Product DataHyspin AWH® Series

High Quality Mineral Oils with a Viscosity Index Improver

DescriptionCASTROL HYSPIN® AWH is a range of high quality mineral oils with a viscosity index improver, designed for operations over a wide temperature range with minimum variation in viscosity.

They contain a balanced quantity of anti-wear, anti-oxidant, anti-foam and anti-corrosion additives.

ApplicationCASTROL HYSPIN® AWH fluids meet the needs of modern hydraulic equipment operating under severe service conditions, i.e. wide temperature range and high pressure.

Having a fortified high viscosity index means the CASTROL HYSPIN® AWHSeries are ideal for use in hydraulic systems sensitive to variations in fluid viscosity due to extremes in operating temperature as well as offering a long service life under normal operating temperatures.

Applications include plant and machine hydraulic systems, machine tools (CNC machines), certain gearboxes, bearing lubrication systems and many more applications requiring an oil with excellent anti-wear, anti-oxidant and viscous properties.

CASTROL HYSPIN® AWH is suitable for gear, vane and piston type hydraulic pumps, except those containing silver or cadmium.

The recommended maximum bulk fluid temperature is approximately 950C.However, continuous operation at this temperature may reduce the service life of the oil. Caution should also be exercised with the lighter grades. Contact your nearest Castrol Branch for further advice.

Benefits and QualitiesHigh viscosity Index. Minimum change in viscosity over wide temperature range. Optimum performance under varying conditions. Proven additive system. Ensures maximum protection from wear, corrosion, foaming and oxidation. Reduced downtime, higher productivity. Lowered Pour point. Improved oil flow at low temperatures. Suitable for cold start-ups. High Aniline Point. Ensures minimum effect on synthetic rubbers. Extended life of seals. Full range of viscosities. Ideal viscosity grade can be selected. Optimise machine performance, minimise energy costs.

Product DataHyspin AWS® Series

High Quality Mineral Oil Based Hydraulic Fluids

DescriptionCastrol Hyspin® AWS is a range of high quality mineral oil based hydraulic fluids. Their natural properties are enhanced by the incorporation of anti-wear, anti- oxidation, anti-foam and anti-corrosion additives.

ApplicationCastrol Hyspin® AWS fluids meet the needs of hydraulic equipment operating under medium to severe service conditions i.e. where machine performance is not effected by rising temperature.

Typical applications include plant and machine hydraulic systems, machine tools (CNC machines), certain gearboxes, bearing lubrication systems and many more applications requiring an oil with good anti-wear and antioxidant properties

Castrol Hyspin® AWS is suitable for gear, vane and piston type hydraulic pump containing silver or cadmium.

The recommended maximum bulk fluid temperature is approximately 80 deg.C. However continuous operation at this temperature may reduce the service life of the oil. Caution should also be exercised with the lighter grades. Contact your nearest Castrol Branch for futher advice.

Benefits and Qualities Anti-wear additives. Reduces wear on moving components. Improved reliability

and extended pump life. Comprehensive additive package. Ensures maximum protection from wear.

corrosion, foaming and oxidation. Reduced downtime, higher productivity. High Aniline Point. Ensures minimum effect on synthetic rubbers. Extended life

on seals. Multi-purpose Fluid. Can be used for a variety of applications. Optimise

machine performance, minimise energy costs.

Product DataHysol X Series

Environmentally friendly mineral oil soluble metal cutting lubricant

DescriptionCastrol Hysol X is a biostable, extreme pressure soluble oil. Castrol Hysol X containslubricity agents, chlorine free EP additives and special additives to protect againstcorrosion. The biostable system incorporated into Castrol Hysol X provides a highresistance to bacteria/fungi attack. Castrol Hysol X can be used on all metals andmachine operations.Castrol Hysol X is especially applicable to machine aluminiumand aluminium alloys giving extremely high finish and machining performance.Castrol Hysol X can be employed in large centralised systems or small individualcoolant sumps.

ApplicationCastrol Hysol X is suitable for a wide range of demanding machining operations,from milling, drilling, tapping,and broaching to creep feed grinding where it hasoutstanding performance at low concentrations without foaming or misting.

Castrol Hysol X can be used to machine awide variety of metals including, steels,cast irons, stainless steels, and in particular aluminium, including high silicon aluminium alloys.

Benefits and QualitiesSuitable for machining virtually all metals and most machining operations.High versatility enables inventory rationalisation. (Not suitable for extendedoperation on copper and its alloys).Excellent machining performance.Good Extreme pressure properties.Low foaming characteristics.Excellent performance in soft water applications.Better surface finish and longer tool life.Suitable for severe applications such as broaching, creep feed grinding, tapping,and reaming of difficult alloys such as stainless steels.Good corrosion and non staining properties.Better work-piece quality Compatible with seal materials commonly used inmachine tools.Can be employed in all machine centers. Operator and environmentally friendly.Free of chlorine's, nitrites,and phenols.

Product DataHysol MB 50

High performance soluble metalworking fluid

DescriptionCastrol Hysol MB 50 is a high performance soluble metal working fluid, which ischlorine and formaldehyde releasing agent free. It contains a unique additive packagethat works in synergy to enhance machining performance and surface finish, provideexcellent product stability, improve bio-resistance properties and lower the overalloperations costs.Hysol MB 50 is suitable for large central systems and single sumpmachines.

ApplicationHysol MB 50 is especially designed for machining of ferrous and aluminium alloys.

Benefits and QualitiesFormaldehyde releasing free to comply with health and safety regulationsChlorine and nitrite free to fulfill your local legislation, waste treatment andenvironmental requirementsResists fungal and bacterial attack to extend fluid life and reduce maintenanceand machine downtimeLow foam in recommended water conditionsGood anti-corrosion properties to protect machine tools and partsAdvanced lubricity compounds ensure improved tool life and part qualityExcellent wetting properties reduce coolant drag out and deliver clean machinetools and componentsUnique multi-functional product for multi-metal operations results in productconsolidation

Product DataHysol GS CF

High performance soluble metalworking fluid

DescriptionCastrol Hysol GS CF is a high performance chlorine free semi-syntheticmetalworking fluid. It contains a unique additivepackage that works in synergy toenhance machining performance and surface finish, provide excellent productstability,improve bio-resistance properties and lower the overall operations costs.Hysol GS CF is suitable for large central systems and single sump machines.

ApplicationHysol GS CF is especially designed for machining of cast iron and low-mediumalloyed steel.

Benefits and QualitiesChlorine and nitrite free to fulfill your local legislation, waste treatment andenvironmental requirementsResists fungal and bacterial attack to extend fluid life and reduce maintenanceand machine downtimeLow foam in recommended water conditionsExcellent anti-corrosion properties to protect machine tools and partsAdvanced lubricity compounds ensure improved tool life and part qualityExcellent wetting properties reduce coolant drag out and deliver clean machinetools and components

Product DataMagnaglide D

Slideway Oils

DescriptionCastrol Magnaglide D is specially formulated for the lubrication of slideways onmachine tools. These oils are fortified with selected oiliness, extreme pressureadditives and a special material to impart tackiness and adhesiveness. MagnaglideD lubricants are noted for their usual ability to overcome the stick-slip motionordinarily associated with slow moving tool parts. They reduce machine tool carriagechatter and possess the necessary adhesive characteristics to prevent squeezingout of the lubricant.

ApplicationMagnaglide D can be used on all horizontal and vertical slideways where a highquality demulsifying lubricant is required for slideway protection and to maximizecoolant life; the outstanding frictional characteristics of the products prevents stick-slip, improving surface finish and tolerances of machined components and reducingrejection rates.

Maganaglide D meets the exacting demands in the following applications; planers,grinders, horizontalboring machines, shapers, jig borers, and milling machines.

Magnaglide D 32 can be used as a combined hydraulic and slideway oil.

The Magnaglide D range meets the requirements of: Cincinnati Lamb (Milacron) P-47, P-50 and P-53 (depending on viscosity grade) DIN 51502 – CGLP DIN 51524 Part II (July 2004) – including ISO 13357-1/-2 filtration test Suitable for Müller Weingarten equipment as hydraulic oil

Benefits and QualitiesOutstanding demulsifying properties – helps prevent soluble oil emulsions onplastic slideway surfaces.Avoids downtime and expensive slideway repair or replacement.Exceptional resistance to stick slip – helps to ensure highly accurate andrepeatable machining. Highquality output is maintained.Protects metals against staining and corrosion.Oil-wetted surfaces remain in good condition. Avoids downtime and expensiveslideway repair orreplacement.Highly filterable – filters in oil supply remain unblocked.

Product DataAlpha SP

Gear Oils

DescriptionThe Castrol Alpha SP gear oil range of high quality lubricants are based uponhighly refined mineral oil, enhanced with sulphur/phosphorus extreme pressureadditive technology providing outstanding thermal stability and high load carryingcapacity.

ApplicationThe Alpha SP range is recommended for the lubrication of industrial gear boxesusing forced circulation or splash and oil bath lubrication. They may be used for thelubrication of spur and helical gears and in some lightly loaded worm type gearapplications. They have very good viscosity characteristics to ensure that startingtorques are not excessively high in cold operating conditions. The additives arecompatible with the ferrous and non-ferrous metals used in industrial gear units.

The Alpha SP range is fully compatible with nitrile, silicone and fluropolymer sealmaterials.

Alpha SP is classified as follows: DIN Classification is CLP

The Alpha SP range meets the requirements of: DIN 51517 Part 3 AGMA 9005 - D94 US Steel 224 David Brown Type E Hansen Transmissions Flender Suitable for Müller Weingarten equipment

Benefits and Qualities‘Clean gear’ additive technology ensures low deposit formation and enhancedfilter life.Full Extreme Pressure (EP) performance* gives maximum protection of gearsagainst wear and shock-loading.Good water separation and demulsification characteristics means reduced downtime through prolonged lubricant life and increased equipment reliability.High protection against corrosion and wear resulting in less maintenance.

Product DataCooledge BI

General purpose soluble metalworking fluid

DescriptionCastrol Cooledge BI is a general purpose soluble metalworking fluid which ischlorine and boron-free. It contains a unique additive package that provides goodlubrication properties and performs well in a wide waterrange.Cooledge BI can beused in single sump machines as well large systems.

ApplicationCooledge BI is a versatile product recommended for general machining onlow-medium alloy steel and aluminium alloys.

Benefits and QualitiesBoron free for environmental compliance and improved residue characteristicsChlorine and nitrite free to fulfill your local legislation, waste treatment andenvironmental requirementsVersatile product suitable for wide range of materials and operationsLow foam in recommended water conditions

Product DataIlocut 154

Neat cutting oil

DescriptionCastrol Ilocut 154 is a neat cutting oil containing a sulphurised fatty additive(non-staining) in a solvent refined mineral oil.

ApplicationCastrol Ilocut 154 is a general purpose neat cutting oil ideal for repetition work onautomatic and manual machine tools for free machining ferrous metals such asirons, neckels and steels to 80 tons tensile. Also for repetition work and highspeed spindle automatics machining copper and aluminium alloys.

Benefits and QualitiesExcellent general purpose neat cutting oil – wide range of machining operationsand metals.Non staining additives – use on both ferrous and non-ferrous metals.Viscosity controlled to maximize lubrication in the cutting zone yet minimizeslosses due to swarf and component drag-out.

Product DataIloform TDN 81

Neat forming oil

DescriptionCastrol Iloform TDN 81 is a medium viscosity, chlorinated, heavy duty formingfluid. It is a blend of high performance extreme pressure and lubricity additives in afully solvent refined paraffinic mineral oil.

ApplicationIloform TDN 81 is specially formulated for use in heavy duty deep drawingapplications where extreme performance is required.It is suitable for use on mediumto heavy gauge steels, stainless steel, and nickel alloy steels, as well asaluminiumand aluminium alloys.Iloform TDN 81 is also recommended for use in stainless steeland alloy steel tube cold pilgering operations,where it is applied as an outer diameterroll lubricant, as well as machine gear box lubricant.

Benefits and QualitiesContains high performance, extreme pressure additives, which provide very highresistance to temperature and pressure, and high resistance to wear. Enhancedtool and die life, cuts downtime and reduces tooling costs.Provides a homogenous and tenacious lubricating film. Maintains excellentperformance in high throughput, or multi stage operations. Consistent, highsurface quality.Flexibility. Suitable for use on a wide range of applications and materials. Allowspotential for product rationalisation. Low odour and light colour.Excellent operator acceptance.

Product DataSpheerol EPL

Bearing Grease

DescriptionCastrol Spheerol EPL range of greases are lithium based products containinghighly refined mineral oils and fortified with extreme pressure (EP) additives as wellas corrosion and oxidation inhibitors. These greases have been formulated withadditives that provide good film strength under medium to high loads.

ApplicationThe Spheerol EPL range are general purpose greases designed for plant widelubrication. The range extends from a NLGI 2 for general purpose bearing lubricationto a NLGI 00 semi-fluid grease suitable for centralised lubrication systems and greasefilled gearboxes. These greases provide good protection against rust and corrosionas well as resistance to water wash-out; which makes them particularly suitable forequipment where moist or wet conditions are common.

Benefits and QualitiesHigh mechanical stability – the grease keeps its consistency in service ensuringlong lubricant lifeGood adhesion – continuous lubrication and reduced consumption as film staysbetween lubricatedsurfacesGood water resistance – the grease film remains on the surface even in thepresence of waterResistant to copper and steel corrosion – helps prevent rust and oxidation onmetal surfacesExcellent EP and anti-wear properties – protects equipment against extremeloading and helps minimisebearing component wear

Product DataPremium Heavy Duty Grease

DescriptionCastrol Premium Heavy Duty Grease is a high performance, multipurpose lithiumcomplex grease developed using an optimised combination of high quality base oils,lithium complex thickener technology and a specially selected additive systemenabling reliable performance across a wide range of applications and operatingconditions. In addition, Castrol Premium Heavy Duty Grease also contains polymertechnology enhancing adhesive properties andstability in the presence of water.

ApplicationCastrol Premium Heavy Duty Grease offers excellent levels of performance forboth on and off-highway vehicles and associated equipment across a wide range ofoperating conditions.Castrol Premium Heavy Duty Grease combines excellentstructural stability and water resistance with a broad operating temperature rangemaking it particularly suitable for use in plain and rolling element bearings inapplications such as heavy construction equipment and the wheel bearings ofvehicles fitted with disc brakes.

Benefits and QualitiesLithium complex thickener technology imparting excellent structural stability atelevated temperatures ensuring consistent performance across a wide range ofconditions.The inclusion of polymer technology enhances adhesion and water resistanceenabling extended relubrication intervals and reduced maintenance.High quality base oils in combination with polymer technology enable improvedfilm strength at higher operating temperatures.Excellent corrosion protection properties offer protection under wet conditionsensuring extended component life.High level of structural stability provides better resistance to vibration in heavyduty applications enabling extendedservice life.