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I HAVE CREATED THIS INDEX FOR THE DODGE / RENAULT 50 SERIES MANUAL THAT I HAVE SCANNED AND GREG AT DODGE50.CO.UK HAS KINDLY HOSTED.
ALL OF THIS IS FREE FOR USEAGE AND IS NOT TO BE PAID FOR, TO THE PEOPLE / COMPANIES WHO HAVE WRITTEN THESE MANUALS THANKYOU FOR ALL OF YOUR ORIGINAL HARD WORK.
THERE ARE MANY ERRORS IN THIS INDEX, HOWEVER MY IDEA WAS TO GET SOMETHING TOGETHER FOR PEOPLE TO USE AND TO LATER SORT THE ERRORS, SO AS YOU FIND ERRORS
PLEASE LET ME KNOW.
THIS MANUAL IS NOT COMPLETE SO IF YOU HAVE OTHER SECTIONS PLEASE LET ME KNOW
I WOULDN’T RECOMMEND THE DOWNLOAD OF THIS PDF OR THE MANUAL DUE TO AS I UPDATE THINGS THE LINKS WILL CEASE TO FUNCTION.
TO USE THE MANUAL, USE THIS INDEX TO GO TO WHICH SECTION YOU WISH TO VIEW, THAT WILL TAKE YOU TO THE INDEX PAGE OF THAT PART OF THE MANUAL.
MIKE [email protected]
VERSION 2 December 25, 2015 MANUAL CONTENT
ENGINE SECTION A FUEL SYSTEM SECTION B COOLING SYSTEM SECTION C ENGINE ELECTRICAL SECTION D CLUTCH SECTION E GEARBOX SECTION F GEARBOX AUTOMATIC SECTION G REAR AXEL SECTION H PROPSHAFT SECTION I FRONT AXEL & VEHICLE SUSPENSION SECTION K STEERING SECTION L BRAKES SECTION M CHASSIS ELECTRICS SECTION N LIGHTING & SIGNALLING SECTION P CHASSIS FRAME & FITTINGS SECTION Q HEATING & VENTILATION SECTION V
HAND BOOK MK2 BLACK AND WHITE (B&W) mk2 handbook (1988) Part no 5430023541 11.4Mb MK2 COLOUR mk2 handbook (1988) Part no 5430023541 27.3Mb
A 000
SECTION A
CONTENT
ORIGINAL A 000 A 000 94.3Kb 2 Litre Petrol Engine A100 (page 1) R G225 Petrol Engine A200 (page 2) 6.247 Diesel E ngine A300 (page 4) 4 .236 Diesel E ngine A400 (page 5) Perkins Phaser 1000 series (Feb 1989) Phaser (page 6)
A100
A 100
2 Litre Petrol Engine
INDEX TO SUB SECTIONS ORIGINAL A 100 225.4Kb DATA A 101 1.3Mb SPECIAL TOOLS A 102 240.7Kb DESCRIPTION AND MODIFICATIONS A 103 233.7Kb FAULT DIAGNOSIS A 104 698.9Kb IN-SITU OPERATIONS A 109 1.9Mb CYLINDER BLOCK-DESCRIPTION A 110 146.4Kb CYLINDER BLOCK A 112 486.4Kb PISTONS AND CONNECTING RODS A 113 1.7Mb CRANKSHAFT AND FLYWHEEL A 114 2.3Mb TIMING GEAR ,CHAINS AND TENSIONERS A 115 925.1Kb LUBRICATION SYSTEM A 120 538.4Kb OIL PUMP A 122 658.1Kb OIL FILTER A 123 189.2Kb CYLINDER HEAD-DESCRIPTION A 130 94.6Kb CY LINDER HEAD-VALVE GEAR A 131 2.2Mb CYLINDER HEAD OVERHAUL A 132 333.9Kb ENGINE REMOVE AND REFIT A 140 595.1Kb
RG 225
A200
A 200
RG 225 Petrol Engine
INDEX TO SUB SECTIONS Original A 200 A 200 266.1Kb DATA A 201 1.3Mb SPECIAL TOOLS A 202 125.7Kb DESCRIPTION AND MODIFICATIONS A 203 195.0Kb FAULT DIAGNOSIS A 204 260.3Kb IN-SITU OPERATIONS A 209 575.0Kb CYLINDER BLOCK - DESCRIPTION A 210 139.4Kb ENGINE MOUNTINGS A 211 265.2Kb CYLINDER BLOCK A 212 448.3Kb PISTONS AND CONNECTING RODS A 213 1.3Mb CRANKSHAFT AND FLYWHEEL A 214 1.5Mb TIMING COVER, GEAR AND CHAIN A 215 1.0Mb CAMSHAFT AND TAPPETS A 216 497.4Kb LUBRICATION SYSTEM A 220 422.8Kb SUMP AND STRAINER A 221 341.2Kb OIL PUMP A 222 1.6Mb OIL FILTER A 223 199.9Kb CYLINDER HEAD - DESCRIPTION A 230 146.7Kb CYLINDER HEAD - VALVE GEAR A 231 3.7Mb CYLINDER HEAD OVERHAUL A 232 690.8Kb
A 300
2nd Re-issue
6.247 DIESEL ENGINE
Index to Sub - sections
ORIGINAL A 300 A 300 173.3Kb DATA A 301 3.2Mb SPECIAL TOOLS A 302 159.3Kb MODIFICATIONS A 303 1.8Mb FAULT DIAGNOSIS A 304 1.1Mb IN-SITU OPERATIONS A 309 4.2Mb ENGINE MOUNTINGS A311 CYLINDER BLOCK AND LINERS A 312 322.1Kb PISTONS AND CONNECTING RODS A 313 1.2Mb CRANKSHAFT AND MAIN BEARINGS A 314 1.0Mb TIMING GEARS A 315 2.1Mb LUBRICATION SYSTEM A 320 1.7Mb FUEL SYSTEM A 350 3.1Mb
A 400 2nd Re-issue
4. 236 DIESEL ENGINE
Index to Sub -sections
ORIGINAL A400 A 400 167.2Kb DATA A 401 5.0Mb SPECIAL TOOLS A 402 164.5Kb DESCRIPTION A403 FAULT DIAGNOSIS A 404 1.0Mb IN-SITU OPERATIONS A 409 4.1Mb CYLINDER BLOCK AND LINERS A 412 1.0Mb PISTONS AND CONNECTING RODS A 413 1.3Mb CRANKSHAFT AND MAIN BEARINGS A 414 2.3Mb TIMING CASE AND DRIVE A 415 8.4Mb LUBRICATION SYSTEM A 420 6.1Mb FUEL SYSTEM A 440 9.6Mb ENGINE REMOVE AND REFIT A 450 1.0Mb
Perkins Phaser 1000 series (Feb 1989)
10 - General information 295.4 Kb 11 - Specification 16.6 Kb
11 A - Basic engine data 43.1 Kb
11 B - Recommended torque tensions 120.9 Kb
11 C - Data and dimensions 810.0 Kb
12 - Cylinder head assembly 884.2 Kb
13 - Piston and connecting rod assemblies 517.1 Kb
14 - Crankshaft assembly 931.7Kb
15 - Timing case and drive assembly 581.4Kb
16 - Cylinder block assembly 316.8Kb
17 - Engine timing 14.9Kb
17 A - Engines fitted with Bosch fuel injection pumps 391.5Kb
17 B - Engines fitted with CAV fuel injection pumps 313.8Kb
18 - Aspiration system 169.5Kb
19 - Lubrication system 501.4Kb
20 - Fuel system 755.1Kb
21 - Cooling system 540.2Kb
22 - Flywheel and flywheel housing 184.0Kb
23 - Electrical equipment 15.4Kb
23 A - Alternators 251.4Kb
23 B - Starter motors 108.6Kb
C - Starting aid 39.7Kb
24 - Auxiliary equipment 16.1Kb
24 A - Compressors 220.1Kb
24 B - Power steering pump 40.0Kb
24 C - Exhauster 32.5Kb
25 - List of special tools 226.3Kb
Index
B 000 Page 1
1st Re-issue
Section B
FUEL SYSTEM
Index to Sub-sections
Original B 000 B 000 392.3Kb DATA (except carburettors) B 010 753.2Kb SPECIAL TOOLS B 020 199.9Kb DESCR IPTION - 2 Litre Engine B 031 1.5Mb DESCRIPTION - RG225 Engine B 032 2.6Mb FAULT DIAGNOSIS B 040 2.5Mb TANKS, PIPES AND FILTERS B 110 1.7Mb FUEL PUMP - 2 Litre Engine B 121 748.7Kb FUEL PUMP - RG 225 Engine B 122 762.1Kb FUEL PUMPS - DIESEL ENGINES SEE ENGINE SECTION MANI FOLDS, INLET AND EXHAUST RG225 Engine B 250 3.0Mb AIR CLEANERS B 210 1.3Mb ELECTR IC ASSIST CHOKE SYSTEM
R G 225 Engine B 320 2.0Mb DATA – CARBURETTORS B 401 841.9Kb CARBURETTOR - Solex F34 BICMA113
Description B 411 8.2Mb Tuning and Overhaul B 412 9.1Mb
CARBURETTOR - Holley R 8360A
Description B 421 Tuning and Overhaul B 422 12.5Mb
EMISSION CONTROL SYSTEMS
2 Litre Engine B 701 1.9Mb R G 225 Engine B 702 4.8Mb
COO LING SYSTEM
Index
C ooo
Page 1
Section C
COOLING SYSTEM
Index to Sub- Sections
ORIGINAL C 000 C 000 683.5Kb GENERAL C 200 2.2Mb 2 LITR E ENGINE C 210 977.1Kb RG 225 ENGINE C 220 1.9Mb 6.247 ENGINE C 230 3.3Mb 4.236 ENGINE C 240 3.0Mb
ENG INE E LECTR ICAL
Index
D ooo
Page 1 3rd Re-issue
Section D
ENGINE ELECTRICAL
Index to Sub-sections
Original D 000 D 000 813.3Kb STARTER MOTORS-DATA D 100 1.6Mb FAULT DIAGNOSIS D 101 1.8Mb CAV STA RTE R -CA45F
Description D 111 3.7Mb Servicing D 112 12.7Mb
CH RYS LE R STA RTE R
Description D 121 1005.6Kb Servicing D 122 9.0Mb
LUCAS STA RTE R M50
Description D 131 2.1Mb Servicing D 132 6.4Mb
LUCAS STA RTE R M45G
Description D 141 2.0Mb Servicing D 142 9.6Mb
ELECTRONIC IGNITION
DATA D 300 949.0Kb DESCR IPTION AND MODIFICATIONS D 301 3.2Mb TEST PROCEDUR ES D 302 659.6Kb
DISTRIBUTOR
RG 225 ENGINE D 310 384.7Kb 2 LITR E ENG INE D 311 309.0Kb
CHARGING SYSTEM
DATA D 400 1.4Mb FAULT DIAGNOSIS D 401 1.9Mb LUCAS 17ACR A LTE RNATO R D 411 2.3Mb
Servicing D 412 463.4Kb
C LUTC H
E ooo Page 1
SECTION E
CLUTCH
Index to Sub-sections
ORIGINAL E 000 E 000 24.4Kb DATA E 010 35.4Kb SPECIAL TOOLS E 020 15.5Kb FAULT DIAGNOSIS E 030 142.7Kb CLUTCH UNIT AND WITHDRAWAL MECHANISM E 040 217.5Kb DESCR IPTION AND MODIFICATIONS E 110 163.5Kb CLUTCH CONTROLS General E 200 46.6Kb Master Cylinder E 210 106.7Kb Slave Cylinder E 220 103.8Kb Clutch Pedal E 230 131.2Kb
GEARBOX
F000
SECTION F
GEARBOX
Index to Sub-sections
mk1 :
ORIGINAL F 000 (MK1) F 000 11.8Kb Talbot / RENAULT4 Speed Gearbox T.R. 4SPD (PAGE 2) Turner 5 Speed Gearbox TURNER (PAGE 3)
mk 2 ADDITION:
ORIGINAL F000 (MK2) F 000(MKII) 23.2Kb Z.F. SS-24/3 Gearbox ZF 5 SPD (PAGE 4) Telma Retarder - Maintenance Manual RETARDER (PAGE 5)
G EAR BOX 4 SPEED
Index
F 100
Page 1
Talbot / RENAULT4 Speed Gearbox
Index to Sub- sections
ORIGINAL F 100 F 100 21.3Kb DATA F 101 68.4Kb SPECIA L TOO LS F 102 29.6Kb DESCR IPTION AND MODIFICATIONS F 103 IN-SITU OPER ATIONS F 110 TO REMOVE AND REFIT F 120 OPER ATIONS WITH GEAR BOX REMOVED F 130
G EAR BOX 5 SPEED
Index
F 200
TURNER 5 SPEED GEARBOX
Index to Sub- sections
ORIGINAL F 200 F 200 DATA F 201 SPECIAL TOO LS F 202 26.0Kb DESCRIPTION AND MODIFICATIONS F 203 66.6Kb IN-SITU OPER ATIONS F 210 146.3Kb TO REMOVE AND REFIT F 220 32.0Kb OPER ATIONS WITH GEAR BOX REMOVED F 230 680.0Kb
ZF- Synchroma - Gearbox S 5-24/3
Index
F 300
ZF- Synchroma - Gearbox S 5-24/3
Assembly, Maintenance and Operating Instructions
ORIGINAL F 300 (MK2) F 300 23.4Kb ZF MANUAL SECTIONS I - XI F 300I-XI 2.2Mb MANUAL INDEX
I. Technical Data 2 II. Description 2 Ill. Handling 6 IV. Maintenance and Lubrication 6 IV. Tools 8 VI. Disassembly of Transmission 10 VII. Checking of Individual Components 14
VIII. Assembly of Transmission 14 IX. Ordering Spare Parts 24
X. Key to Illustrations 24
XI. Exploded Views 26
TELMA
MAINTENANCE MANUAL FOR MINI-BUSES
RTI 0791
FOR RENAULT S56, S75, GOB, GlO
CONTENTS
ORIGINAL INDEX PAGE Index SPECIFICATIONS Section 1 RECOMMENDED MAINTENANCE CE30 Section 2 RECOMMENDED MAINTENANCE CC50/65/80 Section 3 RETARDER GREASING Section 4 CONTROL SYSTEM INSPECTIONS Section 5 DRIVE LINE INSPECTION Section 6 ELECTRICAL SYSTEM DIAGNOSTICS Section 7 CONTROL SYSTEM Section 8 RELAY BOX Section 9 STANDSTILL DETECTOR SYSTEM Section 10 RETARDER CURRENT DRAW CHECK Section 11 & 12 RETARDER RESISTANCE CHECK Section 11 & 12 RETARDER WASHING Section 13 WIRING DIAGRAMS Section 14
G ooo
Page 1
SECTION G
AUTOMATIC TRANSMISSION
Index to Sub-sections
ORIGINAL G 000 G 000 24.5Kb DATA G 101 100.7Kb SPECIAL TOOLS G 102 17.0Kb DESCRIPTION AND MODIFICATIONS G 103 849.6Kb FAULT DIAGNOSI S G 104 216.7Kb IN-SITU OPERATIONS G 110 788.4Kb TO REMOVE AND REFIT G 120 61.7Kb OPERATIONS WITH BOX REMOVED G 130 45.3Kb
Index
H ooo
Page 1
SECTION H
R EAR AXLE
Index to Sub-sections
ORIGINAL H 000 H 000 305.8Kb DATA H 010 655.1Kb SPECIAL TOOLS H 020 231.9Kb DESCRIPTIONS AND MODIFICATIONS H 030 338.4Kb AXLE SHAFTS H 100 271.2Kb WHEEL HUBS AND BEARINGS H 110 1.6Mb BEVEL PINION ASSEMBLY H 120 1.7Mb DIFFERENTIAL AND DRIVE GEAR ASSEMBLY H 130 2.3Mb REAR AXLE H 140 606.0Kb
SUSPENSION AND FRONT AXEL
Index
K ooo
Section K
SUSPENSION AND FRONT AXEL
Index to Sub- Sections
ORIGINAL K 000 K 000 17.9Kb DATA K 010 3.6Mb SPECIAL TOOLS K 020 653.6Kb DESCRIPTION AND MODIFICATIONS K 030 922.9Kb HUBS AND STUB AXEL K 111 4.5Mb FRONT AXEL K 310 860.0Kb SPRINGS – FRONT AND REAR K 400 7.2Mb SHOCK ABSORBERS K 500 1.2Mb
STEE R ING
Index
L000
STEERING
ORIGINAL L000 L 000 15.8Kb MANUAL STEERING STEERING (PAGE 2) POWER ASSISTED STEERING P.A. STEERING (PAGE 3)
STEE R ING
Index
L010
STEERING
Index to Sub· sections
ORIGINAL L 010 L 010 32.7Kb DATA L 020 161.0Kb SPECIAL TOOLS L 030 41.5Kb DESCRIPTION AND MODIFICATIONS L 040 127.0Kb FAULT DIAGNOSIS L 050 85.7Kb STEERING COLUMN L 100 227.7Kb STEERING BOX L 110 337.6Kb STEERING LINKAGE L 200 388.7Kb
STEE R ING
Index
L000
POWER ASSISTED STEERING
Index to Sub· sections
ORIGINAL L 300 L 300 31.5Kb DESCRIPTION AND MODIFICATIONS L 304 139.8Kb
STEERING BOX L 310 532.1Kb POWER STEERING - GENERAL L 320 203.6Kb
POWER STEERING PUMP - BELT DRIVEN L 321 105.6Kb
POWER STEERI NG PUMP - COMPRESSOR DRIVEN L 322 426.9Kb HYDRAULIC SYSTEM - GENERAL L 330 116.1Kb
RESERVOIR L 331 98.9Kb
PIPES AND HOSES L 332 131.6Kb
BRA KES
Index
M000
SECTION M BRAKES
INDEX TO SUB-SECTIONS
M K 1 B R A K E S M K 1 ( P a g e 2 ) M K 2 B R A K E S M K 2 ( P a g e 3 )
BRA KES
Index
M000 Page 1
1st Re-issue
SECTION M BRAKES
INDEX TO SUB-SECTIONS
ORIGINAL M 000 M 000 64.6Kb BRAKE DATA M 010 271.4Kb SPECIAL TOOLS M 020 53.7Kb DESCRIPTION AND MODIFICATIONS M 031 1.2Mb FAULT DIAGNOSIS M 040 247.5Kb WHEEL UNITS General M 100 148.3Kb FRONT
Vacuum/hydraulic M 111 387.6Kb Air/hydraulic M 112 238.2Kb
REAR Vacuum/hydraulic M 121 337.8Kb Air/hydraulic M 122 296.4Kb
MASTER CYLINDER
Vacuum/hydraulic M 211 327.3Kb Air/hydraulic M 212 311.9Kb
SERVO UNITS
General M 220 119.5Kb Girling - Type 65 M 221 185.4Kb Girling - Type 100 M 222 200.9Kb
BLEEDING THE HYDRAULIC M 230 53.6Kb LOAD SENSING VALVE M 241 178.6Kb HANDBRAKE AND LINKAGE M 311 100.7Kb SPRING BRAKE AND COMPENSATOR M 312 553.3Kb
BRAKES INDEX
AI R CONTROL VALVES Dual Brake Valve - Air/hydraulic M 411 409.6Kb Hand Control Valve - Air/hydraulic M 421 293.7Kb Auto-Release Valve - Air/hydraulic M 431 202.9Kb AIR LINE VALVES Governor Valve - Air/hydraulic M 511 211.1Kb Quadruple Charge Protection Valve - Air/hydraulic M 512 158.1Kb Quick Release Valve - Air/hydraulic M 513 100.9Kb Anti-freeze Unit - Air/hydraulic M 521 69.7Kb Tandem Actuator - Air/hydraulic M 522 298.4Kb In-line Filter - Air/hydraulic M 523 134.6Kb Low Pressure Warning Switches And Stop
Light Switch M 524 125.9Kb AI R RESERVOI RS AND FITTINGS M 610 368.7Kb COMPRESSORS M 620 518.0Kb EXHAUSTERS
4.236 Engine M 631 220.8Kb 6.247 Engine M 632 171.5Kb
M AOOO
SECTION M
BRAKES SECTION ORIGINAL MA000 MA 000 126.5Kb DESCRIPTION (INC DIAGRAMATIC LAYOUT) MA 010 430.7Kb DATA MA 020 355.8Kb TIGHTENING TORQUES MA 030 104.8Kb SPECIAL TOOLS MA 040 117.5Kb FAULT DIAGNOSIS (VAC/HYD) MA 050 270.4Kb FAULT DIAGNOSIS (AIR/HYD) MA 055 52.2Kb FRONT BRAKES
4 x 46M Disc Brake Caliper MA 110 394.7Kb 2 x 50 Pin Slider Caliper MA 120 588.3Kb 13 x 4 TWO LEADING SHOE MA 130 293.3Kb 13 x 5 TWO LEADING SHOE MA 140 384.8Kb
REAR BRAKES
12Yo x 4 DUO SERVO MA 150 384.4Kb 13 x 5Y DUO SERVO MA 160 363.1Kb
BLEEDING THE HYDRAULIC SYSTEM MA 190 63.8Kb MASTER CYLINDER (VAC/HYD) MA 200 249.4Kb MASTER CYLINDER (AIR/HYD) HAULAGE MA 210 358.6Kb MASTER CYLINDER (AIR/HYO) PSV MA 220 270.8Kb SERVO UNIT (VAC/HYD) MA 250 564.8Kb TANDEM ACTUATOR (AIR/HYO) HAULAGE MA 260&270 387.8Kb TANDEM ACTUATOR (AIR/HYO) PSV MA 260&270 387.8Kb
BRAKES Index
HANDBRAKE AND LINKAGE MA 300 108.4Kb SPRING BRAKE AND COMPENSATOR MA 320 584.4Kb VALVES
Dual Brake Valve MA 400 425.8Kb Hand Control Valve MA 405 316.0Kb Governor Valve MA 410 222.6Kb Quadruple Protection Valve MA 415 199.4Kb Quick Release Valve MA 420 101.1Kb Load Sensing Valve MA 425 143.4Kb
ANTI-FREEZE UNIT MA 450 63.3Kb AIR LINE FILTER MA 455 101.5Kb LOW PRESSURE WAR NING SWITCHES MA 460 118.6Kb AIR RESERVOIRS AND FITIINGS MA 500 417.3Kb COMPRESSOR MA 600 15.9Kb
CHASSIS E LECTR ICAL
N ooo
Page 1
Section N
CHASSIS ELECTRICAL
Index to Sub- Sections
ORIGINAL N 000 N 000 22.8Kb DATA N 010 27.9Kb WIRING DIAGRAM (TYPICAL MK1) N 100 511.8Kb WIRING DIAGRAM (12 VOLT 18 WAY FUSE BOX) N100 749.6Kb WINDSCREEN WIPER LINKAGE AND MOTOR N 510 251.2Kb WINDSCREEN WIPERS AND WASHERS N 610 101.9Kb HEADLAMP WASH/WI PE N 630 78.8Kb
CHASSIS
Fra mes
n ooo Page 1
SECTION Q
CHASSIS
DATA Q 000 128.4Kb
Index
V ooo
Page 1
Section V
HEATING AND VENTIL ATION
Index to Sub- sections
ORIGINAL V 000 V 000 21.7Kb GENERAL V 100 205.5Kb HEATER AND BLOWER MOTOR V 200 366.6Kb
INDEX VERSION HISTORY
VERSION CHANGES DATE 1 INITIAL RELEASE 2015 DEC 25 2 PHASER LINK NAMES CORRCTED
ALL PAGES CHANGED TO A4 GENERAL LAYOUT FIXES
2015 DEC 25
