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WEATHERLY INDEX
CATALOG NO.
EDITION
SUPERSEDES
400
431-2080
2010
431-2080 (March 2010)
Hydraulic &
Fleet Hose Products
2010
2010Please recycle this catalog!Printed in U.S.A.
1551 Wewatta Street, Denver, CO 80202 gates.com
NEWHydraulic &
Fleet HoseProducts
Shop & CrimpingEquipment
Air BrakeCouplings
Low Pressure Hose & Couplings
(GL-GLX)
Adapters Steel & Brass
Hydraulic Hose C5 Hose &Couplings
PolarSealHose &
Couplings
Accessories
HydraulicCouplings
LOC Hose &Couplings
TubingAssembly
Fabrication
Spring Guard
Air Brake Hose & Tubing
C14 (PTFE) Hose & Couplings
Hose Guard Live Swivels
Quick DisconnectCouplers
Ball Valves Nylon Sleeving
Hydraulic & Fleet Hose Products
C
M
Y
CM
MY
CY
CMY
K
Gates Hyd Cat Cover 2010 Print New2.pdf 1 11/4/10 10:06 AM
Introduction/Hose Products & Specification Tables .............................................................. A 1-56Equipment............................................................................................................................. B 1-20Hose/Cplg. Selection ............................................................................................................. C 1-76GlobalSpiral Couplings .......................................................................................................... D 1-68PCS Couplings....................................................................................................................... E 1-8GlobalSpiral High Pressure Couplings................................................................................... F 1-12Stainless Steel ...................................................................................................................... G 1-2PCM Couplings ...................................................................................................................... H 1-4MegaCrimp Couplings........................................................................................................... I 1-62Stainless Steel Braid............................................................................................................. J 1-4Power Crimp Couplings......................................................................................................... K 1-12Field Attachable G1 & G2 Couplings...................................................................................... L 1-8Air Brake Copper Tubing........................................................................................................ M 1-6SureLok................................................................................................................................. N 1-16Hose Cutters & Tools ............................................................................................................. O 1-2Compression Air Brake.......................................................................................................... P 1-8Air Brake Hose Assemblies ................................................................................................... Q 1-4Air Brake For Rubber Hose.................................................................................................... R 1-20Field Attachable C5 Couplings .............................................................................................. S 1-26Lock-On Hose........................................................................................................................ T 1-10Single Bead........................................................................................................................... U 1-4Barbed Stem ......................................................................................................................... V 1-2C14 Couplings ....................................................................................................................... W 1-10Low Pressure Couplings........................................................................................................ X 1-16GLX Couplings ....................................................................................................................... Y 1-4PolarSeal Couplings .............................................................................................................. Z 1-38PolarSeal II Couplings ........................................................................................................... AA 1-10Assembly Fabrication............................................................................................................ AB 1-6Power Steering ..................................................................................................................... AC 1-2PCTS Thermoplastic Couplings ............................................................................................. AD 1-12Adapters................................................................................................................................ AE 1-116Accessories........................................................................................................................... AF 1-24Quick Disconnect Couplers ................................................................................................... AG 1-26Ball Valves............................................................................................................................. AH 1-4Kits ........................................................................................................................................ AI 1-12
Table of Contents
Copyright 2010 Gates Corporation P.O. Box 5887 Denver, Colorado 80217-5887 Printed in the U.S. of America
www.gates.com
A1
Hose Shelf Life
Storage environment, along with
rubber materials can vary the shelf life
limit. Shelf life is difficult to quantify
as many variables affect the hose.
Proper storage precautions can
result in three to five years shelf
life. Beyond this time there can be
a significant service life decrease,
depending on storage environment
variables. Some variables include:
Hose should be stored in a cool,
dry area never exceeding +100F
(+38C). If stored below freezing,
pre-warming may be required prior
to handling, testing and placing into
service.
Store hose in original container. Never
stack hose too high, as its weight can
crush hose at the bottom of the stack.
Gates recommends hose in extended
storage be visually inspected and
tested prior to use. Hose judged
marginal should be replaced to avoid
potential failure, property damage or
bodily injury. Store hose on a first-in/
first-out basis. Unusually long storage,
or poor storage environment can
deteriorate hose, reduce performance
and may lead to premature failure.
Getting the Best Service Lifefrom Gates Hydraulic Hose and AssembliesHow long will a hydraulic hose assembly last? It depends on how its used. This catalog and other Gates literature show the recommended limits for our assemblies (and also the hoses and couplings used to make assemblies). These limits include installation, maintenance, and conditions of use. These limits MUST be followed or the assembly can fail resulting in personal injury or property damage. If you do not have this important information, you can get it at no cost from your local Gates distribu-tor or Gates field representative.
Hose assemblies in use should be inspected regularly for leaks, kinks, cover blisters, goug-es, abrasion and other damage. Damaged or worn assemblies must be replaced immedi-ately. You can increase assembly life if you do the following:
Hose Assembly Installation1 Hydraulichose assembly installations should comply with hydraulic hose routing and plumbing standards per SAE J1273 for the proper application of hose assemblies. SAE J1273 recommended practices can be found in this catalog.
Working Pressure The hydraulic system pressure should not exceed the rated work-ing pressure of the hose. Pressure surges or peaks exceeding the rated working pres-sure are destructive and must be taken into account when selecting a hose.
Minimum Burst Pressure Burst pressures are pressures referred to in this catalog which were intended for destructive testing purposes and for design safety factors only.
Temperature Range2 Do not expose hose to internal or external temperatures exceeding the recommended limits. Consult additional technical data when hydraulic fluids contain emulsions or solutions. The fluid manufac-turers recommended maximum operating temperature for any given fluid must not be exceeded, regardless of hose temperature range.
Fluid Compatibility The hydraulic assembly (tube, cover, reinforcement and couplings) must be fluid compatible. The correct hose must be used because phosphate ester and petroleum-based hydraulic fluids have drastically different chemical characteristics. Many hoses are compatible with one or the other, but not all fluids. For example, Gates G2XH, MegaTech and C5D hoses are capable of handling phosphate ester and petroleum-based hydraulic fluids.
Minimum Bend Radius Do not bend or flex hose to a radius smaller than the minimum recommended and do not subject hose to ten-sion or torque. This can place excessive stress on the reinforcement and severely reduce the ability of the hose to withstand pressure.
Hose Size Hose size (inside diameter)must be capable of handling the required flow volume. Too small an l.D. for a given volume of flow results in excessive fluid pressure and heat generation which can result in tube damage.
Hose Routing Restrain, protect or guide hose, with clamps if necessary, to minimize the risk of damage due to excessive flexing, whipping or contacting other moving parts or corrosives. Determine hose lengths and configurations that protect from abrasion, snagging or kinking and provide leak-resistant connections.
Hose Length Correct hose length should include considerations for length changes under pressure, machine vibration and motion, and hose assembly routing.
Hose Applications Select the proper hose for the application. Suction applications (Gates GMV or G4H) and special fluid or high temperature capabilities are among the applications requiring particular consideration and a specific hose. When additional information is required, contact your local Gates representative.
NOTE: Do not use Gates hydraulic hose in place of permanent piping.
SAE provides helpful video and print information that supplements this summary. Contact SAE at1-877-606-7323 or at www.sae.org.Actual service life at temperatures approaching the recommended limit will depend on the particular applica-tion and the fluid being used in the hose. Intermittent (up to 10 percent of operating time) refers to momen-tary temperature surges. Detrimental effects increase with increased exposure to elevated temperatures.
Important Information
www.gates.comA2
For Safetys Sake
1. Receive hands-on training with Gatesrecommended equipment.
2. Follow current Gates operating manual and crimp data.
3. Use only new (unused) Gates recommended hose and couplings with Gates crimpers.
4. Wear safety glasses.
Select and Install Assemblies with Care1. Select proper hose assemblies for the
application. Many factors and conditions affecting the inside and outside diameter of the hose must be taken into account.
2. Hose assembly routing must not create an injury hazard or damage hose. Refer to the standards, regulations and directories that apply in the countries where the equipment is sold and used.
3. Select hydraulic components so that the applications temperature, pressure and bend radius do not exceed recommended component limits.
4. Hose must not be stretched, kinked, crushed or twisted during installation or use. Hose must not be bent to less than the minimum bend radius.
5. Use only TH7NC, TH8NC and TH18NC hose for non-conductive applications. For instance: cherry pickers. All other Gates hoses are electrically conductive.
6. DO NOT USE HYDRAUlIC HoSE To TRANS-MIT HIGH PRESSURE GASES oR STEAM. NoTE ANY PRESSURE ABoVE 500 PSI.
Follow Good Maintenance Practices1. Establish a program of inspection, testing
and replacement of hose assemblies from factors including:n Severity of application.n Frequency of equipment use.n Past performance of hose assemblies.
2. Only properly trained persons should inspect, test or service hose assemblies. Update training periodically.
3. Document maintenance, inspections and testing.
4. AVOID FLUID INJECTION INJURIES
n Fluid under pressure can cause serious injury. It can be almost invisible escaping from a pinhole and it can pierce the skin into the body.
n Do not touch a pressurized hydraulic hose assembly with any part of your body.
n If fluid punctures the skin, even if no pain is felt, a serious emergency exists. obtain medical assistance immediately. Failure to do so can result in loss of the injured body part or death.
5. Stay out of hazardous areas whiletesting hose assemblies under pressure. Use proper safety protection.
WARNINGSerious injury, death and destruction of property can result from rupture or blow-apart of a hydraulic hose assembly that is:
n Damaged or worn outn Assembled or installed incorrectly
The consumers exclusive remedy with respect to any claim shall be a refund of the purchase price or replacement of the product at the option of Gates. In no event shall Gates be liable for any incidental or consequen-tial damages whatsoever.
Never underestimate the power of a blown hydraulic assembly.
Many factors affect the selec-tion, crimping, installation and maintenance of hose assemblies. This catalog, Gates Corporation, the hydraulic equipment maker and the Society of Automotive Engineers Recommended Practice SAE J1273, have useful informa-tion about selecting, crimping, installing and servicing hydraulic hose assemblies. For further
information, please contact your local Gates representative or call Gates Corporation.
Gates recommends hose and coupling combinations in this catalog only after completing extensive testing.
Evaluation of a hose and coupling combination requires considerable impulse testing and cannot be
determined by a simple burst or pressure hold test. Gates disclaims all liability for any hose assembly made in violation of Gates recommendations, procedures and current crimp data. Crimp data is updated on average every year. For the most up-to-date crimp data, visit www.gates.com/ecrimp.
Other Safety Information
Avoid injury to yourself and others by following these important hose assembly steps:
S T A M P E DS = SizeT = TemperatureA = ApplicationM = Material to be conveyedP = PressureE = Ends or couplingsD = Delivery (volume and velocity)
Seven Easy Steps For Selecting The Proper HoseAn effective way to remember hose selection criteria is to remember the word... More information about
STAMPED can be found on page C1.
www.gates.com
A3
Hydraulic Products for the Growing World of Industry
It all started in 1911, at a small manu fac-turing shop in Denver, Colorado. But today, Gates Corporation is a global company with manufacturing facilities on five continents.
In March 2005, Gates opened the new 87,400 square-foot Gates Customer Solutions Center that sits on a 10-acre site in Denver, Colorado. Designed to include space for technology development, customer engagement and training, the center includes secure vehicle testing bays for mobile-equipment manufac-turer application testing and development.
The training area includes hands-on training for customers and Gates associates in hose assembly, fluid contamination control, mobile equipment plumbing and fluid power circuitry. A video conferencing center allows live meet-ings to be conducted among Gates customers
and associates around the world. The center employs about 60 engineers, technicians and scientists.
our global manufacturing processes allow any of our customers regardless of where they are to buy Gates hydraulic products that look consistent and perform to the same exacting standards.
No matter where you go in the world today, Gates hydraulic hose, couplings and equip-ment are becoming the standards for quality and reliability.
The international marketplace for hydraulic assemblies is getting larger every day. As original Equipment Manufacturers (oEMs) market their products across national bound-aries, you need to be able to order hydraulic products that consistently meet the most rigorous international quality requirements.
Gates offers a global manufacturing grid that operates under standardized and high-quality product and output specifications. Plus, we offer a world of conveniently located field offices placed strategically near every major industrialized area.
All of this means our customers no longer need to import products or worry about just-in-time inventories being late. With Gates, you get a consistent and reliable source for all of your hydraulic assembly needs, no matter where you are operating in the world.
In other words, Gates hydraulic hose, couplings and equipment can save you time and money, no matter your time zone or currency.
www.gates.com
A4
Gates Hydraulics Means Global Reliability
AHose/TubeDiameter C Cut-Off DMountingHole F FlangeHeadThicknessH1 StemHexH2NutHex L LengthM FlangeDiameter NNominalFlangeSize TDrop
Our hydraulic products are designed for a world of applications. A case in point: our global hose line. Gates global hose and couplings were developed to offer complete and consistent hydraulic coverage for all major industries worldwide.
To create a global hose line, all of our hoses meet strict international specification guidelines and even more stringent Gates quality requirements before they could carry a Global label. This was required to ensure that every hose, regardless of whether it was made in Mexico, Canada, Belgium, India, Brazil, or in the U.S.A., would meet or exceed all major global quality specifications. Plus, we had to develop couplings designed for global distribution, too couplings to meet EN/DIN and SAE standards.
Now, all of our hard work has paid off for you. Whether your equipment is made in Japan, Germany, the United States or elsewhere, Gates now has hose, fittings and other hydraulic equipment products to fit your application needs. Best of all, its product you can rely on and available from a Gates manufacturing facility located nearby.
Gates Global MegaSys Pressure Hose Line*Use the chart below for easy hose selection. Just find the required pressure and the chart will show you which hose meets that pressure in the applicable ID. Gates M hoses are wire-braid construction and use Gates MegaCrimp couplings. Gates G hoses are spiral-wire construction and use Gates GlobalSpiral couplings.
Global Hose Identification
ID -4 -5 -6 -8 -10 -12 -16 -20 -24 -32(1/4) (5/16) (3/8) (1/2) (5/8) (3/4) (1) (1) (1) (2)
PSI 6000 M6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K5000 M5K M5K M5K/EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K4000 M4K+ M4K+/EFG4K M4K+/EFG4K M4K+/EFG4K M4K+/EFG4K EFG4K EFG4K3000 M3K M4K M3K M3K M3K M3K M3K EFG3K EFG3K EFG3K
International Symbols used in this catalog as column headings
Hose: Couplings:
Spiral-Wire Hose
G8K EFG6K EFG5K
EFG4K EFG3K
Wire-Braid Hose
M6K M5K M4K+
MegaTech M2T Plus M3K
G1 G1H G2
G2H G2XH
Textile High Temperature Hose
GTH G3H
Return Line/Low Pressure Hose
GMV G4H
DESCR Description # ProductNumber Hose/TubeInsideDiameter(I.D.) Hose/TubeOutsideDiameter(O.D.) ThreadSize WorkingPressure(psi) MinimumBurstPressure(psi) MinimumBendRadius(inch) Vacuum(In.Hg.)
www.gates.com
A5
M2T PLUS
M4KH
EFG4K
Superior Products Designed for Global Leadership
Gates MegaSys hoses bend to half the bend radius of other SAE 100R1, 100R2, 100R4, 100R9 and 100R12 type hoses. This means they are ideal for tight applications. And the incredible flexibility of MegaSys means you can use less hose per application.
FeaturesA full line of hoses designed for one-half SAE bend radius at full SAE pressurelonger life in applications where equipment movement causes sharp bends in hydraulic hose Increased flexibility for easier hose installationM6K, M5K, EFG4K, M4K+, M3K and M2T meet tough flex-impulse testing that flexes hose during impulse pressure testing. Simulates severe equipment applications like boom arms or grapples.
BenefitsReduces hose length requirements up to 47 percentReduces inventory requirementsFlexibility allows routing in small spacesTight bend radius means fewer bent tube couplingsPlumbs and bends easier than conventional hoses
Gates MegaSys hoses are more flexible bend to half SAE bend radius
MegaTuff Hose Cover Super-tough cover solves abrasion problems Replaces spring guards and protective sleevesin high-wear applications
Resists cracking from UV rays 300x the abrasion resistance of standard hose covers
XtraTuff Hose Cover Mid-range abrasion-resistant cover Replaces spring guards and protective sleevesin high-wear applications
25x the abrasion resistance of standard hose covers
EFG4K MegaSpiral Hose
one-half SAE 100R12 bend radius
Abrasion-resistant synthetic rubber cover increases service life
3,000 to 4,000 psi working pressure
Development tested at 133 percent of maximum working pressure up to 1,000,000 impulse cycles
Abrasion-resistant MegaTuff cover available
M4KH+ Mega4OOO Hose
The + indicates development testingat 150 percent of maximum working pressure up to 600,000 impulse cycles
Exceeds SAE 100R19 in all sizes
one-half SAE 100R1, 100R2 and 100R9 bend radius
SAE 100R9 performance on 1/2 sizes
SAE 100R12 pressure on 3/8 to 3/4 sizes
All sizes have 4,000 psi working pressure
Replaces spiral hose under certainconditions
Abrasion-resistant XtraTuff and MegaTuff covers available
Meets new SAE 100R19
Meets high-temp req. up to 250F
M2T Plus MegaFlex
M2T Plus now available
Exceeds SAE 100R16 inall sizes
one-half SAE 100R2 bend radius
Smaller o.D., low profileand lightweight
Superior flex impulseperformance
Development tested at 133percent of maximum working pressure up to 600,000 impulse cycles
Abrasion-resistant MegaTuff cover available
100,000
0
200,000
300,000
400,000
500,000
600,000
MegaTuffRubber XtraTuff Nylon Urethane Textile
Cycles
Abrasion TestingISO6945Metal-to-hose rubbing cycles to lose one gram of weight
Types of Covers
Hose covers proven to be tough
M3KH
GMV
M3KH Mega3OOO Hose
Exceeds new SAE 100R17specifications
one-half SAE 100R1, 100R2 and 100R9 bend radius
SAE 100R9 performance on 3/4and 1 sizes
All sizes have 3,000 psi working pressure
Development tested at 133 percent of maximum working pressure up to 600,000 impulse cycles
Abrasion-resistant XtraTuff and MegaTuff covers available
Meets high-temp req. up to 250F
GMV MegaVac
one-half SAE 100R4 bend radius
Flexible and lightweight
Available in 100 lengths
Suitable for return,suction and vacuum lines
www.gates.com
A6
TuffCoat Plating
500%Better
Provides 400 hours of red rust corrosion protection when sub-jected to rigorous SAE J516 and ASTMB-117 salt-spray conditions.
Innovative new technology gives our world-class hydraulic couplings four times more corrosion resistance than before.
Gates corrosion-resistant coupling plating is also earth-safe.
Plus, Gates has removed all hexavalent chromium from its plating processes. This metal,which is common in industrialplating, has been found to be toxic to the environment. We engineered TuffCoat to be stronger and more resistant to corrosion, without the toxicity of hexavalent chromium.
This is just another example of our ongoing commitment to be a global leader in the manufacture of superior products designed for worldwide distribution.
TuffCoat sets the global standard for the plating of hydraulic fittingsin both corrosion resistance and environmental friendliness.
500+ percent improvement over the 72-hour SAE standard.
Tested under SAE J516 and ASTMB-117 salt-spray conditions, TuffCoat provided more than 400 hours of protection from red dust (rust) formation. That is over 500 percent better than the 72-hour SAE standard.
Note how the Gates TuffCoat coupling shows no red dust (rust) formation. (White patches on couplings are salt residue, not corrosion.)
Competitor Gates Competitor Competitor Competitor
Superior Products Designed for Global Leadership
www.gates.com
A7
MegaCrimp CouplingsThe Versatile No-Weep Coupling with the Patented C Insert
Once inserted, MegaCrimp couplings stay put. They dont fall out.
MegaCrimp couplings have an optimum insertion force not too tight, not too loose so you can feel them hit bottom when inserted.
Its whats inside the MegaCrimp coupling that gives it world-class performance. The patented MegaCrimp coupling C insert can be used on hoses with different constructions and wall thicknesses. In addition, the C inserts design ensures crimping forces are evenly distributed to form a concentric seal.
The unique C insert simplifies your inventory requirements. one size of MegaCrimp coupling can accommo-date various hose outside diameters, one- and two-wire hoses and thermo-plastic hose. And heres an added bonus: the MegaCrimp coupling is a fully qualified EN-performance coupling.
During crimping only the MegaCrimp couplings outside shell takes on the shape of the dies. The C insert starts round, stays round like the hose eliminating leak paths as found in other crimped assemblies.
Superior Products Designed for Global Leadership
Key featuresRobust bite-the-wire crimpVersatilelow profile
Full-length crimp Easy-to-manage inventory reduces SKUs Environmentally-friendly TuffCoatplating for 500 percent better corrosion resistance
Fully qualified EN-performance coupling
Its whats inside the MegaCrimp coupling that gives it world-class performance. The patented MegaCrimp coupling C insert can be used on hoses with different constructions and wall thicknesses.
Key featuresRobust bite-the-wire crimpVersatilelow profileFull-stem insertion
www.gates.com
A8
Superior Products Designed for Global Leadership
No skive Fast, tailor-made assemblies. Eliminates skiving equipment, odor and dust.
Tested to 1,000,000 impulse cycles Extended coupling life.
Rated to 6,000 psi working Easy-to-manage inventory. pressure in all sizes* Fewer SKUs.
over 30-plus thread/flange configurations Application coverage.
TuffCoat plating More than five times better corrosion resistance than SAE ASTMB117 specification.
Bite-the-wire crimp Improved coupling retention.
Premium non-leaded steel Maximum strength.
+250F temperature capability Full performance at high temperatures. longer coupling life.
Machined FJX and FFoRX nuts 4:1 burst performance up to 24,000 psi.
Improved torque/sealing capability.
Meets worldwide DIN, EN, SAE, ISo and World-class performance. Gates G6K standards and requirements
one stem used for all spiral hoses less inventory. Easier to use.
*Except as noted in coupling tables
Features Benefits
GlobalSpiral The no-skive couplingone stem is all you need
GlobalSpiral Flanges Solid, one-piece flange couplings preferred for high-pressure applications
Gates Exclusive!
Plus!
Robust swivel joint allows for maximum torque
Strong Full-Torque Nut up to 24,000 psi burst pressure (-16 size G6K) with improved torque resistance
Gates Female Swivel Nut Coupling
Thick tube wall machined from solid stock offers maximum strength and durability
No braze/weld joints are more reliable in high- pressure applications
Gates Solid Flange Coupling
Staked nut provides less burst pressure protection
Swivel joint sensitive to over-torquing
Competitors Female Swivel Nut Couplingvs.
vs.Competitors 90 Flange Coupling
Brazed construction makes coupling failure more likely
Thin tube wall is more susceptible to cracking
No braze/weld joints More reliable. High pressure capability.Tapered flange head design Increased stress resistance. Better vibration resistance and
reliability by eliminating braze joints.Easily adapts to flange ports Better stress resistance than
brazed or welded fittings. Easier to install assemblies. Reduces replacement cost for standard and straight coupling assemblies. More design flexibility.
Thicker tube walls Eliminate possible leak points. Better vibration resistance. Premium lead-free steel Improved flexing impulse performance. TuffCoat plating More than five times better corrosion
resistance than SAE ASTMB117 specification.
No braze/weld joints High-pressure reliability. Eliminates flange head separation and premature tube failure. Increases safety factor and burst ratios.
Features Benefits
www.gates.com
A9
For many years, hydraulic fabricating shops needed to carry inventories of only two-wire braid hose. Then, four-wire spiral became necessary for larger, off-road specialty equipment.
Today, its a four-wire world...
As hydraulic systems have evolved, even smaller, light-duty equipment is designed with four-wire spiral hose. Hydrostatic drives using four- and six-wire hoses are now being used on equipment ranging from lawn tractors to heavy-duty dirt movers and everything in between.
The demands of todays working schedules require faster, more powerful equipment. original Equipment Manufacturers (oEMs) are delivering just that by increasing working pressures within their hydraulic systems. Twenty years ago, a backhoe operated on a working pressure of 2,000 p.s.i. Now, a backhoe will operate at up to twice that.
Bottom line: to better service all of your hydraulic customers,you need a solid four-wire inventory. Gates EFG4K hose and GlobalSpiral couplings are designed for the rigors of modernhydraulic systems. They are field-tested, high quality and value priced.
Contact your Gates representative to learn how to best update your hydraulics inventory and bring it into the new four-wire world.
Features to look for:
New product announcements
Updated hydraulic information
Downloadable catalogs: www.gates.com/catalog
Email updates on new products/promotions
Electronic crimp data: www.gates.com/ecrimp
Safe Hydraulics training: www.gates.com
Distributor and field representative locator: www.gates.com/contact
Visit our website
With technology expanding at
ever increasing rates, get the
most up-to-date information from
our website.
Check out whats new at www.gates.com
Its a 4-Wire World
Superior Products Designed for Global Leadership
Example of2-Wire BraidConstruction.
Example of4-Wire SpiralConstruction.
2-Wire vs. 4-Wire Hydraulic Hose Construction
M4K+
EFG4K
www.gates.com
A10
A connection to experienceGates provides a total hydraulics hose and connector solution the best value in the business that includes innovative product development and testing, application engineering support, and an unparalleled safety program.
Being Gates Connected puts you in touch with this solution and our vast knowledge base in hydraulic technologies. Gates hydraulic product engineers and designers have extensive experience in all significant hydraulic applications, including construction, mining and manufacturing.
A connection to answers When you are Gates Connected, you can count on our awardwinning support from the office or in the field to quickly get you to the right hydraulic products and the right solutions for any specific application.
Gates Product Application Engineers provide expert support for field personnel and customers alike. These experienced profes sionals are readily available to provide answers to your toughest fluid power questions.
A connectionto safetyOur Safe Hydraulics guide is free to Gates customers and offers a wealth of safety topics in clear and concise language, including Selecting the Right Hose and Proper Hose Assembly. This comprehensive publication also covers hose construction, coupling identification, proper installation and troubleshooting.
Gates ConnectedAt Gates, our connection to you our customer goes far beyond your purchase of our hose and couplings. For nearly 100 years, we have stood solidly behind everything we make and remain resolute in our commitment to fulfilling our customers requirements.
It is this commitment to product quality and customer service that is at the heart of our Gates Connected philosophy. And for this, and the reasons detailed below, many of the worlds top companies value being Gates Connected and have developed unwavering ties to Gates and to our products.
Get Connected
Product Application Engineers
Technical questions on products
(303) 744-5070
Superior Products Designed for Global Leadership
www.gates.com
A11
Also free to our customers is the Gates Safe Hydraulics seminar. Gates hydraulic experts will travel to your site to conduct an informative training seminarfor managers, supervisors and employees all free of charge! In addition to improving the safety of your hydraulics, this seminar can also help support your OSHA safety program requirements.
A connectionto the futureGates has always combinedinnovative thinking with customer input. This strategy has allowed us to produce a broad range of viable products, while also planning for tomorrows products today. Our engineers constantly work with our customers to get useful data on product performances and usages.
Our Custom Coupling Centerprovides solutions for unique or outofproduction hydraulic con nectors. Contact your Gates representative for more information.
With Gates as your hydraulics product supplier, you get more than innovative products, experienced people, and full product support. You get a valuable industry partner who can help make your hydraulic hose, connectors and assemblies work better, longer, and at a lower overall cost.
Superior Products Designed for Global Leadership
www.gates.com
A12
Superior Products Designed for Global Leadership
-4 -5 -6 -8 -10 -12 -16 -20 -24 -32
3000 PSI M3K M3K M3K M3K M3K M3K M3K EFG3K EFG3K EFG3K
4000 PSI M4K M4K M4K/EFG4K M4K/EFG4K M4K/EFG4K M4K/EFG4K EFG4K EFG4K
5000 PSI M5K M5K M5K M5K/EFG5K EFG5K EFG5K EFG5K EFG5K EFG6K EFG5K
6000 PSI M6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K
8000 PSI G8K G8K
Constant Pressure Hose Products
MegaSys Pressure Matrix SAE Specifications
04 05 06 08 10 12 16 20 24 32
210bar/3K M3K M3K M3K M3K M3K M3K M3K EFG3K EFG3K EFG3K
280bar/4K M4K M4K M4K/EFG4K M4K/EFG4K M4K/EFG4K M4K/EFG4K EFG4K EFG4K
350bar/5K M5K M5K M5K M5K/EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K EFG5K
420bar/6K M6K EFG6K EFG6K EFG6K EFG6K EFG6K EFG6K
560bar/8K G8K G8K
MegaSys Pressure Matrix European Norm (EN) Specifications
Red: Exceeds SAE 100R1Green: Exceeds SAE 100R2Gold: Exceeds SAE 100R12Blue: Exceeds SAE 100R13Purple: Exceeds SAE 100R15M3K Exceeds SAE 100R17M4K Exceeds SAE 100R19
Red: Exceeds 1SN/1SCGreen: Exceeds 2SN/2SCGold: Exceeds 4SPBlue: Exceeds 4SH
Extremely High Pressure EFG6K Spiral Wire HoseSAE 100R15
(Meets Flame Resistance Acceptance Designation MSHA 2G)For Biodegradable Hydraulic Fluids
Recommended For: Extremely high-pressure, high-impulse applicationssuch as hydrostatic transmissions. EFG6K is designed to meet allrequirements of SAE 100R15 specifications and performancerequirements of EN 856 4SP (-6, -8, -10 and -12) and EN 856 4SH(-12, -16, and -20). Compatible with biodegradable hydraulic fluidslike polyolester, polyglycol and vegetable oil as well as standardpetroleum-based fluids. Available in 121' through 200' continuouslengths.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Four (six for -20) alternating layers of spiraled, high-tensile steel.Cover: Black, oil resistant, synthetic rubber (Neoprene - Type A). Bluestripe with gold print layline. Available with unique abrasion-resistantMegaTuff cover. See Hose Stock Characteristics.
Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings (-6 through -20)GlobalSpiral High Couplings (-24)
Part No. Description Product No. Standard Pack85465 6EFG6KX25FT 4651-4032 3/8 0.80 6,000 24,000 5.0 170866 6EFG6KXCTN 4651-1396 3/8 0.80 6,000 24,000 5.0 10085466 8EFG6KX25FT 4651-4033 1/2 0.95 6,000 24,000 7.0 170865 8EFG6KXCTN 4651-1371 1/2 0.95 6,000 24,000 7.0 10070978 8EFG6KXLL 4651-1613 1/2 0.95 6,000 24,000 7.0 20085467 10EFG6KX25FT 4651-4034 5/8 1.09 6,000 24,000 8.0 170815 10EFG6KXCTN 4651-1368 5/8 1.09 6,000 24,000 8.0 10070735 10EFG6KXLL 4651-1397 5/8 1.09 6,000 24,000 8.0 20085468 12EFG6KX25FT 4651-4035 3/4 1.24 6,000 24,000 9.5 170839 12EFG6KXCTN 4651-1288 3/4 1.24 6,000 24,000 9.5 10070736 12EFG6KXLL 4651-1398 3/4 1.24 6,000 24,000 9.5 20085469 16EFG6KX25FT 4651-4036 1 1.53 6,000 24,000 12.0 170836 16EFG6KXCTN 4651-1289 1 1.53 6,000 24,000 12.0 10070737 16EFG6KXLL 4651-1399 1 1.53 6,000 24,000 12.0 20085470 20EFG6K X25FT 4651-4037 1 1/4 1.97 6,000 24,000 16.5 170837 20EFG6KXCTN 4651-1290 1 1/4 1.97 6,000 24,000 16.5 5070738 20EFG6KXLL 4651-1400 1 1/4 1.97 6,000 24,000 16.5 20085426 24EFG6KX25FT 4651-1574 1 1/2 2.26 6,000 24,000 20.0 171065 24EFG6KXCTN 4651-1531 1 1/2 2.26 6,000 24,000 20.0 50
24EFG6KXLL 4651-1572 1 1/2 2.26 6,000 24,000 20.0 200
Extremely High Pressure EFG6K Spiral Wire HoseMegaTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)For Biodegradable Hydraulic Fluids
MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: Extremely high-pressure, high-impulse applicationssuch as hydrostatic transmissions. EFG6K is designed to meet allrequirements of SAE 100R15 specifications and performancerequirements of EN 856 4SP (-6, -8, -10 and -12) and EN 856 4SH(-12, -16, and -20). Compatible with biodegradable hydraulic fluidslike polyolester, polyglycol and vegetable oil as well as standardpetroleum-based fluids. Available in 121' through 200' continuouslengths.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Four (six for -20) alternating layers of spiraled, high-tensile steel.Cover: Black, oil resistant, synthetic rubber (Neoprene - Type A). Bluestripe with gold print layline. Available with unique abrasion-resistantMegaTuff cover. See Hose Stock Characteristics.
Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings (-6 through -20)GlobalSpiral High Couplings (-24)
Part No. Description Product No. Standard Pack85471 6EFG6K-MTF X25FT 4651-4038 3/8 0.80 6,000 24,000 5.0 170849 6EFG6K-MTFXCTN 4651-1435 3/8 0.80 6,000 24,000 5.0 100
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EFG6K Spiral Wire HoseMegaTuff Cover Extremely High Pressure
(continued)
Part No. Description Product No. Standard Pack85472 8EFG6K-MTF X25FT 4651-4039 1/2 0.95 6,000 24,000 7.0 170867 8EFG6K-MTFXCTN 4651-1609 1/2 0.95 6,000 24,000 7.0 10085473 10EFG6K-MTF X25FT 4651-4040 5/8 1.09 6,000 24,000 8.0 170880 10EFG6K-MTFXCTN 4651-1416 5/8 1.09 6,000 24,000 8.0 10085474 12EFG6K-MTF X25FT 4651-4041 3/4 1.24 6,000 24,000 9.5 170868 12EFG6K-MTFXCTN 4651-1606 3/4 1.24 6,000 24,000 9.5 10085475 16EFG6K-MTF X25FT 4651-4042 1 1.53 6,000 24,000 12.0 170869 16EFG6K-MTFXCTN 4651-1604 1 1.53 6,000 24,000 12.0 10085476 20EFG6K-MTF X25FT 4651-4043 1 1/4 1.97 6,000 24,000 16.5 170870 20EFG6K-MTFXCTN 4651-1601 1 1/4 1.97 6,000 24,000 16.5 50
EFG5K Spiral Wire HoseSAE 100R13 Extremely High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)For Biodegradable Hydraulic Fluids
Recommended For: Extremely high-pressure hydraulic applications.EFG5K is designed to meet all requirements of SAE 100R13specifications and performance requirements of EN 856 4SH (-16and -20), EN 856 4SP (-8, -10, and -12) and EN 856 R13.Compatible with biodegradable hydraulic fluids like polyolester,polyglycol and vegetable oil as well as standard petroleum-basedfluids. Available in 121' through 200' continuous lengths.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Four (six for -20) alternating layers of spiraled, high-tensile steel.Cover: Black, oil resistant, synthetic rubber (Neoprene - Type A). Bluestripe with red print layline. Available with unique abrasion-resistantMegaTuff cover. See Hose Stock Characteristics.
Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings (-6 through -20)GlobalSpiral High Couplings (-24 and -32)
Part No. Description Product No. Standard Pack85453 6EFG5K X25FT 4651-4020 3/8 0.80 5,000 20,000 5.0 170871 6EFG5KXCTN 4651-1424 3/8 0.80 5,000 20,000 5.0 10085454 8EFG5K X25FT 4651-4021 1/2 0.95 5,000 20,000 7.0 170864 8EFG5KXCTN 4651-1372 1/2 0.95 5,000 20,000 7.0 10070977 8EFG5KXLL 4651-1612 1/2 0.95 5,000 20,000 7.0 20085455 10EFG5K X25FT 4651-4022 5/8 1.09 5,000 20,000 8.0 170814 10EFG5KXCTN 4651-1340 5/8 1.09 5,000 20,000 8.0 10070728 10EFG5KXLL 4651-1390 5/8 1.09 5,000 20,000 8.0 20085456 12EFG5K X25FT 4651-4023 3/4 1.24 5,000 20,000 9.5 170838 12EFG5KXCTN 4651-1285 3/4 1.24 5,000 20,000 9.5 10070729 12EFG5KXLL 4651-1391 3/4 1.26 5,000 20,000 9.5 20085457 16EFG5K X25FT 4651-4024 1 1.53 5,000 20,000 12.0 170834 16EFG5KXCTN 4651-1286 1 1.53 5,000 20,000 12.0 10070730 16EFG5KXLL 4651-1392 1 1.53 5,000 20,000 12.0 20085458 20EFG5K X25FT 4651-4025 1 1/4 1.97 5,000 20,000 16.5 170835 20EFG5KXCTN 4651-1287 1 1/4 1.97 5,000 20,000 16.5 5070734 20EFG5KXLL 4651-1393 1 1/4 1.97 5,000 20,000 16.5 20085432 24EFG5KX25FT 4651-1742 1 1/2 2.26 5,000 20,000 20.0 171056 24EFG5KXCTN 4651-1455 1 1/2 2.26 5,000 20,000 20.0 50
24EFG5KXLL 4651-2208 1 1/2 2.26 5,000 20,000 20.0 20085436 32EFG5KX25FT 4651-1746 2 2.80 5,000 20,000 25.0 171059 32EFG5KXCTN 4651-1456 2 2.80 5,000 20,000 25.0 50
32EFG5KXLL 4651-0052 2 2.80 5,000 20,000 20.0 200
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Extremely High Pressure EFG5K Spiral Wire HoseMegaTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)For Biodegradable Hydraulic Fluids
MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: Extremely high-pressure hydraulic applications.EFG5K is designed to meet all requirements of SAE 100R13specifications and performance requirements of EN 856 4SH (-16and -20), EN 856 4SP (-8, -10, and -12) and EN 856 R13.Compatible with biodegradable hydraulic fluids like polyolester,polyglycol and vegetable oil as well as standard petroleum-basedfluids. Available in 121' through 200' continuous lengths.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Four (six for -20) alternating layers of spiraled, high-tensile steel.Cover: Black, oil resistant, synthetic rubber (Neoprene - Type A). Bluestripe with red print layline. Available with unique abrasion-resistantMegaTuff cover. See Hose Stock Characteristics.
Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings (-6 through -20)GlobalSpiral High Couplings (-24 and -32)
Part No. Description Product No. Standard Pack85459 6EFG5K-MTF X25FT 4651-4026 3/8 0.80 5,000 20,000 5.0 170872 6EFG5K-MTFXCTN 4651-1436 3/8 0.80 5,000 20,000 5.0 10085460 8EFG5K-MTF X25FT 4651-4027 1/2 0.94 5,000 20,000 7.0 170873 8EFG5K-MTFXCTN 4651-1608 1/2 0.94 5,000 20,000 7.0 10085461 10EFG5K-MTF X25FT 4651-4028 5/8 1.09 5,000 20,000 8.0 170879 10EFG5K-MTFXCTN 4651-1410 5/8 1.09 5,000 20,000 8.0 10085462 12EFG5K-MTFX25FT 4651-4029 3/4 1.24 5,000 20,000 9.5 170874 12EFG5K-MTFXCTN 4651-1605 3/4 1.24 5,000 20,000 9.5 10085463 16EFG5K-MTFX25FT 4651-4030 1 1.53 5,000 20,000 12.0 170875 16EFG5K-MTFXCTN 4651-1603 1 1.53 5,000 20,000 12.0 10070739 16EFG5K-MTFXLL 4651-4001 1 1.53 5,000 20,000 12.0 20085464 20EFG5K-MTFX25FT 4651-4031 1 1/4 1.97 5,000 20,000 16.5 170876 20EFG5K-MTFXCTN 4651-1600 1 1/4 1.97 5,000 20,000 16.5 5070740 20EFG5K-MTFXLL 4651-4002 1 1/4 1.97 5,000 20,000 16.5 20071055 24EFG5K-MTFXCTN 4651-2203 1 1/2 2.26 5,000 20,000 20.0 5085433 24EFG5KMTFX25FT 4651-1743 1 1/2 2.26 5,000 20,000 20.0 171063 32EFG5K-MTFXCTN 4651-1522 2 2.80 5,000 20,000 25.0 5085437 32EFG5KMTFX25FT 4651-1747 2 2.80 5,000 20,000 25.0 1
Extremely High Pressure EFG4K Spiral Wire HoseSAE 100R12
(Meets Flame Resistance Acceptance Designation MSHA 2G)For Biodegradable Hydraulic Fluids
Recommended For: Extremely high-pressure, high-impulseapplications. Exceeds all performance requirements for SAE 100R12,EN 856 R12 and EN 856 4SP (-16). Compatible with biodegradablehydraulic fluids like polyolester, polyglycol and vegetable oil as well asstandard petroleum-based fluids. Available in 121' through 200'continuous lengths.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Four alternating layers of spiraled, high-tensile steelwire.Cover: Black, oil resistant, synthetic rubber (Neoprene - Type A). Bluestripe with white print layline. Available with unique abrasion-resistantMegaTuff cover. See Hose Stock Characteristics.
Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings
Part No. Description Product No. Standard Pack85491 6EFG4K X50FT 4651-1430 3/8 0.80 4,000 16,000 2.5 185477 6EFG4KX25FT 4651-4005 3/8 0.80 4,000 16,000 2.5 170811 6EFG4KXCTN 4651-1338 3/8 0.80 4,000 16,000 2.5 10085492 8EFG4K X50FT 4651-1431 1/2 0.94 4,000 16,000 3.5 185478 8EFG4KX25FT 4651-4006 1/2 0.94 4,000 16,000 3.5 170863 8EFG4KXCTN 4651-1339 1/2 0.94 4,000 16,000 3.5 10070976 8EFG4KXLL 4651-1611 1/2 0.94 4,000 16,000 3.5 200
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EFG4K Spiral Wire HoseSAE 100R12 Extremely High Pressure
(continued)
Part No. Description Product No. Standard Pack85479 10EFG4KX25FT 4651-4007 5/8 1.09 4,000 16,000 4.0 170813 10EFG4KXCTN 4651-1367 5/8 1.09 4,000 16,000 4.0 10085480 12EFG4K X25FT 4651-4011 3/4 1.09 4,000 16,000 4.0 185494 12EFG4K X50FT 4651-1432 3/4 1.09 4,000 16,000 4.0 170831 12EFG4KXCTN 4651-1282 3/4 1.21 4,000 16,000 4.8 10070717 12EFG4KXLL 4651-1385 3/4 1.21 4,000 16,000 4.8 20085481 16EFG4K X25FT 4651-4012 1 1.21 4,000 16,000 4.8 185495 16EFG4K X50FT 4651-1433 1 1.21 4,000 16,000 4.8 170807 16EFG4KX100FT 4651-1460 1 1.50 4,000 16,000 6.0 10070832 16EFG4KXCTN 4651-1283 1 1.50 4,000 16,000 6.0 10070718 16EFG4KXLL 4651-1386 1 1.50 4,000 16,000 6.0 20085482 20EFG4K X25FT 4651-4013 1 1/4 1.85 4,000 16,000 8.3 185438 20EFG4KX 50FT 4651-1520 1 1/4 1.85 4,000 16,000 8.3 170833 20EFG4KXCTN 4651-1284 1 1/4 1.85 4,000 16,000 8.3 5070719 20EFG4KXLL 4651-1387 1 1/4 1.85 4,000 16,000 8.3 200
EFG4K Spiral Wire HoseMegaTuff Cover Extremely High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)For Biodegradable Hydraulic Fluids
MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: Extremely high-pressure, high-impulseapplications. Exceeds all performance requirements for SAE 100R12,EN 856 R12 and EN 856 4SP (-16). Compatible with biodegradablehydraulic fluids like polyolester, polyglycol and vegetable oil as well asstandard petroleum-based fluids. Available in 121' through 200'continuous lengths.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Four alternating layers of spiraled, high-tensile steelwire.Cover: Black, oil resistant, synthetic rubber (Neoprene - Type A). Bluestripe with white print layline. Available with unique abrasion-resistantMegaTuff cover. See Hose Stock Characteristics.
Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings
Part No. Description Product No. Standard Pack85483 6EFG4K-MTF X25FT 4651-4014 3/8 0.80 4,000 16,000 2.5 170945 6EFG4K-MTFXCTN 4651-1610 3/8 0.80 4,000 16,000 2.5 10085484 8EFG4K-MTF X25FT 4651-4015 1/2 0.94 4,000 16,000 3.5 170946 8EFG4K-MTFXCTN 4651-1607 1/2 0.94 4,000 16,000 3.5 10085485 10EFG4K-MTF X25FT 4651-4016 5/8 1.09 4,000 16,000 4.0 170947 10EFG4K-MTFXCTN 4651-1404 5/8 1.09 4,000 16,000 4.0 10085486 12EFG4K-MTF X25FT 4651-4017 3/4 1.21 4,000 16,000 4.8 170877 12EFG4K-MTFXCTN 4651-1405 3/4 1.21 4,000 16,000 4.8 10070726 12EFG4K-MTFXLL 4651-1388 3/4 1.21 4,000 16,000 4.8 20085487 16EFG4K-MTF X25FT 4651-4018 1 1.50 4,000 16,000 6.0 170948 16EFG4K-MTFXCTN 4651-1406 1 1.50 4,000 16,000 6.0 10070727 16EFG4K-MTFXLL 4651-1389 1 1.50 4,000 16,000 6.0 20085488 20EFG4K-MTF X25FT 4651-4019 1 1/4 1.85 4,000 16,000 8.3 170949 20EFG4K-MTFXCTN 4651-1602 1 1/4 1.85 4,000 16,000 8.3 50
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Extremely High Pressure EFG3K Spiral Wire HoseSAE 100R12
(Meets Flame Resistance Acceptance Designation MSHA 2G)For Biodegradable Hydraulic Fluids
Recommended For: Extremely high-pressure, high-impulseapplications. Exceeds all performance requirements for SAE 100R12and EN 856 R12 and performance requirements of EN 856 4SP.Compatible with biodegradable hydraulic fluids like polyolester,polyglycol and vegetable oil as well as standard petroleum-basedfluids. Available in 121' through 200' continuous lengths.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Four alternating layers of spiraled, high-tensile steelwire.Cover: Black, oil resistant, synthetic rubber (Neoprene - Type A). Bluestripe with white print layline. Available with unique abrasion-resistantMegaTuff cover. See Hose Stock Characteristics.Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):GlobalSpiral Couplings (-6 through -20)GlobalSpiral Plus Couplings (-24 and -32)
Part No. Description Product No. Standard Pack85497 20EFG3K X50FT 4651-1434 1 1/4 1.85 3,000 12,000 8.3 185489 20EFG3KX25FT 4651-4003 1 1/4 1.85 3,000 12,000 8.3 170539 20EFG3KXCTN 4651-1381 1 1/4 1.85 3,000 12,000 8.3 10070707 20EFG3KXLL 4651-1384 1 1/4 1.85 3,000 12,000 8.3 20085430 24EFG3KX25FT 4651-1740 1 1/2 2.11 3,000 12,000 20.0 171054 24EFG3KXCTN 4651-1451 1 1/2 2.11 3,000 12,000 20.0 5085434 32EFG3KX25FT 4651-1744 2 2.63 3,000 12,000 25.0 171058 32EFG3KXCTN 4651-1452 2 2.63 3,000 12,000 25.0 50
Extremely High Pressure EFG3K Spiral Wire HoseMegaTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)For Biodegradable Hydraulic Fluids
MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: Extremely high-pressure, high-impulseapplications. Exceeds all performance requirements for SAE 100R12and EN 856 R12 and performance requirements of EN 856 4SP.Compatible with biodegradable hydraulic fluids like polyolester,polyglycol and vegetable oil as well as standard petroleum-basedfluids. Available in 121' through 200' continuous lengths.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Four alternating layers of spiraled, high-tensile steelwire.Cover: Black, oil resistant, synthetic rubber (Neoprene - Type A). Bluestripe with white print layline. Available with unique abrasion-resistantMegaTuff cover. See Hose Stock Characteristics.
Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings
Part No. Description Product No. Standard Pack85490 20EFG3K-MTF X25FT 4651-4004 1 1/4 2.11 3,000 12,000 8.3 170950 20EFG3K-MTFXCTN 4651-1425 1 1/4 2.11 3,000 12,000 8.3 10070951 20EFG3K-MTFXLL 4651-1427 1 1/4 2.11 3,000 12,000 8.3 20085431 24EFG3K-MTFX25FT 4651-1741 1 1/2 2.11 3,000 12,000 20.0 171053 24EFG3K-MTFXCTN 4651-2201 1 1/2 2.11 3,000 12,000 20.0 5071057 32EFG3K-MTFXCTN 4651-2205 1 1/2 2.63 3,000 12,000 25.0 5085435 32EFG3KMTFX25FT 4651-1745 1 1/2 2.63 3,000 12,000 25.0 1
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Global M6K Mega6000 Hose High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic applications. Providestighter than standard minimum bend radius and greater flexibility foreasier plumbing.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
MegaCrimp Couplings
Part No. Description Product No. Standard Pack70599 4M6KXREEL 4657-2697 1/4 0.58 6,000 24,000 2.0 440
Global M5K Mega5000 Hose High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic applications. Providestighter than standard minimum bend radius and greater flexibility foreasier plumbing.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
MegaCrimp Couplings
Part No. Description Product No. Standard Pack85607 4M5KX50FT 4657-4122 1/4 0.54 5,000 20,000 2.0 170596 4M5KXREEL 4657-1100 1/4 0.54 5,000 20,000 2.0 44070449 5M5KXREEL 4657-8006 5/16 0.61 5,000 20,000 2.2 35085606 6M5K X50FT 4657-4121 3/8 0.69 5,000 20,000 2.5 170597 6M5KXREEL 4657-2695 3/8 0.69 5,000 20,000 2.5 33085608 8M5K X50FT 4657-4123 1/2 0.86 5,000 20,000 3.5 170598 8M5KXREEL 4657-2650 1/2 0.86 5,000 20,000 3.5 220
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High Pressure Global M5K Mega5000 HoseMegaTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic applications. Providestighter than standard minimum bend radius and greater flexibility foreasier plumbing.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):MegaCrimp Couplings
Part No. Description Product No. Standard Pack70386 4M5K-MTFXREEL 4657-8011 1/4 0.54 5,000 20,000 2.0 44070343 5M5K-MTFXREEL 4657-8012 5/16 0.61 5,000 20,000 2.2 35070340 6M5K-MTFXREEL 4657-8013 3/8 0.69 5,000 20,000 2.5 33070329 8M5K-MTFXREEL 4657-8014 1/2 0.86 5,000 20,000 3.5 220
High Pressure Global M5K Mega5000 HoseXtraTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic applications. Providestighter than standard minimum bend radius and greater flexibility foreasier plumbing.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):MegaCrimp Couplings
Part No. Description Product No. Standard Pack70423 4M5K-XTFXREEL 4657-8007 1/4 0.54 5,000 20,000 2.0 44070428 5M5K-XTFXREEL 4657-8008 5/16 0.61 5,000 20,000 2.2 37570430 6M5K-XTFXREEL 4657-8009 3/8 0.69 5,000 20,000 2.5 33070399 8M5K-XTFXREEL 4657-8010 1/2 0.86 5,000 20,000 3.5 220
High Pressure Global M4K+ Mega4000 HoseSAE 100R19
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic applications. Providestighter than standard minimum bend radius and greater flexibility foreasier plumbing. The plus symbol indicates development testing at150% of maximum working pressure up to 600,000 impulse cycles.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). Available with unique abrasion resistantMegaTuff or XtraTuff cover. See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):GlobalSpiral Couplings (available for 3/4")MegaCrimp Couplings
Part No. Description Product No. Standard Pack85616 4M4K+ X50FT 4657-1238 1/4 0.54 4,000 16,000 2.0 170829 4M4K+ XREEL 4657-1467 1/4 0.54 4,000 16,000 2.0 440
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Global M4K+ Mega4000 HoseSAE 100R19 High Pressure
(continued)
Part No. Description Product No. Standard Pack70457 5M4K+ XREEL 4657-8015 5/16 0.61 4,000 16,000 2.3 35085617 6M4K+ X50FT 4657-4867 3/8 0.69 4,000 16,000 2.5 170821 6M4K+ XREEL 4657-1458 3/8 0.69 4,000 16,000 2.5 33085618 8M4K+X50FT 4657-4868 1/2 0.86 4,000 16,000 3.5 170822 8M4K+XREEL 4657-1459 1/2 0.86 4,000 16,000 3.5 22085619 10M4K+ X50FT 4657-4869 5/8 0.98 4,000 16,000 4.0 170823 10M4K+ XREEL 4657-1460 5/8 0.98 4,000 16,000 4.0 22085620 12M4K+ X50FT 4657-4870 3/4 1.14 4,000 16,000 4.8 170824 12M4K+ XREEL 4657-1461 3/4 1.14 4,000 16,000 4.8 22071064 16M4K+XREEL 4657-4051 1 1.52 4,000 16,000 6.0 165
Global M4K+ Mega4000 HoseXtraTuff Cover High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)XtraTuff hose lasts up to 25 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: High-pressure hydraulic applications. Providestighter than standard minimum bend radius and greater flexibility foreasier plumbing. The plus symbol indicates development testing at150% of maximum working pressure up to 600,000 impulse cycles.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). Available with unique abrasion resistantMegaTuff or XtraTuff cover. See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):GlobalSpiral Couplings (available for 3/4")MegaCrimp Couplings
Part No. Description Product No. Standard Pack85541 4M4K+-XTF X50FT 4657-2616 1/4 0.54 4,000 16,000 2.0 170693 4M4K+-XTFXREEL 4657-2281 1/4 0.54 4,000 16,000 2.0 44070459 5M4K+-XTFXREEL 4657-8016 5/16 0.61 4,000 16,000 2.3 35085542 6M4K+-XTF X50FT 4657-2615 3/8 0.69 4,000 16,000 2.5 170694 6M4K+-XTFXREEL 4657-2283 3/8 0.69 4,000 16,000 2.5 33085543 8M4K+-XTF X50FT 4657-2614 1/2 0.82 4,000 16,000 3.5 170695 8M4K+-XTFXREEL 4657-2284 1/2 0.82 4,000 16,000 3.5 22070696 10M4K+-XTFXREEL 4657-2285 5/8 0.98 4,000 16,000 4.0 22070697 12M4K+-XTFXREEL 4657-2286 3/4 1.14 4,000 16,000 4.8 220
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High Pressure Global M4K+ Mega4000 HoseMegaTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: High-pressure hydraulic applications. Providestighter than standard minimum bend radius and greater flexibility foreasier plumbing. The plus symbol indicates development testing at150% of maximum working pressure up to 600,000 impulse cycles.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). Available with unique abrasion resistantMegaTuff or XtraTuff cover. See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):GlobalSpiral Couplings (available for 3/4")MegaCrimp Couplings
Part No. Description Product No. Standard Pack85519 4M4K+-MTF X50FT 4657-1239 1/4 0.54 4,000 16,000 2.0 170830 4M4K+-MTF XREEL 4657-1477 1/4 0.54 4,000 16,000 2.0 35070326 5M4K+-MTFXREEL 4657-8017 5/16 0.61 4,000 16,000 2.3 35085520 6M4K+-MTF X50FT 4657-4020 3/8 0.69 4,000 16,000 2.5 170825 6M4K+-MTF XREEL 4657-1479 3/8 0.69 4,000 16,000 2.5 33085521 8M4K-MTFX50FT 4657-4021 1/2 0.86 4,000 16,000 3.5 170826 8M4K+-MTFXREEL 4657-1480 1/2 0.86 4,000 16,000 3.5 22085522 10M4K+-MTF X50FT 4657-4022 5/8 0.98 4,000 16,000 4.0 170827 10M4K+-MTF XREEL 4657-1481 5/8 0.98 4,000 16,000 4.0 22085524 12M4K+-MTF X50FT 4657-4024 3/4 1.14 4,000 16,000 4.8 170828 12M4K+-MTF XREEL 4657-1482 3/4 1.14 4,000 16,000 4.8 190
High Pressure M4KH Wire Braid HoseHigh-TempSAE 100R19
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic applications. Exceeds SAE100R19.Tube: Black, oil resistant, synthetic rubber (Nitrile).Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, thin synthetic rubber(Neoprene - CR). Flame resistance - MSHA 2G.Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings (available for 3/4")MegaCrimp Couplings
Part No. Description Product No. Standard Pack85540 4M4KHX 50FT 4657-4098 1/4 0.54 4,000 16,000 2.0 170901 4M4KHXREEL 4657-2381 1/4 0.54 4,000 16,000 2.0 44085546 6M4KHX 50FT 4657-4099 3/8 0.69 4,000 16,000 2.5 170902 6M4KHXREEL 4657-2383 3/8 0.69 4,000 16,000 2.5 33085547 8M4KHX 50FT 4657-4100 1/2 0.82 4,000 16,000 3.5 170903 8M4KHXREEL 4657-2384 1/2 0.82 4,000 16,000 3.5 22085548 10M4KHX 50FT 4657-4101 5/8 0.98 4,000 16,000 4.0 170904 10M4KHXREEL 4657-2385 5/8 0.98 4,000 16,000 4.0 22085549 12M4KHX50FT 4657-2619 3/4 1.16 4,000 16,000 4.8 170905 12M4KHXREEL 4657-2386 3/4 1.16 4,000 16,000 4.8 220
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M4KH Wire Braid HoseHigh-TempMegaTuff Cover High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: High-pressure hydraulic applications. Exceeds SAE100R19.Tube: Black, oil resistant, synthetic rubber (Nitrile).Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, thin synthetic rubber(Neoprene - CR). Flame resistance - MSHA 2G.Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings (available for 3/4")MegaCrimp Couplings
Part No. Description Product No. Standard Pack85448 4M4KH-MTFX 50FT 4657-4093 1/4 0.54 4,000 16,000 2.0 170956 4M4KH-MTFXREEL 4657-2157 1/4 0.54 4,000 16,000 2.0 44085449 6M4KH-MTFX 50FT 4657-4094 3/8 0.69 4,000 16,000 2.5 170957 6M4KH-MTFXREEL 4657-2159 3/8 0.69 4,000 16,000 2.5 33085450 8M4KH-MTFX 50FT 4657-4095 1/2 0.82 4,000 16,000 3.5 170958 8M4KH-MTFXREEL 4657-2160 1/2 0.82 4,000 16,000 3.5 22085451 10M4KH-MTFX 50FT 4657-4096 5/8 0.98 4,000 16,000 4.0 170959 10M4KH-MTFXREEL 4657-2161 5/8 0.98 4,000 16,000 4.0 22085452 12M4KH-MTFX 50FT 4657-4097 3/4 1.16 4,000 16,000 4.8 170973 12M4KH-MTFXREEL 4657-2396 3/4 1.16 4,000 16,000 4.8 190
Global M3K Mega3000 HoseSAE 100R17 High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic oil lines. Exceeds SAE100R17 requirements and performance requirements of EN 857 1SC.M3K hose has smaller exterior dimensions and significantly tighterbend radius than other SAE 100R1 and 100R2 hose.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Braided, high-tensile steel wire. -4, -5, -6 and -8 sizesare one braid; -10, -12 and -16 sizes are two braid.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). Available with unique abrasion resistantMegaTuff or XtraTuff cover. See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):GlobalSpiral Couplings (available 3/4" and 1")MegaCrimp CouplingsPermanent Power Crimp Couplings (-3 only)
Part No. Description Product No. Standard Pack70352 3M3KXREEL 4657-8068 3/16 0.42 3,000 12,000 1.8 44085624 4M3K X50FT 4657-4874 1/4 0.47 3,000 12,000 2.0 170485 4M3KXREEL 4657-1157 1/4 0.47 3,000 12,000 2.0 44085609 5M3K X50FT 4657-2502 5/16 0.59 3,000 12,000 2.2 170575 5M3KXREEL 4657-2216 5/16 0.59 3,000 12,000 2.2 38585625 6M3K X50FT 4657-4875 3/8 0.62 3,000 12,000 2.5 170486 6M3KXREEL 4657-1158 3/8 0.62 3,000 12,000 2.5 33085626 8M3K X50FT 4657-4876 1/2 0.78 3,000 12,000 3.5 170487 8M3KXREEL 4657-1159 1/2 0.78 3,000 12,000 3.5 22085627 10M3K X50FT 4657-4877 5/8 0.98 3,000 12,000 4.0 170488 10M3KXREEL 4657-1173 5/8 0.98 3,000 12,000 4.0 22085628 12M3K X50FT 4657-4878 3/4 1.14 3,000 12,000 4.8 170489 12M3KXREEL 4657-0679 3/4 1.14 3,000 12,000 4.8 22085629 16M3K X50FT 4657-4879 1 1.48 3,000 12,000 6.0 170490 16M3KXREEL 4657-1163 1 1.48 3,000 12,000 6.0 165
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High Pressure Global M3K Mega3000 HoseXtraTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)XtraTuff hose lasts up to 25 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: High-pressure hydraulic oil lines. Exceeds SAE100R17 requirements and performance requirements of EN 857 1SC.M3K hose has smaller exterior dimensions and significantly tighterbend radius than other SAE 100R1 and 100R2 hose.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Braided, high-tensile steel wire. -4, -5, -6 and -8 sizesare one braid; -10, -12 and -16 sizes are two braid.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). Available with unique abrasion resistantMegaTuff or XtraTuff cover. See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):GlobalSpiral Couplings (available 3/4" and 1")MegaCrimp CouplingsPermanent Power Crimp Couplings (-3 only)
Part No. Description Product No. Standard Pack70969 3M3K-XTF X REEL 4657-2301 3/16 0.42 3,000 12,000 1.8 44070569 4M3K-XTFXREEL 4657-1097 1/4 0.47 3,000 12,000 2.0 44070568 5M3K-XTFXREEL 4657-2300 5/16 0.59 3,000 12,000 2.2 38570570 6M3K-XTFXREEL 4657-1098 3/8 0.62 3,000 12,000 2.5 33070571 8M3K-XTFXREEL 4657-2248 1/2 0.78 3,000 12,000 3.5 22070572 10M3K-XTFXREEL 4657-2249 5/8 0.98 3,000 12,000 4.0 22070573 12M3K-XTFXREEL 4657-2250 3/4 1.14 3,000 12,000 4.8 22070574 16M3K-XTFXREEL 4657-2307 1 1.56 3,000 12,000 6.0 165
High Pressure Global M3K Mega3000 HoseMegaTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: High-pressure hydraulic oil lines. Exceeds SAE100R17 requirements and performance requirements of EN 857 1SC.M3K hose has smaller exterior dimensions and significantly tighterbend radius than other SAE 100R1 and 100R2 hose.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Braided, high-tensile steel wire. -4, -5, -6 and -8 sizesare one braid; -10, -12 and -16 sizes are two braid.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). Available with unique abrasion resistantMegaTuff or XtraTuff cover. See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):GlobalSpiral Couplings (available 3/4" and 1")MegaCrimp CouplingsPermanent Power Crimp Couplings (-3 only)
Part No. Description Product No. Standard Pack85525 4M3K-MTF X50FT 4657-4025 1/4 0.47 3,000 12,000 2.0 170565 4M3K-MTFXREEL 4657-1181 1/4 0.47 3,000 12,000 2.0 44085526 6M3K-MTF X50FT 4657-4026 3/8 0.62 3,000 12,000 2.5 170566 6M3K-MTFXREEL 4657-1182 3/8 0.62 3,000 12,000 2.5 33085527 8M3K-MTF X50FT 4657-4027 1/2 0.78 3,000 12,000 3.5 170567 8M3K-MTFXREEL 4657-1183 1/2 0.78 3,000 12,000 3.5 33085528 10M3K-MTF X50FT 4657-4028 5/8 0.98 3,000 12,000 4.0 170559 10M3K-MTFXREEL 4657-1184 5/8 0.98 3,000 12,000 4.0 22085529 12M3K-MTF X50FT 4657-4029 3/4 1.14 3,000 12,000 4.8 170560 12M3K-MTFXREEL 4657-1185 3/4 1.14 3,000 12,000 4.8 22085530 16M3K-MTF X50FT 4657-4030 1 1.56 3,000 12,000 6.0 170562 16M3K-MTFXREEL 4657-1186 1 1.56 3,000 12,000 6.0 165
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M3KH Wire Braid HoseHigh-TempSAE 100R17 High Pressure
Recommended For: High-pressure hydraulic oil lines. Meets SAE100R17 requirements and performance requirements of EN 857 1SC.M3KH hose has smaller exterior dimensions and significantly tighterbend radius than other SAE 100R1 and 100R2 hose.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: One braid of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). See Hose Stock Characteristics.Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings (available for 3/4")MegaCrimp Couplings
Part No. Description Product No. Standard Pack70898 4M3KHXREEL 4657-2664 1/4 0.47 3,000 12,000 2.0 44070789 5M3KHXREEL 4657-4055 5/16 0.59 3,000 12,000 2.2 33070899 6M3KHXREEL 4657-2696 3/8 0.62 3,000 12,000 2.5 33070953 8M3KHXREEL 4657-1360 1/2 0.78 3,000 12,000 3.5 22070954 10M3KHXREEL 4657-1361 5/8 0.98 3,000 12,000 4.0 22070955 12M3KHXREEL 4657-1362 3/4 1.14 3,000 12,000 4.8 22070907 16M3KHXREEL 4657-1363 1 1.56 3,000 12,000 6.0 165
M3KH Wire Braid HoseHigh-TempMegaTuff Cover High Pressure
MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: High-pressure hydraulic oil lines. Meets SAE100R17 requirements and performance requirements of EN 857 1SC.M3KH hose has smaller exterior dimensions and significantly tighterbend radius than other SAE 100R1 and 100R2 hose.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: One braid of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). See Hose Stock Characteristics.Temperature Range: -40F to +250F (-40C to +121C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
GlobalSpiral Couplings (available for 3/4")MegaCrimp Couplings
Part No. Description Product No. Standard Pack71030 4M3KH-MTFXREEL 4657-2321 1/4 0.47 3,000 12,000 2.0 44071031 6M3KH-MTFXREEL 4657-2323 3/8 0.62 3,000 12,000 2.5 33071032 8M3KH-MTFXREEL 4657-2324 1/2 0.78 3,000 12,000 3.5 33071033 10M3KH-MTFXREEL 4657-2325 5/8 0.98 3,000 12,000 4.0 22071034 12M3KH-MTFXREEL 4657-2326 3/4 1.14 3,000 12,000 4.8 22071035 16M3KH-MTFXREEL 4657-2327 1 1.56 3,000 12,000 6.0 165
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High Pressure M2T MegaFlex 2-Wire Braid HoseSAE 100R16
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic oil lines. Exceeds SAE100R16. M2T hose has smaller exterior dimensions and significantlytighter bend radius.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). Dual green stripe layline. Available withunique abrasion-resistant MegaTuff cover. See Hose StockCharacteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):MegaCrimp CouplingsPermanent Stainless Steel Power Crimp Couplings
Part No. Description Product No. Standard Pack85600 4M2T X50FT 4657-1553 1/4 0.54 5,000 20,000 2.0 170390 4M2TXREEL 4657-1552 1/4 0.54 5,000 20,000 2.0 55085601 6M2T X50FT 4657-1550 3/8 0.69 4,000 16,000 2.5 170391 6M2TXREEL 4657-1555 3/8 0.69 4,000 16,000 2.5 38585602 8M2T X50FT 4657-1561 1/2 0.81 3,500 14,000 3.5 170392 8M2TXREEL 4657-1559 1/2 0.81 3,500 14,000 3.5 33085603 10M2T X50FT 4657-1564 5/8 0.95 2,750 12,000 4.0 170393 10M2TXREEL 4657-1563 5/8 0.95 3,000 12,000 4.0 22085604 12M2T X50FT 4657-1568 3/4 1.10 2,250 9,000 4.8 170394 12M2TXREEL 4657-1567 3/4 1.10 2,250 9,000 4.8 22085605 16M2T X50FT 4657-1572 1 1.38 2,000 8,000 6.0 170395 16M2TXREEL 4657-1571 1 1.38 2,000 8,000 6.0 165
High Pressure M2T MegaFlex 2-Wire Braid HoseMegaTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: High-pressure hydraulic oil lines. Exceeds SAE100R16. M2T hose has smaller exterior dimensions and significantlytighter bend radius.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). Dual green stripe layline. Available withunique abrasion-resistant MegaTuff cover. See Hose StockCharacteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):MegaCrimp CouplingsPermanent Stainless Steel Power Crimp Couplings
Part No. Description Product No. Standard Pack70387 4M2T-MTFXREEL 4657-0222 1/4 0.54 5,000 20,000 2.0 35070388 6M2T-MTFXREEL 4657-0223 3/8 0.69 4,000 16,000 2.5 33070389 8M2T-MTFXREEL 4657-0224 1/2 0.81 3,500 14,000 3.5 33070407 10M2T-MTFXREEL 4657-0225 5/8 0.95 3,000 12,000 4.0 22070408 12M2T-MTFXREEL 4657-0226 3/4 1.10 2,250 9,000 4.8 22070409 16M2T-MTFXREEL 4657-0227 1 1.38 2,000 8,000 6.0 165
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CM2T MegaFlex Connected Twin-Line 2-Wire BraidSAE 100R16
High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic oil lines joined together foreasier plumbing and routing. Meets SAE 100R16 requirements.CM2T hose has smaller exterior dimensions and significantly tighterbend radius. Exceeds performance standards of EN 857 2SC andISO/DIS 1436.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil, abrasion and weather resistant, synthetic rubber(Modified Nitrile - Type C2). See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
MegaCrimp Couplings
Part No. Description Product No. Standard Pack70350 6CM2T TWIN LINEXCTN 4657-99002 3/8 0.70 4,800 19,200 3.5 21585544 6CM2T X50FT 4657-2379 3/8 0.70 4,800 19,200 3.5 171151 6CM2TDL-XTFXCTN 4657-4974 3/8 0.70 4,800 19,200 3.5 21570351 8CM2T TWIN LINEXCTN 4657-99665 1/2 0.82 4,000 16,000 5.0 18085545 8CM2T X50FT 4657-2380 1/2 0.82 4,000 16,000 5.0 171152 8CM2TDL-XTFXCTN 4657-4975 1/2 0.82 4,000 16,000 5.0 18085390 8CM2TDLXTFX50 4657-4981 1/2 0.82 4,000 16,000 5.0 1
Global G2 2-Wire Braid HoseSAE 100R2 Type AT High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic oil lines. Meets or exceedsthe requirements of SAE 100R2AT and SAE 100R2 Type S andperformance requirements of EN 853 2SN. Qualified to Mil-DTL-13531 Type II Class B.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil and abrasion resistant, thin synthetic rubber (ModifiedNitrile - Type C2). See Hose Stock Characteristics.Temperature Range: -40F to +212F (-40C to +100C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
Field Attachable Type T CouplingsMegaCrimp Couplings (except -24 and -32)Permanent GSP Couplings (-24 and -32)
Part No. Description Product No. Standard Pack86620 3G2 X50FT 4657-0029 3/16 0.52 6,000 24,000 3.5 170233 3G2XCTN 4657-0020 3/16 0.52 6,000 24,000 3.5 42586621 4G2 X50FT 4657-4941 1/4 0.58 5,800 23,200 4.0 170605 4G2XREEL 4657-0125 1/4 0.58 5,800 23,200 4.0 55086632 6G2 X100FT 4657-4906 3/8 0.73 4,800 19,200 5.0 186622 6G2 X50FT 4657-4916 3/8 0.73 4,800 19,200 5.0 170606 6G2XREEL 4657-0126 3/8 0.73 4,800 19,200 5.0 40086634 8G2 X100FT 4657-4908 1/2 0.86 4,000 16,000 7.0 186623 8G2 X50FT 4657-4918 1/2 0.86 4,000 16,000 7.0 170607 8G2XREEL 4657-0127 1/2 0.86 4,000 16,000 7.0 33086626 10G2 X50FT 4657-1965 5/8 0.98 3,625 14,500 8.0 170610 10G2XREEL 4657-0132 5/8 0.98 3,625 14,500 8.0 22086624 12G2 X50FT 4657-4943 3/4 1.14 3,100 12,400 9.5 186635 12G2 X50FT 4657-4909 3/4 1.14 3,100 12,400 9.5 170608 12G2XREEL 4657-0128 3/4 1.14 3,100 12,400 9.5 22086625 16G2 X50FT 4657-4945 1 1.48 2,400 9,600 12.0 170609 16G2XREEL 4657-0129 1 1.48 2,400 9,600 12.0 16586627 20G2 X25FT 4657-0689 1 1/4 1.87 1,825 7,300 16.5 1
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High Pressure Global G2 2-Wire Braid HoseSAE 100R2 Type AT
(continued)
Part No. Description Product No. Standard Pack70240 20G2XCTN 4657-0644 1 1/4 1.87 1,825 7,300 16.5 12086628 24G2 X25FT 4657-2507 1 1/2 2.15 1,300 5,000 20.0 186648 24G2 X50FT 4657-2516 1 1/2 2.15 1,300 5,000 20.0 170319 24G2XCTN 4657-2491 1 1/2 2.15 1,300 5,000 20.0 12086629 32G2 X25FT 4657-2508 2 2.65 1,175 4,500 25.0 186649 32G2 X50FT 4657-2517 2 2.65 1,175 4,500 25.0 170320 32G2XCTN 4657-2492 2 2.65 1,175 4,500 25.0 120
High Pressure Global G2H High-Temp 2-Wire Braid Hose
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic oil lines. Meets or exceedsthe requirements of SAE 100R2AT and performance requirements ofEN 853.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil resistant, synthetic rubber (Hypalon - Type M).Available with unique abrasion resistant MegaTuff cover. See HoseStock Characteristics.Temperature Range: -40F to +275F (-40C to +135C) constant and+300F (+149C) intermittent (up to 10% of operating time). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):Field Attachable Type T CouplingsMegaCrimp Couplings (-20)Permanent GSP Couplings (-24 and -32)
Part No. Description Product No. Standard Pack86520 20G2H X50FT 4657-0925 1 1/4 1.87 1,625 6,600 16.5 170230 20G2HXCTN 4657-0930 1 1/4 1.87 1,625 6,600 16.5 12086518 24G2H X50FT 4657-0927 1 1/2 2.15 1,250 5,000 20.0 185427 24G2HX25FT 4657-4331 1 1/2 2.15 1.250 5,000 20.0 170241 24G2HXCTN 4657-0931 1 1/2 2.15 1,300 5,000 20.0 12085428 32G2HX25FT 4657-4332 2 2.65 1.175 4,500 2.5 170242 32G2HXCTN 4657-0932 2 2.65 1,175 4,500 25.0 120
Hypalon is a Registered Trademark of DuPont.
High Pressure Global G2H High-TempMegaTuff Cover
(Meets Flame Resistance Acceptance Designation MSHA 2G)MegaTuff hose lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests per ISO 6945.
Recommended For: High-pressure hydraulic oil lines. Meets or exceedsthe requirements of SAE 100R2AT and performance requirements ofEN 853.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil resistant, synthetic rubber (Hypalon - Type M).Available with unique abrasion resistant MegaTuff cover. See HoseStock Characteristics.Temperature Range: -40F to +275F (-40C to +135C) constant and+300F (+149C) intermittent (up to 10% of operating time). For wateremulsions see Temperature Limits Table.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):Field Attachable Type T CouplingsMegaCrimp Couplings (-20)Permanent GSP Couplings (-24 and -32)
Part No. Description Product No. Standard Pack70897 20G2H-MTFXCTN 4657-2573 1 1/4 1.87 1,625 6,600 16.5 10070188 24G2H-MTFXCTN 4657-2151 1 1/2 2.15 1,300 5,000 20.0 10070189 32G2H-MTFXCTN 4657-2152 2 2.65 1,175 4,500 25.0 100
Hypalon is a Registered Trademark of DuPont.
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G2XH 2-Wire Braid Extreme Heat HoseSAE 100R2 High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic applications wherepressure or temperature requirements exceed SAE 100R2AT Type Sand EN 853 2SN or where resistance to either petroleum-base orphosphate ester fluids is required. Meets SAE J1942 requirements.Tube: Black, oil and chemical resistant, synthetic rubber (CPE).Reinforcement: Two braids of high-tensile steel wire.Cover: Blue, oil and abrasion resistant, thin synthetic rubber Hypalon.Flame resistance - U.S. MSHA 2G.Temperature Range: Petroleum-base fluids: -40F to +300F (-40C to+149C). Phosphate esters fluids as recommended by the fluidmanufacturer, but within a range of -40F to +212F. For wateremulsions: Max. +225F) Pressure lines, Max +180F Return lines.
Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):MegaCrimp Couplings
Part No. Description Product No. Standard Pack85798 4G2XH X 50FT 4657-4008 1/4 0.58 6,000 24,000 4.0 170966 4G2XHXREEL 4657-2541 1/4 0.58 6,000 24,000 4.0 55085799 6G2XH X 50FT 4657-4009 3/8 0.73 5,000 20,000 5.0 170967 6G2XHXREEL 4657-2542 3/8 0.73 5,000 20,000 5.0 40085800 8G2XH X 50FT 4657-4010 1/2 0.86 4,250 17,000 7.0 170968 8G2XHXREEL 4657-2543 1/2 0.86 4,250 17,000 7.0 33085801 10G2XH X 50FT 4657-4011 5/8 0.98 3,625 14,500 8.0 170803 10G2XHXREEL 4657-2544 5/8 0.98 3,625 14,500 8.0 22085802 12G2XH X 50FT 4657-4012 3/4 1.14 3,100 12,400 9.5 170909 12G2XHXREEL 4657-2545 3/4 1.14 3,100 12,400 9.5 22085803 16G2XH X 50FT 4657-4013 1 1.87 2,500 10,000 12.0 170878 16G2XHXREEL 4657-2546 1 1.87 2,500 10,000 12.0 165
Hypalon is a Registered Trademark of DuPont.
Global G2L PolarFlex HoseSAE 100R2 Type AT High Pressure
(Meets Flame Resistance Acceptance Designation MSHA 2G)
Recommended For: High-pressure hydraulic oil lines. Meets or exceedsthe requirements of SAE 100R2AT and SAE 100R2 Type S andperformance requirements of EN 853 2SN. Qualified to Mil-DTL-13531 Type II Class B.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil and abrasion resistant, thin synthetic rubber(Neoprene - Type A). See Hose Stock Characteristics.
Temperature Range: -70F to +212F (-57C to +100C). For wateremulsions see Temperature Limits Table.Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
Field Attachable Type T CouplingsMegaCrimp Couplings (except -24 and -32)Permanent GSP Couplings (-24 and -32)
Part No. Description Product No. Standard Pack85732 4G2L X50FT 4657-2475 1/4 0.58 5,800 23,200 4.0 170286 4G2LXREEL 4657-2202 1/4 0.58 5,800 23,200 4.0 44085733 6G2L X50FT 4657-2476 3/8 0.73 4,800 19,200 5.0 170287 6G2LXREEL 4657-2203 3/8 0.73 4,800 19,200 5.0 38585734 8G2L X50FT 4657-2477 1/2 0.86 4,000 16,000 7.0 170290 8G2LXREEL 4657-2204 1/2 0.86 4,000 16,000 7.0 33085735 10G2L X50FT 4657-2478 5/8 0.98 3,625 14,500 8.0 170291 10G2LXREEL 4657-2205 5/8 0.98 3,625 14,500 8.0 22085736 12G2L X50FT 4657-2479 3/4 1.14 3,100 12,400 9.5 170292 12G2LXREEL 4657-2206 3/4 1.14 3,100 12,400 9.5 22085737 16G2L X50FT 4657-2480 1 1.48 2,400 9,600 12.0 170293 16G2LXREEL 4657-2207 1 1.48 2,400 9,600 12.0 16585707 20G2LX 50FT 4657-4102 1 1/4 1.87 1,825 7,300 16.5 170294 20G2LXCTN 4657-2208 1 1/4 1.87 1,825 7,300 16.5 12085708 24G2LX 50FT 4657-4103 1 1/2 2.20 1,300 5,200 20.0 1
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High Pressure Global G2L PolarFlex HoseSAE 100R2 Type AT
(continued)
Part No. Description Product No. Standard Pack70314 24G2LXCTN 4657-2315 1 1/2 2.20 1,300 5,200 20.0 12085709 32G2LX 50FT 4657-4104 2 2.65 1,175 4,700 25.0 170315 32G2LXCTN 4657-2316 2 2.65 1,175 4,700 25.0 120
High Pressure Hot Oiler 2-Wire Braid Hose
Recommended For: Static pressure, hot oiler applications. Designedspecifically to handle the transfer of hot oil at 275F continuous,300F intermittent to clear the paraffin around the casing to help startthe flow of oil to the surface.Tube: Black, oil resistant, synthetic rubber (Nitrile - Type C). See HoseStock Characteristics.Reinforcement: Two braids of high-tensile steel wire.Cover: Black, oil and abrasion resistant, synthetic rubber (Hypalon -Type M).Temperature Range: -40F to +300F (-40C to +149C).Coupling Recommendation (See Crimp Data Manual 428-7365 or E.Crimp):
Field Attachable Type T CouplingsPermanent GSP Couplings
Part No. Description Product No. Standard P