-date information available.
Generation numbers are located on every page in the lower-inside corner aswell as in the Table of Contents. The generation number assigned to the latest
version of this document is located in the Copyright page.
A Not e t o I ca rus Sys tem Use rsLike Icarus systems, this document was designed using your ideas andsuggestions. Please contact the Aspen Technology Icarus Office if you haveany questions or comments regarding this document.
Re la ted Docum en t a t i onIn addition to this reference manual, AspenTech provides the followingdocumentation for Aspen Economic Evaluation V7.3.1.
Aspen Engineering V7.3 Known Issues
Aspen Engineering V7.3 Whats New
Aspen Engineering V7.3 Installation Guide
Aspen Process Economic Analyzer V7.3.1 User Guide
Aspen In-Plant Cost Estimator V7.3.1 User Guide
Aspen Capital Cost Estimator V7.3.1 User Guide
Icarus Technology Application Programming Interface
Manpower Productivity Expert User Guide
http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/8/2/2019 Icarus Reference Guide V7.3.2
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On l in e Tech n ica l Su pp or tCenterAspenTech customers with a valid license and software maintenanceagreement can register to access the Online Technical Support Center at:
http://support.aspentech.com
You use the Online Technical Support Center to:
Access current product documentation.
Search for technical tips, solutions, and frequently asked questions (FAQs).
Search for and download application examples.
Search for and download service packs and product updates.
Submit and track technical issues.
Search for and review known limitations.
Send suggestions.Registered users can also subscribe to our Technical Support e-Bulletins.These e-Bulletins proactively alert you to important technical supportinformation such as:
Technical advisories.
Product updates.
Service Pack announcements.
Product release announcements.
Ph on e an d E-m ai lCustomer support is also available by phone, fax, and e-mail for customerswho have a current support contract for their product(s). Toll-free charges arelisted where available; otherwise local and international rates apply.
For the most up-to-date phone listings; please see the Online TechnicalSupport Center at:
http://support.aspentech.com/
Su p por t Cen t er s Hour s o f Oper at ion
North America 8:00 - 20:00 Eastern time
South America 9:00 - 17:00 Local time
Europe 8:30 - 18:00 Central europe time
Asia and Pacific Region 9:00 - 17:30 Local time
http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/http://www.aspentech.com/8/2/2019 Icarus Reference Guide V7.3.2
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Con t en t s ( G11 ) i i i
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiiThe Technology Behind
Icarus Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiiScope of Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ivHow to Use This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ivA Note to Icarus System Users . . . . . . . . . . . . . . . . . . . . . . . . . . ivRelated Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ivOnline Technical Support Center . . . . . . . . . . . . . . . . . . . . . . . . . . vPhone and E-mail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
I n t r oduc t i on t o Pr ocess Equ ipm en t ( G6 ) 5Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Process Equipment Categories. . . . . . . . . . . . . . . . . . . . . . . . . . . 6List of Process Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ag i t a to r s ( G6 ) 1Agitators (AG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Agitated Tanks (AT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Blenders (BL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Kneaders (K). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Mixers (MX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Compressors ( G6 ) 1Air Compressors (AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Gas Compressors (GC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Fans, Blowers (FN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dr i ve r s ( G11 ) 1Electrical Motors (MOT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Turbines (TUR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Heat Trans fer ( G10 ) 1Heat Exchangers (HE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Reboilers (RB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Furnaces, Process Heaters (FU) . . . . . . . . . . . . . . . . . . . . . . . . . . 39Icarus Supported TEMA Types . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Pack ing , L in ing s ( G6 ) 1Introduction to Packing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Introduction to Lining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Packing, Linings (PAK, LIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Suggested Lining Difficulty Adjustments . . . . . . . . . . . . . . . . . . . . 9
Con ten ts ( G11 )
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P u m p s ( G10 ) 1Centrifugal Pumps (CP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Gear Pumps (GP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Piston, Other Positive Displacement Pumps (P) . . . . . . . . . . . . . . . 22Pump Efficiencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Tow ers , Co lum ns ( G6 ) 1Introduction to Towers and Columns . . . . . . . . . . . . . . . . . . . . . . 2Double Diameter Towers (DDT) . . . . . . . . . . . . . . . . . . . . . . . . . . 7Single Diameter Towers (TW) . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Vacuum Sys tem s ( G6 ) 1Condensers (C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Ejectors (EJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Vacuum Pumps (VP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Vessels ( G10 ) 1Horizontal Tanks (HT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Vertical Tanks (VT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Cru shers , M il l s and Stock Treatm ent ( G6 ) 1
Crushers (CR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Flakers (FL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Mills (M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Stock Treatments (ST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dr y i ng Sys tem s ( G6 ) 1Crystallizers (CRY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Evaporators (E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Wiped Film Evaporators (WFE) . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Air Dryers (AD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Dryers (D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Drum Dryers (DD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Rotary Dryers (RD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Tray Drying Systems (TDS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Sol ids Con vey ing ( G10 ) 1Conveyors (CO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Cranes (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Elevators, Lifts (EL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Feeders (FE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Hoists (HO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Scales (S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Separa t ion Equ ipment (G7) 1Centrifuges (CT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Dust Collectors (DC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Filters (F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Separation Equipment (SE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Thickeners (T). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Screens (VS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Ut i l i t y Serv i ce Sys tem s ( G6 ) 1Cooling Towers (CTW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Steam Boilers (STB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Heating Units (HU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Refrigeration Units (RU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Electrical Generators (EG). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Water Treatment Systems (WTS) . . . . . . . . . . . . . . . . . . . . . . . . 8
Flares and St acks ( G6 ) 1Flares (FLR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Stacks (STK). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
I n t r o d u c t i o n t o P la n t B u l k s ( G6 ) 1Introduction to Plant Bulks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2List of Plant Bulks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pip ing ( G10 ) 1
Piping Plant Bulks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Pipe Diameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Standard Equations for Pipe Diameter (Old) . . . . . . . . . . . . . . . . . 45Standard Equations for Pipe Diameter (New). . . . . . . . . . . . . . . . . 47Utility Piping Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Utility Station Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Default Piping Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Pipe Materials - Ferrous Materials . . . . . . . . . . . . . . . . . . . . . . . . 54Pipe Materials - Non-Ferrous Materials . . . . . . . . . . . . . . . . . . . . . 57Plastic and Resin Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Lined Steel Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Icarus Pipe Fabrication, Erection and Testing Procedures . . . . . . . . 65Valve and Fitting Options for Installation Bulk Piping . . . . . . . . . . . 67Valve Trim Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Civi l ( G8 ) 1Civil Plant Bulks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Foundation Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Typical Structure Live Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Soil Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Specifying Seismic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15How Icarus Calculates Wind Load and Seismic Shear . . . . . . . . . . . 15
Example of Equipment Foundation Design. . . . . . . . . . . . . . . . . . . 16Example of Pile Foundation for an Equipment . . . . . . . . . . . . . . . . 17
Steel ( G6 ) 1Steel Plant Bulks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
I n s t r u m e n t a t i o n ( G10 ) 1Instrumentation Plant Bulks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Sensor Loop Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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Remote Control Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Transmitter Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Elect r ica l ( G13 ) 1Electrical Plant Bulks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Schematic of Transmission Line. . . . . . . . . . . . . . . . . . . . . . . . . . 17
Substation Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Electrical & Control Hook-Ups for Electric Motors . . . . . . . . . . . . . . 19Power Distribution Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Wire Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23UK, EU, and JP Country Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Electrical Class/Division . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24International Electrical Code (IEC) . . . . . . . . . . . . . . . . . . . . . . . . 25
I nsu l a t i on and Fi r ep r oo f i ng ( G8 ) 1Insulation Plant Bulks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Insulation Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Fireproofing Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Insulation Schedules - System Default Tables . . . . . . . . . . . . . . . . 5Customizing Insulation Specifications . . . . . . . . . . . . . . . . . . . . . . 15
Paint (G6) 1Introduction to Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Paint Plant Bulks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2How Icarus Systems Paint Equipment. . . . . . . . . . . . . . . . . . . . . . 3
Si te Deve lopm ent ( G6 ) 1Introduction to Site Development . . . . . . . . . . . . . . . . . . . . . . . . 2Demolition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Drainage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Earthwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Fencing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Landscaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Roads - Slabs - Paving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Piling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Railroads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Bu i l d i ngs ( G6 ) 1Introduction to Buildings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Adding a Building. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Building Types and Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Default floor Heights/Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Building Construction Range Adjustment . . . . . . . . . . . . . . . . . . . 6Calculating Building Costs and Labor . . . . . . . . . . . . . . . . . . . . . . 7
Quoted Equ ipm en t and L i b r a r i es ( G6 ) 1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Quoted Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2User Libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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Con t en t s ( G11 ) i x
Cost Reporting: Currency and System Base Indices . . . . . . . . . . . . 39Construction Overhead - Prime Contractor Basis . . . . . . . . . . . . . . 61Contracts: Description/Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Reserved ( G7 ) 1
Glossary ( G5 ) 1
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x Con t en t s ( G1 1 )
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1 I n t r odu ct i on t o Pr ocess Equ ip m en t ( G6 ) 1 -5
This chapter contains information on the following topics:
Introduction
Process Equipment Categories
List of Process Equipment
1 I n t r o d u ct i on t o Pr o cessEqu ipmen t ( G6 )
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1 -6 1 I n t r od uct ion t o Pr ocess Equ ipm en t ( G6 )
I n t r o d u c t i o nChapters 2 through 16 describe the process equipment available inIcarus systems. The chapters are organized as the equipment appears inthe systems.
Liquid and gas equipment Solids handling equipment
Off-site and packaged equipment
Pr ocess Equ ipm ent Cat egor iesIcarus process equipment is divided into the following categories. Each
category is assigned an item symbol for identification purposes.
I t e mSy m bol Descr ip t ion
I t e mSy m bol Descr ip t ion
AC Air Compressor HE Heat Exchanger
AD Air Dryer HO Hoist
AG Agitator HT Horizontal Tank
AT Agitated Tanks HU Heating Unit
BL Blender K Kneader
C Condenser LIN Lining
CE Crane M Mill
CO Conveyor MOT Motor/Motor Reducer
CP Centrifugal Pump MX Mixer
CR Crusher P Pump
CRY Crystallizer PAK Packing
CT Centrifuge R Reactor
CTW Cooling Tower RB Reboiler
D Dryer RD Rotary Drum
DC Dust Collector RU Refrigeration Unit
DD Drum Dryer S Scale
DDT Double Diameter Tower SE Separation Equipment
E Evaporator ST Stock Treatment
EG Electric Generator STB Steam Boiler
EJ Ejector STK Stack
EL Elevator T ThickenerF Filter TDS Tray Drying System
FE Feeder TUR Turbine
FL Flaker TW Single Diameter Tower
FLR Flare VP Vacuum Pump
FN Fan VS Screen
FU Furnace VT Vertical Tank
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1 I n t r odu ct i on t o Pr ocess Equ ip m en t ( G6 ) 1 -7
List o f Pr ocess Equ ipm entThe following is a list of process equipment by chapter and category. Theprocess equipment descriptions in chapters 2 through 16 include some of theentry fields for defining process equipment. The descriptions include theminimum and maximum values and the defaults. Default values appearbetween asterisks (*).
Chap te r 2 : Ag i t a t o rs
Agi ta t o rs (AG)
Ag i ta t ed Tank s ( AT)
GC Gas Compressor WFE Wiped Film Evaporator
GP Gear Pump WTS Water Treatment System
I t em Ty pe Descr ip t ion
FIXED PROP Fixed propeller gear motor type agitator
PORT PROP Portable propeller agitator
DIRECT Portable direct drive agitator
GEAR DRIVE Portable gear drive agitator
MECH SEAL Agitator, mechanical seal, variable diameter
ANCHOR Fixed mount, gear drive, anchor, stuffing box
PULP STOCK Pulp stock agitator
ANCHOR REV Sanitary reversing anchor agitator
COUNT ROT Sanitary counter-rotating agitatorHIGH SHEAR Sanitary highshear homogenizing agitator
SAN FIXED Sanitary fixed propeller/turbine mixer
SAN PORT Sanitary port. propeller/turbine mixer
I t em Ty pe Descr ip t ion
MIXER Agitated tank - enclosed
REACTOR Agitated tank - enclosed, jacketed
OPEN TOP Agitated tank - open top
FLOAT CELL Floatation machine
COND CELL Floatation conditioning cell
MACH PULP On machine pulper
OFF MACH Off machine pulper
I t e mSy m bol Descr ip t ion
I t e mSy m bol Descr ip t ion
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1 -8 1 I n t r od uct ion t o Pr ocess Equ ipm en t ( G6 )
Blenders ( BL)
Kneaders (K)
Mixers (MX)
Chap t e r 3 : Com pr esso rs
Ai r Com pressors ( AC)
I t em Ty pe Descr ip t ion
BLENDER Rotary drum blender
ROTARY Rotary double-cone blender
KETTLE Sanitary kettle blender without agitator
ROTARYBOWL Sanitary rotary bowl blender
MSHELSTAG Sanitary multi-shell staggered blender
I t em Ty pe Descr ip t ion
STATIONARY Stationary upright double-arm kneader
TILTING Tilting double-arm kneader
VAC TILTING Vacuum tilting double-arm kneader
I t em Ty pe Descr ip t ion
EXTRUDER Cylinder type extruder with variable drive
MULLER EXT Muller type extruder mixer
PAN Pan mixer
PORT PROP Portable propeller mixer
FIXED PROP Fixed propeller gear motor type mixer
SIGMA Double-arm sigma blade mixer
SPIRAL RIB Spiral ribbon mixer
STATIC Static mixer
TWO ROLL Two-roll mixerHIGH SPEED Sanitary high-speed Norman-type mixer
RIBBON Sanitary ribbon blender
PISTON HOM Sanitary piston-type homogenizer
SHEAR HOM Sanitary shear pump homogenizer
I t em Ty pe Descr ip t ionCENTRIF M Centrifugal air compressor with motor
CENTRIF T Centrifugal air compressor with turbine
RECIP GAS Reciprocating air compressor with gas engine
RECIP MOTR Reciprocating air compressor with motor
SINGLE 1 S Single reciprocating air compressor - 1 stage
SINGLE 2 S Single reciprocating air compressor - 2 stage
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1 I n t r odu ct i on t o Pr ocess Equ ip m en t ( G6 ) 1 -9
Gas Com pr essor s (GC)
Fans, B low ers ( FN)
Chap t e r 4 : Dr i v e rs
Elect r ica l Motor s ( MOT)
Turb ines ( TUR)
Chapt er 5 : Heat Transfer
Heat Exchan gers ( HE)
I t em Ty pe Descr ip t ion
CENTRIF Centrifugal compressor - horizontal
CENTRIF IG Centrifugal - integrated gear
RECIP GAS Reciprocating compressor - integral gas engine
RECIP MOTR Reciprocating compressor
I t em Ty pe Descr ip t ion
PROPELLER Propeller fan
VANEAXIAL Vaneaxial fan
CENTRIF Centrifugal fan
ROT BLOWER General purpose blower
CENT TURBO Heavy duty, low noise blower
I t em Ty pe Descr ip t ion
OPEN Open drip-proof induction motor
SYNCHRON Synchronous motor
ENCLOSED Totally enclosed induction motor
EXP PROOF Explosion-proof (Class I Division I, hazardous)
VARY SPEED TEFC motor with variable speed drive
I t em Ty pe Descr ip t ion
GAS Gas turbine with combustion chamber
CONDENSING Steam turbine driver, condensing type
NON COND Steam turbine driver, non-condensing
I t em Ty pe Descr ip t ion
FLOAT HEAD Floating head shell and tube exchanger
FIXED T S Fixed tube sheet shell and tube exchanger
AIR COOLER Air cooling, free standing or rack-mounted
U TUBE U-tube shell and tube exchanger
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1 -1 0 1 I n t r od uct ion t o Pr ocess Equ ipm en t ( G6 )
Reboi ler s (RB)
Fur naces, Pro j ec t Heater s ( FU)
Chapt er 6 : Pack ing , L in ings
TEMA EXCH Fixed tube, float. head, or u-tube exchanger
PRE ENGR Pre-engineered (standard) U-tube exchanger
CROSS BORE Cross-bore (all graphite) heat exchanger
SHELL TUBE Graphite tube/CS shell heat exchanger
FIN TUBE Finned double pipe heat exchanger
HEATER STM Bare pipe immersion coil-heating/cooling
SUC HEATER Tank suction
HEATER ELC Electric immersion tank heater
JACKETED Double pipe heat exchanger
SPIRAL PLT Spiral plate heat exchanger
ONE SCREW Thermascrew (Reitz) single screw conveyor
TWO SCREW Twin screw agitated/jacketed heat exchanger
WASTE HEAT Waste heat boiler
PLAT FRAM Plate and frame heat exchanger
CORRUGATED Sanitary double pipe exchangerHOT WATER Water heater (shell+tube - hot water set)
MULTI P F Sanitary multizone plate+frame exchanger
STM HE MOD Sanitary direct steam heat module
I t em Ty pe Descr ip t ion
KETTLE Kettle type reboiler with floating head
U TUBE U-tube kettle type reboiler
THERMOSIPH Thermosiphon type reboiler
I t em Ty pe Descr ip t ion
HEATER A-frame type process furnace
BOX Box type process furnace
PYROLYSIS Pyrolysis unit
REFORMER Box type reformer, without catalyst
VERTICAL Vertical cylindrical process furnace
I t em Ty pe Descr ip t ion
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1 I n t r odu ct i on t o Pr ocess Equ ip m en t ( G6 ) 1 -1 1
Pack ing , L in ings ( PAK, L I N)
Chap t e r 7 : Pum ps
Cent r i fu ga l Pum ps ( CP)
Gear Pum ps ( GP)
Pis ton , Oth er Pos i t i ve D isp lacem ent Pum ps (P)
I t em Ty pe Descr ip t ion
PACKING Packing, variety of vessel packings
ACID BRICK Acid brick lining
MONOLITHIC Castable, refractory or gunned mix
OTHER Lining - other than acid brick, monolithic
I t em Ty pe Descr ip t ion
API 610 API 610 pump (single or multi-stage)
ANSI Standard ANSI single stage pump
ANSI PLAST Plastic ANSI single stage pump
GEN SERV General service pump
CENTRIF Centrifugal single or multi-stage pump
AXIAL FLOW Axial flow vertical pump
TURBINE Vertical sump pump - turbine impeller
API 610 IL API 610 in line pump
IN LINE General service in line pump
PULP STOCK Low consistency stock pump
MAG DRIVE Standard ANSI magnetic drive pump
CANNED Canned motor pump
- SAN PUMP Sanitary centrifugal pump
- FLUME PUMP Sanitary fluming pump with feeder hopper
I t em Ty pe Descr ip t ion
GEAR Standard external gear rotary pump
CANNED RTR Canned rotary gear pump
MECH SEAL Mechanical seal gear pump
I t em Ty pe Descr ip t ionSIMPLEX Reciprocating simplex pump - steam driver
DUPLEX Reciprocating duplex pump - steam driver
TRIPLEX Triplex (plunger) pump - motor driver
DIAPHRAGM Diaphragm pump - TFE type
SLURRY Slurry pump
ROTARY Rotary (sliding vanes) pump
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1 -1 2 1 I n t r od uct ion t o Pr ocess Equ ipm en t ( G6 )
Chap t e r 8 : Tow ers , Co lum ns
Doub le D iam ete r Tow er s ( DDT)
Sing le D iam ete r Tow er s ( TW)
Chap t e r 9 : Vacuum Sys tem s
Cond enser s ( C)
Ej ector s ( EJ)
RECIP MOTR Reciprocating positive displacement plunger pump
HD STOCK High density stock pump
ROTARYLOBE Sanitary rotary lobe pump
AIR DIAPH Sanitary air diaphragm pump
I t em Ty pe Descr ip t ion
PACKED Packed double-diameter tower
TRAYED Trayed double-diameter tower
I t em Ty pe Descr ip t ion
PACKED Packed tower
TRAYED Trayed tower
TRAY STACK Tray stack for tray tower
DC HE TW Direct contact heat exchanger tower
TS ADSORB Dual vessel temperature swing adsorber
I t em Ty pe Descr ip t ion
BAROMETRIC Barometric condenser
I t em Ty pe Descr ip t ion
SINGLE STG One stage ejector non-condensing
TWO STAGE Two stage ejector with one condenser
2 STAGE Two stage ejector non-condensing4 STAGE B Four stage ejector with two condensers
4 STAGE Four stage ejector with one condenser
5 STAGE B Five stage ejector with one condense
I t em Ty pe Descr ip t ion
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1 I n t r odu ct i on t o Pr ocess Equ ip m en t ( G6 ) 1 -1 3
Vacuum Pum ps ( VP)
Chapt er 10 : Vesse ls
Hor izont a l Tank s (HT)
Ver t i ca l Tank s ( VT)
Chapt er 1 1 : Cr usher s , Mi l l s and St ockT rea tmen t
I t em Ty pe Descr ip t ion
WATER SEALS Water-sealed vacuum pump
MECHANICA Mechanical oil-sealed vacuum pump
MECH BOOST Mechanical booster vacuum pump
I t em Ty pe Descr ip t ion
MULTI WALL Multi-wall horizontal drum
HORIZ DRUM Horizontal drum
JACKETED Jacketed horizontal drum
SAN TANK Sanitary horizontal drum
I t em Ty pe Descr ip t ion
CYLINDER Vertical process vessel
MULTI WALL Multi-wall vertical process vessel
JACKETED Jacketed vertical process vessel
SPHERE Sphere - pressure or vacuum storage
SPHEROID Spheroid - pressure or vacuum storage
STORAGE Flat bottom storage tank, optional roof
CRYOGENIC Cryogenic storage tank
PLAST TANK Plastic storage tank (FRP or Haveg)
WOOD TANK Wooden storage tank
GAS HOLDER Low pressure gas storage vessel
CONE BTM Cone bottom storage bin
LIVE BTM Live bottom storage bin
CHEST REC Rectangular concrete tile chest
CHEST CYL Cylindrical concrete tile chest
CHEST MTL Metal tile chest
SAN TANK Sanitary vertical cylindrical vessel
SAN HOPPER Sanitary hopper assembly
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1 -1 4 1 I n t r od uct ion t o Pr ocess Equ ipm en t ( G6 )
Cru sher s ( CR)
Flak ers ( FL)
Mi l l s ( M)
Stock Treatm ent ( ST)
Chap t e r 12 : Dry ing Sys tem s
I t em Ty pe Descr ip t ion
CONES Cone crusher - secondary crushing
GYRATORY Gyratory - primary and secondary crushing
ECCENTRIC Overhead eccentric jaw crusher
JAW Swing jaw crusher
ROTARY Rotary crusher
S ROLL LT Single roll crusher - light duty
S ROLL MED Single roll crusher - medium duty
S ROLL HVY Single roll crusher - heavy duty
SAWTOOTH Sawtooth roller crusher
REV HAMR Reversible hammermill
HAMMER MED Non-reversible hammermill, medium hard material
SWING HAMR Non-reversible hammermill, hard material
BRADFORD Bradford (rotary) breaker
S IMPACT Single rotor impact breaker
PULVERIZER Pulverizer - crushing soft material
ROLL RING Ring granulator
I t em Ty pe Descr ip t ion
DRUM Rotary drum flaker
I t em Ty pe Descr ip t ionATTRITION Attrition mill
AUTOGENOUS Autogenous mill
BALL MILL Ball mill with initial ball charge
ROD MILL Rod mill with initial rod charge
MIKRO PULV Mikro-pulverizer
ROLLER Roller mill
ROD CHARGR Rod charger for rod mill
I t em Ty pe Descr ip t ion
REFINER Double disk refiner
DEFLAKE DK Plate or tackle type deflaker
DEFLAKE CN Conical type deflaker
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1 I n t r odu ct i on t o Pr ocess Equ ip m en t ( G6 ) 1 -1 5
Crystal l izers (CRY)
Evapor a tor s ( E)
Wiped Fi lm Evapor a tor s (W FE)
A i r D r ye r s ( AD)
Dr ye r s ( D )
Dr um Dr ye r s ( DD)
I t em Ty pe Descr ip t ion
BATCH VAC Batch vacuum crystallizer
MECHANICAL Mechanical scraped-surface crystallizer
OSLO Oslo growth type crystallizer
I t em Ty pe Descr ip t ion
FALL FILM Agitated falling film evaporator
FORCED CIR Forced circulation evaporator
LONG TUBE Long tube rising film evaporator
LONG VERT Long tube vertical evaporator
STAND VERT Standard vertical tube evaporator
STAND HOR Standard horizontal tube evaporator
I t em Ty pe Descr ip t ion
THIN FILM Agitated thin film evaporator
WFE SYSTEM Agitated thin film evaporator - package system
I t em Ty pe Descr ip t ion
AIR DRYER Dual tower desiccant air dryer
I t em Ty pe Descr ip t ion
ATMOS TRAY Atmospheric tray batch dryer
VAC TRAY Vacuum tray batch dryer
PAN Agitated pan batch dryer
SPRAY Continuous spray drying system
I t em Ty pe Descr ip t ion
SINGLE ATM Single atmospheric drum dryer
DOUBLE ATM Double atmospheric drum dryer
SINGLE VAC Single vacuum rotary drum dryer
S COOKCOOL Rotary drum cooker-cooler
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1 -1 6 1 I n t r od uct ion t o Pr ocess Equ ipm en t ( G6 )
Rotar y Dryer s ( RD)
Tray Dry ing Sys tem s (TDS)
Chapt er 1 3 : So l ids Conv ey in g
Conv eyor s ( CO)
Cr an es ( CE)
Elevat ors, L i f t s ( EL)
I t em Ty pe Descr ip t ion
DIRECT Direct rotary dryer
INDIRECT Indirect rotary dryer
JAC VACUUM Jacketed rotary vacuum dryer
VACUUM Conical rotary vacuum dryer
I t em Ty pe Descr ip t ion
ATM SYSTEM Atmospheric tray dryer
VACUUM Vacuum tray dryer
TURBO Turbo tray drying system
VAC SYSTEM Vacuum tray dryer with condenser
I t em Ty pe Descr ip t ion
OPEN BELT Belt conveyor - open
CLOSED BLT Belt conveyor - covered
APRON Apron conveyor - pans on endless chain
PNEUMATIC Pneumatic conveying system
ROLLER Roller conveyor (non-motorized)
SCREW Screw conveyor in a U-shaped trough
VIBRATING Vibrating conveyor with inclined trough
CENT BKT L Elevator-spaced bucket
CONT BKT L Elevator-continuous bucket
I t em Ty pe Descr ip t ion
BRIDGE CRN Traveling bridge crane
HOIST Hoist with track beam
I t em Ty pe Descr ip t ion
FREIGHT Freight elevator
PASSENGER Passenger elevator
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1 I n t r odu ct i on t o Pr ocess Equ ip m en t ( G6 ) 1 -1 7
Feede rs ( FE)
Ho is ts ( HO)
Scales ( S)
Chap t e r 14 : Separa t ion Equ ipm en t
Cent r i f ug es ( CT)
I t em Ty pe Descr ip t ion
BELT Volumetric belt feeder
BIN ACTVTR Bin activator
ROTARY Rotary feeder
VIBRATING Vibrating feeder
WT LOSS Loss-in-weight feeder
DUMPER Sanitary dumper
SACK DUMP Sanitary bulk bag unloader
SAN SCREW Sanitary screw feeder
SAN BELT Sanitary weigh belt feeder
I t em Ty pe Descr ip t ion
HOIST 5-speed electric hoist - motorized trolley
1 SPEED 1-speed electric hoist - no trolley
5 SPEED 5-speed electric hoist - no trolley
HAND GT Hand hoist - manual pull chain trolley
HAND PT Hand hoist - manual trolley
HAND NT Hand hoist - no trolley
I t em Ty pe Descr ip t ion
BEAM SCALE Beam scale
BELT Conveyor belt scaleBENCH Bench scale - dial and beam
FULL FRAME Full floor scale - dial and beam
SEMI FRAME Semi frame floor scale - dial and beam
TANK SCALE Tank scale - weigh bridge and saddles
TRACK Track scale for rail cars
TRUCK Truck (lorry) scale
SAN FLOOR Sanitary floor scale - flush mounted
I t em Ty pe Descr ip t ion
ATM SUSPEN Atmospheric suspended basket centrifuge
BATCH AUTO Auto batch filtering centrifuge
BATCH BOTM Batch bottom - suspended centrifuge
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1 -1 8 1 I n t r od uct ion t o Pr ocess Equ ipm en t ( G6 )
Dust Col lector s (DC)
Fi l t ers ( F)
TOP UNLOAD Batch top unload centrifuge
BOT UNLOAD Batch bottom unload centrifuge
BATCH TOP Batch top-suspended centrifuge
DISK High-speed disk centrifuge
RECIP CONV Reciprocating conveyor centrifuge
SCROLL CON Scroll conveyor centrifuge
SOLID BOWL Solid bowl centrifuge
SCREEN BWL Screen bowl centrifuge
TUBULAR High-speed tubular centrifuge
VIBRATORY Vibrating screen centrifuge
INVERTING Inverting filter centrifuge
I t em Ty pe Descr ip t ion
CENTRF PRE Centrifugal precipitator
CLOTH BAY Baghouse with motor shakers
CYCLONE Cyclone dust collector
MULT CYCLO Multiple cyclone dust collector
ELC H VOLT High voltage electrical precipitator
ELC L VOLT Low voltage electrical precipitator
WASHERS Washer dust collector
PULSE SHKR Baghouse with injected pulsed air
I t em Ty pe Descr ip t ion
CARTRIDGE Cartridge filter (5 micron cotton)
LEAF DRY Pressure leaf-dry filter
LEAF WET Pressure leaf-wet filter
PLATE FRAM Plate and frame filter
ROTY DISK Rotary disk filter
ROTY DRUM Rotary drum filter
SEWAGE Sewage filter
SPARKLER Sparkler filter
TUBULAR Tubular fabric filter (bank of 3)
SCROLL Scroll discharge centrifugal filter
WHITEWATER White water filter - centrifugal screen
METAL TRAP Sanitary in-line metal trap
RECL REEL Sanitary fluming reclaim reel
SAN AIR Culinary (sterile) air filter
SAN PIPE Sanitary pipe filter
SAN PRESS Sanitary filter press
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1 I n t r odu ct i on t o Pr ocess Equ ip m en t ( G6 ) 1 -1 9
Separa t io n Equ ip m ent ( SE)
Th icken ers (T)
Screen s ( VS)
Chap t e r 1 5 : U t i l i t y Se rv ice Sys tem s
Cool ing Tow ers ( CTW)
SAN STEAM Culinary (sterile) steam filter
SAN STRAIN Sanitary pipe strainer
I t em Ty pe Descr ip t ion
WATER CYCL Water-only cyclone - mineral separation
OIL WATER Oil-water separator - API type
PULP STOCK Pulp stock centrifugal cleaner
I t em Ty pe Descr ip t ion
THICKENER Thickener/clarifier
I t em Ty pe Descr ip t ion
ONE DECK Single deck rectangular vibrating screen
TWO DECK Double deck rectangular vibrating screen
THREE DECK Triple deck rectangular vibrating screen
HUMMER Hummer type screen for fine separation
SIFTER 1 Single deck circular vibrating screen
SIFTER 2 Double deck circular vibrating screen
SIFTER 3 Triple deck circular vibrating screen
PRESSURE Pressure screen
LD STOCK Low consistency stock pump
BAR Mechanical bar screen
I t em Ty pe Descr ip t ion
COOLING Cooling tower, less pumps, field assembly
COOLING WP Cooling tower, complete, field assembly
I t em Descr ip t ion
PACKAGED Packaged cooling tower, factory assembly
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1 -2 0 1 I n t r od uct ion t o Pr ocess Equ ipm en t ( G6 )
Steam Bo i le rs ( STB)
Heat i ng Un i t s ( HU)
Ref r igera t ion Un i t s ( RU)
Elect r ica l Gener at ors ( EG)
Wate r T r ea tm en t System s ( W TS)
Chapt er 1 6 : Fla res and St acks
Flar es ( FLR)
I t em Ty pe Descr ip t ion
BOILER Packaged boiler unit
STM BOILER Field erected boiler unit
I t em Ty pe Descr ip t ion
CYLINDER Process heater type dowtherm unit
I t em Ty pe Descr ip t ion
CENT COMPR Centrifugal compression refrigeration unit
MECHANICAL Mechanical compression refrigeration unit
I t em Ty pe Descr ip t ion
PORTABLE Portable electrical generator - diesel
TURBO GEN Electrical generator - steam turbine drive
I t em Ty pe Descr ip t ion
DEMINERAL Two stage ion exchange water treatment
SOFTENING Hot lime, zeolite water treatment system
AERATOR Surface aerator
I t em Ty pe Descr ip t ion
DERRICK Derrick-supported flare stack
GUYED Guyed flare stack
SELF SUPP Self-supported flare stack
HORIZONTAL Horizontal ground flare
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1 I n t r odu ct i on t o Pr ocess Equ ip m en t ( G6 ) 1 -2 1
St acks ( STK)
THRM OX LC Recuperative thermal oxidizer
STORAGE Vapor control flare for storage/loading
I t em Ty pe Descr ip t ion
STACK Stack without flare tip
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1 -2 2 1 I n t r od uct ion t o Pr ocess Equ ipm en t ( G6 )
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2 Ag i t at o r s ( G6 ) 2 -1
This chapter contains information on the following topics:
Agitators (AG)
Agitated Tanks (AT)
Description of Agitated Tanks
Impeller Types - General Range of Basic Data**
Impeller Type References
Impeller Materials
Blenders (BL)
Kneaders (K)
Mixers (MX)
2 A g i t a t o r s ( G6 )
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2 -2 2 Ag i t at o r s ( G6 )
Ag i ta t o r s ( AG)Descr ip t ion Typ e
Portable, clamp-on, direct drive with explosion-proofmotor.Typically used for rapid disperation or fastreactions.
Mater ia l :
*CS*, SS304, SS316, MONEL, RUBCV
Dr i ve r Pow er :
0.75 - 3 HP [0.75 - 2.22 KW]
DIRECT
Portable, clamp-on, gear drive with explosion-proofmotor. Typically used to keep solids in suspension,medium viscosity blending and dissolving.
Mater ia l :
*CS*, SS304, SS316, MONEL, RUBCV
Dr i ve r Pow er :
0.25 - 5 HP; [0.75 - 3 KW]
GEAR DRI VE
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2 Ag i t at o r s ( G6 ) 2 -3
Ag i t a t o r s ( AG) - continued
Descr ip t ion Typ e
Fixed mount, top-entering, gear drive, mechanicalseal, explosion-proof motor. Typically used for lowspeed mixing on closed tanks. Shaft enters tankthrough a mechanical seal.
Mater ia l :
*CS*, SS304, SS316, MONEL, RUBCV
I m p e l l er d i a m e t e r :
Max: 10 FEET [3.00 M]
D r i v er p o w e r :
Min: 2.00 HP [1.5 KW];
Max: 200 HP [140 KW]
I m p e l l er Speed :
Min: 1,200 RPM [1,000 RPM];
Max: 1,800 RPM [1,500 RPM]
Dr i ve r t ype :
*STD*- Standard motor
VFD- Variable frequency drive
I m p e l l er t y p e :
*MP3B5*
MECH SEAL
Fixed mount, top-entering, gear drive, anchor, stuffingbox,explosion-proof motor. Typically used for lowspeed mixing on closed tanks.
Mater ia l :
*CS*, SS304, SS316, MONEL, RUBCV
D r i v er p o w e r :
0.75 - 5 HP [0.75 - 3 KW]
ANCHOR
Portable propeller mixer with motor to 7.5 HP[5.5 KW].
Mater ia l :
*CS*, SS
D r i v er p o w e r :
0.33 - 7.5 HP [0.75 - 5.5 KW]
PORT PROP
Fixed propeller mixer with motor and gear drive to 100HP [75 KW].
Includes motor, gear drive, shaft and impeller.
Mater ia l :
*CS*, SS
D r i v er p o w e r :
2 - 100 HP [1.5 - 75 KW]
FI XED PROP
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2 -4 2 Ag i t at o r s ( G6 )
Ag i t a t o r s ( AG) - continued
Descr ip t ion Ty p e
Top entry (for Open or Closed tanks) and Side entrytype. Includes motor driver, baseplate, bearings,speed reducer, seals and a variety of shaft andimpeller configurations.
Mater ia l :
*CS*, SS403, SS316, SS321, SS347, 304L, 316L,NI,INCNL, MONEL, HAST, TI
Dr i ve r t ype :
DRCT - Direct drive, no speed reduction
BELT- Belt driven speed reduction
VFD - Variable frequency drive
GEAR - Gear drive speed reduction
L iqu i d vo l um e :
Enter Capacity or Impeller Diameter
I m p e l l er d i a m e t e r :
Enter Capacity or Impeller Diameter
Ag i t a t o r o r i en t a t i on :
Default: *VTOP*
VTOP - Top entry agitator for open tanks
VTCL - Top entry agitator for closed tanks
SIDE - Side entry agitator
Dr iver speed:
Max: 3,600 RPM [3,000 RPM, metric units];
Default: *1,800* RPM: [*1,800* RPM, metric units]
Cons i st ency - A i r D r i ed% :
Max: 10.0; Default: *4.0*
Flu id dens i t y :
*62.4* PCF [*1000* KG/M3]
Seal t yp e:
Default: *PACK*
PACK - Packing
MECH - Mechanical seal
PULP STOCK
Sanitary reversing anchor agitator
With large paddle, reversing motor, and proximitysensors. Stainless steel material for sanitation.
If you require a foundation for this item, it must beadded.
L iqu i d vo l um e : MIN: 50 GALLONS [0.19 M3],MAX: 1,000 GALLONS [3.78 M3]
Ag i t a t o r d i am e t e r :
MIN: 32 INCHES [813 MM],MAX: 72 INCHES [1,825 MM]
Ag i t a t o r he i gh t :
MIN: 24 INCHES [610 MM],MAX: 72 INCHES [1,825 MM]
ANCHOR REV
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2 Ag i t at o r s ( G6 ) 2 -5
Ag i t a t o r s ( AG) - continued
Descr ip t ion Ty p e
Sanitary counter-rotating agitator
Two-piece agitator with center armed shaft and outerframe parallel wall rotating opposite each other.Stainless steel material for sanitation.
If you require a foundation for this item, it must beadded.
L iqu i d vo l um e :
MIN: 50 GALLONS [0.19 M3];MAX:1,000 GALLONS [3.78 M3].
Required to enter capacity.
Ag i t a t o r d i am e t e r :
MIN: 32 INCHES [813MM], MAX: 72 INCHES [1,825 MM]
Ag i t a t o r he i gh t :
MIN: 24 INCHES [610 MM],
MAX: 72 INCHES [1,825 MM]
COUNT ROT
Sanitary highshear homogenizing agitator
Agitators perforated disk rotates to create shear forhomogenizing immiscible liquids. Used in the sanitaryindustry.
If you require a foundation for this item, it must beadded.
L iqu i d vo l um e :
MIN: 3 GALLONS [0.012 M3],
MAX: 1,500 GALLONS [5.67 M3].
Requi red : Enter either liquid volume or driver power.
Seal fo r shaf t :*NO*- Shaft seal not required
YES- Shaft seal is required
D r i v er p o w e r :
MIN: 0.33 HP [0.25 KW], 40 HP [30 KW].
Requi red : Enter either liquid volume or driver power.
Dr i ve r t ype :
*WXXDC*- Washdown, direct drive, CS
WVRDC - Washdown, VFD rated, direct drive, CSWVCDC- Washdown, VFD controlled, direct dive,CS
WXXDS - Washdown, direct drive, SS
WVRDS - Washdown, VFD rated, direct drive, SSWVCDS - Washdown, VFD controlled, directdrive, SS
TXXDC - TEFC, direct drive, CS
TVRDC - TEFC, VFD rated, direct drive, CS
TVCDC - TEFC, VFD controlled, direct drive, CS
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HI GH SHEAR
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Ag i t a t o r s ( AG) - continued
Descr ip t ion Ty p e
HI GH SHEAR - continued
I m p e l l er t y p e :
*INTGH*- Integral headRSDIH- Rotator stator w/ slotted disintegr. head
RSSQR- Rotator stator w/ high shear screen RSGEN-Rotator stator w/ GP disintegrating head
Sanitary fixed propeller/turbine mixer.
Stainless steel material for total washdown capabilityand no risk of open container contamination frompaint chips.
If you require a foundation for this item, it must beadded.
D r i v er p o w e r :
MIN: 0.5 HP [0.375 KW], 25 HP [18.5]Dr i ve r t ype :
*WVRGP*- Washdown, VFD rated, gear drive
WVCGP - Washdown, VFD controlled, gear driveWXXGP- Washdown, gear drive
I m p e l l er t y p e :
*PROP*- propeller type impeller (not availableabove 3 HP [2.22 KW])
TURB- turbine type impeller
No. o f im pe l le rs :
*1*, MIN: 1, MAX: 2
Angle r i ser :
*NO*- Angle riser not required
YES- Angle riser is required
M oun t i ng t ype :
*UNSLF*- Unsealed flange mounting
SLF- Sealed flange mounting
FLWB- Flange with bridge
SAN FI XED
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2 Ag i t at o r s ( G6 ) 2 -7
Ag i t a t o r s ( AG) - continued
Descr ip t ion Ty p e
Sanitary port. propeller/turbine mixer
Stainless steel material for total washdown capability
and no risk of open container contamination frompaint chips. Quick-disconnect prop allows for easyinspection.
Driver type selections allow you to choose betweengear or direct drives. Gear drives feature removableshafts retained by a positive fit internal shaft coupling.Direct drives have fixed, non-removable shafts with asealed entry at the mounting flange face for superiorsanitation.
If you require a foundation for this item, it must beadded.
D r i v er p o w e r :MIN: 0.33 HP [0.25 KW],MAX: 0.75 HP [0.55 KW]
Dr i ve r t ype :
*WVRDN*- Washdown, VFD rated, directdrive, NI plate
WVRGN- Washdown, VFD rated, gear drive, NIplate
WVCDN- Washdown, VFD contr, direct drive,NI plate
WVCGN- Washdown, VFD contr, gear drive, NIplate
SAN PORT
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2 -8 2 Ag i t at o r s ( G6 )
Ag i ta t ed Tank s ( AT)Small to large, pressure/vacuum, jacket, driver, motor-reducer, agitator andsupports.
For MI XER, REACTOR and OPEN TOP:
L iqu id Vo lum e : To secure desired vessel size, specify the diameter andheight directly. A value must be specified if diameter and height are not bothspecified. Otherwise, calculated from diameter and height. If both vesseldimensions and capacity are specified, the system-calculated capacity mustagree with the specified capacity to within +/- 10%.
Sk i r t o r Leg He igh t : If the capacity is 1000 GAL. [37 M3] or less, the vesselis designed with 4 FEET [1.25 M] pipe legs. For a capacity greater than 1000GAL. [37 M3], the vessel is designed with a skirt. The skirt height is calculatedas 1.5 x (vessel diameter) with minimum and maximum heights of 4 and 32FEET [1.25 and 9.5 M] respectively. Enter 0.0 if hung in open structure.
Manho le D iam e t e r : If no value is specified, a value is calculated as a functionof vessel diameter and height with a maximum manhole diameter of 48
INCHES [1200 MM].Cor r os ion Al low ance: For CS alloys, the default is 0.125 INCHES [3 MM];0.0 for all other materials.
W eld Ef f i c i ency% : 5- - 100 (For ASME and JIS codes only).
Pr oduct Densi t y : *62.4* PCF [*1,000*KG/M3]
Viscos i t y : *1.0* CPOISE [*1.0* MPA-S]
Descr ip t ion Typ e
Pressure/vacuum vessel, optional jacket
Includes top entering impeller and geared motor-reducer, tank designed for 15 PSIG[100 KPA].
Appl i ca t ion : Defines vessel function and related pipe/instrum.model.
- Standard continuous process
BATCH- Batch process
Shel l Mater ia l : For clad plate, specify the backing plate material.(Cladding is defined below.) Default: *A285C*.
L iqu i d Vo lum e : Enter either Capacity or Diameter and Height.
Vesse l D iameter : Enter either Capacity or Diameter and Height.
Vesse l Tangent t o Tangent He igh t : Enter either Capacity or Diameter and Height.
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MI XER
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Ag i t a t ed Tanks ( AT) - continued
Descr ip t ion Ty p e
MI XER - continued
Design Gauge Pressure :
Default: *15* PSIG [*100* KPA]If pressure and vacuum entered, design is for worstcase. Default: Pressure.
Vacuum Des ign Gauge Pressure :
If pressure and vacuum entered, design is for worstcase. Default: Pressure.
Design Tem pera t u re :
*250* DEG F [*120* DEG C]
Opera t i ng Tem pera t u re :
Default: Design temperature.
Jacket Des ign Gauge Pressure :
Pressure must be specified to obtain a jacket.Default: No jacket.
Jacket Type:
Default: *FULL*
FULL - Full jacket
PIPE - Half-pipe jacket
Jacket Th ickness:
Jacket pressure or thickness required to obtain jacket.Default: No jacket.
Jacket Mat er ia l :
Default: *CS*
CS - Carbon steel
A 515 - A 515
A 204C - C - .5MoA 387B - 1Cr - .5Mo
A 387D - 2.25Cr - 1Mo
SS304 - SS304
SS316 - SS316
SS321 - SS321
SS347 - SS347
SS410 - SS410
SS430 - SS430
304L - 304L
316L - 316L
NI - Nickel
INCNL - InconelMONEL - Monel
HAST - Hastelloy
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2 -1 0 2 Ag i t at o r s ( G6 )
Ag i t a t ed Tanks ( AT) - continued
Descr ip t ion Ty p e
MI XER - continued
SEE CARBON STEEL
- Select from types of Carbon SteelSEE HEAT-TREATED STEEL
- Select from types of Heat Treated Steel
SEE LOW ALLOY STEEL
- Select from types of Low Alloy Steel
SEE HIGH ALLOY STEEL
- Select from types of High Alloy Steel
SEE NON-FERROUS
- Select from types of Non-Ferrous Steel
Dr iver Type:
Default: *STD*
STD - Standard motor
VFD - Variable frequency driveCladd ing Mater ia l :
Default: None.
Sk i r t o r Leg He igh t :
Enter 0.0 if hung in OPEN structure, legs provided ifcapacity < 10,000 GAL [37 M3].
M anho le D iam e t e r :
If no value is specified, a value is calculated as afunction of vessel diameter and height with amaximum manhole diameter of 48 INCHES [1200MM].
Base Mater ia l Th ickness:
Base material thickness including corrosion allowance.
Corr os ion Al low ance:
For CS alloys, the default is 0.125 INCHES [3 MM]; 0.0for all other materials.
Weld Ef f i c i ency% :
5 - 100 (For ASME and JIS codes only).
Stress Rel ief :
CODE - Provide stress relief if code requires
YES - Provide stress relief
NO - No stress relief required
Cladd ing Th ickness:
Default: 0.125 INCHES [3 MM] if cladding material isspecified; otherwise 0.0.
Flu id Depth :
Maximum fluid depth: vessel height less 12 INCHES[300 MM]
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Ag i t a t ed Tanks ( AT) - continued
Descr ip t ion Typ e
MI XER - continued
Flu id Dens i t y :
*62.4* PCF [*1,000* KG/M3]Flu id V iscos i t y :
*1.0* CPOISE [*1.0* MPA-S]
I m p e l l er Type :
See Impeller Types table later in this chapter.
St i f fen ing R ing Spac ing :
Default stiffeners designed for vacuum only, enter 0.0if not required.
Num ber o f Body F lange Sets :
Number of sets (pairs) of body flanges of samediameter as vessel.
Diam e t e r Op t i on :
Defines desired diameter as ID or OD.Default: See Area Design Basis.
OD- Outside Diameter
ID- Inside Diameter
Open with loose-fitting cover, optional jacket. Includesimpeller and geared motor reducer, supported bystructural steel spanning tank top, tank without head.
Shel l Mater ia l :
For clad plate, specify the backing plate material.(Cladding is defined below.) Default: *A285C*.
L iqu i d Vo lum e :
Enter either capacity or diameter and height.
Vesse l D iameter :
Enter either capacity or diameter and height.
Vesse l Tangent t o Tangent He igh t :
Enter either capacity or diameter and height.
Design Tem pera t u re :
Default: *68* DEG F [*20* DEG C]
Opera t i ng Tem pera t u re :
Default: Design Temperature.
Jacket Des ign Gauge Pressure :
Jacket pressure or thickness required to obtain jacket.Default: no jacket.
Jacket Type:Default: *FULL*
FULL- Full jacket
PIPE- Half-pipe jacket
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OPEN TOP
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Ag i t a t ed Tanks ( AT) - continued
Descr ip t ion Ty p e
OPEN TOP - continued
Jacket Th ickness:
Jacket pressure or thickness required to obtain jacket.Default: no jacket.
Jacket Mat er ia l :
Default: *CS*
CS- Carbon steel
A 515- A 515
A 204C- C - .5Mo
A 387B- 1Cr - .5Mo
A 387D- 2.25Cr - 1Mo
SS304- SS304
SS316- SS316
SS321- SS321
SS347- SS347SS410- SS410
SS430- SS430
304L- 304L
316L- 316L
NI- Nickel
INCNL- Inconel
MONEL- Monel
HAST- Hastelloy
SEE CARBON STEEL
- Select from types of Carbon Steel
SEE HEAT-TREATED STEEL
- Select from types of Heat Treated SteelSEE LOW ALLOY STEEL
- Select from types of Low Alloy Steel
SEE HIGH ALLOY STEEL
- Select from types of High Alloy Steel
SEE NON-FERROUS
- Select from types of Non-Ferrous Steel
Dr iver Type:
Default: *STD*
STD- Standard Motor
VFD- Variable frequency drive
Cladd ing Mater ia l :
Default *none*.
Sk i r t o r Leg He igh t :
Enter 0.0 if hung in OPEN structure, legs provides ifcapacity < 10,000 GAL. [37 M3].
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Descr ip t ion Ty p e
OPEN TOP - continued
M anho le D iam e t e r :
Max: 48 INCHES [1200 MM].
Base Mater ia l Th ickness:
Base material thickness including corrosion allowance.
Corr os ion Al low ance:
Default 0.125 INCHES [3.0 MM] for CS; 0.0 for othermaterial; double if jacketed.
Weld Ef f i c iency:
ASME/JIS codes only, where allowed for thin wallvessels; Default: Area Basis 50 - 100.
Stress Rel ief :
Default: See Area Basis
CODE- Provide stress relief if code requires
YES- Provide stress relief
NO- No stress relief required
Cladd ing Th ickness:
Default: 0.125 INCHES [3 MM] if cladding material isspecified; otherwise: 0.0.
Flu id Depth :
Maximum fluid depth: vessel height less 12 INCHES[300 MM].
Flu id Dens i t y :
Default: *62.40* PCF.
Flu id V iscos i t y :
Default: *1.00* CPOISE.
I m p e l l er Type :
See Impellor Types table.
St i f fen ing R ing Spac ing :
Default stiffeners designed for vacuum only, enter 0.0if not required.
Num ber o f Body F lange Sets :
Number of sets (pairs) of body flanges of samediameter as vessel.
Diam e t e r Op t i on :
Defines desired diameters as ID or OD;
Default: See Area Design Basis.
OD- Outside diameter
ID- Inside diameter
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2 -1 4 2 Ag i t at o r s ( G6 )
Ag i t a t ed Tanks ( AT) - continued
Descr ip t ion Ty p e
Pressure/vacuum vessel, jacketed.
Includes jacket motor gear drive and shaft seal,agitator, shaft, thermometer well, blow-pipe,insulation and safety valves. Rating of full vacuum anddesign pressure.
App l i ca t i on sym bo l :
Defines vessel function and related pipe/instrum.model.
- Standard continuous process
BATCH- Batch process
Shel l Mater ia l :
For clad plate, specify the backing plate material.(Cladding is defined below.) Default: *A285C*.
L iqu i d Vo lum e :
Enter either Capacity or Diameter and Height.
Vesse l D iameter : Enter either Capacity or Diameter and Height.
Vesse l Tangent t o Tangent He igh t :
Enter either Capacity or Diameter and Height.
Design Gauge Pressure :
Default: *15* PSIG [*100* KPA]
If pressure and vacuum entered, design is for worstcase.
Default: Pressure.
Vacuum Des ign Gauge Pressure :
If pressure and vacuum entered,
design is for worst case. Default: Pressure.
Design Tem pera t u re :
Ferrous matl: 650 DEG F [340 DEG C];
Other matl: 250 DEG F [120 DEG C].
Opera t i ng Tem pera t u re :
Default: Design temperature.
Jacket Des ign Gauge Pressure :
*90* PSIG [*620* KPA]
Jacket Type:
Default: *FULL*
FULL- Full jacket
PIPE- Half-pipe jacket
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REACTOR
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2 Ag i t at o r s ( G6 ) 2 -1 5
Ag i t a t ed Tanks ( AT) - continued
Descr ip t ion Ty p e
REACTOR - continued
Jacket Mat er ia l : Default: *CS*
CS - Carbon steelA 515 - A 515
A 204C - C - .5Mo
A 387B - 1Cr - .5Mo
A 387D - 2.25Cr - 1Mo
SS304 - SS304
SS316 - SS316
SS321 - SS321
SS347 - SS347
SS410 - SS410
SS430 - SS430
304L - 304L
316L - 316LNI - Nickel
INCNL - Inconel
MONEL - Monel
HAST - Hastelloy
SEE CARBON STEEL
- Select from types of Carbon Steel
SEE HEAT-TREATED STEEL
- Select from types of Heat Treated Steel
SEE LOW ALLOY STEEL
- Select from types of Low Alloy Steel
SEE HIGH ALLOY STEEL
- Select from types of High Alloy SteelSEE NON-FERROUS
- Select from types of Non-Ferrous Steel
Dr iver Type:
Default: *STD*
STD - Standard motor
VFD - Variable frequency drive
Cladd ing Mater ia l :
Default: None.
Sk i r t o r Leg He igh t :
Enter 0.0 if hung in OPEN structure, legs provided ifcapacity < 10,000 GAL [37 M3].
M anho le D iam e t e r :
If no value is specified, a value is calculated as afunction of vessel diameter and height with amaximum manhole diameter of 48 INCHES[1200 MM].
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2 -1 6 2 Ag i t at o r s ( G6 )
Ag i t a t ed Tanks ( AT) - continued
Descr ip t ion Typ e
REACTOR - continued
Base Mater ia l Th ickness:
Base material thickness including corrosion allowance.Corr os ion Al low ance:
For CS alloys, the default is 0.125 INCHES [3 MM]; 0.0for all other materials.
Weld Ef f i c iency:
5 - 100 (For ASME and JIS codes only).
Stress Rel ief :
CODE- Provide stress relief if coderequires
YES- Provide stress relief
NO- No stress relief required
Cladd ing Th ickness:
Default: 0.125 INCHES [3 MM] if cladding material isspecified; otherwise 0.0.
Flu id Depth :
Maximum fluid depth: vessel height less12 INCHES [300 MM]
Flu id Dens i t y :
*62.4* PCF [*1,000* KG/M3]
Flu id V iscos i t y :
*1.0* CPOISE [*1.0* MPA-S]
I m p e l l er Type :
See Impeller Types table later in this chapter.
St i f fen ing R ing Spac ing :
Default stiffeners designed for vacuum only, enter 0.0if not required.
Num ber o f Body F lange Sets :
Number of sets (pairs) of body flanges of samediameter as vessel.
Diam e t e r Op t i on :
Defines desired diameter as ID or OD.
Default: See Area Design Basis.
OD- Outside Diameter
ID- Inside Diameter
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Ag i t a t ed Tanks ( AT) - continued
Descr ip t ion Typ e
Pulpers are used for pulping the waste generated bymill operation or in a paper recycling process. Hencethe two types: on-machine and off-machine pulpers.Both include a pulping tank with support legs, nozzles
(feed, drain and level control). The pulper itselfconsists of an extraction plate, extraction chamberwith flanged outlet, rotor blade, hub, shaft with gearor V-belt drive, drive motor, motor coupling and anadapter plate. Multiple rotors can be selected.
MACH PUMP
App l i ca t i on Sym bo l : Default: *BATCH*
BATCH - Batch pulper
CONT- Continuous pulper
Tank or Vat Mater ia l : CS, SS304, *SS316*, SS321, SS347, 304L, 316L, NI,INCNL, MONEL, HAST, TI
Con f i gu ra t i on :
Default: *RECT*
CYLIN- Cylindrical tank
RECT- Rectangular tank
Hydrau l i c Vo lum e :
Enter pulping rate or hydraulic capacity.
Pulp ing Rate A i r Dr ied :
Enter pulping rate or hydraulic capacity.
Tank Leng t h o r D iam e t e r :
Enter length for rectangular tank or diameter forcylindrical tank.
Vesse l Wid th :
Rectangular tanks only.
Num ber o f Ro t o rs o r D r i ves :
1-2; Default: *1*.
Consis tency A i r Dr ied :
Max: 18; Default: *4.00*
I m p e l l er Type :
Default: *STD*
STD - Standard rotor shaft length
EXTD - Extended rotor shaft length
- Continued on next page -
MACH PULP
OFF MACH
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2 -1 8 2 Ag i t at o r s ( G6 )
Descr ip t ion Ty p e
MACH PULP - continued
I m p e l l er M a t e r i a l:
CS, SS304, *SS316*, SS321, SS347, 304L,
316L, NI, INCNL, MONEL, HAST, TI
Dr iver Type:
Default: *GEAR*
BELT - Belt driven speed reduction
GEAR - Gear drive speed reduction
Design Tem pera t u re :
*68.0* DEG F [*20.0* DEG C]
Seal fo r Shaf t :
Default: *PACK*
PACK - Packing
MECH - Mechanical seal
Corr os ion Al low ance:
For CS alloys, the default is 0.125 INCHES [3 MM]; 0.0for all other materials.
Dr iver Speed:
Max: 3,000 RPM [2,600 RPM];
Default: *1,500* RPM [*1,800 RPM]
Vessel Leg He igh t :
*10.0* FEET [*3.00* M]
Number of Manholes: Default: *1*.
M anho le D iam e t e r :
If no value is specified, a value is calculated as afunction of vessel diameter and height with amaximum manhole diameter of 48 INCHES[1200 MM].
Default: *18* INCHES [*450* MM]
App l i ca t i on Sym bo l : Default: *BATCH*
BATCH - Batch pulper
CONT - Continuous pulper
Tank or Vat Mater ia l : CS, SS304, *SS316*, SS321,SS347, 304L, S16L, NI, INCNL, MONEL, HAST, TI.
Con f i gu ra t i on : Default: *CYLIN*
CYLIN - Cylindrical tank
RECT - Rectangular tank
Hydrau l i c Vo lum e : Enter tank capacity or tankdimensions.
Tank Leng t h o r D iam e t e r : Enter tank capacity or
dimensions, diameter for cylindrical, length forrectangular.
Vesse l He igh t : Enter tank capacity or tankdimensions.
- Continued on next page -
OFF MACH
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2 -2 0 2 Ag i t at o r s ( G6 )
Ag i t a t ed Tanks ( AT) - continued
Descr ip t ion Ty p e
Conditioning cell for floatation machine.
Mater ia l :
Default: *CS*
Cel l Vo lum e: 10.0 - 1,500.0 CF [0.3 - 40 M3]
COND CELL
Floatation machine, minerals separation, multi-cell.
Floatation machine for selectively separatingminerals by agitation, air dissemination andchemical adhesion. Includes one row of cellsconnected in series with one feed box, onedischarge box and one connection box for eachgroup of four cells.
Mater ia l :
Default: *CS*
Volum e Per Ce l l :10 - 1,500 CF [0.3
- 40 M3]
Num ber o f Ce ll s : Refers to number per rowconnected in series.
Num ber o f Ce l l s Per Motor :
1 - 2; Default: *1*
FLOAT CELL
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2 Ag i t at o r s ( G6 ) 2 -2 1
Descr ip t ion o f Ag i ta t ed Tank s
1 Reynolds Number (RN), dimensionless: RN = (D2N) (FD/FV)
2 Froude Number (FN), dimensionless: FN = g/N2D
3 Power Number (PN), dimensionless: PN = (Pgc/FD) (N3D5)
4 Power Function (PF), dimensionless:For RN > 300 and for unbaffled tanks,
log PF = log PN - (a-log RN) (log FN) /b
For RN < or = 300 for tanks with or without baffles,
FP = PN
5 Relationships between PF, PN, FN, RN for each impeller listed in theImpeller Types table are contained in the AT agitated tank model. Power isderived from PN.
6 General Nomenclature
Var iab le Descr ip t ion Valu e
a impeller contant See Impeller Types table
b impeller contant See Impeller Types table
D impeller diameter
FN Froude Number
g local acceleration due to gravity
gc gravitational constant See Chapter 29: Units of Measure
N rotational speed of impeller
P power to shaft of impeller
PN Power number
RN Reynolds numberFD fluid density
FV fluid viscosity
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2 -2 2 2 Ag i t at o r s ( G6 )
I m pe l ler Types - Genera l Range o f Bas icDat a * *
I m pel ler Rey n o lds Nu m ber Baf f les
No .TypeSy m bo l Ty pe D/ d L/ d E/ d
L ow -H ig h No. B/ D Ref
1 T6FB Turbine withsix flat blades.B=0.25d;Blade Height =0.2d
3 2.7-3.9 0.75-1.3 1-106 4 0.17 1
2 T6FB2 Same as No.1 3 2.7-3.9 0.75-1.3 1-106 4 0.10 1
3 T6FB3 Same as No.1 3 2.7-3.9 0.75-1.3 1-106 4 0.04 1
4* T6FB4 Same asNo.1;a=1,b=40
3 2.7-3.9 0.75-1.3 1-106 0 - 1
5 T6CB Turbine with
six curvedblades. Bladesizes same asNo.1
3 2.7-3.9 0.75-1.3 1.8-106 4 0.10 1
6 T6AB Turbine withsix arrowheadblades. Bladesize same asNo.1
3 2.7-3.9 0.75-1.3 3-106 4 0.10 1
7 STDR Shroudedturbine with sixblades. 20blade deflector
ring.
2.4 0.74 0.9 20,000-90,000
0 - 2
8 STDR2 Similar to No.7,but notidentical.
3 2.7-3.9 0.75-1.3 2.5-106 0 - 1
9 ST Same as No.8,but no deflectorring.
3 2.7-3.9 0.75-1.3 10-106 4 0.10 1
10 AT8B45 Axial turbinewith eightblades at a 45degree angle.See No.11.
3 2.7-3.9 0.75-1.3 1.8-106 4 0.10 1
11 AT4B60 Axial turbine
with fourblades at a 60degree angle.B=0.25d.
3 3 0.50 15-
60,000
- - 3
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2 Ag i t at o r s ( G6 ) 2 -2 3
I m pe l l er Types - Gene r a l Range o f Basi c Da t a * * - continued
* Surface effects are important. Froude number is included for Reynolds
Numbers great than 300.
**System will permit extension beyond these ranges. Please check yourresults.
I m pel ler Rey n o lds Nu m ber Baf f les
No .TypeSy m bo l Ty pe D/ d L/ d E/ d
L ow -H ig h No . B/ D Ref
12 AT4B45 Axial turbinewith fourblades at a 45degree angle.See No. 11
5.2 5.2 0.87 600-40,000
0 - 3
13 P4B Paddle withfour blades.
3 3 0.50 200 -70,000
0 - 3
14 P2B3 Paddle with twoblades. SeeNo.13.
3 2.7-3.9 0.70-1.3 2-106 4 0.10 1
15 MP3B2 Marinepropeller withthree blades.Pitch-2d;
a=1.7; b=18.
3.3 2.7-3.9 0.75-1.3 2.5-106 0 - 1
16 MP3B5 Same asNo.15, butpitch=1.05d;a-2.3; b=18.
4.5 2.7-3.9 0.75-1.3 2.5-106 0 - 1
17* MP3B6 Same asNo.15, butpitch=1.04d;a=0; b=18.
4.5 2.7-3.9 0.75-1.3 2.5-106 0 - 1
18 MP3B7 Same asNo.15, butpitch=d
3 2.7-3.9 0.75-1.3 2.3-106 4 0.10 1
19* MP3B8 Same as
No.15, butpitch=d;a=2.1; b=18.
3 2.7-3.9 0.75-1.3 2.5-106 0 - 1
20 MP3B9 Same asNo.15, butpitch=d
3.8 3.5 1.0 300-500,000
0 - 4
21 HRA Helical ribbon.Ribbonwidth=d/8.5;helicalscrew=D/30.
1.05 1.5 - 0.7-23 0 - 5
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2 -2 4 2 Ag i t at o r s ( G6 )
I m p el l er M at e r i al s
I m pe l ler Type Re fe rences
I f Com pon en t I m pel ler Mat er ia l
CLAD Match cladding
GLSCS SS316 blades/shaft
Other Match steel
Ref Ref er en ce f or I m p el ler Ty pe
1 Rushton, J. H., E. Costich, and H. J. Everett, Presented at Annual Meeting ofthe American Institute of Chemical Engineers, Detroit, 1947.
2 Olney, R. B., and G. J. Carlson, Chemical Engineering Progress, 43, 473,1947.
3 Hixson, S. Q., and S. J. Baum, Industrial and Engineering Chemistry, 34, 194,1942.
4 Stoops, C. E., and C. L. Lovell, Industrial and Engineering Chemistry, 35, 845,
1943.
5 Gray, J. B., Chemical Engineering Progress, 59, 55, 1963.
Legend f o r I m pe l l e r s
B - Baffle width
D - Tank diameter
d - Impeller diameter
E - Impeller elevationabove tank bottom.
H - Tangent-to-tangent
height of tank.L - Liquid level in tank.
Motor/Reducer
12INCH
Min.
H L
E
B
d
D
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Blen der s ( BL)Rotary, batch, dry or semi-dry solids, motor and speed reducer.
Descr ip t ion Typ e
Rotary drum.
For batch blending of dry or semi-dry solids. Includesmotor and drive.
Mater ia l :
*CS*, SS
Blende r Vo lum e :
1 - 450 CF [0.03 - 12 M3]
Produc t Dens i t y :
MAX: 200 PCF [3,200 KG/M3];
Default: *50* PCF [*800* KG/M3]
Dr iver Speed:
Default: *1,800* RPM
BLENDER
Rotary double-cone.
For batch blending of dry solids. Includes motor anddrive.
Mater ia l :
*CS*, SS316
Blende r Vo lum e :
5 - 350 CF [0.02 - 9 M3]
Dr iver Speed:
30 x Hz RPM
Mater ia l :
GSLCS
Blende r Vo lum e :
2 - 165 CF [0.06 - 2.5 M3]
Dr iver Speed:
30 x Hz RPM
.ROTARY
Sanitary kettle blender without agitator.
Used for gentle blending or folding of viscousmixtures. Add agitator separately.
If you require a foundation for this item, it must beadded.
L iqu i d Vo lum e :
MIN: 50 GALLONS [0.19 M3], MAX: 600 GALLONS[0.19 M3]
- Continued on next page -
KETTLE
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2 -2 6 2 Ag i t at o r s ( G6 )
Blenders (BL) - continued
Descr ip t ion Ty p e
KETTLE - continued
Opera t i ng Tem pera t u re :
*68 DEG F[20 DEG C]
Cover Type:
*LFTHG*- Lift-off or hinged cover
NONE- No cover required
Lift off cover to 80 GAL [0.3 M3], else hinged cover.
Jacke t op t i on :
*NO*- Jacket not required
YES- Jacket is required
M oun t i ng t ype :
*RIM*- Rim mounting
LEGS- Leg type mounting
Sanitary rotary bowl blender.
Consists of a stainless steel drum with motordrive mounted on a frame. Used for wet or drymixtures.
If you require a foundation for this item, it mustbe added.
Mater ia l :
SS304, *SS316*
L iqu i d Vo lum e :
MIN: 25 GALLONS [0.1 M3],
MAX: 160 GALLONS [0.6 M3]
M o u n t i n g t y p e :
*FIXD*- Fixed type blender
PORT- Portable type blender on casters
ROTARY-BOWL
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Blenders (BL) - continued
Descr ip t ion Ty p e
Sanitary, multi-shell, staggered blender
Continuous, zig-zag type blender combines theaction of a rotating, eccentric drum with multiplerecycling. Used for either uniform solids-solidsblending (e.g., blending vitamins into cereals) or, ifSOL-LIQ is selected in the Application field, solids-liquids blending (e.g., coating food particles withsweeteners). Solids are fed through an inlet chute. If
SOL-LIQ is selected, a dispersion head is included forliquid injection.
Although not included on the inputs, this piece ofequipment either operates at 50% (recommended) orat 100% of its capacity. When the capacity isspecified, the system selects a model that can providethe capacity while operating at 50% of the model's
rated capacity. However, if a diameter is specified, thesystem provides the rated capacity in the results.
If you require a foundation for this item, it mustbe added.
Mater ia l : SS304, *SS316*
Flow ra t e :
MIN: 250.0 LB/H [115.0 KG/H],
MAX: 500,000.0 LB/H [227,000.0 KG/H]. Enterdiameter or capacity. Capacity limits are at defaultdensity and residence time.
Blende r d i am e t e r :
MIN: 8 INCHES [200 MM], 40 INCHES[1,000 MM].
Blender t ype :
*SOL-SOL*- Solids-solids blending
SOL-LIQ- Solids-liquids blending
Dr i ve r t ype :
*WVRDC*- Washdown, VFD rated, directdrive, CS
WVCDC- Washdown, VFD controlled, directdrive, CS
Produc t res i dence t im e :
MIN: 1.00 MINUTES,
MAX: 3.00 MINUTES, Default: *1.50 MINUTES*Produc t dens i t y :
MIN: 30.0 PCF [480.0 KG/M3],
MAX: 300.0 PCF [4,800.0 KG/M3}; Default: *40 PCF[640 KG/M3].*
MSHELSTAG
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Kneaders ( K)Jacket, motor, motor reducer, cover, nozzles and agitator.
Descr ip t ion Typ e
Stationary, upright double-arm.
Mater ia l :
*CS*, SS304, SS316, MONEL
L iqu i d Vo lum e :
100 - 750 GALLONS [0.4 to 2.8 M3]
STATI ONARY
Tilting, double-arm.
Mater ia l :
*CS*, SS304, SS316, MONEL
L iqu i d Vo lum e :
10 - 500 GALLONS [0.5 to 1.8 M3]
T I L T I N G
Vacuum, tilting, double-arm.
Mater ia l :
*CS*, SS304, SS316, MONEL
L iqu i d Vo lum e :
10 - 500 GALLONS [0.5 to 1.8 M3]
VAC TI LTNG
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Mixers ( MX)Typically used for keeping solids in suspension, for dissolving solids and formixing and/or reacting two or more feed streams.
Descr ip t ion Ty p e
Cylinder type extruder with variable drive.
Mater ia l :
*CS*
D r i v er p o w e r :
5 - 40 HP [4 - 30 KW]
Dr iver speed:
Max: 60 x HZ; Default: *30 x HZ*
EXTRUDER
Extruder muller type with open motor.
Mater ia l :
*CS*
Dr i ve r Pow er :
3 - 75 HP [2.22 - 55 KW]
Dr iver Speed:
Max: 60 x HZ; Default: *30 x HZ*
MULLER EXT
Pan includes motor and drive.
Mater ia l :
*CS*
M ixe r Vo lum e :
4 - 40 CF [0.2 - 1.1 M3]
Dr iver speed:
Max: 60 x HZ; Default: *30 x HZ*
PA N
Portable propeller mixer with motor to 7.5 HP[5.5 KW].
Includes motor driver.
Mater ia l :
*CS*, SS
D r i v er p o w e r :
0.33 - 7.5 HP [0.75 - 5.5 KW]
PORT PROP
Fixed propeller mixer with motor and gear drive to 100HP [75 KW].
This item is a top entering mixer including a geardrive, TEFC motor, shaft and impeller.
Mater ia l :
*CS*, SS
D r i v er p o w e r :
2 - 100 HP [1.5 - 75 KW]
FI XED PROP
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Mixe r s ( MX) - continued
Descr ip t ion Typ e
Sigma double-arm non-vacuum mixer with motor anddrive.
Mater ia l :
*CS*
D r i v er p o w e r :
2 - 100 HP [2.22 - 6.0 KW]
M ixe r Vo lum e :
1 - 70 CF [0.05 - 1.9 M3]
Dr iver speed:
Max: 60 x HZ; Default: *30 x HZ*
SI GMA
Spiral ribbon includes motor and drive.
Mater ia l :
*CS*
D r i v er p o w e r :5 - 50 HP [4 - 37.5 KW]
M ixe r Vo lum e :
10 - 395 CF [0.3 - 11 M3]
Dr iver speed:
Max: 60 x HZ; Default: *30 x HZ*
SPI RAL RIB
Static mixer used for instantaneous mixing oftwo fluid streams.
The unit includes the main pipe housing, themixer elements and the flanges at both ends.
Pipe m a t e r i a l : A 53, A 106, *304P*, 304LP, 316P, 316LP, 316PS(SS316 sanitary pipe, MAX: 8 INCHES [200 MM]),321P, NI, MONEL, INCNL, TI
Flow t ype :
*TRNS*, TURB, LAMN, PLUG (default for sanitarymaterial)
Pipe d i am e t e r :
0.5 - 12.0 IN DIAM [12 - 300 MM DIAM]
- Continued on next page -
STATI C
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2 Ag i t at o r s ( G6 ) 2 -3 1
Mixe r s ( MX) - continued
Descr ip t ion Ty p e
STATI C - continued
Not e : For non-sanitary material, use any pipe
diameter in the above range; for sanitarymaterial, use only