INTRODUCTIONBecause of the height of the Machine the ColumnModule is removed before the machine is shipped.The following procedure is designed to aid the userin the re-installation of the Column Module onSunnen SV560 Vertical Honing Machine Base.

TOOLS & MATERIALSThe following tools and materials are required forunpacking and installing of your Machine:

Knife Hex Wrenches Crow Bar Open End Wrenches Tin Snips Cleaning Solvent

INSTALLATIONRead the following instructions carefully andthoroughly before unpacking and inspecting theMachine:

1. Move Machine to staging/unpacking area.

2. Remove plastic wrap.

3. Remove top and sides from packing crate.

4. Remove all loose components from crate.

5. Check all components against packing list

6. Inspect Machine and components for dents,scratches, or damage resulting from improper han-dling, by carrier. If damage is evident, immediatelyfile a claim with carrier.

CAUTIONMachine Base may be forked from any side. DONOT support weight of machine on bottom ofElectrical Enclosure when lifting or moving.

7. Move Machine to desired location and lower intoplace.

NOTE: Machine should be located on a leveledconcrete floor away from heavy traffic. Allow at least1 m (3 ft) around enclosure to any adjacentequipment and walls. Refer to Floor Plan Layout foryour particular machine configuration.

8. Adjust Leveling Bolts as required to levelmachine.

9. Remove Upper Right & Left Guarding frominside the front of the Machine (see Figure 1). LayGuarding and Hardware aside for reinstallation afterColumn is installed.

10. Remove Hardware securing Wiring Conduit torear of Machine and tie Wiring Conduit off to sideof Machine (see Figure 2).11. Remove two (2) Conduit Hangers from rear ofMachine (refer to Figure 2). Lay Hangers andHardware aside for reinstallation after Column isinstalled.

12. Remove Right & Left Rear Guarding rear of theMachine (see Figure 3). Lay Guarding andHardware aside for reinstallation after Column isinstalled.

INSTALLING COLUMNTo install column, proceed as follows:

1. Obtain Fork Lift with required verticalmovement and lift capacity to lift Column intoposition on Riser Weldment.

I-SV-569D

SPECIAL INSTRUCTIONSfor

INSTALLING SV52600 COLUMN MODULE ASSEMBLYon Sunnen® SV-560 Vertical Honing Machine

http://www.sunnen.com

SUNNEN® PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100

FIGURE 1, Upper Left & Right Guarding

FIGURE 2, Wiring Conduit

CONDUIT

HANGER

LEFT

UPPERGUARDING

RIGHT

SCREWS SCREWS

2. Position Forks so they slide into Lifting Sleeves,provided on top of Machine.

3. Raise Forks and slide into Lifting Sleeves (seeFigure 4).4. If required: Secure top of Column to top of Fork

Lift using straps (see Figure 5).

5. If required: Place a Block between the Fork Liftand bottom of the Column to prevent the columnfrom swinging when it is lifted (refer to Figure 5).

CAUTIONEnsure Block is not close to Ballscrew or Motor, toprevent damage to these items while moving column.

6. If required: Secure guide straps to top andbottom of Column.

7. Raise Forks slightly to take any slack off forksand to be sure column is engaged. Then recheckstrapping.

8. Remove six (6) Screws attaching Column toShipping Base (see Figure 6).9. Carefully lift Column off Shipping Base,

ensuring Servo Motor clears shipping Base.

10. Raise Column and carefully position over RiserWeldment. (Use Guide Straps to prevent columnfrom swinging or contacting Riser or MachineGuards.)

11. Slowly lower Column onto Riser, ensuringServo Motor clears Riser (see Figure 7).12. Align Column with Riser and secure using six(6) Mounting Screws, Lockwashers, & Flatwashers(see Figure 8).13. Remove blocking and straps securing column toFork Lift. Then lower fork lift slightly and carefullyslide fork out of column.

14. Reinstall Left Rear Guarding.

15. Reinstall Right Rear Guarding and ConduitHangers.

16. Reposition Wiring Conduit in Hangers andsecure.

17. Install Linear Rail Cover on front of SpindleAssembly. Two (2) Access Holes are provided onboth sides of Spindle Assembly Guarding for attach-ing the Cover (see Figure 9).ELECTRICAL CONNECTIONSAll wiring is to be performed by a competent,Licensed Electrician in accordance with all local,state, and federal codes and regulations; along withany special information provided on machine nameplate or electrical specification plate.

2

FIGURE 3, Left & Right Rear Guarding

FIGURE 4, Fork Positioning

FORKS

SPINDLEASSMBLY

GUARDING

FIGURE 5, Column

STRAP

BLOCK

GUIDELINES

FORKS

FORKS

BALLSCREW

FORKS

CAUTIONAll wiring is to be performed by a competent,licensed electrician in accordance with all local, stateand federal codes and regulations. FAILURE TOCOMPLY CAN RESULT IN PERSONAL INJURYAND DAMAGE TO THE MACHINE.

WARNING All wiring and electrical equipment service shouldbe performed by authorized personnel ONLY.

1. Open Door to Column Electrical Enclosure.

2. Slide Cables (wire leads) through side ofEnclosure and secure Wiring Conduit by tighteningLock Ring on Conduit Connector (see Figure 10). 3. Attach numbered Wire Leads to corresponding

numbered locations inside enclosure as shown (referto Figure 10 & Chart on the folowing pages; and tothe Wiring Diagram included with you Machine).

CAUTIONAfter installation check positions of Dip Switchesinside Column Enclosure (refer to Figure 10b).

3

FIGURE 6, Shipping Base

FIGURE 7, Positioning Column

FIGURE 8, Securing Column FIGURE 9, Linear Rail Cover

SHIPPINGBASE

MOTOR

SCREW

ACCESSHOLES

COLUMN

SCREW

MOTOR

COLUMN

RISER

MOUNTINGSCREW

RISER

COVER

4

FIGURE 10a, Electrical Connections

100DRV100DRV

101DRV

102DRV

100DRV / 100DRV A

101DRV / 101DRV A

102DRV / 102DRV A

SIEMENS

P

A

S1

X100

BX101

CX103

SIEMENS

P

A

S1

X100

BX101

CX103

SIEMENS

P

A

S1

X100

BX101

CX103

100DRV A

100D

RV

100D

RV

101D

RV

102D

RV

100DRV 101DRV 102DRV

101DRV A 102DRV A

FIGURE 10b, 100DRV

SWITCH SETTINGS

100DRV S1 DOWNPROFIBUS CONNECTOR OFF

101DRV S1 DOWNPROFIBUS CONNECTOR OFF

102DRV S1 DOWNPROFIBUS CONNECTOR ON

5

100DRV / 100DRV B1

CBL5

75

100DRV / 100DRV B2

170

171

172 173

175

174

SIEMENS

P

A

S1

X100

BX101

CX103

1 0 0 D RV

170171

172173

175174

100DRV

FIGURE 10c, ECBL575

C2L1

C2L1

C2L2

C2L2

24B

24B

24B

24B

24C

24C

C0M3

COM3

104

104

COM3

C0M3

COM4

C0M4

104

104

COM4

C0M4

COM4

C0M4

50

50

101

101

52

52

51

51

24VCOM39

39

30

30

101

101

21

21

17

17

16

1624VCOM

A1+

A2--

24V

14

12

11

A1+

A2--

24V

14

12

11

H00000,00

100TB100CR

101CR

CBL686 C2L1 / 1OOTB C2L1

CBL686CBL686 C2L2 / 1OOTB C2L2

CBL686 ___ / 1OOTB GNDCOLUMN FAN POWER CABLE

C2L1

C2L2

CBL6

86 C

2L1 /

1OOT

B C2

L1C2

L1

CBL6

86 C

2L2 /

1OOT

B C2

L2C2

L1

CBL6

86 __

_ / 1O

OTB

GND

FIGURE 10d, CBL686

AWG COLOR LEGEND CONNECTION PT.

16 BLK C2L1 100TB-C2L1

16 WHT C2L2 100TB-C2L2

16 GRN - - - 100TB-GND

6

C2L1

C2L1

C2L2

C2L2

24B

24B

24B

24B

24C

24C

C0M3

COM3

104

104

COM3

C0M3

COM4

C0M4

104

104

COM4

C0M4

COM4

C0M4

50

50

101

101

52

52

51

51

24VCOM39

39

30

30

101

101

21

21

17

17

16

1624VCOM

CBL

685 2

4VB

/ 100

TB 24

B24

VB

CBL

685 3

9 / 10

0TB

3939

CBL

685 2

4VC

/ 100

TB 24

C24

VC

CBL

685 _

__ / 1

00TB

GND

CBL

685 3

0 / 10

0TB

3030

CBL

685 2

4COM

A / 1

00TB

COM

424

COMA

CBL

685 2

4COM

A / 1

00TB

COM

324

COMA

CBL

685 2

4COM

A / 1

00TB

24VC

OM24

COMA

A1+

A2--

24V

14

12

11

A1+

A2--

24V

14

12

11

H00000,00

CBL

685 7

/ 100

CR A

17

CBL

685 2

4COM

A / 1

00CR

A2

24CO

MA

CBL

685 1

16 / 1

01CR

11116

100TB100CR

101CR

CBL685

COLUMN CONTROL CABLE

CBL 685 24VB / 100TB 24B24VB

CBL 685 24COMA / 100MTR B2 (BRAKE)24COMA

CBL 685 116 / 101CR 11116

CBL 685 39 / 100TB 3939

CBL 685 24VC / 100TB 24C24VC

CBL 685 24COMA / 100CR A224COMA

CBL 685 ___ / 100TB GNDCBL 685 30 / 100TB 3030

CBL 685 24COMA / 100TB COM424COMA

CBL 685 24COMA / 100TB COM324COMA

CBL 685 7 / 100CR A17

CBL 685 24COMA / 100TB 24VCOM24COMA

CBL 685 24COMA / 100MTR B2 (BRAKE) 24COMA12

BRAKE

FIGURE 10e, CBL685

AWG COLOR LEGEND CONNECTION PT.

18 BLK 24COMA 100TB-COM4

18 RED 24VB 100TB-24B

18 WHT 24COMA 100TB-24VCOM

18 GRN - - - 100TB-GND

18 ORG 24VC 100TB-24C

18 BRN 30 100TB-30

18 YEL 39 100TB-39

18 VIO 24COMA 100TB-COM3

18 BLU 7 100CR-A1

18 GRY 24COMA 100CR-A2

18 RED/BLK 116 101CR-11

18 RED/YEL 24COMA 100MTR-B2

18 PINK - - - - -

18 TAN - - - - -

18 RED/GRN - - - - -

7

L1

100DRV

CBL6

89

COLU

MN P

OWER

CAB

LE

CBL

684 1

5L3 /

100D

RV W

115

L1

CBL

684 1

5L2 /

100D

RV V

115

L2

CBL

684 1

5L1 /

100D

RV U

115

L3

CBL

684 _

__ / 1

00DR

V PE

W1V1U1

L2L3

CBL

684 1

5L3 /

100D

RV W

1

CBL

684 _

__ / 1

00DR

V PE

CBL

684 1

5L2 /

100D

RV V

1

CBL

684 1

5L1 /

100D

RV U

1

SIEMENS

P

A

S1

X100

BX101

CX103

1 0 0 D RV

PE

FIGURE 10e, CBL684

AWG COLOR LEGEND CONNECTION PT.

6 BLK1 15L1 100DRV-U1

6 BLK2 15L2 100DRV-V1

6 BLK3 15L3 100DRV-W1

6 GRN/YEL - - - 100DRV-PE

PRINTED IN U.S.A. 1012 ©COPYRIGHT SUNNEN® PRODUCTS COMPANY 2010, ALL RIGHTS RESERVED

SUNNEN PRODUCTS COMPANY7910 Manchester Road, St. Louis, MO 63143 U.S.A.Phone: 314-781-2100 Fax: 314-781-2268U.S.A. Toll-Free Sales and Service:1-800-325-3670International Division Fax: 314-781-6128

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Sunnen® reserves the right to change orrevise specifications and product designin connection with any feature of ourproducts contained herein. Such changesdo not entitle the buyer to correspondingchanges, improvements, additions, orreplacements for equipment, supplies oraccessories previously sold. Informationcontained herein is considered to beaccurate based on available informationat the time of printing. Should any discrepancy of information arise, Sunnenrecommends that user verify discrepancywith Sunnen before proceeding.

“SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”