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~ ~ NASA Technical Memorandum 88295 9 I '7 L Accuracies of Southwell and ForcelStiffness Methods in the Prediction of Buckling Strength of Hypersonic Aircraft Wing Tubular Panels William L. KO (EBSA-TH-Si3295) ACCUGBCIES C€ SCUTBUIIELL AND ~8 a- 1 7 o 90 FCECE/S3IPEBBIS BEIFiGCS Ib fit€ €EEDlCTICP OF LCCKLlNG S'IEENG1H OE HYPERSCblC AlBCRAPT LING IUEULAK EAbEliS (SASA) 28 F CSCL 20K Unclas 63/39 0123305 November 1987 Y National Aeronautics and Space Administration https://ntrs.nasa.gov/search.jsp?R=19880007706 2020-01-13T16:58:04+00:00Z

I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

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Page 1: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

~ ~

NASA Technical Memorandum 88295

9

I

' 7 L

Accuracies of Southwell and ForcelStiffness Methods in the Prediction of Buckling Strength of Hypersonic Aircraft Wing Tubular Panels

William L. KO

(EBSA-TH-Si3295) ACCUGBCIES C € SCUTBUIIELL A N D ~8 a- 1 7 o 90 F C E C E / S 3 I P E B B I S B E I F i G C S I b fit€ € E E D l C T I C P OF L C C K L l N G S ' I E E N G 1 H OE HYPERSCblC AlBCRAPT LING I U E U L A K EAbEliS ( S A S A ) 2 8 F C S C L 20K Unclas

63/39 0123305

November 1987

Y

National Aeronautics and Space Administration

https://ntrs.nasa.gov/search.jsp?R=19880007706 2020-01-13T16:58:04+00:00Z

Page 2: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

NASA Technical Memorandum 88295

.

I

Accuracies of Southwell and ForcelStiffness Methods in the Prediction of Buckling Strength of Hypersonic Aircraft Wing, Tubular Panels William L. KO Ames Research Center, Dryden Flight Research Facility, Edwards, California

1987

NASA National Aeronautics and Space Administration Ames Research Center Dryden Flight Research Facility Edwards, California 93523-5000

Page 3: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

SUMMARY

Accuracies of the Southwell method and the force/stiffness (F/S) method were examined when the methods were used in the predictions of buckling loads of hyper- sonic aircraft wing tubular panels, based on nondestructive buckling test data. Various factors affecting the accuracies of the two methods were discussed. Effects of load cutoff point in the nondestructive buckling tests on the accuracies of the two methods were discussed in great deeail. For the tubular panels under pure com- pression, the F/S method was found to give more accurate buckling load predictions than the Southwell method, which excessively overpredicts the buckling load. It was found that the Southwell method required a higher load cutoff point, as compared with the F/S method. In using the F/S method for predicting the buckling load of tubular panels under pure compression, the load cutoff point of approximately 50 percent of the critical load could give reasonably accurate predictions.

INTRODUCTION

The accurate prediction of buckling loads of structural components, based on the nondestructive buckling test data, is generally a difficult problem. solution (buckling load prediction) is the test-data plotting schemes, test-data extrapolation schemes, and data fitting schemes. The well-known graphical method of predicting buckling loads is the Southwell method (or Southwell plot, refs. 1 to 5). In the Southwell plot, the compliance (that is, deflection/load) is plotted against deflection, and the buckling load is determined from the inverse slope of the plot. The Southwell method has been successful in predicting the classical buckling of simple structures such as columns and plates (see fig. 1, ref. 6). For complex structures exhibiting complex buckling behavior (for example, local instabilities and plasticity effect), the Southwell plot may not be a straight line, and therefore no discernable slope may be obtained for accurately determining the buckling loads (ref. 7 ) .

The graphical

The alternate method is the so-called force/stiffness (F/S) method proposed by Jones and Greene (ref. 8 ) . In this method, the stiffness (such as force/normalized strain) is plotted against the force, and the buckling load is determined from the intersection of the limit strain line (the line with slope of unity in the F/S plot) and the extrapolation of the curve that fits the data points of the nondestructive buckling tests. The F/S method has been used extensively by KO, Shideler, and Fields (ref. 9 ) and by Hedges and Greene (ref. 10) in the predictions of the buckling strength of hyper- sonic aircraft wing tubular and beaded panels under combined loadings. The F/S method seems to give satisfactory buckling load predictions, however, a critical review of the accuracy of this method is needed. This report presents the critical review of the accuracies of the Southwell method and the F/S method when they are applied to the predictions of buckling strength of hypersonic aircraft tubular pan- els (structures of complex geometry).

This method eliminates the concerns about the linearity of the plot.

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NOMENCLATURE

a

B j

C i

CSG

D

DT

E

F

F*

F/S

f

k

a

m

NX

NXY

P

I R

RSG

SG I

d i s t a n c e between t w o ad jacen t t ubes , i n

Cj = 1, 2, 3 ) c o e f f i c i e n t s of second-order func t ion f o r least-squares data f i t t i n g

(i = 1, 2, ..., 6 ) c o e f f i c i e n t s of th i rd -o rde r func t ion for least-squares d a t a f i t t i n g

capac i tance s t r a i n gage

genera l ized s t r a i n v a r i a b l e

displacement t ransducer

Young's modulus, l b f / in2

app l i ed load, l b f

maximum a p p l i e d load i n nondes t ruc t ive buckl ing tests, lbf

f o r c e / s t i f f n e s s

width of pane l f l a t reg ion , i n

e x t r a p o l a t i o n f a c t o r , Fcr/F*

l eng th of t u b u l a r pane l , i n

exponent i n t h e express ion of D

pane l compression load, l b f / i n

pane l shear load, l b f / i n

lateral p r e s s u r e , l b f / in2

r a d i u s of tubular w a l l , i n

rosette s t r a i n gage

a x i a l s t r a i n gage

l eng th of c i r c u l a r arc element of pane l t ube cross section

temperature , OF

t h i ckness of t u b u l a r w a l l , i n

I 2

Page 5: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

..

- t

W

a

€ b

E C

Y

6

lcr

e f f e c t i v e th i ckness of t ubu la r panel , i n

width of t u b u l a r panel , i n

ha l f ang le of c i r c u l a r bead arc

s t r a i n due t o bending, i n / i n

s t r a i n due t o a x i a l compression, i n / in

s t r a i n due t o shear, i n / i n

l a te ra l displacement a t c e n t e r of t u b u l a r pane l , i n

c r i t i ca l va lue of 1

TUBULAR PANEL

KO, Shide le r , and F i e l d s conducted ex tens ive nondes t ruc t ive buckl ing tests (ref. 9) of t u b u l a r pane l s made of t w o formed Ren6 41 a l l o y s h e e t s seam-welded toge the r t o form f i v e f l a t reg ions (double sheets) and f o u r nonc i r cu la r t u b u l a r r eg ions ( f i g . 1 ) . A t t h e end of t h e s e tests, panels 1 and 3 w e r e loaded up t o buck- l i n g f a i l u r e under pure compression. Because t h e a c t u a l buckl ing loads of t h e tubu- l a r panel under pure compression are known, it is possible t o examine t h e accuracy of t h e Southwell method and F/S method i n p r e d i c t i n g t h e buckl ing s t r e n g t h of t h e tubu- l a r pane l s under pure compression. The t es t data of pane l 3 w i l l be used i n t h i s accuracy s tudy. F igure 2 shows t h e l o c a t i o n s of t h e s t r a i n gages and t h e 11 l a t e ra l displacement t r ansduce r s ( D T ) ins t rumented on panel 3 f o r pu re compression tests, r epor t ed i n r e fe rence 9. F igure 3 shows t h e buckled sites a t t h e rear s u r f a c e s of t u b e s 1 , 2, and 4 of t es t pane l 3.

The data ob ta ined from rosette s t r a i n gages RSG622, RSG623, and RSG633; a x i a l s t r a i n gages SG516 and SG517; and t h e displacement t ransducer DT6 w i l l be used i n t h e s tudy of accu rac i e s of t h e aforementioned t w o methods of p r e d i c t i n g buckl ing loads . T h a t ins t rumenta t ion w a s located i n the c e n t e r reg ion of t h e pane l and w a s r e l a t i v e l y close t o t h e buckled sites on tubes 1 and 2. Figure 4 shows t h e out-of- p l ane displacement of pane l 3 a t t h e t i m e of buckl ing f a i l u r e under pure compression ( f a i l u r e load Fcr = 41,051 l b , ref. 9) . Notice t h a t t h e deformation of t h e panel is a fundamental mode deformation wi th s l i g h t d i s t o r t i o n near t h e buckled zone.

SOUTHWELL PLOT

The Southwell method has been success fu l i n the p r e d i c t i o n of classical bucklng of simple s t r u c t u r e s such as columns and plates ( r e f s . 1 t o 5 ) . For complex s t r u c - t u r e s , such as a t u b u l a r pane l wi th complex buckl ing behavior , t h e dependab i l i t y of t h e Southwell method must be c a r e f u l l y examined. Using t h e r e s u l t s of t h e d e s t r u c t i v e buckl ing tests repor t ed i n r e fe rence 9, a Southwell p l o t was cons t ruc t ed f o r a t u b u l a r pane l (pane l 31, and is shown i n f i g u r e 5. I n the f i g u r e , F is t h e compressive load , and 6 is t h e lateral displacement a t t h e c e n t e r of t h e panel .

3

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I t is seen t h a t t he data p o i n t s l y i n g i n t h e reg ion 0.43 < F/Fcr < 0.95 (Fcr be ing t h e c r i t i ca l load a t buckl ing) form a n ice s t r a i g h t l i n e . However, t h e i n v e r s e s l o p e of t h i s s t r a i g h t l i n e y i e l d s t h e c r i t i ca l load of Fcr = 55,184 l b which is 34 percen t h ighe r than the a c t u a l buckl ing load of FCr = 41,051 l b . data p o i n t s l y i n g wi th in t h e reg ion 0.96 < F/Fcr < 1.00 f o r m another s t r a i g h t l i n e wi th a s l i g h t l y s t e e p e r slope, y i e l d i n g t h e c r i t i ca l load of Fcr = 53,846 l b . va lue is approximately 31 percen t over t h e p r e d i c t i o n of t h e a c t u a l buckl ing load.

Also, one n o t i c e s t h a t t h e

Th i s

The second Southwell p l o t for t u b u l a r pane l 3 shown i n f i g u r e 6 is t h e plot of 6/Nx as a func t ion of 6 , where N, i s t h e e f f e c t i v e pane l compressive load calcu- la ted from t h e ou tpu t s of t h e t w o a x i a l s t r a i n gages SG516 and SG517 l oca t ed a t t h e outer su r faces of t ube 2 (see f i g s . 3, 71, namely:

- E t

N x = SG516 + SG517 I

where E is t h e Young modulus and t ( = 0.037 i n ) is t h e e f f e c t i v e th i ckness of t h e t u b u l a r panel . S imi l a r t o f i g u r e 5, t he data p o i n t s i n f i g u r e 6 also form a n i c e s t r a i g h t l i n e i n t h e reg ion 0.43 < F/Fc, < 0.95. The i n v e r s e slope of t h i s s t r a i g h t l i n e g ives t h e c r i t i ca l panel load of (Nx)cr = 2687 l b / in , which is 26 percen t h igher t han t h e a c t u a l pane l buckl ing load of ( N x ) c r = 2138 l b / i n ( = F c r / W = 41,051/19.2), where w is t h e pane l width (see f i g . 1 ) . Also, t h e d a t a p o i n t s l y i n g in t h e reg ion 0.96 < F/Fcr < 1.00 form another s t r a i g h t l i n e with a s t e e p e r s lope , g iv ing ( N x ) c r =

2553 l b / in , which is 19 percen t above t h e measured value.

The f i n a l Southwell p l o t shown i n f i g u r e 7 is t h e plot of 6/Nx as a func t ion of

6 , where t h e e f f e c t i v e pane l load Nx i s c a l c u l a t e d from t h e ou tpu t of t h e rosette s t r a i n gage l e g RSG622 l oca t ed a t t h e f l a t reg ion of t h e c e n t e r of t h e pane l (see f i g . 21, namely:

N, = E: I RSG622 I (2)

The plot , w i t h t h e except ion of a small s t r a i n region, is p r a c t i c a l l y b i l i n e a r i n shape. The inve r se s l o p e of t h e s t r a i g h t l i n e f i t t i n g t h e d a t a p o i n t s l y i n g i n t h e reg ion 0.43 < F/Fcr < 0.95 gives the c r i t i ca l pane l load of (Nx)cr = 2769 l b / in , which is a 30 percen t overpredic t ion . p o i n t s i n t h e reg ion 0.96 < F/Fcr < 1.00 y i e l d ( N X ) = r = 2400 l b / i n gave a buckl ing load approximately 12 percen t h ighe r than t h e a c t u a l pane l buckl ing load of (Nx)cr = 2138 l b / in .

The s t e e p e r s t r a i g h t l i n e f i t t i n g t h e d a t a

From t h e preceeding t h r e e Southwell p l o t s for t h e t u b u l a r pane l (see f i g s . 5 t o 7), it is no t i ced t h a t t h e plots are p r a c t i c a l l y b i l i n e a r i n shape (exc luding t h e small s t r a i n reg ion below F/Fcr = 0.431, and t h a t t h e F/Fcr = 0.95 p o i n t lies almost a t t h e middle of t h e p l o t . reg ion 0.95 < F/Fcr < 1.00 spread over one-half span of t h e p l o t . t o o b t a i n t h e s t r a i g h t l i n e zone f o r m o s t a ccu ra t e ly determining t h e slope, t h e non- d e s t r u c t i v e tes t has t o be c a r r i e d o u t up t o 90 - 95 percen t of t h e buckl ing load. For t h e case of t h e t u b u l a r pane l , t h e Southwell method excess ive ly ove rp red ic t s

Th i s means t h a t t h e high loading d a t a p o i n t s i n t h e Thus, i n order

4

Page 7: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

li

t h e buckl ing load ( e i t h e r u s ing t h e s lope f o r t h e reg ion 0.43 < F/Fcr < 0.95, or f o r t h e reg ion 0.96 < F/F,, < 1.00) .

F igure 8 shows t h e Southwell p l o t f o r a square plate con ta in ing a c e n t r a l cir- c u l a r ho le sub jec t ed t o pure compression (ref. 7 ) . For t h i s p lot , t h e ra t io of ho le diameter t o p l a t e l eng th is 0.1. It is clear t h a t t h e Southwell p lo t f o r t h i s par- t i c u l a r p e r f o r a t e d plate is nonl inear , having no d i sce rnab le slope f o r determining the buckl ing load.

During t h e nondes t ruc t ive buckl ing tests, t h e Southwell p lo t may be d isp layed , say , on t h e sc reen of a cathode ray t e rmina l (CRT) f o r obse rva t ion of t h e growth of t h e plot . The test can be terminated i f enough da ta p o i n t s have formed a s t r a i g h t l i n e . However, it is impossible t o know t h e loading ra t io F/Fcr of t h e test cu to f f p o i n t because t h e l o c a t i o n of t h e possible buckl ing p o i n t is unknown. As w i l l be seen s h o r t l y , t h i s problem does no t occur i n t h e F/S method.

FORCE/STIFFNESS METHOD

The f o r c e / s t i f f n e s s (F/S) method, which is i l l u s t r a t e d i n f i g u r e 9, w a s devel- oped by Jones and Greene (ref. 8 ) pr imar i ly f o r p r e d i c t i n g t h e local buckl ing f a i l u r e of complex s t r u c t u r e s ( for example, beaded and t u b u l a r pane l s f o r hypersonic a i r c r a f t wings) under combined loading. The method w a s used ex tens ive ly by KO, Shide le r , and F i e l d s ( r e f . 91, and Hedges and Greene ( r e f . 10) i n t h e nondes t ruc t ive buckl ing s t r e n g t h p r e d i c t i o n s of beaded and tubu la r pane l s f o r a hypersonic a i r c r a f t wing. I n t h i s method, f o r c e F (which can be any p a r t i c u l a r load of a p p l i e d load set) is p l o t t e d a g a i n s t s t i f f n e s s F/D, where D is t h e genera l ized s t r a i n v a r i a b l e ( r e f s . 9 t o l o ) , and t h e buckl ing load is obta ined a t t h e i n t e r s e c t i o n of t h e e x t r a p o l a t i o n of t h e curve f i t t i n g t h e nondes t ruc t ive buckl ing test d a t a p o i n t s and t h e l i m i t s t r a i n l i n e ( t h e l i n e wi th slope of u n i t y f o r which D = D c r = 1, see f i g . 9 ) . The general- i z e d s t r a i n v a r i a b l e D is def ined as ( r e f . 8)

where €c, E b , and y are r e s p e c t i v e l y t h e s t r a i n s i n compression, bending, and shear, [ ]cr denotes c r i t i ca l va lues , and t h e exponent m is an empi r i ca l ly determined cons tan t . The va lues for €c, E b , and y are obta ined from t h e outputs of s t r a i n gage measurements, and ( € C ) C r , ( E b ) c r r and Ycr must be c a l c u l a t e d a n a l y t i c a l l y u s i n g t h e buckl ing equa t ions p e r t a i n i n g to panel local geometry ( f o r i n s t ance , c i r c u l a r cy l in- d r i c a l pane l for t h e t u b u l a r pane l , r e f s . 8 to 10) . A t t h e cr i t ical local buckl ing s t r a i n state, equat ion ( 3 ) i s set to un i ty , namely: 1

D =: Dcr = 1 ( 4 1

which r e p r e s e n t s a c r i t i ca l s t r a i n i n t e r a c t i o n su r face , as shown i n figure 10.

Figure 11 shows t h e F/S plot of t h e same set of pure compression-destruct ive buckl ing d a t a used i n t h e earlier Southwell plots (see f i g s . 5 t o 7). Unlike t h e Southwell p l o t s , t h e d a t a p o i n t of F/Fcr = 0.95 f a l l s very close t o t h e l i m i t s t r a i n

5

Page 8: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

line (Der = 1 ) since the abscissa is F instead of 6. This means that when the F/S method is used, the nondestructive buckling test can be cut off at a relatively lower loading level compared with the Southwell method (see fig. 5). The fact that the actual buckling point is very near the limit strain line implies the accuracy of the F/S plot. smooth curve, and the curve that fits those data points intersects with the limit strain line at a point yielding a predicted buckling load almost equal to the actual buckling load.

Notice that the data points in the region 0.3 < F/Fcr < 0.95 form a ~

Figure 12 shows the F/S plot (taken from ref. 9) for combined compression and shear loading Nxy/Nx = 1.22. except for the small load region, is usually strongly convex downward, allowing the least-squares data fitting to give relatively accurate predictions of the buckling load. When there is lateral pressure in addition to the combined compression and shear loading, the F/S plot usually turns out to be convex upward. This is shown in figure 13 (taken from ref. 91, for which Nxy/Nx = 3.21 and p = 0.75 lb/in2. a plot shape, like the one shown in figure 13, sometimes more accurate buckling load prediction could be obtained by curve-fitting only the higher load region and ignor- ing the lower load region, which is less important.

When there is no lateral pressure acting, the F/S plot,

For

Accuracy of Force/Stiffness Method

The accuracy of the force/stiffness (F/S) method depends mainly on the follow- ing factors:

Test cutoff point. -The higher the load at which the nondestructive buckling test is cut off, the better the prediction of buckling load because the range of extrapolation of the data-fitting curve is shorter (or lower extrapolation factor k = Fcr/F*, see fig. 9).

Mathematical function used in curve fittinq. - The predicted buckling load will vary with the mathematical function chosen for the least-squares fitting of the data points. For combined compression, shear and lateral pressure loading, the F/S plot is always convex upward (see fig. 13). The least-squares fitting curve, based on a certain mathematical function, may tend to bend upward outside the data point range and may cause overprediction of the buckling load, or may not intersect with the limit strain line.

Range of curve fittinq. - The data points in the lower load region are less important than the data points in the higher load region. The accuracy of the buckling load prediction could sometimes be improved by curve-fitting only the data points in the higher load region and ignoring the data points in the lower load region.

Exponent m. - The value of the exponent m in the expression of D will affect the value of D. (ref. 10). Thus, the effect of m on D is minimal.

The value of m for most types of panels was found to be nearly 2

Accuracy Of (EC)Cr, (Eb)crr Ycr. -The value of D is affected by the accuracy of the calculated (EC)Cr, (Eb)cr, and Ycr. Since the buckling theories used in the

I 6

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calculations of (ECICr, (tzb)cr, and Ycr are well established, the effect of the values

of (&c)cr, (&b)cr, and ycr on the value of D or F/D could be very small.

Density of strain gage sites. - In using the F/S method, the test structure is instrumented with strain gages at different sites for monitoring local buckling. greater the number of strain gage measurement sites, the better the chance to have some strain gage sites located near the potential buckle sites, and, therefore, a greater downward-bend region of the F/S plot may be obtained for more accurate pre- diction of the buckling load. Namely, the wider the downward-bend region is, the

buckling load.

The

- more accurately the data-fitting curve can give its extrapolation for determining the

I

I Test Cutoff Point

A s previously mentioned, the most critical factor affecting the accuracy of the F/S plot is the location of the test cutoff point (for example, how far the test cutoff point is from the limit-strain line). The data presented in figure 1 1 may be used for the study of the effect of the location (or load level) of the test cutoff point on the accuracy of the F/S method. The load cutoff points selected for the preceding study were F/Fcr = 0.5, 0.6, 0.7, 0 . 8 , 0.9, 0.95, and the following two types of mathematical functions were used in the least-squares data fittings:

I

F D I. Second-order function: - = ~1 + B2F + B3F2 1

2. Third-order function:

! F 1 + CIF + C2F2

( 5 )

where B, (j = 1, 2, 3) and Ci (i = 1, 2, ... 6) are constants determined from the least-squares fittings of the test data.

Figures 14 and 15 respectively show the F/S plots of test data of figure 1 1 fitted by the second-order and third-order functions up to different load cutoff points. In the least-squares data fittings, the insignificant data points in the region F/F,r < 0.3 were neglected. The least-squares fitting for F/Fcr = 0 . 8 using the third-order function (equation (6)) gave poor extrapolation because the discon- tinuity (region of sudden slope change) fell near the force cutoff point F/Fcr = 0.8. For other values of F/Fcr, the discontinuity did not occur within the test data

T region 0.3 < F/Fcr < 1.0, and therefore, it did not affect the buckling load predic- tions. The third-order function (equation (6)) was originally constructed for fitting the nondestructive buckling test data exhibiting sudden slope change (see

tion (6) may not be ideal for certain values of F/Fcr. Overall it appears that the second-order function will give the most consistent prediction of buckling strength of tubular panels under pure compression. Table 1 summarizes different values of pure-compression buckling loads predicted from the plots in figures 14 and 15. The table also lists the error involved in each buckling load prediction. For the load cutoff points F/Fcr = 0.5, 0.9, 0.95, the third-order function gave more accurate

8 figs. 9 and 12). For fitting the test data having a smooth slope change, equa-

i

7

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pred ic t ions . The data given i n Table 1 sugges t t h a t when t h e F/S method is used i n t h e p r e d i c t i o n of buck- l i n g of t ubu la r pane l s under pure compression, t h e nondes t ruc t ive t es t may be termin- a t e d a t a r e l a t i v e l y l o w load cu to f f p o i n t , say F/Fcr = 0.5.

However i n t h e reg ion 0.6 < F/Fc, < 0.8, t h e r eve r se is t r u e .

CONCLUSIONS

Accuracies of t h e Southwell method and t h e F/S method w e r e c r i t i c a l l y reviewed f o r t h e case when they were a p p l i e d t o t h e p r e d i c t i o n of buckl ing loads of hypersonic a i r c r a f t wing t u b u l a r pane l s , based on t h e nondes t ruc t ive buckl ing test data. f a c t o r s t h a t a f f e c t t h e accu rac i e s of t h e t w o methods were d iscussed i n great detail. For t h e case of t u b u l a r pane ls , t h e F/S method gave more accura t e buckl ing load pre- d i c t i o n than t h e Southwell method, which excess ive ly ove rp red ic t s t h e buckl ing load. For pure compression, t h e F/S method could g ive reasonably accu ra t e buckl ing load p r e d i c t i o n s , even wi th t h e load cu to f f p o i n t as l o w as F/Fcr = 0.5. The Southwell method r e q u i r e s a much h igher load cu to f f po in t .

Various

b

Page 11: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

REFERENCES

1. Timoshenko, Stephen P.; and Gere, James M.: Theory of Elastic Stability. Mcgraw-Hill Book CO., N.Y., 1961, p. 191.

2. Spencer, H.H.; and Walker, A.C.: Critique of Southwell Plots with Proposals for Alternative Methods. Experimental Mechanics, vol. 15, August 1975.

3. Spencer, Herbert H.; and Walker, Alastair C.: Techniques for Measuring the Critical Loads of Columns and Plates. A Critical Review of Southwell Plots with Proposals for Alternative Methods. Society of Experimental Stress Analysis, Spring Meeting, Detroit, Michigan, March 14-17, 1974.

4. Cundari, F . L . ; and Horton, W.H.: On the Applicability of the Southwell Plot to the Interpretation of Test Data from Instability Studies of Shell Bodies. American Inst. of Aeronautics and Astronautics, and American Society of Mechanical Engineers Structures, Structural Dynamics and Material Confer- ence, 8th, Palm Springs, Calif., March 29-31, 1967, technical papers. New York, AIAA, Inc., 1967, p. 651-660.

5. Galletly, G.D.; and Reynolds, T.E.: A Simple Extension of Southwell's Method for Determining the Elastic General Instability Pressure of Ring Stiffened Cylinders Subject to External Pressure. SESA Proceedings, vol. XII, no. 2, 1955, p. 141.

6. Horton, W.H.; Cundari, F.L.; and Johnson, R.W.: The Analysis of Experimental Data Obtained from Stability Studies on Elastic Column and Plats Structures. Israel J. Tech., vol. 5, no. 1-2, 1967, pp. 104-112.

7. Schlack, Alois L., Jr.: Experimental Critical Loads for Perforated Square Plates. Proc. SESA, vol. 25, no. 1, Feb. 1968, pp. 69-74.

8. Jones, R.E.; and Greene, B.E.: The Force/Stiffness Technique for Nondestructive Buckling Testing. AIAA-74-351, April 17-19, 1974.

9. KO, William L.; Shideler, John L.; and Fields, Roger A.: Buckling Behavior of R e d 41 Tubular Panels for a Hypersonic Aircraft Wing. May 19-21, 1986, (also published as NASA TM-86798, 1986).

AIM-86-0978,

10. Hedges, Phillip C.; and Greene, Bruce E.: Advanced Beaded and Tubular Structural Panels. NASA CR-132515.

9

Page 12: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

TABLE 1. ACCURACIES OF BUCKLING LOADS I N PURE COMPRESSION PREDICTED FROM FORCE/STIFFNESS METHOD USING DIFFERENT LOAD CUTOFF POINTS AND

LEAST-SQUARES DATA FITTING FUNCTIONS.

Load Predicted buckling load,

FCr, 1b E r r o r , percent

cutoff point F/Fcr Second-order Third-order Second-order Third-order

function function function function

0.5 43,350 39,770 5.60 3.12 0 a 6 44,660 45,840 8.79 11.67 0.7 42,930 45 , 430 4.58 10 67 0.8 42 , 690 46,110" 3.99 12.32a 0.9 42,160 40 , 580 2.70 1.15 0.95 41,950 41 , 170 2.19 0.29

0 0 1.0 41,051b -e--

aPoor extrapolation curve. b A c t u a l buckling load.

I 10

Page 13: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

l -

I 4

I-----w = 19.206-

t =

= 0.037 / a + ') Figure 1 . Geometry of tubular p a n e l . Dimensions i n i n c h e s .

71 72

c I

11

Page 14: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

CFRONT) UPPER

I- Lo W e R

P 2

sq 535 e sci 534

J

3

5 4 513 + v SG 512

3

?

Figure 2. Instrumentation a t e s t panel 3 .

12

Page 15: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

Figure 3 . pure compression t e s t .

Buckled tubular panel 3 , rear s i d e , a f t e r

13

Page 16: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

P I

/

u

t

-

t i

Page 17: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

~

i . % \

e 0

% 0

c- 0-• 0

l v

uc -c

4 I 0 -

e e

LL c-

.. A

" 4 4 0 O J

15

Page 18: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

I1 X

Z X -

? 9

o u * I"

/'L - ---------. 4 L _--------

n T

X 2

n u l :%; 0 0 0

0 To rri - x

R

u- 0 - -Ju a m

Page 19: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

-4 10

3.c

2.0

g .-

IrO < v.

I. 0

0

h

t f t t

I I

I L - 6 I I I I I

0.96 I

I 1 I I 1 I I I 1

6 , in Figure 7. lated from output of RSG622.

Southwelt plot f o r tubular panel 3 under pure compression. N, calcu-

17

Page 20: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

LL I LL ----

+=--I

Y

18

Page 21: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

* * i lP II

II

L II

MU

i/ t

t I

I L Q"

FI LL

t lL u t

s -

-

1 0

I.

19

Page 22: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

cRIT\CAL STRAIN IhlTERACTIOU S U R F A C E

- = D,, - I

Figure 10. C r i t i c a l s t m i n intemction surface.

I 20

Page 23: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

I .

0 If 0

0 0

0 . - \

i\ \ 0

0

0 0

LJ I I t I I I L

m

21

Page 24: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

8 8 8 - 0

UJ

0 0 0 9

22

Page 25: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

0 0 0 0

0

d a, h Y) m N t u\ 0" 8 0

u

23

Page 26: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

11 L

IF 0

0 0 e

0

0

0

0 I I I I

0

u)

0 8 8 0 0 0

0 ; R u)

_ _

24

8

J

Page 27: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

i c

, '

A

0 0

0 0

0

0

0

\ \ \

n

c *

25

Page 28: I Accuracies of Southwell and ForcelStiffness Methods in ... · width of panel flat region, in extrapolation factor, Fcr/F* length of tubular panel, in exponent in the expression

1. Report No. NASA TM-88295

METHODS IN THE PREDICTION OF BUCKLING STRENGTH OF HYPERSONIC AIRCRAFT WING TUBULAR PANELS

2. Government Accession No. 3. Recipient's Catalog No.

6. Performing Organization Code

4. Title and Subtitle ACCURACIES OF SOUTHWELL AND FORCE/STIFFNESS

5. Report Date November 1907

7. Author(s1 William L. KO

National Aeronautics and Space Administration Washington, LX 20546

8. Performing Organization Report No. H-1415

14. Sponsoring Agency Code

9. Performing Organization Nama and Address NASA Ames Research Center Dryden Flight Research Facility P.O. Box 273 Edwards, CA 93523-5000

, 12. Sponsoring Agancy Name and Address

I

15. Supplementary Notes

10. Work Unit No. RTOP 506-53-51

11. Contract or Grant No.

13. Type of Report and Period Covered Technical Memorandum

Accuracies of the Southwell method and the force/stiffness (F/S) method were examined when the methods were used in the predictions of buckling loads of hyper- sonic aircraft wing tubular panels, based on nondestructive buckling test data. Various factors affecting the accuracies of the two methods were discussed. Effects of load cutoff point in the nondestructive buckling tests on the accuracies of the two methods were discussed in great detail. pression, the F/S method was found to give more accurate buckling load predictions than the Southwell method, which excessively overpredicts the buckling load. It was found that the Southwell method required a higher load cutoff point, as compared with the F/S method. In using the P/S method for predicting the buckling load of tubular panels under pure compression, the load cutoff point of approximately 50 percent of the critical load could give reasonably accurate predictions.

For the tubular panels under pure com-

20. Security Classif. (of this page) 9. Security Classif. (of this report) Unclassified Unclassified

7. Key Words (Suggested by Authorb)) I 18. Distribution Statement

21. NO. of P- . 22. Rice'

26 A0 3

Accuracy of buckling load predictions Force/stiffness method Southwell method Tubular panel

Unclassified - Unlimited

Subject category 39