Hales Polishing Car Web 2011

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ContentsContents

Suppliers to the Tooling & Plastic Industry 1

Polishing Stones ..........................................................................................................................................................2

Boride Polishing Stones..........................................................................................................................................................................................................2

Super Stones.......................................................................................................................................................................................................................................3

Polishing Accessories.............................................................................................................................................4

Combination Stone ......................................................................................................................................................................................................................4

Stone Holders.....................................................................................................................................................................................................................................4

Super Stone Holder .....................................................................................................................................................................................................................4

BoriLube....................................................................................................................................................................................................................................................4

Felt Bobs and Cones.................................................................................................................................................................................................................5

Diamond Paste..................................................................................................................................................................................................................................6

Diamond Thinner ............................................................................................................................................................................................................................6

Mounted Points.............................................................................................................................................................................................................................7-8

Diamond Point Sets.....................................................................................................................................................................................................................9

Rubbing Points...................................................................................................................................................................................................................................9

Solid Carbide Burs ....................................................................................................................................................................................................................10

Precision Air Grinders ...........................................................................................................................................................................................................11

Air Polisher ...........................................................................................................................................................................................................................................12

Ultrasonic Polisher......................................................................................................................................................................................................................12

Abrasives .........................................................................................................................................................................13

Wet & Dry..............................................................................................................................................................................................................................................13

Abraisive Roll.....................................................................................................................................................................................................................................13

Files ......................................................................................................................................................................................14

Needle Files .......................................................................................................................................................................................................................................14

Rifler Files.....................................................................................................................................................................................................................................15-21

Diamond Files .................................................................................................................................................................................................................................21

Diamond Rifler File Set ........................................................................................................................................................................................................22

Engineer Files..................................................................................................................................................................................................................................22

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Boride Polishing Stones

Suppliers to the Tooling & Plastic Industry

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AM2Most popular all round finishing stone suitable for all types of mould & diesteels.Sizes

1/8 x 1/8 x 6' 1/4 x 1/4 x 6' 1/2 x 1/2 x 6' 1 x 1 x 6' 1/4 ROUND1/8 x 1/4 x 6' 1/4 x 1/2 x 6' 1/2 x 1 x 6' 3/8 ROUND1/8 x 1/2 x 6' 1/4 x 1 x 6' 1/2 ROUND1/8 x 1 x 6'Grit :100, 150, 180, 220, 320, 400, 600, 900

AM8Designed for removing EDM scale on all types of mould & die steel.

Sizes

1/8 x 1/4 x 6' 1/4 x 1/4 x 6' 1 x 1 x 6'1/8 x 1/2 x 6' 1/4 x 1/2 x 6'

Grit :100, 120, 150, 220, 320, 400, 600

T2A medium-hard aluminium oxide stone that cuts very fast yet providing asilky smooth finish on quality mould steel such as P-20, H-13 & 420stainless.

Sizes

1/8 x 1/4 x 6' 1/4 x 1/4 x 6'1/8 x 1/2 x 6' 1/4 x 1/2 x 6'

Grit : 150, 220, 320, 400, 600,

CSFast cutting black silicone carbide general purpose polishing stone, used onall tool steels as well as used for roughing out on non-ferrous materials.

Sizes

1/8 x 1/4 x 6' 1/4 x 1/4 x 6' 1/2 x 1/2 x 6' 1 x 1 x 6'1/8 x 1/2 x 6' 1/4 x 1/2 x 6'

Grit :120, 150, 180, 220, 320, 400, 600

AOA perfect all-round aluminium oxide polishing stone with excellent breakdowncharacteristics and yet retains shape well, great for mould cavity detail.

Sizes

1/8 x 1/2 x 6' 1/4 x 1/4 x 6' 1/2 x 1/2 x 6' 1/4 ROUND1/4 x 1/2 x 6' 1/2 x 1 x 6'

Grit : 120, 150, 220, 320, 400, 600

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SuperstonesPolish

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Hales Super Stones are made from long ceramic fibres embedded in thermoset resin. They exhibitsuperior strength compared to normal abrasive stones.• Hales Super Stones have high tensile strength yet can be flexed without breaking, enabling fracture-free polishing of detailed areas, such as narrow slots and ribs.• Hales Super Stones have incomparable polishing ability, producing fine surface finishes with minimal wear.• Hales Super Stones, combined with ultrasonic polishers, offer aggressive stock removal.

DIMENSIONS GOLD180#

L/BROWN300#

ORANGE400#

BROWN600#

BLUE800#

WHITE1000#

RED1200#

1mm x 2mm x 150 • • • • • • •1mm x 6mm x 150 • • • • • • •1mm x 10mm x 150 • • • • • • •

FLAT

www.hales.com.auSuppliers to the Tooling & Plastic Industry

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Combination StoneCombi stones are ideal for the t oolmaker to carry in the top pocket. These oil filled stones are great for honing, sharpening and deburring. Combines 120 and 320 grits.

Part Number Description

COMSTONE 16 x 41 x 114

ZCS 25 x 50 x 200

Hand-Held Stone Holder

Much of a polishing stone is discardeddue to a breakage or because it hasbecome too short to hold. This stoneholder supports the stone, affordsexcellent control and allows the stone tobe used to a short length.

SSH2

SSH6

SSH10

Super Stone Holder

Stone holder for use with 10mm wide stones



Bori-Lube 10 Polishing Lubricant

BORI-LUBE 10 is formulated for mouldpolishing to clean, lubricate and preventstone loading. Environmentally friendly andnon-hazardous.

Part No.

Part No.

Part No.

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Felt Bobs and ConesPolish

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CONE (FC)BOB (FB)

Medium Grade Felt

Size Dia.FB1414 1/4

Size Length1/4

Shank1/8

FB14516 1/4 5/16 1/8

FB1212 1/2 1/2 1/8

FB121 1/2 1 1/8

FB3434 3/4 3/4 1/8

FB11 1 1 1/4

Hard Grade Felt

Size Dia.FBH1212 1/4

Size Length1/4

Shank1/8

FBH3838 3/8 3/8 1/8

FBH1212 1/2 1/2 1/8

FBH3434 3/4 3/4 1/4

Medium Grade Felt

Size Dia. Size Length ShankFC14 1/4 5/8 1/8

FC24 3/8 7/8 1/8

FC12 1/2 1 1/8

FC58 5/8 1 1/4 1/8

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Diamond Paste


Diamond Thinner

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Hales Diamond Compound contains the finest grades of diamond particles. The result is the best concentration.

Part No. Micron Size MeshConcentration Colour Recommendations

DP01 1 14,000 LIGHT BLUE For the finest finish on all tooling

DP03 3 8,000 GREEN

DP06 6 3,000 YELLOW Commercial finish for most tooling

DP09 9 18,000 RED

DP15 15 12,000 LIGHT BROWN

DP30 30 750 DARK BROWN First stage on all materials

DP45 45 325 PURPLE

DP60 60 250 ORANGE Stock removed

Part No. Description

DPT 16 16 ounce bottle

Hales Diamond Thinner is used to thinthe slurry, extend the compound andreduce gumming.

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Mounted Points

Part Number Diameter Thick Mandrel

MP-W142 3/32 1/4 1/8

MP-W144 1/8 1/4 1/8

MP-W145 1/8 3/8 1/8

MP-W146 1/8 1/2 1/8

MP-W149 5/32 1/4 1/8

MP-W152 3/16 1/2 1/8

MP-W153 3/16 3/8 1/8

MP-W154 3/16 1/2 1/8

MP-W159 1/4 3/16 1/8

MP-W160 1/4 1/4 1/8

MP-W162 1/4 3/8 1/8

MP-W163 1/4 1/2 1/8

MP-W164 1/4 3/4 1/8

MP-W167 5/16 1/4 1/8

MP-W170 5/16 1/2 1/8

MP-W173 3/8 1/8 1/8

MP-W174 3/8 1/4 1/8

MP-W175 3/8 3/8 1/8

MP-W176 3/8 1/2 1/8

MP-W177 3/8 3/4 1/8

MP-W182 1/2 1/8 1/8

MP-W184 1/2 3/8 1/8

MP-W185 1/2 1/2 1/8

MP-W186 1/2 3/4 1/4

MP-W187 1/2 1 1/4

MP-W188 1/2 1 1/2 1/4

MP-W197 5/8 2 1/4

MP-W200 3/4 1/8 1/8

MP-W201 3/4 1/4 1/8

MP-W202 3/4 3/8 1/4

MP-W203 3/4 1/2 1/4

MP-W204 3/4 3/4 1/4

MP-W205 3/4 1 1/4

MP-W215 1 1/8 1/8

MP-W216 1 1/4 1/4

MP-W218 1 1/2 1/4

MP-W219 1 3/4 1/4

MP-W220 1 1 1/4

MP-W227 1 1/4 1/2 1/4

“W” Shapes

All W Shapes are basicallyrectangular or square.

The diameter (D) and thickness (T).

MP-B41

MP-B42

5/8

1/2

5/8

3/4

1/8

1/8

MP-B43

MP-B44

1/4

7/32

5/16

3/8

1/8

1/8

MP-B45

MP-B51

3/16

7/16

5/16

3/4

1/8

1/8

MP-B52

MP-B53

3/8

1/4

3/4

5/8

1/8

1/8

MP-B55

MP-B71

1/8

5/8

1/4

1/8

1/8

1/8

MP-B72

MP-B81

1/2

3/4

1/8

3/16

1/8

1/8

MP-B82

MP-B92

1/2

1/4

1/4

1/4

1/8

1/8

MP-B96

MP-B97

1/8

1/8

1/4

3/8

1/8

1/8

MP-B98

MP-B105

3/32

1/4

1/4

1/4

1/8

1/8

MP-B121

MP-B123

1/2

3/16

1/2

3/16

1/8

1/8

MP-B124

MP-B125

1/8

1/4

1/8

1/4

1/8

1/8

Part Number Diameter Thick MandrelMP-B41 MP-B42 MP-B43 MP-B44

MP-B45 MP-B51 MP-B52 MP-B53




MP-B123 MP-B124 MP-B125

Part Number Diameter Thick MandrelA-1 A-3 A-4 A-11

A-12 A-14 A-25 A-26

A-36 A-38

A-1 3/4 2-1/2 1/4

A-3 1 2-3/4 1/4

A-4 1-1/4 1-1/4 1/4

A-11 7/8 2 1/4

A-12 11/16 1-1/4 1/4

A-14 11/16 7/8 1/4

A-25 1 ROUND

A-26 5/8 ROUND

A-36 1-5/8 3/8 1/4

A-38 1 1 1/4

Mounted Points


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Diamond Point Sets

P


DP 30 Medium grit diamond plated mounted

points picked to suit the toolmaker, sold in

a plastic case.

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Rubbing Points

Product Code Product Title

RP6120 6 x 17 x 120G RUBBING POINTS GREEN

RP6180 6 x 17 x 180G RUBBING POINTS YELLOW

RP8120 8 x 20 x 120G RUBBING POINTS GREEN

RP8180 8 x 20 x 180G RUBBING POINTS YELLOW

RP10120 10 X 20 X120G RUBBING POINTS GREEN

RP10180 10 X 20 X180G RUBBING POINTS YELLOW

RP20120 20 X 25 X120G RUBBING POINTS GREEN

RP20180 20 X 25 X180G RUBBING POINTS YELLOW

Solid Carbide Burs

Part No. Shank Overall Cutting Flute TaperDiameter Length Diameter Length

1C 1/8” 1 1/2” 3/32” 7/16”

2C 1/8” 1 1/2” 1/8” 9/16”

2C EC 1/8” 1 1/2” 1/8” 9/16”

3C 1/8” 1 1/2” 1/8” 9/16”

4C 1/8” 1 1/2” 1/8” 3/8”

5C 1/8” 1 1/2” 1/8” 1/2”

6C 1/8” 1 1/2” 1/8” 11/32” 12

7C 1/8” 1 1/2” 3/32” 7/16”

8C 1/8” 1 1/2” 1/8” 1/8”

9C 1/8” 1 1/2” 1/8” 7/32”

10C 1/8” 1 1/2” 1/8” 1/2”

11C 1/8” 1 1/2” 1/8” 5/8” 7

12C 1/8” 1 1/2” 1/8” 3/16” 10

13C 1/8” 1 1/2” 1/16” 1/4”

15C 1/8” 1 1/2” 3/32” 3/32”

2C EC2C1C

5C4C3C

8C7C6C

11C10C9C

15C13C12C

Part repaTetulFgnittuCllarevO.oNLength Diameter Length

1P 1/8” 1/4” 1/2”

”2/1”4/1”8/1P2

”2/1”4/1”8/1P3

”2/1”4/1”8/1P4

22”2/1”4/1”8/1P5

6P E/C 1/8” 1/4” 3/16”

”4/1”4/1”8/1P7

”8/3”4/1”8/1P8

3P2P1P

6P E/C5P4P

8P7P


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LDG5202 54,000 RPM Economy Air Grinder


AG This Air Grinder is the ultimate in precision

air grinders, 64,000 RPM, ideal for quality

tool room work.


LDG7101 1200 Angle Grinder. Standard accessories

are cup wheels, a rubber pad and

abrasive discs.

Precision Air Grinders

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Air Polisher


Ultrasonic Polisher

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AR991 0 - 6mm Stroke 4500 Strokes per minute

Full Comprehensive Details Available


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Abrasive

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Abrasive

sWet and Dry

Quality Abrasive Roll


WD0080 80 Grit Wet / Dry Paper

















ER25060 25MM X 60# Economy Roll




















Economy Roll


AR20180 2 X 180 Grit Abrasive Roll












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Needle Files

B122O (Cut O) B1222 (Cut 2) - FLAT 160mm Long

B121O (Cut O) B1212 (Cut 2) - EQUALLING 160mm Long

B1230 (Cut O) B1232 (Cut 2) - HALF-ROUND 160mm Long

B1240 (Cut O) B1242 (Cut 2) - THREE-SQUARE 160mm Long

B1250 (Cut O) B1252 (Cut 2) - SQUARE 160mm Long

B1260 (Cut O) B1262 (Cut 2) - ROUND 160mm Long

B1270 (Cut O) B1272 (Cut 2) - KNIFE 160mm Long

B1280 (Cut O) B1282 (Cut 2) - CROSSING 160mm Long

B1290 (Cut O) B1292 (Cut 2) - JOINT 160mm Long

B1300 (Cut O) B1302 (Cut 2) - OVAL 160mm Long

B1310 (Cut O) B1312 (Cut 2) - CROCHET 160mm Long

B1320 (Cut O) B1322 (Cut 2) - BARRETT 160mm Long

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B7000 (Cut O) B7002 (Cut 2) 180mm Long










Diemaker’s Riffler Files


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Diemaker’s Riffler FilesB7500 (Cut O) B7502 (Cut 2) 180mm Long









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Diemaker’s Riffler Files











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Diemaker’s Rifflers











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Diemaker’s RifflersB9520 (Cut O) B9522 (Cut 2) 150mm Long











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B9800(Cut O) B9802 (Cut 2) 150mm Long





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Overall Length 140mm

Shank 3mm

Flat Round

Triangle Knife

Square Oval

HalfRound Lozenge

Diamond Needle Files

Diamond Rifflers

Engineer Files

Hales stock a comprehensive range of Quality Engineer Files:-Hand File For finishing flat Surfaces

Round File For circular openings and concave surfaces

Half round File For flat, concave and convex surfaces

Flat File For general work on iron, steel etc.

Warding File For ward notches in keys and narrow places

Square File For filing slots, key seats and general surface filing

Mill File For drawn filing in machine shops, fine finishing and tool sharpening

Three grades of file cuts available:- Smooth - Second Cut - Bastard. File handles are also available.


DR Set of 10


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Notes

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Notes



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Documents

Hales Polishing Car Web 2011