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HVDC Technology Line Commutated Converters Michael Bahrman, P.E., IEEE PES T&D, Chicago, April 15, 2014 1

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Page 1: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

HVDC Technology Line Commutated Converters

Michael Bahrman, P.E., IEEE PES T&D, Chicago, April 15, 2014

1

Page 2: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Topics

• Line Commutated Converter - LCC

• Effective short Circuit Ratio - ESCR

• Configurations and operating modes

• Conversion principles

• Reactive power

• Capacitor Commutated Converter – CCC

• Converter arrangements

• Converter station layout and equipment

• Control & protection

• Questions?

2

Page 3: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

HVDC technology Line Commutated Converters - LCC

3

HVDC Classic

• Current source converters (CSC)

• Line-commutated converter (LCC) with thyristor valves

• Requires ~50% reactive compensation (35% HF)

• Converter transformers

• Minimum short circuit capacity > 2 x Pd, > 1.3 x Pd with capacitor commuted converter (CCC)

Indoor

Outdoor

Thyristor Valves Thyristor Valves

Indoor

Outdoor

Thyristor Valves Thyristor Valves

AC DC

HVDC HVDC - - CSC CSC

AC Filters AC Filters

DC Filters DC Filters

Converter Converter

Transformers Transformers

AC DC

- -

AC Filters AC Filters

DC Filters DC Filters

Converter Converter

Transformers Transformers

Page 4: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Short Circuit Ratio What’s the deal?

• Commutation performance

• Voltage stability

• Dynamic performance

• Dynamic overvoltage, DOV

• Low order harmonic resonance,

• Rule of thumb – ESCR > 2 LCC, > 1.3 CCC; where ESCR = (SN+SG+SSC+SWF-Q)/PDC

4

G T

SC

WF

AC

Network

QHF ± QSH

QHF ± QSH

SN

SWF?

SG

SSC

fres = f1 (S/Q)

Page 5: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

HVDC in bipolar operation Single 12p CSC per pole with metallic return switching

• MRTB – metallic return transfer breaker, used for switching from ground return to metallic return

• GRTS – ground return transfer switch, used for switching from metallic return to earth return in preparation for restarting pole (NRTS for systems with continuous metallic neutral)

• BPS – bypass switch, used to provide metallic return path

• NBS – neutral bus switch, used to commutate spill current from healthy pole for neutral bus fault

• NBGS – neutral bus ground switch, used to help clear faults on electrode line (or metallic neutral

5

MRTB NBS

GRTS

BPS

NBGS

BPS

NBS

NBGS

BPS

BPS

DC disconnect, closed

DC disconnect, open

DC breaker, closed

DC breaker, open

DC breaker

=

Page 6: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

HVDC monopolar earth return operation Temporary during emergencies or maintenance

6

DC disconnect, closed

DC disconnect, open

DC breaker, closed

DC breaker, open

DC breaker

=

Idp1

Idp1=Ig

Page 7: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

HVDC monopolar metallic return operation During converter outages or degraded line insulation

7

DC disconnect, closed

DC disconnect, open

DC breaker, closed

DC breaker, open

DC breaker

=

Idp1

Idp1

Ig = 0

Page 8: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Commutation in a controlled bridge Rectifier operation

8

uR

uS

uT

1 3 5

4 6 2

Id

Ud

IR

IS

IT

uS

uR

uT

u

dcdid IXUU

3

cos0

vdi0 Uπ

23U

Page 9: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Reactive power characteristics LCC

• Converter stations appear as a reactive load, i.e. lagging power factor

• Both rectifier and inverter operation exhibit lagging power factor, i.e. current lags voltage

• Lagging power factor is due to phase control and commutating reactance

• Typically reactive power demand = 55% of station rating at full load

• Reactive power compensation – typically 35% of station rating from ac filters the balance from shunt banks

• Shunt reactors sometimes used at light load to absorb excess from filters

9

HVDC Classic:

Reactive compensation by switched filters

and shunt capacitor banks

Page 10: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Conventional HVDC technology LCC and CCC

• CC located between converter transformers and thyristor valves - reduces transformer rating, increases valve voltage rating

• CC provides part of the commutation voltage and reactive support. Reduces probability for commutation failure for remote faults

• CC location reduces bank exposure to ac network faults, simplifies commutation capacitor protection, reduces MOV energy

• Reduces amount of shunt compensation, raises ac network resonance frequency, reduces dynamic overvoltage, lowers minimum ESCR

• Reduces variable O&M with shunt bank switching and transformer LTC operations

10

LCC circuit CCC circuit

Commutation capacitor, CC

Page 11: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

CCC principles of commutation Inverter operation

11

• Commutation Margin, ´

• Apparent Margin ac

• Commutation margin

increases with +DId or -DUac

Page 12: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

HVDC converter arrangements

HVDC Classic

• Current source converter

• Line commutated

• Thyristor valves

• Thyristor modules

• Electrically triggered

12

Single

Valve Double

Valve Quadruple

Valve

Thyristor Module

Thyristor

Heat Sink

Gate Unit

Page 13: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Layout of bipolar HVDC station ± 500 kV, 3000 MW

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Page 14: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

HVDC converter station 6400 MW, ± 800 kV with series converters

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Page 15: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Thyristor Valve Installation

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Page 16: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Layout of HVDC quadruple thyristor valve

16

TCU Derivative

Feeding Resistor

Thyristor

Saturable Reactor

Module

TCU

Thyristor Module

= 9 thyristor

positions

DC Grading

Resistor

Damping

Resistors

Damping

Capacitors

TCU Derivative

Feeding Capacitor

TCU

TCU

TCU Thyristor

Control Unit

Page 17: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

HVDC thyristor module

17

Thyristors

Capacitors

Resistors

TCU Heat sinks

Current

connector

Compression

springs

Cooling

tubes

&

&&

S

RQ

IP FPPOWER

+ UPF

+ URP

- UN

+ UPS

+ UDI

+

1

PROTECTIVE FIRING

RECOVERY PROTECTION

MONITORINGNORMAL FIRING

Page 18: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Valve Cooling System

• Single circuit system

• Outdoor dry, liquid-to-air coolers for valve heat dissipation

• Same base design for HVDC, HVDC Light and SVC

• High reliability – redundant pumps, coolers, control, monitoring and protection

• Designed for ease of maintenance – redundancy permits repair or replacement of parts without requiring a converter or pole outage

18

OUTDOOR

COOLERS

EXPANSION

VESSEL

MAIN

PUMPS

CONVERTERVALVE

DEAERATIONVESSEL

REPLENISHMENTSYSTEM

MECHANICAL

FILTERS

DEIONIZERFILTERS

M

SHUNT

VALVES

MECHANICAL

FILTERS

Page 19: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Transformer Converter Interface HVDC

• Match valve voltage with system AC-side

• Provide impedance to limit the short circuit current to the valve

• Galvanically separate the AC- and DC-side (takes place inside transformer, between AC and DC winding) making it possible to connect the converters in series

• Converter transformers also carry harmonics, phase shift provides some harmonic cancellation

• MVA rating and transport limitations determine configuration

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Page 20: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Harmonic Filters Conventional HVDC12-pulse converter

• AC side current harmonics: fh=12n±1, i.e. 11th,13th,23rd,25th,. . .

• Typical ac filter performance criteria: THD<1.5%, Dh<1%, TIF < 45

• DC side voltage harmonics: fh=12n

• Typical dc filter performance criteria: Ieq < 250ma

• Typically 35% of station rating in installed ac filters

• Harmonics diminish with increasing harmonic number

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Page 21: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Filter types

21

0 10 20 301

10

100

1 103

1 104

Harmonic num ber

Imp

edan

ce (

oh

ms)

5 10 151

10

100

1 103

Harmonic num ber

Impe

danc

e (o

hms)

Bandpass filter High-pass filter Double-tuned filter

0 20 40 6010

100

1 103

1 104

Harmonic num ber

Imp

edan

ce (

oh

ms)

Page 22: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

HVDC classic control principles

• Two independent variables at each terminal – firing angle, ac voltage

• Control of firing angle is fast, control of ac voltage is slow (LTC)

• One end assigned to voltage control, the other end to current control

• Higher level power control calculates current order – no need for speed for normal dispatch but can be fast for pole loss compensation or runback

• Current (or voltage) order converted to firing angle and sent to control pulse generator

• CPG synchronized to ac voltage via PLL for equidistant firing

22

Page 23: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Firing angle limits and VDCOL

• Firing angle limits – alpha min for rectifier operation, minimum commutation margin for inverter operation

• Minimum firing voltage for rectifier operation for disturbances

• Voltage dependent current order limiter for controlling dynamic reactive power demand during start-up and disturbance recovery

• VDCOL time constants – fast for decreasing voltage, slower for increasing voltage

• VDCOL up time constant speed dependent on system strength

23

Page 24: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Rio Madeira - Total transmission project overview

Hydro Power Plants

3300 and 3150 MW

Complex Customer structure

Technology

– Very week network in NW Brazil.

– Advanced technical solutions

• Capacitor Commuted Converters – Replaces 2 Synchronous machines

• Large three winding transformers (Largest HVDC transformers so far)

• Deep hole electrodes

Logistics

– Transport of transformers on river. Limited period of enough water in river

– Brazilian Custom Clearance

© ABB Group

May 2, 2014 | Slide 24

Rio Madeira HVDC Project Challenges

Page 25: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

© ABB Group

May 2, 2014 | Slide 25

Rio Madeira HVDC Project

ABB Araraquara Converter station (right) and Ahlstom station in the middle

Two transformers moved into position

Page 26: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

© ABB Group

May 2, 2014 | Slide 26

Rio Madeira HVDC Project

Porto Velho Bipole quadruple valves

Page 27: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

© ABB Group

May 2, 2014 | Slide 27

Rio Madeira HVDC Project

Araraquara Bipole double valves

Page 28: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

© ABB Group

May 2, 2014 | Slide 28

Rio Madeira HVDC Project

Porto Velho Back to Back station

Page 29: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

© ABB Group

May 2, 2014 | Slide 29

Rio Madeira HVDC Project

Porto Velho Back to Back

Page 30: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

NorthEast – Agra (NEA800), India • Power: 6000/8000*) MW * continuous overload

• DC-voltage: + 800 kV

• Transmission: 1728 km

• Three-station multi-terminal bipole with OH-lines, parallel-connected 12-pulse converters

• In-service: 2014-15

30

Alipurduar

3000 MW

Pole 3

Pole 4

Bipole 2

400

kV

Biswanath Chariali

3000 MW

Pole 1

Pole 2

Bipole 1

400 kV

Bipole 1

Agra

3000 MW 3000 MW

Pole 3

Pole 4

Bipole 2

Pole 1

Pole 2

400 kV

+800 kV

-800 kV

~432 km ~1296 km BIPOLE 1 BIPOLE 2

Page 31: HVDC Technology Line Commutated · PDF fileHVDC Technology Line Commutated Converters Michael Bahrman, ... LCC • Effective short Circuit Ratio - ESCR ... closed DC disconnect, open

Questions?

31