CURRICULUM of COMPETENCY UNIT (CoCU) - itpa.my · Conceal conduit Wiring Ducting wiring Trunking/Casing Cable tray Underground x. Earthing/grounding re-quirement xi. Electrical Act

CURRICULUM of COMPETENCY UNIT (CoCU)Sub Sector ELECTRICAL POWER

Job Area THREE PHASE ELECTRICAL INSTALLATION & MAINTENANCE

Competency Unit Title THREE PHASE DRAWING

Competency Unit Descriptor

Three phase drawing is covering the scope of competency to carry out three phase wiring activities for Three phase based ondrawing given by utilizing three phase wiring tools, equipment and materials in compliance with Electrical Act 1990, ElectricalRegulation 1994 and other related rules and regulations body and statutory requirements. The personnel who are competent in thethree phase electrical drawing must be able to identify drawing specification for three phase three phase wiring and carry out drawingaccording to standard requirements.

Competency Unit Code CompetencyType Core Level 3 Training

Duration 108 CreditHours

Work Activities Related Knowledge Applied Skills Attitude / Safety /Environmental

TrainingHours

Delivery Mode Assessment Criteria

1. Identify three phase drawing specifications and requirement

i. Procedure of site visit and evaluation

ii. Technique to produce lay-out drawing

iii. Calculation of diversity factor

iv. Bill of quantity (BQ)v. Types of calculation

Total connected load (TCL)

Maximum Demand (MD)

vi. Diversity factorvii. Various type of conduc-

tor: Copper Aluminum

6 hours Lecture i. Layout plan sketched according to require-ment

ii. MD & TCL calculated correctly

iii. Selection of protection devices, and cable list-ed out

9


TrainingHours


viii. Various type of cable, such as: XLPE/SCT/PVC PVC/PVC PVC/SWA/PVC XLPE/SWA/PVC

viii. Various type of protection devices: MCB,MCCB RCCB/ELCB Fuse

ix. Types of three phase wiring Surface wiring Conceal wiring Conduit wiring Conceal conduit

Wiring Ducting wiring Trunking/Casing Cable tray Underground

x. Earthing/grounding re-quirement

xi. Electrical Act & Regulationand Standard Energy Commission Act

2001 Electricity Supply Act

10


TrainingHours


1990 (Act 447) Electrical Regulation

1994 MS 1936: 2006 / IEC

60364 MS 1979: 2007 (COP)

Electrical Installation of Buildings – Code of practice (COP)

Based on latest instruc-tion by regulatory body

xii. Occupational Safety & Health Act 514 (OSHA) 1994

xiii. Authorisation requirement to access site such as: Green card Safety passport

i. Determine procedure to carry out site visit and evalua-tion

ii. Visit and evaluate site lo-cation

iii. Sketch layout planiv. Calculate total connected

load v. Calculate maximum de-

mandvi. Determine types of three

phase wiringvii. Determine types of pro-

12 hours Demonstration,Observation &

Practical

11


TrainingHours


tection devicesviii. Determine types of con-

ductorix. Determine types of cablex. Determine Authorisation

requirement to access site

Attitude:i. Meticulous in cal-

culating TCL & MD

ii. Adhere to safety regulation

2. Carry out layout drawing

i. Drawing setii. Computer Added Draw-

ing softwareiii. Computer operationiv. Measurement scale

techniquev. Building layout symbolvi. Application of

configurationvii. Electrical symbol, circuit

and measurements for layout drawing

viii. Electrical accessories and fittings

ix. Procedure to draw layout drawing

x. Format of layout drawing

8 hours Lecture i. Building layout sketched according tospecification

ii. Three phase wiring configuration determined

iii. Types of acces-sories and fittings de-termined

iv. Layout drawing drew according to re-quirement and speci-fication

v. Layout drawing format checked ac-cording to standard format

i. Acquire drawing setii. Utilise computer systemiii. Utilise drawing softwareiv. Interpret building layout planv. Determine electrical symbol vi. Determine electrical acces-

sories/fittings


Practical

12


TrainingHours


vii. Sketch building layoutviii. Determine three phase

wiring configuration’ix. Determine types of acces-

sories and fittings to be usedx. Draw building layout (indoor

/ outdoor)Attitude:

i. Handle computerwith care

3. Carry out three line / schematic diagram drawing

i. Three line/schematic di-agram drawing require-ments and specifications as per rules and regulation

ii. Devices and cable specification Switches Protection Cable Socket outlet (Switch /

Unswitch)iii. Circuit connection

methodiv. Types of three phase

wiring Indoor three phase

wiring Outdoor three phase

wiringv. Electrical symbol circuitvi. Procedure to draw three

line drawing

8 hours Lecture i. Three line drawing re-quirements and specifi-cation determined

ii. Devices and cable specification deter-mined

iii. Electrical symbol circuitdetermined

iv. Three line drawing drew according to re-quirement and specifi-cation

v. Three line drawing for-mat checked accordingto standard format

13


TrainingHours


vii. Format of three line drawing

i. Determine electrical symbol

ii. Determine electrical ac-cessories and fittings

iii. Read and interpret blue print

iv. Determine types of three phase wiring protection

v. Determine types of ac-cessories and fittings

vi. Compare three line drawing to layout drawing

vii. Draw electrical three line drawing

Attitude:i. Handle computer

with careii. Adhere to er-

gonomic require-ments


Practical

4. Carry out three phase wiring drawing

i. Type of accessoriesii. Three phase wiring con-

nection, terms and specifica-tion

iii. Three phase wiring pro-tection

iv. Earthing system layoutv. Cable size chartvi. Three phase wiring

specification and regulationvii. Procedure to draw three

phase wiring drawing

8 hours Lecture i. Three phase wiring configuration determined

ii. Types of acces-sories and fittings de-termined

iii. Three phase three phase wiring drawing drew accord-ing to requirement and specification

iv. Three phase

14


TrainingHours


viii. Format of three phase wiring drawing

three phase wiring drawing format checked according to standard format

i. Read and interpret blue print

ii. Determine types of elec-trical connection

iii. Differentiate type of loads

iv. Determine types of con-nection

v. Determine type of three phase wiring/accessories andfittings

vi. Draw three phase wiring drawing

Attitude:i. Meticulous in

drawing


Practical

5. Inspect three phase drawing

i. Types of drawingii. Procedure to check drawing

erroriii. Drawing specificationiv. Procedure to check Total

Connected Load (TCL) and Maximum Demand (MD) from drawing

v. Tender/clients requirementsvi. Procedure to submit three

phase wiring drawing for ap-proval

6 hours Lecture i. Drawing error checked correctly

ii. Drawing specification check according to format

iii. TCL & MD calculated

i. Determine types of drawing

ii. Check drawing erroriii. Check drawing

specification against design


Practical

15


TrainingHours


requirementsiv. Calculate TCL & MDv. Print out three phase

drawingvi. Determine tender /

clients requirementsvii. Submit three phase

wiring drawing for approval tosuperior

vii. Carry out housekeep-ing activities

Attitude:i. Meticulous in cal-

culation

16

Employability Skills

Core Abilities Social Skills

01.01 Identify and gather information01.02 Document information, procedures or processes02.01 Interpret and follow manuals, instructions and SOP’s02.04 Prepare brief reports and checklist using standard form02.10 Prepare reports and instruction02.11 Convey information and ideas to people 03.01 Apply cultural requirements to the workplace03.05 Demonstrate safety skills06.02 Comply with and follow chain of command06.01 Understand system06.03 Identify and highlight problems

1. Communication skills2. Conceptual skills3. Interpersonal skills4. Multitasking and prioritizing5. Self-discipline6. Teamwork7. Learning skills8. Leadership skills

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Schematic diagram 2. Block Diagram 3. Measuring Instruments 4. Electrical components/Parts Specification 5. Equipment Data Book6. Drawing instrument7. Computer8. Computer Added Drawing software

1 : 11 : 11 : 11 : 11 : 21 : 11 : 11 : 5

17

References

REFERENCES

1. Undang-Undang Malaysia. 2005. Akta Bekalan Elektrik 1990 dan Peraturan-Peraturan Elektrik 1994, Pindaan sehingga 2005. MDC Publisher Sdn Bhd Malaysia.

2. Suruhanjaya Tenaga Malaysia. Standard Pendawaian Malaysia (Electrical Installations Of Buildings - MS IEC 60364) Jabatan Standard Malaysia 3. The Institution of Electrical Engineers, 1998, Peraturan-Peraturan bagi Pemasangan Elektrik, Edisi 16. Golden Books Centre Sdn Bhd

4. Giesecke, F. E. et. Al. 2002. Technical Drawing. Prentice Hall

5. BS 7671: 2001 Requirements for Electrical Installations (IEE Wiring Regulations, Sixteenth Edition) Institution of Electrical Engineers

18



Competency Unit Title THREE PHASE WIRING


Three phase wiring covering the scope of competency to carry out wiring activities for Three phase based on drawing given byutilizing wiring tools, equipment and materials in compliance with Electrical Act 1990, Electrical Regulation 1994 and other relatedrules and regulations body and statutory requirements. The personnel who are competent in the three phase electrical wiring mustbe able to interpret three phase wiring specifications and procedures, three phase wiring requirement, carry out wiring activities,earthing system installation and carry out continuity, polarity, insulation and resistance testing on the three phase wiring system.




TrainingHours


1. Identify three phase wiring spec-ifications and pro-cedures

i. Procedure of site visit and evaluation/survey

ii. Technique to produce lay-out drawing

iii. Various type of conductor: Copper Aluminum

iv. Various types of cable: XLPE/SCT/PVC PVC/PVC PVC/SWA/PVC XLPE/SWA/PVC

v. Cable colour coding ac-cording to MS IEC 60364 Standard

vi. Various type of protection devices:

12 hours Lecture i. Wiring route and in-spection fitting and ac-cessories corrected

ii. Correct polarity and connection determined

19


TrainingHours


MCB,MCCB RCCB/ELCB Fuse

vii. Types of three phase wiring Surface wiring Conceal wiring Conduit wiring Conceal conduit Wiring Ducting wiring Trunking/Casing Cable tray Underground

viii. Suitable fitting and acces-sories

Switches Power Point (S/S/ 13A)

ix. Electrical Act & Regulation and Standard Energy Commission Act



1994 MS 1936: 2006 / IEC

60364 MS 1979: 2007 (COP)

Electrical Installation of Buildings – Code of prac-tice (COP)

20


TrainingHours



x. Occupational Safety & Health Act 514 (OSHA) 1994

xi. Authorisation requirement to access site such as: Green card Safety passport

i. Determine procedure tocarry out site visit and evalu-ation

ii. Determine location of the wiring route

iii. Determine types of wiring

iv. Determine types of pro-tection devices

v. Determine types of con-ductor

vi. Determine types of ca-ble

vii. Determine suitable fit-ting and accessories

viii. Determine Authorisationrequirement to access site

Attitude:i. Meticulousii. Housekeeping

Safety:i. Use appropriate

PPE during carryout wiring practi-cal

24 Hours Demonstration,Observation &

Practical

21


TrainingHours


ii. Safety tools & equipment in proper order

2. Identify three phase wiring tools,equipment and materials

i. Three phase Wiring pro-cedure

ii. Three phase Wiring preparation

iii. Three phase Wiring in-spection

iv. Wiring tools, equipment and materials

12 hours Lecture i. Correct various type of tools used

ii. Correct devices cable used

i. Acquire three phase wiring works

ii. Select & use three phase wiring tools equipment need-ed

iii. Select & fix electrical acces-sories

iv. Select & fix electrical fittingsv. Select wiring tools, equip-

ment and materialsAttitude:

i. Handle wiring tools with care

Safety:i. Ensure wiring

tools in good working condition


Practical

3. Carry out wiring activities

i. Electrical hand toolsii. Types of electrical equipment

& materialsiii. Three phase wiring Standard

Operating Procedureiv. Cable marking techniquev. Types of cable size and

12 hours Lecture i. Wiring activities conducted according to correct procedure

ii. Installation and connection wiring identified

22


TrainingHours


polarity iii. All the earthing cable connected to frame earthing cor-rectlyi. Setup safe working

areaii. Conduct three phase

wiring according layout plan and location wiring line

iii. Identify cable marking iv. Identify cable size & po-

larityv. Check all fitting & ac-

cessories connected to earthing

Attitude:i. Ensure no

wastage of cableSafety:

i. Use appropriate PPE during wiring activities

ii. Ensure safety tools & equip-ment in proper order


Practical

4. Carry out three phase earthing system installation

i. Types of earthingii. Function of earthingiii. Earthing procedureiv. Electrical symbolv. Building structurevi. Electrical hand toolsvii. Electrical equipment &

materialsviii. Electrical earthing acces-

sories & fittingix. Earthing layout

12 hours Lecture i. Three phase earthing system conducted

ii. Earthing system tested

23


TrainingHours


i. Determine types of eart-ing

ii. Determine function of earthing

iii. Install Distribution Fuse Board (DFB) consumer unit to earth rod

iv. Connect main frame electrical equipment to earth

v. Test earthing system vi. Construct earthing lay-

out

Attitude:i. Ensure no wastage

of cable


PPE during wiring activitiesEnsure safety tools & equipment in proper order

24 hours

5. Carry out three phase Distribution Board (DB)(metal-lic or insulated) installation

i. Distribution Board (metallic or insulated)

ii. Tools and equipment for three phase Distribution Board (metallic or insulated) installation

iii. Various method of Con-sumer surface three phase wiring Domestic Surface wiring Concealed wiring Conduit wiring Trunking wiring

12 hours Lecture i. Neatness of wiring checked

ii. Cable terminatedconsumer unit

iii. Cable terminatedto fitting and acces-sories

iv. Continuity, polari-ty, insulation resis-tance tested

24


TrainingHours


iv. Wiring drawingv. Standard Operating Pro-

cedures (SOP) for testing in-strument

vi. Types of electrical sys-tem testing, such as:- Insulation resistance test Polarity test Continuity test

i. Select and use correct wiring materials

ii. Select and use wiring tools and equipment needed

iii. Carry out various method of Consumer sur-face three phase wiring

iv. Carry out wiring work according to wiring drawing

v. Execute electrical test-ing on wiring system Attitude:

i. Housekeeping working area af-ter wiring activi-ties


PPE during carryout earthing works



Practical

25


TrainingHours


6. Carry out fitting and accessories installation

i. Three phase wiring drawingii. Types of electrical acces-

soriesiii. Types of electrical fittingsiv. Procedure to terminate ca-

bles, accessories and fit-tings

12 hours Lecture i. Cable terminatedto fitting and acces-sories

i. Determine location for fitting and accessories installation

ii. Select and fix electrical accessories

iii. Select and fix electrical fittings

iv. Terminate cables, accessories and fittings Attitude:



PPE during carryout installation works



Practical

26


TrainingHours


7. Carry out wiring system visual in-spection

i. Visual inspectionii. Wiring drawing according

to SOPiii. Wiring connection

8 hours Lecture i. Visual inspection conducted

ii. Fault identified

i. Execute visual inspec-tion on wiring system

ii. Identify fault on visual inspection

iii. Carry out housekeepingactivities Attitude:



PPE during carryout installation works



Practical

8. Carry out dead circuit test

i. Types of circuit/connec-tion

ii. Electrical Testing Insulation resistance test

(IRT) Polarity test Earthing continuity test Earthing test

o Earth resistance testo Earth loop imped-

4 hours Lecture i. Continuity, polarity, insulation resistance and earthing tested

27


TrainingHours


ance testiii. Testing instrument stan-

dard operating procedures (SOP)

iv. Procedure to interpret testing result

i. Determine circuit/con-nection

ii. Execute electrical test-ing on wiring system

iii. Interpret testing result Attitude:i. Handle testing

equipment with care


Practical

9. Carry out live cir-cuit test

i. ELCB/RCB functioning test-ing

ii. Supply voltage test

4 hours Lecture i. ELCB/RCB func-tioning testing de-termined

ii. Supply voltage test-ediii. Determine ELCB/RCB

functioning testingiv. Test Supply voltage

Attitude:i. Handle testing

equipment with care


Practical

10. Prepare single phase work activi-ties report

i. Procedure to produce three phase wiring

ii. Procedure to submit three phase wiring for ap-proval

iii. ‘As built’ drawing prepa-ration

iv. Test result v. Regulatory bodies and

tender requirements (Form G

6 hours Lecture i. Procedure to pro-duce three phase wiring submitted

ii. Procedure of three phase wiring re-ported

28


TrainingHours


and Form H)

iii. Determine procedure toproduce three phase wiring

iv. Determine procedure tosubmit three phase wiring for approval to superior

v. Prepare as built draw-ing

vi. Check test resultvii. Follow regulatory bod-

ies and tender requirements Attitude:i. Meticulous in

writing report


Practical



01.01 Identify and gather information01.02 Document information, procedures or processes02.01 Interpret and follow manuals, instructions and SOP’s02.04 Prepare brief reports and checklist using standard form03.01 Apply cultural requirements to the workplace03.05 Demonstrate safety skills06.02 Comply with and follow chain of command06.01 Understand system06.03 Identify and highlight problems


29



1. Schematic diagram 2. Block Diagram 3. Measuring and Test Instruments 4. Components/Parts Specification 5. Distribution Boards6. Trunking Tools7. Equipment Data Book8. Electrical Equipment9. Electrical hand tools10. Electrical power tools11. Electrical Mechanical tools12. Electrical Accessories13. Electrical Fittings14. Electrical Testing Instrument15. Double Insulated cable16. Wiring lead17. Wiring neil18. Cables19. PVC Tape20. Standard Operating Procedure

1 : 11 : 11 : 11 : 11 : 21 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 1

30

References

REFERENCES





31



Competency Unit Title THREE PHASE WIRING MAINTENANCE


Three phase wiring is a list of maintenance activity to carry out maintenance work on wiring system for Three phase based drawinggiven by utilizing wiring tools, equipment and materials in compliance with Electrical Act 1990, Electrical Regulation 1994 and otherrelated rules and regulations body and statutory requirements. The personnel who are competent in the three phase electrical wiringmaintenance must be able to interpret three phase wiring diagram, carry out electrical wiring inspection and maintenance and toconduct continuity, polarity, insulation resistance and earthing resistance testing




TrainingHours


1. Identify three phase wiringmaintenance re-quirement

i. Types of maintenance activi-ties Preventive Corrective

ii. Types of fault for three phase wiring Shorted Open Loose

iii. Types of schematic diagram for three phase wiring

iv. Procedure to carry out three phase wiring maintenance

v. Procedure to carry out site visit

vi. Electrical Act & Regulation and Standard Energy Commission Act

2001

2 hours Lecture i. Three phase wiring fault listed out

ii. Schematic diagram de-termined

32


TrainingHours


Electricity Supply Act 1990 (Act 447)

Electrical Regulation 1994

MS 1936: 2006 / IEC 60364

MS 1979: 2007 (COP) Electrical Installation of

Buildings – Code of prac-tice (COP)


viii. Occupational Safety & Health Act 514 (OSHA) 1994

ix. Authorisation requirement to access site such as: Green card Safety passport

i. Determine types of maintenance activities

ii. Determine types of faultfor three phase wiring

iii. Determine schematic diagram three phase wiring

iv. Visit site to determine maintenance requirement

v. Determine procedure tocarry out three phase wiring

Attitude:


Practical

33


TrainingHours


Adhere the pro-cedure and in-struction accord-ing operational manual

2. Identify three phase wiring tool, equip-ment and material

i. Wiring tools and equip-ment

ii. Types of electrical cable for three phase

iii. Types of electrical equip-ment and accessories

iv. Electrical testing instru-ment

v. Calibration requirement for electrical testing instru-mentation

2 hours Lecture i. Tools, equipment and material of wiring iden-tified

i. Acquire wiring tools andequipment

ii. Determine types of electrical cable for three phase

iii. Determine types of electrical equipment and ac-cessories

iv. Determine types of electrical testing instrument

v. Determine calibration requirement for electrical testing instrumentation

Attitude:i. Meticulous in in-

terpreting calibra-tion certificate

ii. Handle wiring tools, equipment


Practical

34


TrainingHours


and testing tools with care

Safety:i. Ensure tools and

equipment in good working condition

3. Carry out electrical wiring inspection

i. Interpreting three phase wiring schematic diagram

ii. Procedure to carry out inspection

iii. Three phase electrical wiring fault

2 hours Lecture i. Electrical wiring inspected

ii. Electrical wiring fault according speci-fication inspected

i. Interpret schematic dia-gram

ii. Utilise testing tools and equipment

iii. Inspect electrical wiringiv. Confirm three phase

electrical wiring faultAttitude:

i. Check thoroughlyfor electrical fault


PPE (glove, gog-gle, safety boot) during carry out wiring inspection activity

ii. Check safety tools & equip-ment in proper order


Practical

35


TrainingHours


4. Carry out electrical wiring maintenance

i. Procedures to rectify electrical three phase wiring fault

ii. Three phase electrical wiringfaulty part

iii. Tools, equipment and material of three phase wiring

iv. Testing and commissioning procedures for three phase wiring system

v. Testing method and procedures

Short Long

2 hours Lecture i. Electrical wiring faulty part replaced

ii. Tools and equipment utilised

i. Determined procedure of electrical three phase wiring fault

ii. Select tools, equipment and material

iii. Interpret schematic drawingiv. Test troubleshoot three

phase electrical wiring faultyv. Repair and replace faulty

partvi. Perform functionality testingvii. Used testing equipment/toolsviii. Interpret test resultix. Utilise multitester or Direct


Practical

36


TrainingHours


Current (DC) test lamp Attitude:i. Neatnessii. Housekeeping


PPE (glove, gog-gle, safety boot)during carryout wiring practi-cal


iii. Display safety sign board

iv. Lock main switchv. Ensure ‘OFF live

supply

5. Inspect electrical wiring functionality

i. Various testing and measuringinstruments

ii. Types and application and protection devices

iii. Types of testing Continuity Polarity Insulation Earthing

iv. Specification technical datav. Operation manual

2 hours Lecture i. Continuity, polari-ty, insulation resis-tance and earthing re-sistance tested

37


TrainingHours


i. Select testing and mea-suring instruments

ii. Check Protection de-vices

iii. Conduct continuity test-ing

iv. Conduct polarity testingv. Conduct insulation test-

ingvi. Conduct earthing test-

ing vii. Collect and record the

resultviii. Carry out housekeep-

ing activities

Attitude:i. Adhere the pro-

cedure and in-struction accord-ing operational manual


PPE (glove, gog-gle, safety boot)during carryout wiring activi-ties


iii. Adhere to main-tenance proce-dure

iv. Adhere to Code of ethics


Practical

6. Record wiring sys-tem maintenance activities

i. Recording procedureii. Record format/form testingiii. Schedule maintenance iv. Report writing skills

2 hour Lecture i. Checklist, logbook and schedule mainte-nance report submit-ted

38


TrainingHours


i. Record checklist, logbook and schedule maintenance report

ii. Prepare three phase wiring maintenance report Attitude:

i. Neatnessii. Meticulous in

writing report


Practical





39



1. Schematic diagram 2. Block Diagram 3. Measuring and Test Instruments 4. Components/Parts Specification 5. Distribution Boards6. Trunking Tools7. Equipment Data Book8. Electrical Equipment9. Electrical Mechanical tools10. Electrical hand tools11. Electrical power tools12. Electrical Accessories13. Electrical Fittings14. Electrical Testing Instrument15. Double Insulated cable16. Wiring lead17. Wiring neil18. Cables19. PVC Tape20. Standard Operating Procedure

1 : 11 : 11 : 11 : 11 : 21 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 1

40

References

REFERENCES





41



Competency Unit Title THREE PHASE MOTOR & MOTOR CONTROL INSTALLATION


Three phase motor and motor control installation is an activity that covers the competency requirements for the installation of Threephase motor and motor control based on installation specification and procedures in accordance with Electrical Act 1990, ElectricalRegulation 1994 and other related rules and regulations body and statutory requirements. The personnel who are competent in thethree phase motor and motor control must be able to interpret installation manuals and procedures, carry out three phase motor andmotor control installation, inspect three phase motor and motor control functionality and to conduct continuity, polarity, insulationresistance and earthing resistance testing.




TrainingHours


1. Identify three phase motor & motor control in-stallation specifi-cations and proce-dures

i. Types of three phase motor Squirrel cage induction

motor Capacitor start Capacitor run Repulsion motor Shaded poles Universal motor Synchronous motor

ii. Types of three phase motor control Forward Reverse Direct Online (DOL) Star Delta (SD) Auto Transformer(AT) Slip Ring – Rotor Resis-

tor Starter Other Stater

6 hours Lecture i. Installation three phase motor & motorcontrol according re-quirements

ii. All specification and requirements follow manufacturing manu-al/handbook

42


TrainingHours


iii. Three phase motor main con-trol components and acces-sories

iv. Three phase control circuit components and accessories

v. Magnetic contactor and over-load relay

vi. Electrical Act & Regulation and Standard Energy Commission Act



1994 MS 1936: 2006 / IEC

60364 MS 1979: 2007 (COP) Electrical Installation of



vii. Occupational Safety & Health Act 514 (OSHA) 1994

viii. Authorisation requirement to access site such as: Green card Safety passport

i. Determine three phase motor

ii. Determine three phase motor control


Practical

43


TrainingHours


iii. Determine three phase motor main components andaccessories

iv. Determine three phase control circuit components and accessories

ix. Determine magnetic contac-tor and overload relay as re-quired Attitude:

i. Adhere the procedure and instruction accord-ing operational manual

2. Prepare three phase motor and motor control in-stallation,maintenance, tools, equipment and materials

i. Three line drawing Main circuit Control circuit Protection devices

ii. Location of motor & motor control installation devices in-cluding Platform structure Underwater Surface Weather proof Protection devices Sensing devices

o Timero Thermalo Limito Flowo Latching relay

iii. Three phase motor & motor

8 hours Lecture i. Motor & motor control installation including devices allocated

ii. Selection of sens-ing devices used at corrected instal-lation

44


TrainingHours


iv. control maintenance Periodically check Preventive maintenance Corrective maintenance

v. Three phase motor & motor control installation tools, equipment and materials

vi. Three phase motor & motor control testing equipment LCR meter Rotation meter Multimeter Insulation tester meter

i. Select three line draw-ing

ii. Select location of motor & motor control installation devices

iii. Determine three phase motor & motor control main-tenance

iv. Select three phase mo-tor & motor control tools

v. Select three phase mo-tor & motor control testing equipment

Attitude:i. Housekeeping

Safety: i. Comply to rules

and regulation


Practical

3. Carry out three phase motor in-stallation

i. Schematic diagramii. Three phase motor symboliii. Main & control circuitiv. Motor sizing & rating

6 hours Lecture i. Selection drawing suitable with the require-ments and location

45


TrainingHours


v. Installation procedurevi. Control panel accessoriesvii. Functionality of circuit

ii. Fault rectified and repaired

iii. Circuit tested

i. Read and interpret schematic drawing

ii. Identify motor size and rating

iii. Identify types of motor components and acces-sories

iv. Install three phase mo-tor and motor control

v. Testing the circuitvi. Repair the three phase

motor faultAttitude:

i. Meticulous in read and inter-preter diagram

Safety: i. Use PPE proper-

lyii. Adhere to electri-

cal Act & regula-tion


Practical

4. Carry out three phase motor con-trol termination

i. Installation termination & connection

ii. Types of circuit/connectioniii. Type of load/connectioniv. Accessories connection,

fittings and function of toolsv. Operation of hand tools and

4 hours Lecture i. Installation, termination & circuitconnection, ensured fixed

ii. Platform in good stability and fixed firm

46


TrainingHours


equipmentvi. Cable color code/marking

iii. Follow checklist and instruction manual according to the

iv. Marked cable according to code at cable end

i. Connect control circuitii. Fix components and ac-

cessoriesiii. Identify type of

circuit/controlsiv. Calculate electrical

load/circuitv. Identify correct locationvi. Identify accessories and

fittingvii. Identify connection ter-

minalviii. Identify type of hand

tools and equipmentix. Identify cable color

code/markingx. Inspect cable termina-

tion and installationxi. Apply test procedures

techniqueAttitude:

i. Housekeepingii. Meticulous in

read and inter-preter diagram


lyii. Comply electrical

Act & regulationiii. Comply Act 514


Practical

47


TrainingHours


(OSHA) iv. Used a proper

hand tools

5. Inspect three phase motor and motor control func-tionality

i. Types and application of pro-tection devices

ii. Types of testing Insulation Continuity Polarity Earthing

iii. Specification technical dataiv. Operation manual

6 hours Lecture i. Continuity, po-larity, insulation re-sistance and earth-ing resistance test-ed

i. Determine testing and measurement instruments

ii. Check Protection de-vices

iii. Conduct insulation testiv. Conduct continuity testv. Conduct polarity testvi. Conduct earthing test vii. Conduct motor test run

(on load and off load)viii. Collect and record the

dataix. Carry out housekeeping

activitiesAttitude:

i. Meticulous in read and record data


lyii. Comply electrical

Act & regulation


Practical

48


TrainingHours


iii. Comply Act 514 (OSHA)

iv. Used a proper hand tools

v. Adhere mainte-nance procedure

vi. Code of ethics6. Record three

phase motor and motor control in-stallation.

i. Recording procedureii. Test record format/formiii. Report writing skills

2 hours Lecture i. Checklist, logbook and schedule main-tenance report sub-mitted

i. Compile three phase motor and motor control maintenance data

ii. Prepare three phase motor and motor control installationreport Attitude:

i. Neatnessii. Meticulous in

writing report


Practical

49







1. Schematic diagram 2. Block Diagram 3. Measuring and Test Instruments 4. Components/Parts Specification 5. Distribution Boards6. Trunking Tools7. Equipment Data Book8. Electrical Equipment9. Electrical hand tools10. Electrical Mechanical tools11. Electrical power tools

1 : 11 : 11 : 11 : 11 : 21 : 11 : 11 : 11 : 11 : 11 : 1

50

12. Electrical Accessories13. Electrical Fittings14. Electrical Testing Instrument15. Double Insulated cable16. Wiring lead17. Wiring neil18. Cables19. PVC Tape20. Standard Operating Procedure

1 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 1

References

REFERENCES

1. Stephen Rahman. (2000). Industrial Motor Control. Cengage Learning


3. Suruhanjaya Tenaga Malaysia. Standard Pendawaian Malaysia (Electrical Installations Of Buildings - MS IEC 60364) Jabatan Standard Malaysia

4. The Institution of Electrical Engineers, 1998, Peraturan-Peraturan bagi Pemasangan Elektrik, Edisi 16. Golden Books Centre Sdn Bhd

51



Competency Unit Title THREE PHASE ELECTRICAL APPLIANCES MAINTENANCE


Electrical appliances maintenance is a set of competency to carry out repair work and maintenance on electrical appliances faulty byreferring to appliances service manual and standard operating procedures and in compliances with Electrical Act 1990, ElectricalRegulation 1994 and other related rules and regulations body and statutory requirements. The personnel who are competent in theelectrical appliances maintenance must be able to identify appliances specification and manuals, carry out maintenance activitiesand to conduct polarity, insulation, resistance and earthing resistance testing in accordance with manufacturer’s specificationrequirements.




TrainingHours


1. Identify electricalappliances main-tenance require-ment, specifica-tion and manuals

i. Types of home appliances, such as; Microwave Oven Iron Lamp Three phase Air Condition-

ing Water Heater Refrigerator Three phase motor

ii. Types of electrical appliances fault Short circuit Open circuit Loose contact Board faulty

4 hours Lecture i. Three phase wiring fault listed out

ii. Schematic diagram de-termined

iii. Visual on the board checked

52


TrainingHours


iii. Types of schematic diagramiv. Electrical Act & Regulation

and Standard Energy Commission Act

2001 Electricity Supply Act 1990

(Act 447) Electrical Regulation 1994 MS 1936: 2006 / IEC 60364 MS 1979: 2007 (COP) Electrical Installation of


Based on latest instruction by regulatory body

viii. Occupational Safety & Health Act 514 (OSHA) 1994

ix. Authorisation requirement to access site such as: Green card Safety passport

x. Standard & Industrial Re-search Institute of Malaysia (SIRIM)

i. Determine types of home appliances fault

ii. Interpret schematic dia-gram

iii. Determine electrical ap-pliances fault

iv. Adhere standard of


Practical

53


TrainingHours


SIRIM Attitude:i. Proactive in obtaining

manufacturer’s speci-fication and operation manual

3. Prepare three phase electrical ap-pliances mainte-nance tools, equip-ment and materials

i. Wiring tools, equipment and materials

ii. Types of electrical cable for three phase

iii. Types of electrical equip-ment and accessories

iv. Electrical testing instru-ment

v. Calibration requirement for electrical testing instru-mentation

vi. Electrical appliances manufacturer’s specification and operation manual

4 hours Lecture i. Tools, equipment and material selected

ii. Electrical appliances faulty part fixed accord-ing requirements

i. Acquire maintenance tools, equipment and materi-als

ii. Determine types of electrical cable for three phase electrical appliance

iii. Determine types of electrical testing instrument

iv. Determine calibration requirement for electrical testing instrumentation

vii. Obtain electrical appli-ances manufacturer’s speci-fication and operation manu-al

Attitude:i. Handle equip-

ment with careii. Peruse the man-


Practical

54


TrainingHours


ufacturer’s speci-fication and oper-ation manual manual for the

Safety: i. Meticulous in in-

terpreting calibra-tion certificate

ii. Handle wiring tools, equipment and testing tools with care

iii. Ensure tools andequipment in good working condition

4. Carry out electrical appliances inspec-tion

i. Schematic diagramii. Procedure to inspect three

phase electrical appliances condition

4 hours Lecture i. Electrical appli-ances inspected

ii. Electrical appli-ances fault recorded according specifica-tion

iii. Electrical appli-ances fault deter-mined

iv. Performance ver-ification tested


ii. Utilise tools, equipment and material

iii. Inspect electrical appli-ance condition

iv. Confirm electrical appli-ances fault

v. Interpret three phase electrical appliances manu-facturer’s manual

vi. Carry out housekeep-ing activities

Attitude:


Practical

55


TrainingHours


i. Thoroughly in in-specting faulty

Safety: i. Used appropriate

PPEii. Comply to rules

and regulationiii. Use tools, equip-

ment and materi-al properly

5. Carry out electrical appliances mainte-nance

i. Procedures to rectify electrical appliances fault

ii. Electrical appliances faulty part

iii. Select tools, equipment and material for maintenance work

iv. Schematic drawingv. Procedure to acquire spare

parts for electrical appliancevi. Various testing and

measuring instrumentsvii. Types and application and

protection devicesviii. Types of testing

Insulation Continuity Polarity Earthing

ix. Specification technical datax. Operation manual for three

phase electrical appliances

6 hours Lecture i. Electrical appliance faulty part replaced

ii. Tools and equipmentutilized

iii. Testing and commis-sioning tested

iv. Continuity, polarity, insulation resistance and earthing resis-tance tested

v. Checklist, logbook and schedule main-tenance report sub-mitted

56


TrainingHours


i. Select tools, equipment and material used for maintenance activities

ii. Interpret schematic drawingiii. Troubleshoot electrical

appliances faultyiv. Obtain electrical appliances

spare partsv. Rectify and replace faulty

partvi. Execute functionality testingvii. Interpret test resultviii.Select testing and measuring

instrumentsix. Check protection devices x. Conduct insulation testingxi. Conduct continuity testingxii. Conduct polarity testingxiii.Conduct earthing testing xiv.Collect and record

maintenance result for three phase electrical appliances Attitude:

i. Proactive in maintenance work

Safety: i. Used appropriate

PPEii. Comply to rules

and regulationiii. Used tools,

equipment and material properly

iv. Display safety


Practical

57


TrainingHours


sign boardv. Lock main switchvi. Ensure ‘OFF live

supplyvii. Handle care

spare part and in-stall correctly





58



1. Schematic diagram 2. Block Diagram 3. Measuring and Test Instruments 4. Components/Parts Specification 5. Distribution Boards6. Trunking Tools7. Equipment Data Book8. Electrical Equipment9. Electrical Mechanical tools10. Electrical hand tools11. Electrical power tools12. Electrical Accessories13. Electrical Fittings14. Electrical Testing Instrument15. Double Insulated cable16. Wiring materials17. Cables18. PVC Tape

1 : 11 : 11 : 11 : 11 : 21 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 1

59

References

REFERENCES




5. R.Boylestad and L.Nashelsky. (1996). Electronic Devices and Circuit Theory. Prentice Hall- Gale

6. Albert Paul Malvino and Donald P. Leach. (1994). Digital Principles And Application. McGraw-Hill. (ISBN: 0028018214)

7. Joseph A. Risse. (1968). Understanding electronic test equipment. H. W

60



Competency Unit Title THREE PHASE WIRING TESTING AND COMMISSIONING


Three phase wiring testing & commissioning is a competency to carry out testing and inspection on Three phase wiring system forthe purpose of commissioning the wiring system according to Electrical Act 1990, Electrical Regulation 1994 and other related rulesand regulations body and statutory requirements. The personnel who are competent in the three phase electrical wiring must be ableto identify three phase testing and commissioning specifications and procedures, carry out electrical testing including resistancetesting, polarity testing, continuity testing, earthing testing and carry out commissioning on the wiring system




TrainingHours


1. Identify three phase testing and commission-ing specifica-tions and proce-dures

i. Procedure of site visit evalua-tion.

ii. Three phase schematic dia-gram

iii. Technique to conduct testing and commissioning on three phase electrical wiring.

iv. Types of testing Insulation Polarity Continuity Earthing

v. Types of testing tool and equipment for three phase wiring

vi. Type of testing and commis-sioning form for three phase wiring

vii. Safety regulation bodies

2 hour Lecture i. Schematic diagram of three phase electrical wiring determined

ii. Testing for Three phase wiring listed out

iii. Testing of resistance test tool and equipmentlisted out.

iv. Testing of polarity test tool and equipment list-ed out

v. Testing of continuity test tool and equipmentlisted out

vi. Testing of earthing test tool and equipment

61


TrainingHours


viii. Electrical Act & Regulation and Standard Energy Commission Act

2001 Electricity Supply Act 1990

(Act 447) Electrical Regulation 1994 MS 1936: 2006 / IEC

60364 MS 1979: 2007 (COP) Electrical Installation of


Based on latest instructionby regulatory body

ix. Occupational Safety & Health Act 514 (OSHA) 1994

x. Authorisation requirement to access site such as: Green card Safety passport

listed outvii. Tools, equipment and

material selectedviii. Testing and

commissioning form identified

i. Carry out site visit for evalu-ation

ii. Interpret three phase schematic diagram

iii. Determine types of testing iv. Determine testing equipmentv. Determine testing tools and

equipment for three phase wiring


Practical

62


TrainingHours


vi. Determine testing and com-missioning form for three phase

vii. Comply Safety regulation bodies

viii. Determine Authorisation re-quirement to access site Attitude:

i. Housekeeping

3. Prepare three phase testing and commissioning tools, equipment and materials

i. Three phase Schematic diagram

ii. Tools, equipment and materials used for three phase testing and commissioning tools, equipment and materials

iii. Procedure to obtain commissioning form

2 hours Lecture i. Testing tools utilise according to correct method

ii. Method of testing technique testing toolsand equipment cor-rectly applied

iii. Tools, equipment and materials listed out.


ii. Carry out preparation tools, equipment and materi-al for testing and commis-sioning activities

iii. Identify electrical circuit in the three phase wiring

iv. Confirm electrical circuitin the three phase wiring.

Attitude:

i. Handle equip-ment with care


Practical

63


TrainingHours


4. Carry out three phase insulation resistance testing

i. Procedures to carry out three phase insulation resistance test.

ii. Polarity tools, equipment and material

iii. Testing data, method and procedure

4 hours Lecture i. Insulation resistance test carried out cor-rectly


iii. Insulation resistance testing correctly exe-cuted

i. Determine tools, equipment and material

ii. Execute insulation resistancetesting

iii. Utilise testing tools, equipment and material

iv. Record testing datav. Interpret test result Attitude:

i. Handle testing equip-ment with care

Safety:i. Used appropriate

PPEii. Used tools,

equipment and materi-al properly


Practical

5. Carry out three phase polarity testing

i. Procedures to carry out three phase polarity test.

ii. Polarity test tools, equipment and material

iii. Testing method and procedures

4 hours Lecture i. Polarity test carried out


iii. Testing of polarity tested as per proce-

64


TrainingHours


durei. Determine tools, equipment and material

ii. Execute polarity testingiii. Utilise testing tools iv. Record testing datav. Interpret test resultvi. Rectify / Coordinate

rectification work for non-compliance test result Attitude:

i. Handle testing equipment with care


PPEii. Used tools,

equipment and mate-rial properly


Practical

6. Carry out three phase continuity testing

i. Procedures to carry out three phase continuity test.

ii. Continuity test tools, equipment and material


4 hours Lecture i. Three phase continuity testing carried out as per testing standard

ii. Tools, equipment and material for testing listed out

iii. Testing method and procedures complied

i. Determine tools, equipment and material

ii. Execute continuity testingiii. Utilise testing

equipment/tools iv. Record testing datav. Interpret testing resultvi. Rectify / Coordinate

rectification work for non-compliance test result


Practical

65


TrainingHours



equipment with care


PPEii. Used tools,


7. Carry out three phase earthing re-sistance testing

i. Procedures to carry out three phase earthing resistance test.

ii. Select tools, equipment and material


4 hours Lecture i. Procedures to carry out three phase earthing resistance test complied

ii. Tools, equipment and material list out

iii. Testing method and procedures compliedi. Determine tools, equipment

and material determinedii. Execute earthing resistance

testingiii. Utilise testing

equipment/tools iv. Utulise earth resistance test

meterv. Interpret test result


equipment with care


PPEii. Used tools,



Practical

66


TrainingHours


8. Carry out testing commissioning

i. Three phase wiring test and commissioning procedure

ii. Three phase electrical test and commissioning documentation.

iii. Testing record iv. Testing and commissioning

requirement

2 hours Lecture i. Procedures to commissioning of three phase electrical wiring followed

ii. Testing method andprocedures followed

i. Determine tools, equipmentand material

ii. Determine commissioning form for testing three phaseelectrical wiring

iii. Determine testing resultiv. Refer to standard limit of

testing need to three phaseelectrical wiring.

v. Interpret test and commissioning result

vi. Update commissioning form Attitude:

i. Meticulous in fill in commissioning form


Practical

9. Prepare testing and commission-ing report

i. Procedure to collect and gathered all testing result

ii. Standard form for testing and commissioning report

iii. Report writing skills

2 hour Lecture iii.Procedures to pre-pare report for testing and commissioning three phase electrical wiring followed

i. Compile testing and commissioning result

ii. Prepare commissioning


Practical

67


TrainingHours


document for approvaliii. Write testing and

commissioning reportiv. Submit testing and

commissioning report to superior Attitude:

i. Meticulous in preparing report

ii. Adhere to report submission dateline

68







1. Schematic diagram 2. Block Diagram 3. Measuring and Test Instruments 4. Components/Parts Specification 5. Equipment Data Book

1:11:11:11:11:2

69

References

REF.ERENCES

1. Joshi. (2008). Residential, Commercial and Industrial Electrical Systems: Protection, testing and commissioning. Tata McGraw-Hill Education.

2. Keith Harker. (1998). Power System Commissioning And Maintenance Practice. IET Limited



6.

70



Competency Unit Title SUPERVISORY FUNCTION


Supervisory function is a list of competency for personnel in their field of work to supervise and coordinate work implementationaccording their working environment and adhering to company policies, procedure, rules and regulations. The personnel who arecompetent in the supervisory function must be able to monitor work progress, conduct section briefing, carry out staff training, provideappraisal accommodation, implement safety measures, carry out customer and inter departmental liaison, prepare section budget, preparetechnical report




TrainingHours


1. Monitor work progress

i. Procedure to prepare work schedule

ii. Organization chartiii. Staff job functioniv. Procedure to distribute

work schedule v. Procedure to monitor

work schedule

3 hours Lecture i. Work schedule prepared correct-ly

ii. Staff job function interpreted list out correctly

i. Prepare work scheduleii. Determine job functioniii. Determine to distribute

work scheduleiv. Determine to monitor

work schedulev. Check work perfor-

mance against work sched-ule

Attitude:i. Ensure sched-

ule is prepared ac-cording to dateline


Practical

71


TrainingHours


ii. Ensure plan-ning and work schedule regularly check

2. Conduct section briefing

i. Topic for briefingii. Briefing informationiii. Target audienceiv. Communication skill

3 hours Lecture i. Briefing informa-tion prepared correctly

ii. Briefing carry out effectively

i. Determine briefing topicii. Compile briefing infor-

mationiii. Convey information to

staff

Attitude:i. Communicate

effectivelyii. Ensure briefing

content prepare be-fore conducting staff briefing


Practical

3. Carry out staff train-ing

i. Type of training such as: On Job Training- exposure

programii. Supervisory, mentoring

and coachingiii. Types of training materi-

alsiv. Motivating and counsel-

ing skillv. Presentation and demon-

stration skill

3 hours Lecture i. Types of training determined correctly according to staff training needs

ii. Training material list out correctly

72


TrainingHours


i. Determine types of training

ii. Compile types of train-ing materials

iii. Present training contentiv. Demonstrate practical

skill

Attitude:i. Meticulous in

recording staff disciplinary form


Practical

4. Provide appraisal accommodation

i. Types of staff appraisalii. Staff recordsiii. Personnel appraisal formiv. Work evaluation skill

3 hours Lecture i. Types of staff ap-praisal method de-termined correctly

ii. Staff record inter-preted

iii. Personnel appraisal form filled in accord-ing to procedure

iv. Staff performance appraised as per checklist

i. Determine types of ap-praisal method

ii. Acquire staff recordsiii. Acquire personnel ap-

praisal formiv. Appraise staff perfor-

mance Attitude:i. Appraise staff for

fair manner


Practical

5. Implement safety measures

i. Type of hazardsii. Procedures for first aidiii. Types of safety equip-

ment

3 hours Lecture i. Types of hazard listed out

ii. Procedures of first aid applied correctly

73


TrainingHours


iv. Occupational Safety & Health Act

v. Application of first aid kitvi. Various type of accident

iii. Types of safety equipment listed out correctly

iv. Application of first aid kit determined correctly

i. Determine types of haz-ard

ii. Apply procedures of first aid

iii. Determine types of safety equipment

iv. Adhere Occupational Safety & Health Act

v. Determine application of first aid kit

vi. Determine types of ac-cident Attitude:

i. Ensure first aid kit check for ex-pired date and fillaccording to re-quirement


Practical

6. Carry out customer and inter depart-mental liaison

i. Communication skillii. Types of correspondence

activitiesiii. Organization chartiv. Procedure to handle cus-

tomer complaint

3 hours Lecture i. Liaison procedure listed out according to company procedure

ii. Customer profile interpreted

iii. Types of correspondence activities determined

iv. Customer complaintshandled according tocompany procedure

i. Determine liaison activi-ties procedure

ii. Determine customer profile

iii. Determine types of cor-respondence activities


Practical

74


TrainingHours


iv. Apply procedure to han-dle customer complaint

Attitude:i. Adhere to com-

pany procedure for liaison activi-ties

7. Prepare section budget

i. Budgetary proceduresii. Expenditure reportiii. Financial reportiv. Type of section revenue

3 hours Lecture i. Briefing data infor-mation prepared

ii. Unit of briefing con-ducted

iii. Company budgetary procedures listed out

iv. Section’s expendi-ture report interpret-ed correctly

v. Section expenditure estimated correctly

vi. Section revenue an-ticipated correctly according to sales target

i. Determine budgetary procedures

ii. Interpret current sec-tion’s expenditure report

iii. Determine type of sec-tion revenue

iv. Estimate section expen-diture

v. Anticipate section rev-enue

vi. Produce section budgetforecast report

Attitude:i. Ensure all section

expenditure calcu-lated correctly


Practical

8. Prepare technical report

i. Procedure to write reportii. Organization chartiii. Types of reportiv. Various type of report

3 hours Lecture i. Procedure to write report listed out

ii. Report format determined

75


TrainingHours


format v. Writing skillvi. Presentation skill

correctly according to reports requirement

iii. Report write according to correctformat

iv. Report presented tosuperior according to procedure

i. Determine procedure towrite report

ii. Determine types of re-port

iii. Determine various type of report format

iv. Write report according to report format

v. Present report to supe-rior Attitude:

i. Meticulous in writing report


Practical

76



01.01 Identify and gather information01.02 Document information, procedures or processes01.03 Utilise basic IT application01.04 Analyse information02.01 Interpret and follow manuals, instructions and SOP’s02.03 Communicate clearly02.04 Prepare brief reports and checklist using standard form02.10 Prepare reports and instructions03.05 Demonstrate safety skills04.09 Prepare project/ work plans06.02 Comply with and follow chain of command




1. Computer2. Office equipment3. Schedule chart4. Organization chart5. Manpower planning6. Stationery items7. Performance management system (PMS)8. Standard Operating Procedure for Job record and log book/ project file9. Technician personel file

1 : 11 : 101 : 101 : 101 : 101 : 11 : 101 : 11 : 1

77

10. Material requisition form11. Quotation12. Accident report form13. Audio and video tapes14. Operation records15. Training records16. Maintenance records17. Procedures, rules and policies18. Technical expertise19. Maintenance checklist 20. Documentation

1 : 11 : 11 : 11 : 101 : 11 : 11 : 11 : 101 : 11 : 11 : 1

References

REFERENCES

1. Bruce, R. E., & Grimsley, E. E. (1987). Readings in educational supervision (Vol. 2). Association for Supervision and Curriculum

2. Fry, H., Ketteridge, S., & Marshall, S. (2003). A handbook for teaching & learning in higher education: Enhancing academic practice (2nd ed.). London: Kogan Page.

3. Glickman, C. D., Gordon, S. P., & Ross-Gordon, J. M. (1998). Supervision of instruction: A developmental approach. Boston: Allyn and Bacon.

4. Newble, D., & Cannon, R. (1995). A handbook for teachers in universities & colleges: A guide to improving teaching methods (3rd ed.). London: Kogan Page

5. Rue W.L.dan Byars L.L. (2001 ).”Supervision: Key Link to Productivity”. 7th edition.Irwin, McGraw Hill

6. Kouzes J.M. dan PosnerB.Z. (1996).”Leadership Challenge:How To Keep Getting Extraordinary Things Done In Organisations” 2th edition.John Wiley&Sons Ltd

7. Schein E.H.(1999).”Organisational Culture and Leadership” 2th edition. John Wiley&Sons Ltd. Manz C.C. dan SimsH.P.,JR.(2001 ).”The New Superleader-ship” .Berrett Koehler Publishers

78



Competency Unit Title ELECTRICAL SIGNAGE(NEON) INSTALLATION & MAINTENANCE


Electrical signage (neon) installation & maintenance is to carry out activities for electrical signage (neon) system according toElectrical Act 1990, Electrical Regulation 1994 and other related rules and regulations body and statutory requirements. Thepersonnel who are competent in the electrical signage (neon) installation & maintenance must be able to identify electrical signage(neon) installation requirements and procedures, carry out electrical signage (neon) installation & maintenance, carry out electricaltesting including resistance testing, polarity testing, continuity testing, earthing testing and to prepare installation & maintenancereport on electrical signage (neon) installation & maintenance

Competency Unit Code CompetencyType Elective Level 3 Training



TrainingHours


1. Identify electrical signage (neon) in-stallation require-ment

i. Site survey for locationii. Approval letter from BOMBA

and regulatory body iii. Signage size as per-required

by client ( height , length & width)

iv. Installation fire man switch as per requirement by BOMBA and Energy Commission (ST)

4 hours Lecture i. Electrical signage (neon) site survey for location determined

ii. Letter approval from BOMBA checked

iii. Fire man switch as per requirement deter-mined

i. Identify site survey for location

ii. Check letter for ap-proval from BOMBA

iii. Identify fire man switch as per requirement


Practical

79


TrainingHours


Attitude:i. Barricade for

high voltage transformer

ii. Safety and dan-ger signage sur-rounding installa-tion

iii. Fire man switch install according authority specifi-cation


PPE Use PPE (Glove, Goggle, Safety boot)

2. Plan Electrical sig-nage (neon) instal-lation & mainte-nance activities

i. Type of drawing Survey drawing Layout drawing Single line drawing Key plan Location plan Site plan As built drawing

ii. Determination protection de-vices

4 hours i. Type of drawing for electrical signage (neon) installation de-termined

ii. Platform structure & concrete base deter-mined

iii. Layout schematic di-agrams format checked according to

80


TrainingHours


iii. Platform structure & con-crete base

iv. Setting for pylon to constructbillboard

v. Main frame earthingvi. Schematic diagrams

standard format

i. Identify type of drawingii. Determine protection

devicesiii. Determine platform

structure & concrete base

iv. Identify setting for pylonto construct billboard

v. Determine main frame earthing

vi. Interpret schematic dia-grams Attitude:

i. Barricade for high voltage transformer




Practical

81


TrainingHours




3. Carry out electricalsignage (neon) in-stallation

i. Marking & measurement between neon tube to ful-fill billboard requirement

ii. Electrical signage (neon) holder according to tube design installation

iii. Installation of neon tube on holder

iv. Connection and termina-tion neon tube in proper order

v. Testing of circuit and equipment for electrical

signage (neon) Insulation resistance

test Earth resistance test Polarity test Ratio test on

transformer Residual Current

Devices (RCD) tester

8 hours Lecture i. Marking & measure-ment between neon tube determined to fulfill billboard require-ment

ii. Electrical signage (neon) holder deter-mined according to tube design installa-tion

i. Identify marking & mea-surement between neon tube to fulfill billboard re-quirement


Practical

82


TrainingHours


ii. Install holder according to tube design

iii. Install neon tube on hold-er

iv. Connect and terminate neon tube in proper order

v. Test circuit and equipment for electrical

signage (neon) Attitude:

i. Barricade for high voltage transformer





4. Carry out electricalsignage (neon) maintenance

i. Installation of neon tube on holder

ii. Connection & termination neon tube in proper order

iii. Visual checking tubing of neon :

4 hours Lecture i. Neon tube on holder installed correctly

ii. Connection & termi-nation neon tube de-termined

iii. Visual tubing of elec-83


TrainingHours


Air cracks Leaking Termination oxide

(corrosive)iv. Testing of circuit and

equipment for electrical signage (neon) Insulation resistance

test Earth resistance test Polarity test Radio Test On

Transformer Residual Current

Devices (RCD) tester Fireman switch

functional testv. Procedure of electrical sig-

nage (neon) inspection

trical signage (neon) checked

iv. Testing of circuit andequipment for electri-cal signage (neon) checked

v. Procedure of electri-cal signage (neon) inspected

i. Install neon tube on holder

ii. Connect and terminate neon tube in proper order

iii. Check visual tubing of neon

iv. Test circuit and equipment for electrical

signage (neon)v. Adhere of procedure of

electrical signage (neon) inspection Attitude:


Practical

84


TrainingHours


i. Housekeeping



5. Prepare electrical signage (neon) installation & maintenance re-port

i. Procedure to produce electrical signage (neon)

ii. Procedure to submit electrical signage (neon) for approval

iii. ‘As built’ electrical sig-nage (neon) preparation

iv. Report writing skills

4 hours Lecture i. Procedure to pro-duce electrical sig-nage (neon) submit-ted

ii. Procedure of electrical signage (neon) reported

iii. Report skill wrote

i. Determine procedure toproduce electrical signage (neon)

ii. Determine procedure tosubmit electrical signage (neon) for approval to supe-rior

iii. Prepare ‘as built’ electri-cal signage (neon)

iv. Write electrical signage (neon) installation activities

Attitude :i. Neat and tidyii. Alertness


Practical

85



01.01 Identify and gather information01.02 Document information, procedures or processes02.01 Interpret and follow manuals, instructions and SOP’s02.04 Prepare brief reports and checklist using standard form03.03 Accept responsibility for own work and work area03.05 Demonstrate safety skills04.01 Organize own work activities04.06 Allocate work04.09 Prepare project/ work plans06.02 Comply with and follow chain of command06.01 Understand system06.03 Identify and highlight problems




1. Schematic diagram 2. Block Diagram 3. Measuring and Test Instruments 4. Components/Parts Specification 5. Distribution Boards6. Trunking Tools7. Equipment Data Book8. IEE Regulation book9. Electrical Equipment

1 : 11 : 11 : 11 : 11 : 21 : 11 : 11 : 11 : 1

86

10. Electrical hand tools11. Electrical power tools12. Electrical Accessories13. Electrical Fittings14. Electrical Testing Instrument15. Double Insulated cable16. Wiring lead17. Wiring neil18. Cables19. PVC Tape20. Standard Operating Procedure

1 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 11 : 1

References

REF.ERENCES

1. Joshi. (2008). Residential, Commercial and Industrial Electrical Systems: Protection, testing and commissioning. Tata McGraw-Hill Education.

2. Keith Harker. (1998). Power System Commissioning And Maintenance Practice. IET



6.

87

Documents

CURRICULUM of COMPETENCY UNIT (CoCU) - itpa.my · Conceal conduit Wiring Ducting wiring Trunking/Casing Cable tray Underground x. Earthing/grounding re-quirement xi. Electrical Act