Hydraulic Hose Safety

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Why Use Hydraulic Hoses?• Vital Part of Many Drilling Rigs• Transmit Force Through Hydraulic

System• Little to No Force Is Lost the Length of

System• No Need for Electricity or Batteries• Closed System• Hoses Bend and Fit in Tight Spaces• Hoses Travel Long Distances

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Most Common Causes of Hydraulic Hose Leaks

• Fraying From Normal Wear-and-Tear• Abrasions from Twisting, Kinking, or Stretching• Improper Assembly• Seals and Connection Wear-and-Tear• Too Tight or Too Loose Connection

Common Hydraulic Fluid Leak Injuries

• Skin Burns• Skin Punctures• Bruising or Serious Injuries from Hose Whipping

Around

How to Prevent Hydraulic Hose ProblemsGeneral Inspection1. Check To See That Correct, Recommended

Hose Length and Diameter Is Used.2. Check Hoses Are Mounted, Based on

Manufacturer’s Recommended Guidelines.3. Inspect Hoses for Abrasions, Tears, Kinks, etc.

How to Prevent Hydraulic Hose ProblemsProper Connections1. Inspect Ends – Be Sure They Are Clean, Free of

Debris, and Not Damaged.2. Seals Should Be Lubricated Properly.3. Fittings Are Not Over-Tightened.4. Proper, Recommended Fittings Are Used.5. Crimped Hoses Are Connected Correctly and

Tightly.

How to Find a Hydraulic Hose LeakPotential Leak Along Hose Length• Run a Piece of Wood or Cardboard Along the

Suspected Area • Do Not Use Your Exposed Hand – hydraulic

fluid is hot and can burn

How to Find a Hydraulic Hose LeakPotential Leak at Connection• Rule Out that Leak Is Coming From Hose• Do Not Tighten Connection, If Leak Is Suspected.

Over-tightening a Fitting Can Cause Connection to Fail.

• Drain System at Alternate Connection.• Inspect Connection for Wear and Replace/Repair

Hydraulic Hose Safety• Proper Inspection and Maintenance Can

Prevent Hydraulic Hose Leaks• Always Follow Manufacturer’s Recommended

Guidelines for Maintenance and Repairs