I N T R O D U C T I O N

Foster Cold Stores believes in a simple motto: "Any Project Any Size, Any Where! No job is too big or too small for us.

Foster Cold Store is a true "Turn-Key" provider for the cold storage and food processing industry.We maintain long term relation with our customer buy providing them excellent package of after sale services.

Foster Cold Stores combine old world quality with new world technology to deliver quality products and service to every customer!

Time Tested

Foster Cold Stores is serving the refrigeration needs of the food processing industry, agriculture and hospital industry according to international standards with the support of highly qualified team of expert to meet the need of customer before and after completion of projects.

Customizable

Turn-Key provider

Old Quality With New Technology

A D V A N T A G E S

Foster has been maintaining its record of manufacturing the strongest walk-in coolers by using the heaviest metal. Foster is using 24-gauge galvanized steel sheets that are white polyester powder-coated.

Foster Cold Store is the only company in Pakistan that is using the most modern technology of galvanized steel sheets with a 120-micron powder coating. Polyester powder paint is electro-statically applied to the galvanized steel sheets and then baked at 230 C. This process not only increases the life of coolers 5 times but also gives an elegant white textured look to the coolers. Most of the companies are using 10 to 20 micron pre-panted steel which can be rusted with a little scratch.

Most companies are still using the old technology of placing small pieces of wood and plywood inside the door and doorframe for various purposes. In a permanently moist environment, deterioration, bending, and expansion of wood starts after some time and customers are forced to replace the doors within few years.

Most companies are using metal and plastic in the manufacturing of doors and frames (door jambs and plugs), whereas Foster is using metal and fiberglass, which is most hi-tec thermal breaker in the industry. Fiberglass reduces the thermal conductivity to the best level. Additionally, the strength of fiberglass is many times more than that of plastic.

NASA is using Polyurethane in space shuttles as an insulation material .Foster is also using polyurethane in manufacturing of walk-in coolers and freezers. Whereas most of the new companies are using cheap insulation material called polystyrene (AK-Green Dot EPS), which is most commonly used as packaging material or in manufacturing of coffee cups. With the lowest k-factor and the highest R-value, polyurethane foam can provide more thermal resistance than any other insulation material on earth. These values are confirmed by the US Department of Energy and disprove all the misconceptions. A brief comparison of both materials is available at http://www.sipsupply.com/r-control_sips.html

From Fruit Farms To HospitalsFrom Pizza Shops To Meat Markets ...Foster Cold Stores

Reasons Why Foster Cold Stores are Superior to any other12

Using Heavier Metal

Galvanized Steel Sheets With 120-micron Polyester Paint Vs. 10 Micron Powder Coated Steelz

No Wood In Door, Frame And Floors

Fiberglass Instead of Plastic

Space Shuttle Insulation Vs Coffee Cup Insulation

A D V A N T A G E S

When purchasing Foster cold store, customers are directly dealing with highly qualified experts in Fosters manufacturing facility. These experts are always there to assist our valuable customers in regards to required size and their refrigeration needs or any other questions.

Most of the standard Foster cold store and walk in coolrs are shipped from Foster's factory within two weeks after the confirmation of an order.

Foster customers are buying very high end walk-in coolers made of polyurethane and galvanized painted steel, but paying as little as they would for a walk-in cooler made from inexpensive polystyrene.

Most of the manufacturers are pasting very thin Aluminum on plywood to make their floors which eventually deteriorate due to moisture in the cooler. Whereas Foster is using 10 gauge Aluminum in floors which is strong enough to take all kind of load without any support.

As R-value of polyurethane is highest as compare to any any other material on earth , Foster customers recover all the money invested in walk-in cooler within few years by savings in electricity bill as compare to polystyrene made walk-in coolers.

Foster walk-in coolers and freezers come with a fifteen-year waranty on panels to cover any manufacturing defect.There is a standard one year warranty on all the refrigeration components.

Any size is available according to customers requirement, door can be installed on any side according to customers requirement, can open door left or right according to customer's requirement, PVC gaskets on all panels, a permanent plastic camlock system, Thermometer, Vapor proof light fixture, Magnetic door gasket, Door closer, Inside safety release supplied with cooler.

Direct dealing with highly qualified experts in the Foster factory

Speediest delivery

Lowest Price

Aluminum Floors Without Plywood Support

Customers Get Their Investment Back Over Time Due To Highest R Value Of Polyurethane

Warranty

Eleven Other Features

J O I N T V E N T U R E

IZHAR Steel (Pvt) Ltd, which is a part of IZHAR Group, the largest group of construction and its related fields in Pakistan, has entered into yet another dimension in manufacturing insulated Polyurethane Sandwich Panels. The brand is called THERMOFAB Panels. These are pre-insulated polyurethane metal panels, considered to be the best solution for Roof/Façade cladding and internal partitioning. They are ideal for Cold Store and Insulated buildings.

We offer turnkey solutions for projects, requiring insulated areas in Prefabricated Buildings or Cold Stores.

STEEL (PVT) LTD.

P R O D U C T S

Food Process & Storage

We at Foster Cold Stores, are unsurpassed by our knowledge and passion for working with the Food Processing Industry. We are uniquely qualified to construct your new facility or improve your existing one; in the fact that we have, and continue to, work with all the different markets.This includes Poultry, Fish, Beef and Dairy, Produce and Confections.

Foster Cold Stores is aware of the every changing need for quality control during the food preparation process, which is why we continue to educate ourselves on changing international standards. We want you, our client, to feel and know that your facility is designed and constructed to the highest food-grade quality possible!

Give us a call and let our experienced experts help with your next project!

Large Refrigerated Warehouses

We at Foster Cold Stores, are unsurpassed by our knowledge and passion for working with the Food Processing Industry. We are uniquely qualified to construct your new facility or improve your existing one; in the fact that we have, and continue to, work with all the different markets.This includes Poultry, Fish, Beef and Dairy, Produce and Confections.

Foster Cold Stores is aware of the every changing need for quality control during the food preparation process, which is why we continue to educate ourselves on changing international standards. We want you, our client, to feel and know that your facility is designed and constructed to

the highest food-grade quality possible!

P R O D U C T S

Walk-in Coolers & Freezers

These units are the humble beginnings of Foster Cold Stores and continues to be a major focus of our market segment. Foster Cold Store has been instrumental in advancing the design and construction methods for Walk-in Units. We continue to refine our manufacturing process and keep most refrigeration equipment for Walk-in Units in-stock, all to shorten the turn around time of your order. We have become so deeply efficient in this process that we have been able to provide and install most Walk-in units within days of the order.

Biotech & Pharmaceutical

This is a unique market segment with specialized requirements and specifications. Fortunately, Foster Cold Stores has innate knowledge of this industry. We have been providing refrigerated and heated walk-in units for this market ever since we began manufacturing insulated panels.

Foster Cold Stores can also provide Environmental Test Chambers, Pharmaceutical Cold Storage and Rooms Accelerated Weather Testing Vaults.Our test chambers and vaults can operate at temperatures as low as -40°Celsius (-40°F) and as high as +85° Celsius (+185°F).

P R O D U C T SVaccine refrigerators and freezers for medical industry

Foster is manufacturing all kinds of vaccine refrigerators, ice liners and cold stores for medicine industry following WHO & UNICEF standards.

P R O D U C T S

Vaccine Cold Room Model SAN 199

DIMENSIONS

VOLTS

FREQUENCY

REFRIGERANT

CONDENSING UNIT

METAL FINISH

INSULATION

PANELS

TEMPERATURE

8' (L) X 10' (W) X 10' (H)

380-420 THREE PHASE

50 HZ

COPELAND BRAND

GALVANIZED STEEL SHEET

120 MICRON PRE PAINTED

B2 FIRE RESISTANCE GRADE CFC FREE POLYURETHANE 4" THICK

TONGUE & GROOVE SANDWICH

PANELS WITH PERMANENT

CAM LOCK SYSTEM AND PVC GASKET

FOR AIR TIGHT STRUCTURE.

2C TO 8C AUTOMATICALLY CONTROLLED.

TEMPERATURE GAUGE ON DOOR.

P R O D U C T S

FOSTER VACCINE FREEZERMODEL ZOY 2002

Width

Length

Height

Volts

Frequency

Refrigerant

Capacity

Icepack basket

Extenal Volume

600mm

1560mm

850mm

220

50Hz

R134-A or 404-A

252 Liter

WHO/UNICIF standard

800 liter

P R O D U C T S

Polyurethane Insulated Panels For Prefabricated Buildings

Foster is manufacturing Polyurethane insulated sandwich panels in collaboration with Izhar Group which is the largest manufacturer of prefabricated buildings in Pakistan.

HIGH RIB OUTER SKIN PANEL

POLYURETHANE (PU) FILLINGLOW RIB INNER SKIN PANEL

LOW RIB OUTER SKIN PANEL

POLYURETHANE (PU) FILLING LOW RIB INNER SKIN PANEL

Roof Panel

Wall Panel

P R O D U C T S

Size of Panel

Width : 1000mm

Length minimum : 1500mm

Length maximum : 8000mm

Thickness of Panel : 50mm, 75mm & 100mm

Upper & Inner Skin

Metal skin : Zincalume (Painted or Bare)

Thickness : 0.5 mm

Steel Grade : ASTM A792 m grade 345 B (grade 50)

Zincalume coating : 55% Aluminum and 45% Zinc by weight

Standard top coat : AZ 150

Color : Colors available upon request

Mechnical Characteristic of the foam (at Overall Density of 35 - 40 kg/m3)

Tensile stress : 150 kpa

Compression resistance : 100 kpa

Shear resistance : 100 kp a

Fire property : B3 as per DIN 4102 (B2 upon request)

Insulation Capacity

K value (Thermal conductivity of PU) - 0.022 W/mK

Tolerance +/- 0.002

Specifications

Complete range of accessories available

(Trims, Flashing, Gutters, Downspouts, Ridgecap & Screws)

Polyrethane Core Thickness (mm) T= 50 T= 100

0.420

0.361

0.074 0.037

0.181

0.2102 0W/M C

2 0 KCAL/M h C

2 0BTU/Ft h F

Overall HeatTransfer

Coefficient“U” Value

T= 70

0.055

0.272

0.315

P R O D U C T S

• Roof and Wall Cladding

• Partitions for Commercial & Industrial Purpose

• Cold Rooms

• Food Processing Areas

• Residential Purpose

• Equipment Rooms

• Chemical Storage Rooms

• High Occupancy Areas, Clean Rooms

Applications of PanelsThermofab Why ChoseThermofab

6 Decade of Innovative Construction

Local supply with absolute International quality

Huge production capacity, near-immediate delivery

Environment friendly blowing agent

Green products: Better than average insulation values,

less carbon-emission, highly recyclable

Fire-resistant panels (B2 Fire Rated)

Low thermal conductivity

Easy to Handle

Noise Retardant

Easy to Install

One Step Solution

Excellent Customer Support

In House Design and R&D

Client Inspection

Stringent Code Compliance

No hidden Cost

After Sales Services

P R O D U C T S

Telecom Shelters

Some of our valued customers for telecom shelters are Warid, Wateen, Ericsson, Siemens, Alcatel Lucent and Wincom.

Listed below are the names of some of our International customers.Siemens (Telenor)Warid Telecom (Pvt) LtdWateen Telecom (Pvt) LtdWincom (Pvt) LtdAlcatel Lucent Pakistan limited Ericsson Pakistan Limited

VALUED CUSTOMERS

All other telecom shelter manufacturers are using galvanized steel sheet which is pre-painted with only 20-micron polyester. A scratch on these shelters can cause rust and corrosion, over the period of time. Foster is using the same pre-painted galvanized sheet, but an additional coat of 120-micron polyester powder paint is electrostatically applied to the sheet. This paint is baked at 230 C at Foster’s own powder coating plant. This texture finish 120-micron layer of polyester paint provides ten times more resistance against corrosion and rust as compared to other manufacturers. Any shelter sold in Pakistani market has the same quality and material as in shelters which are exported to USA.

Ten times more resistance against corrosion and rust.

P R O D U C T S

Foster is not using a single rivet during assembling of the shelter. With a true CAM-Action, our steel cam-locks pull the panels together compressing the 100% Poured-In-Place Polyurethane Tongue and Groove panel edges creating a tight seal without the need for silicone, fillers or adhesives.Our cam-locks will not pull out if over-tightened or loosen over time. Our panel-to-panel joint will remain tight for as long as you own your shelter.

No Rivets, only Cam locks

A leakproof thermoplastic membrane is installed on the roof of every shelter. It eliminates any possibility of water leakage into the shelter. An additional second roof, which is made of corrugated metal sheet and U-channels is also installed on top of the thermoplastic membrane for further safety. In order to protect expensive equipment of their clients, no other manufacturer in Pakistan is taking three steps for safety measures against water leakage from the roof. Some manufacturers are using fiberglass canopy to cover the roof. Fiberglass can be affected by ultraviolet and infrared rays under direct sun light which may cause deterioration after sometime.

International standards to protect client’s equipment from water leakage

(a)Riveting system, in which all wall, ceiling and floor panels are assembled by using thousands of rivets.(b)Floating cam-lock system, in which cam-locks are floating in polyurethane foam and the use of a little extra force during assembly can pull the locks out of the panels. There is no solid support that can hold the cam-locks securely in case of wind storm.The Foster diaphragmatic cam-lock system is bolstered by steel strips welded between male and female cam-locks in all panels, before injection of polyurethane. When assembling of all the panels is completed, the entire shelter is interconnected by metal strip structure through diaphragmatic cam-lock system. This gives extra strength to the entire structure of the shelter and enables it to sustain a wind velocity of 200 km/hour with ease.

Diaphragmatic cam-lock system. (International Standard) Interconnected by steel strip structure all around the shelter can resist wind storm. Other manufacturers are using the following two techniques for the assembly of shelters:

A bulb type PVC gasket is molded into the foam on all male panels which creates a permanent airtight and water proof seal without the need of silicon. It has been proved in the international market that filling of silicon in between panels is a temporary measure to keep the shelter airtight. Over the period of time, direct sunlight dries out the silicon and tiny holes are created. These holes cause a continuous leakage of cooling from the shelter and the electric bill keeps going up with the age of shelter. No other manufacturer in Pakistan is using PVC gasket due to which their customers will be losing money on operational cost in long the run.

PVC Gasket instead of Silicon (International standard to keep the electric bill at same level)

P R O D U C T S

Foster shelters are engineered according to the international pre-fabricated building specifications. In order to keep the shelter earthquake-proof, four corner panels are used which are interlocked to the wall, ceiling and floor panels.

Earthquake proof shelters with four separate corner panels

Foster floors are insulated with polyurethane and small wooden blocks. The bottom of the floor is 120-micron pre-painted steel sheet. Wooden blocks are placed on top of the metal sheet at equal distances. Size of each block is 3” x 4”. A 19 mm marine plywood sheet is placed on the top of these wooden blocks, which makes a 75 mm empty space in between the bottom metal sheet and the plywood. Polyurethane is injected into the floor to fill the space. The wooden blocks and the polyurethane insulation together support the plywood. This way, the floor can take a load of 2000 lb/m3 with an ease. In some of the local and imported shelters being used in Pakistan, only 19 mm plywood is used in the floors. No polyurethane insulation is used to support the plywood. If heavy equipment is placed on this kind of floor for a long period of time, it can cause settlement of floor, which can lead to serious damages.

Floors can take more load than any other Shelter manufacturer

Foster shelters can be erected within approximately 6 hours using the speed-lock system. Since other manufacturers are using rivets also for assembly, it takes much longer to assemble the shelter.

Quick assembly

All Floors, Ceilings and Wall panels in Foster shelters are insulated by polyurethane which makes it a 100% insulated shelter. Whereas some of the local and imported shelters have insulation in Ceilings and Wall panels only. They do not have any insulation in floors, which makes these shelters only 70% insulated. A non-insulated floor causes a continuous loss of cooling, therefore the air conditioning unit has to work harder to maintain the temperature inside the shelter. It has been proved that a 100% insulated shelter saves 25% electric bill as compared to 70% insulated shelter. Foster shelter pays back its original cost to the client over the period of few years by saving electric bill. While the other shelters keep adding extra operational cost during the entire period of their life span.

Save 25% on Electricity Bill with 100% Insulated Shelters

Foster installation team is capable of taking any challenge during rapid roll out of any telecom projects. Foster professionals are available 24 hours during installation of their projects. We are already installed telecom shelters from tribal areas of Pakistan to Karachi.

Installation of shelters and after-sales services

P R O D U C T S

Refrigerated Vehicles

Foster is using the most modern technology of manufacturing the latest structure for refrigerated vehicles this lighter structure help our customer to transport more weight and also increase the life of vehicle.

P R O D U C T S

Aluminum FloorsFloors are designed to readily withstand a uniformly distributed load of 700 lb per sq ft. In the manufacturing of floor. 2.5mm Aluminum sheet is used on the top of four inches polyurethane insulation. In case no floor is required, then a 4" high screed is provided. Screeds are nailed or screwed to the floor through the center during assembling.

120 Micron Polyester painted steel sheets:

Foster Refrigerators is the only company in the region that is using 120-micron polyester paint on galvanized steel sheets.120-micron polyester powder paint is electro-statically applied on 24-gauge sheets and then baked at 40oF. This process is to make sure that Foster panels have a life10 times longer than those of any other manufacturer in the region. This process also gives an elegant texture to the cold store.

Panel Fabrication:Wall, ceiling and floor panels are 1ft to 5ft in width and are interchangeable with like panels. Length of panels can be up to 40ft. Foster is capable of manufacturing 30mm thick panels to 300mm thick panels. Panels are made of foamed-in-place polyurethane insulation, sandwiched between interior and exterior metal skins which is die formed and gauged for uniformity in size. All panels are built to NSF specifications.

Specifications for Cold Stores:

P R O D U C T S

Permanent Plastic Locking Devices

Locking devices consist of plastic cam locks that are foamed in place and are attached to the interior skins of the panels. These locking devices are not floating in urethane, unlike those found in the rest of the industry, but are permanently fixed to the skin. Cam locks can be moved by a hex wrench, which is provided by Foster. Access holes for locking devices are on the interior sides of the panels to allow easy assembly of the walk-in coolers from the inside. Access holes for locking devices are covered by snap caps.

PVC Gaskets

To keep the cooler airtight and dust proof, PVC gaskets are foamed in place to the male sides of the panels, on both the interior and the exterior.

Door and Frame PanelsThe door is has a posi-steel door closure and latch. Two strap-type cam-lift hinges are provided. The doorjamb is made of fiberglass. An isolated, low wattage heater strip covered by magnetic stainless steel is fitted onto the jamb in freezers. This strip proves to be the perfect sealing of the magnetic gas kit and prevent frost and condensation build-up. Concealed wiring is standard on each entrance door. A threshold with non-skid striping is provided with each door section. The heater wire continues beneath the threshold in the freezer. A thermometer is included in each door section to indicate the inside temperature.

FEW OF OUR VALUABLE CLIENTS

Health Department KPK 33 Medicine & Vaccine Cold Stores Mr. Saeed 0321-912-5801

Health Department KPK Government 1100 Vaccine Refrigerators & Freezers Mr.Saeed 0321-912-5801

Flatties Hotel Lahore 6 Cold Stores Mr. AnjumIqbal 0302-8469072

Fruit & Vegetable Market Kahna ,Lahore GOP 3,00,000 sq.ft panels

Huma Cash & Carry, Lahore Central Park 80,000sq.ft panels

Alcatel Lucent Pakistan Limited 400 telecom Shelters Mr. Sher Mohammad 0300-5550561

Wateen Telecom (pvt) Ltd. 35 Telecom Shlters Mr.Ashiq 042-111-999-919

Sky Frozen Food Gilgit. 2 Cold Stores Bashir Ahmed 0300-8569587

Anis Associates Slaughter House 5 Cold store and Blast Freezers Dr. AzmatSaifi 0333-4606473

Bar B Q Tonight MM Alam Road Lahore 2 Cold Store Mr. AnjumIqba :0302-8469072

Ikan Engineering(pvt)Ltd. Lahore. Passenger Tunnel for Sialkot Airport Mr.Hashim 042-35380462-4

National Development Complex Islamabad Fire proof doors for Cold Stores for

sensitive installations. Mr. Waseem

Bahria Town Muree Road Club 2 Cold Stores

DHA Islamabad Club 4 Cold Stores

Client Name Product Delivered Contact Person

FEW OF OUR VALUABLE CLIENTS

Hotel Park Plaza Lahore 5 Cold stores, 2 Freezer rooms AnjumIqbal : 03028469072

Pakistan Army 20,000 sq.ft panels

Nazria-e-Pakistan Trust 18,000 sq.ft Panels

Riaz Bottlers 3000 sq.ft panels

Inter Market(pvt)Ltd. 5,000 sq.ftpanels

Ericson Pakistan(Pvt)Ltd 45 Telecom Shelters HabiburRehman 051-2800231

CMH Muzafarabad One Cold store

Multiline Engineering 300 insulated Telecom Cabinets Mr.Amir 0300-4263185

Noodle House Lahore 2 cold Stores

Hotel One Lahore & Hotel One Wazirabad 2 Cold store One freezer Pakeeza Engineering 042-35751751

Client Name Product Delivered Contact Person

Phone: 92-42-35141320 to 22 Fax: 92-42-35141323E-mail: fosterpakistan@aol.com

Web: www.fostercoldstore.com, www.fosterprefab.com