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Human Side of Lean

Human Side of Lean. People Aspect of 4Ps?People Aspect of 4Ps? Philosophy Process Problem Solving People and Partners

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Human Side of Lean

People Aspect of 4Ps?

Philosophy

Process

Problem Solving

People and Partners

People Aspect of 4Ps?

Philosophy

Process

Problem Solving

People and Partners

It’s about Commitment.Who owns Commitment?People!

It’s a way of Thinking.Who does Thinking?People!

• Respect for Humanity • PDCA

People Aspect of Methods and Techniques

JidokaPull & Flow

Standardization

Stability

Customer FocusQuality, Cost, Delivery,

Safety and Environment, Morale

Involvement

Flexible, motivatedteam members

continually seeking abetter way

People Aspect of the TPS

Constancy of Purpose

Philosophy

Sense of Purpose Lean Systems

Value-add worker is the surgeon Eliminate waste Reduce throughput time

Learning Community Lean Enterprise Value-adding Contributor

Make a social pact with workers and partners

Maintain Continuity of Purpose!!!!!

Hierarchy of Beliefs

Respect for Humanity Contribute to Customer, Society, and the

Economy Contribute to Workers, Partners, and the

Company

PDCA – Continuous Learning

Sense of Purpose: Inside and Out

Learning Community

ST: Capable PeopleLT: Learning to Improve

Lean Systems

ST: Capable ProcessesLT: Value Stream Improvement

Value-Adding Contributor

ST: ProfitableLT: Growth and

Contributing to Society

Learning Enterprise

ST: Capable PartnersLT: Learning Enterprise

CompanyPurpose

Internal External

Business

People

Let’s Understand the Current Situation

For your current or most recent job: How much training did you

receive, before reporting to your duties?

Who provided the training? How much on-the-job training

have you received? Who provided the training?

Current Situation (cont.)

Do you know the company’s philosophies?

Do you know the company’s vision? Do you know the company’s mission? Do you know the company’s strategies? How do you know these things? Do you trust management? Are you happy with the job? Are you looking for another job?

Developing Leaders

Required Skills Willingness and Desire to Lead Job Knowledge Job Responsibilities Continuous Improvement Ability (PDCA) Leadership Ability Teaching Ability

Leaders set an example in all areas

Leadership structure

Selecting Leaders

Developing Leaders

Developing Exceptional Team Associates

Selecting the right people See case study

Assimilate into culture (Orientation) – Two weeks

Job Instruction Training Completed personally by Team Leader or Group Leader Source – Training within Industry, US Department of

Defense (~1940)

Make a training Plan and Track Performance

Teams

Suggestion Programs

Invest in Skill

The same rigor applied to selecting leaders and team associates is used for selecting engineers

Training Program 1 month – General orientation 3-4 months – work as a team associate 2-3 months – selling cars Freshman project – supervised 2 years of intensive, supervised, on-the-job

training in a specialty

Questions?