14
003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination Benefits: Nominal size 09 12 18 25 Rated pressure(bar) Pump/actuator side Rated flow(L/min) 90 120 180 250 320/350 320/350 320/350 350/400 HVS: 1.1 01 /14

HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

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Page 1: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

003

HVS SERIES FLOW SHARING VALVE

·High efficiency·Less volume, lighter weight·Precise controllability·Low pressure drop, less fuel consumption·Comfort and coordination

Benefits:

Nominal size 09 12 18 25Rated pressure(bar)Pump/actuator side Rated flow(L/min) 90 120 180 250

320/350 320/350 320/350 350/400

HVS:

1.1

01 /14

Page 2: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

004

01

Hengli hydraulic Mobile Control Valve02/14

Features 03

Section view 04

Technical data 05

Ordering code 06

Characteristic curves 07

Hydraulic diagram 08

Unit dimensions 09-12

·HVS09 09

·HVS12 10

·HVS18 11

·HVS25 12

Port Connection 13

Contents Page

Page 3: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

005

01

Hengli hydraulicHVS Series Flow Sharing Valve 03 /14

1. System: Load pressure independent flow distribution·Boom and Arm anti-drop valve ·Regeneration capability·With priority of boom relative to swing·Low control pressure, ΔP=15bar·Adjustable priority order of each movement·Hydraulic pilot control

2. Structure·Sandwich plate of design

3. Pressure·Primary and secondary pressure relief valve·LS relief valve

4. Flow·Load pressure compensated·High repeatability accuracy·Low hysteresis

5. Applications

Excavators1.6-18ton

Features

Page 4: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

006

01

Hengli hydraulic Mobile Control Valve04/14

Section view

1 2 3 4

567810 9

HVS 系列流量共享多路控制阀 剖面图

1. Secondary pressure/anti-cavitation valve2. Main spool3. Pressure compensator4. Meter-in control (M/I → A/B)5.M/I flow channel6. Pump port7. Metering control8. Tank port9. Meter-out control10. Check valve

Page 5: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

007

01

Hengli hydraulicHVS Series Flow Sharing Valve 05 /14

Technical data

Structure Sandwich plate designConnection type Pipe thread (JIS B2351-1 standard)

Mass (kg)(9 blocks, without auxiliary block)

Nominal Size09 12 18 25

42.5kg 48.1kg 67.6kg 198.5kgExternal dimension (mm)(9 blocks, without auxiliary block) 255.4×118.5×405 274×127×386.5 314×198×455.5 382×239×721.5

Nominal size 09 12 18 25Rated flow Q (L/min) 90 (ΔP=15bar) 120 (ΔP=15bar) 180 (ΔP=15bar) 250 (ΔP=15bar)

Max. operating pressure at port

P /LS (bar) 320 320 320 350A/B (bar) 350 350 350 400T (bar) 30TS (bar) Less than 3

Pilot pressure a/b (bar) Less than 35Pilot pressure control curve Please refer to "Page 07/14 "

Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524. Other hydraulic fluids, such as HEES (Synthetic Ester) according to VDMA 24568.

Hydraulic fluid temperature range(℃ ) -20 to +90 Viscosity range ν (mm2/s) 10 to 380 Maximum permissible degree of contamination of the pressure fluid cleanliness class to ISO 4406 (C)

Class 20/18/15, we therefore recommend a filter with a minimum retention rate of β10 ≥ 75

(For applications outside above mentioned parameters, please consult our sales dept.)

General

Hydraulic

Using environment

Page 6: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

008

01

Hengli hydraulic Mobile Control Valve06/14

Ordering code

HVS

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩

320 00125 10 A L L B M

① Structure HVS Sandwich plate design, post pressure compensated

② Nominal size 09 90 lpm (23.8 gpm)

12 120 lpm (31.7 gpm)

18 180 lpm (47.5 gpm)

25 250 lpm (66 gpm)

③ Number of blocks 09 Without auxiliary block

10 With auxiliary block

④ Pump relief valve A With pump relief valve

main relief valve setting pressure, 3-digits (bar)

P Without pump relief valve

⑤ Boom anti-drift valve Blank Without boom anti-drift valve

L With boom anti-drift valve

⑥ Arm anti-drift valve O Without arm anti-drift valve

L With arm anti-drift valve

⑦ Max. pressure in bar 320 (Size 09/12/18) 320bar, adjustable via the LS pressure relief valve

350 (Size 25) 350bar, adjustable via the LS pressure relief valve

⑧ Circuit types B Closed center

⑨ Connection dimensions types E English (BSP Pipe thread JIS B2351-1) (Please refer to " Page 13/14 ")

M Other connection versions please contact us.

⑩ Design code 001

***

***

Page 7: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

009

01

Hengli hydraulicHVS Series Flow Sharing Valve 07 /14

0 5 10 15 20 25 300123456789

Spoo

l dis

plac

emen

t (m

m)

Pilot pressure (bar)

05

1015202530354045

Pres

sure

dro

p (b

ar)

Flow (L/min)0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120 140 160

05

1015202530354045

Pres

sure

dro

p (b

ar)

Flow (L/min)

-202468

1012141618

Pres

sure

dro

p (b

ar)

Flow (L/min)

-202468

101214161820

Pres

sure

dro

p (b

ar)

Flow (L/min)0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160 180 200

P→A P→B

A→T B→T

Characteristic curves Hydraulic oil : ISO VG46, T=50℃

·Pressure drop characteristic curve

·Pilot pressure control curve

(*): Characteristic curves used the test results of HVS 18 for example.

Page 8: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

010

01

Hengli hydraulic Mobile Control Valve08/14

Hydraulic diagram

[Auxiliary][Left travel]

[Right travel][Arm

][Bucket]

[Boom]

[Blade][Sw

ing][ENDLET]

[Inlet]

Inlet block

Inlet block

Middle blocks

End block

End block

pa7pa3

pa2pa5

pa4(pa1)

pa6

TTsLSP

INLET]

BOO

M]

ARM]

BUCKET]

LEFTTRAVEL]

RIGHTTRAVEL]

BLADE]SW

ING]

ENDLET]

AUXILIARY]

pa8

INLET

BLOCK

MIDDLE

BLOCKS

END

BLOCK

INLET BLO

CK

Unload valve

LSrelief valve

LS throttle valve

(Pump relief valve, optional)

END BLO

CK

Boom up + Sw

ing

→Cut off LS pressure channel of sw

ing

=Low

pump pressure

(Boom up pressure<

Swing start-up pressure)

B7A7

pb7

pb3B3

B2A2

pb2

B5A5

pb5

pb4B4A4

(pb1)(B1)

(A1)

Pp

pb6B6A6

B8A8

pb8

A3

If need to adjust the order of the blocks, please consult us.

·Unload valve·LS relief valve·LS throttle valve·(Pum

p relief valve, optional)

Boom up + Sw

ingCut off LS pressure channel of sw

ingLow

pump pressure, M

ore energy saving(Boom

up pressure<

Swing start-up pressure)

Page 9: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

011

01

Hengli hydraulicHVS Series Flow Sharing Valve 09 /14

Unit dimensions·HVS 09

4×M8 depth 10mmDrill depth 13

[ARM]

[ENDLET]

[RIGHT TRAVEL]

[SWING]

[DOZER]

[LEFT TRAVEL]

[BOOM SWING]

[BOO

M]

[BUCKET]

[AUXILIARY]

[INLET]

LS2 PortTS1 Port

HVS 14 118.5

103

70.5

72.568

39.5

37 32 32 6419

32 32 32 32 32 32 32

TS2 Port

39.5

77

(a)(d)

(c)

(b) P Port

27.526

6

405

18.5

34.5 32 35 61 32 32 32 32 32 32.5

15.5

262136

2782

27 22

6820

pa1

pa2

B1A1

B2A2 A3

B3 (B4)(A4)

A5B5 B6

A6

B7A7

B8A8

B9A9

pb1

pb2

pb3

(pb4)

pb5

pb6

pb7

pb8

pb9

pa3

(pa4)

pa5

pa6

pa7pc1

pa8

pa9

T2 Port T1 Port

LS1 Port

1

6172.539.5

Pp Port

6852

7618

T3 Port

355 15.5

2390

0.5

15°±1° ΦD

L

G

Page 10: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

012

01

Hengli hydraulic Mobile Control Valve10/14

·HVS 12Unit dimensions

3×M10×1.5X16Drill depth 24

33431.5

3338.5

38.5

40 40 40 40 40 40460

2032

3030

20 416

276.4

55

170.143.1

4072 48

55 95

28

122828

99

(A1)A2A3A4A5A6A7

(B1)

B2B3B4B5B6B7

(Pa1)

Pa2

Pa3

Pa4

Pa5

Pa6

Pa7

(Pb1)

Pb2

Pb3

Pb4

Pb5

Pb6

Pb7

Pa8Pb8

A8B8

P PortLs Port

Pp Port

Ts Port

T Port

HVS 16

INSTALL HOLE

INSTALL HOLE

[ INLET]

[ BOO

M]

[ ARM]

[ BUCKET]

[ LEFT TRAVEL]

[ RIGHT TRAVEL]

[ BLADE]

[ SWING]

[ END]

[ AUXILIARY]

Page 11: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

013

01

Hengli hydraulicHVS Series Flow Sharing Valve 11 /14

HVS 18

13756

14

64.566.5

74.5

19972.554.5

42

2.5

0.5

532.5

138±0.2

75303

74±0.2

107.5±0.2

54±0.2

37±0.2

16

56

96.5

0.5

2.5

54.585

41 4630 41

464646467832

4621.5 44.5535.5

11

29 428

7246

49

* 2-M8×

16P Port

T Port

Pp Port

Outlet Port

LS Port

pb7

pb6B6

A6

A5B5

pb5A4

B4pb4

pb3B3

A3

pb2B2

A2

(B1)(A1)

(pb1)

pa7

pa6

pa5

pa4

pa3

pa2

(pa1)

B8A8

B7A7

pa8pb8

4-M12×

1.75×21

3×M

10×1.5×

20

11

INSTALL HOLE

INSTALL HOLE

[ INLET]

[ BOO

M]

[ ARM]

[ BUCKET]

[ LEFT TRAVEL]

[ RIGHT TRAVEL]

[ BLADE]

[ SWING]

[ END]

[ AUXILIARY]INSTALL HOLE

Unit dimensions·HVS 18

Page 12: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

014

01

Hengli hydraulic Mobile Control Valve12/14

HVS 25

A

Ts Port

T2 Port

P1 PortPT Port

PB Port(d)

(c)

(b)

(a)

B7

A

Px Port

Pc1 PortPc2 Port

B2B3

B4

B5B6

A7

A6 A5

A4 A3 A2

(B1)(A1)

Pa7

Pa6

Pa5

Pa4

Pa3

Pa2

(Pa1)

Pb7

Pb6

Pb5

Pb4

Pb3

Pb2

(Pb1)

T1 Port

30±0.230±

0.2φ

10 depth 10m

m

φ10 depth 10m

m

645.528

2

136115.5

122115.5

68

70.5

182

382

80±0.2

80±0.2

40±0.2

628±0.244±0.2

1.5

239

2613 72.5

2013 75

72.5

16

721.570.5 49

30

169.563 49

30

106.5 63 63 63 69

P2 Port

PA PortLS Port

Pp Port

239

139.5±0.2

90±0.2

90±0.2

13±0.2

ΦD

L2

L1

13[ INLET]

[ BOOM]

[ ARM]

[ BUCKET]

[ LEFT TRAVEL]

[ RIGHT TRAVEL]

[ SWING]

[ END]

[ AUXILIARY]

3×m

16 depth17 Drill depth 20

3×m

16 depth17 Drill depth 20

·HVS 25Unit dimensions

Page 13: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

015

01

Hengli hydraulicHVS Series Flow Sharing Valve 13 /14

HVS09

Port JIS B2351-1 Thread ΦD L

P, T1, T2, T3 Inlet portOutlet port G1/2 34 16

A1/B1~A9/B9 Work port G3/8 28 12

LS1, LS2TS1, TS2a1/b1~a9/b9pc1Pp

Load sense portTS PortPilot portPc1 PortPp Port

G1/4 24 12

HVS12

P, T Inlet portOutlet port G3/4 45 20

A1/B1~A8/B8 Work port G1/2 34 16

LSTsa1/b1~a8/b8Pp

Load sense portTs PortPilot portPp Port

G1/4 24 12

HVS18

P, T Inlet portOutlet port G1 51 21

A1/B1~A8/B8 Work port G3/4 45 20

Ts Ts Port G3/8 28 12

a1/b1~a8/b8LSPp

Pilot portLoad sense portPp Port

G1/4 24 12

HVS25

A2, B2, A3,B3, A7, B7 Work port G1 51 21

T2 Outlet port G3/4 45 20

Ts Ts Port G3/8 28 12

a1/b1~a8/b8LSPp,PxPc1,Pc2PAPBPT

Pilot portLoad sense portPp Port, Px PortPc1 Port, Pc2 PortPA PortPB PortPT Port

G1/4 24 12

Port SAE J518 Nominalflange size ΦD L1 L2

(A1), (B1), A4,B4, A5, B5, A6,B6, P1, (P2)

Inlet portWork port 1' 25.4 52.4 26.2

T1 Outlet port 1-1/4' 31.8 58.7 30.2

4×M8 depth 10mmDrill depth 13

[ARM]

[ENDLET]

[RIGHT TRAVEL]

[SWING]

[DOZER]

[LEFT TRAVEL]

[BOOM SWING]

[BOO

M]

[BUCKET]

[AUXILIARY]

[INLET]

LS2 PortTS1 Port

HVS 14

118.5103

70.5

72.568

39.5

37 32 32 6419

32 32 32 32 32 32 32

TS2 Port

39.5

77

(a)(d)

(c)

(b) P Port

27.526

6

405

18.5

34.5 32 35 61 32 32 32 32 32 32.5

15.5262136

2782

27 22

6820

pa1

pa2

B1A1

B2A2 A3

B3 (B4)(A4)

A5B5 B6

A6

B7A7

B8A8

B9A9

pb1

pb2

pb3

(pb4)

pb5

pb6

pb7

pb8

pb9

pa3

(pa4)

pa5

pa6

pa7

pc1

pa8

pa9

T2 Port T1 Port

LS1 Port

1

6172.539.5

Pp Port

6852

7618

T3 Port

355 15.5

2390

0.5

15°±1° ΦD

L

G

HVS 25

A

Ts Port

T2 Port

P1 PortPT Port

PB Port(d)

(c)

(b)

(a)

B7

A

Px Port

Pc1 PortPc2 Port

B2B3

B4

B5B6

A7

A6 A5

A4 A3 A2

(B1)(A1)

Pa7

Pa6

Pa5

Pa4

Pa3

Pa2

(Pa1)

Pb7

Pb6

Pb5

Pb4

Pb3

Pb2

(Pb1)

T1 Port

30±0.230±

0.2φ

10 depth 10m

m

φ10 depth 10m

m

645.528

2

136115.5

122115.5

68

70.5

182

382

80±0.2

80±0.2

40±0.2

628±0.244±0.2

1.5

239

2613 72.5

2013 75

72.5

16

721.570.5 49

30

169.563 49

30

106.5 63 63 63 69

P2 Port

PA PortLS Port

Pp Port

239

139.5±0.2

90±0.2

90±0.2

13±0.2

ΦD

L2

L1

13

[ INLET]

[ BOOM]

[ ARM]

[ BUCKET]

[ LEFT TRAVEL]

[ RIGHT TRAVEL]

[ SWING]

[ END]

[ AUXILIARY]

3×m

16 depth17 Drill depth 20

3×m

16 depth17 Drill depth 20

Port connection

Page 14: HVS SERIES003 HVS SERIES FLOW SHARING VALVE ·High efficiency ·Less volume, lighter weight ·Precise controllability ·Low pressure drop, less fuel consumption ·Comfort and coordination

016

01

Hengli hydraulic Mobile Control Valve14/14