Document

Contents

Rev. 10.4 of 04.06.08

3

CONTENTS 1. GENERAL INFORMATION..................................................................................... 6

1.1. Marks...................................................................................................................................................6 1.2. Declaration of conformity ....................................................................................................................6 1.3. Warranty..............................................................................................................................................6 1.4. Assistance...........................................................................................................................................7 1.5. Using and storing the manual .............................................................................................................7 1.5.1. Nomenclature of figures and tables ....................................................................................................7 1.5.2. Symbols used in this manual ..............................................................................................................7 1.6. Description of personnel .....................................................................................................................8

2. DESCRIPTION OF THE APPLIANCE .................................................................... 9 2.1. Technical data.....................................................................................................................................9 2.1.1. Dimensions and weight of appliance ................................................................................................11 2.2. Description of appliance and foreseen use.......................................................................................11 2.2.1. Main components..............................................................................................................................12 2.3. Noise .................................................................................................................................................12 2.4. Environmental conditions (tab. 2-04) ................................................................................................12

3. SAFETY................................................................................................................ 13 3.1. General precautions..........................................................................................................................13 3.1.1. Precautions for final users.................................................................................................................14 3.2. Contraindications ..............................................................................................................................15 3.3. Safety devices...................................................................................................................................16 3.4. Stopping the appliance......................................................................................................................17 3.5. Safety plates (tab. 3-01)....................................................................................................................18

4. TRANSPORT AND HANDLING............................................................................ 20 4.1. Transporting the appliance................................................................................................................20 4.2. Handling the packed appliance.........................................................................................................20 4.2.1. Weight and dimensions of the packed appliance (tab. 4-01)............................................................20 4.2.2. Equipment required...........................................................................................................................21 4.2.3. Procedure for handling the packed appliance...................................................................................21

5. INSTALLATION .................................................................................................... 22 5.1. Preparation for installation ................................................................................................................22 5.2. Mounting the appliance.....................................................................................................................24 5.3. Electrical connections .......................................................................................................................24 5.4. External connections.........................................................................................................................25 5.4.1. Audio input and output ......................................................................................................................26

6. USE ...................................................................................................................... 27 6.1. Intended use .....................................................................................................................................27 6.1.1. Characteristics of final users.............................................................................................................27 6.1.2. Protective equipment for finale users................................................................................................27 6.1.3. Correct position of user inside the appliance....................................................................................27 6.2. Unforeseen use.................................................................................................................................28 6.3. Residual risks....................................................................................................................................28 6.4. Control box and control panel ...........................................................................................................29 6.5. Procedures to perform before using the appliance...........................................................................31 6.5.1. Switching on......................................................................................................................................31 6.5.2. Checking the liquid level ...................................................................................................................31 6.6. Tanning cycle steps ..........................................................................................................................32 6.7. Programming service level 1.............................................................................................................33 6.7.1. Language recovery procedure ..........................................................................................................36 6.8. Switching off the appliance ...............................................................................................................37

7. CLEANING............................................................................................................ 38 7.1. Table summarising cleaning operations (tab. 7-01)..........................................................................38 7.2. Cleaning the exterior of the appliance ..............................................................................................39 7.3. Cleaning the nozzle cups..................................................................................................................40

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8. MAINTENANCE.................................................................................................... 41 8.1. Special precautions...........................................................................................................................41 8.2. Routine maintenance ........................................................................................................................42 8.2.1. Table of routine maintenance (tab. 8-1)............................................................................................42 8.2.2. No-load cycle ....................................................................................................................................42 8.2.3. Air tank charging ...............................................................................................................................43 8.2.4. Liquid charging..................................................................................................................................44 8.2.5. Manual and automatic condensate drain (optional)..........................................................................52 8.2.6. Checking for leaking liquid ................................................................................................................54 8.3. Extraordinary maintenance ...............................................................................................................55 8.4. Troubleshooting ................................................................................................................................55 8.4.1. Irregular treatment (tab. 8-02a, b).....................................................................................................55 8.4.2. Faults in the appliance (tab. 8-03) ....................................................................................................57

9. DISMOUNTING .................................................................................................... 58

10. DISPOSAL............................................................................................................ 58 10.1. Disposal method ...............................................................................................................................58

11. SPARE PARTS..................................................................................................... 58 11.1. Method for ordering spare parts........................................................................................................58

TECHNICAL ASSISTANCE SECTION.................................................................................. 59

12. INSTALLATION .................................................................................................... 61 12.1. Preparation for installation ................................................................................................................61 12.2. Unpacking .........................................................................................................................................61 12.3. Mounting the appliance.....................................................................................................................62 12.4. Electrical connections .......................................................................................................................68 12.4.1. Remote control connection ...............................................................................................................69 12.4.2. Connecting the external music source and volume adjuster ............................................................70 12.5. Preliminary checks ............................................................................................................................70 12.6. Start-up..............................................................................................................................................71 12.6.1. Adjustments ......................................................................................................................................71 12.6.2. Initial liquid charge ............................................................................................................................71

13. COVERS............................................................................................................... 72 13.1. Removing the covers ........................................................................................................................72 13.2. Remounting the covers .....................................................................................................................73

14. IDENTIFICATION OF COMPONENTS................................................................. 75

15. PRESSURE CHECKS AND CALIBRATIONS FOR THE DRY TOWER ............... 78 15.1. Checking the pressure and calibration of the minimum pressure adjustment switch.......................78 15.2. Checking the pressure and calibration of the maximum pressure adjustment switch ......................80 15.3. Checking and adjusting the main pressure regulator .......................................................................82

16. PRESSURE CALIBRATIONS FOR THE SPRAY TOWER................................... 83 16.1. Checking and calibrating the pressure of the liquid charge air pressure regulator...........................83 16.2. Checking and calibrating the pressure of the liquid tank air pressure regulator...............................85 16.3. Calibrating the liquid tank air flow reducer ........................................................................................86 16.4. Calibrating the liquid pressure switch ...............................................................................................87 16.5. Checking and calibrating the spraying pressure adjuster .................................................................88 16.6. Pressure settings table......................................................................................................................89

17. SERVICING THE DRY COLUMN......................................................................... 90 17.1. Cleaning the inside of the appliance .................................................................................................90 17.2. Manual condensate purge.................................................................................................................91 17.3. Automatic condensate purge ............................................................................................................91 17.4. Replacing the electrovalve and coil ..................................................................................................92 17.5. Replacing the 3-way valve ................................................................................................................94 17.6. Replacing the high-pressure hose ....................................................................................................97 17.7. Replacing the main pressure regulator .............................................................................................99

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17.8. Replacing the dry button .................................................................................................................101

18. SERVICING THE SPRAY TOWER..................................................................... 102 18.1. Cleaning the air filter .......................................................................................................................102 18.2. Draining the liquid tank....................................................................................................................104 18.3. Cleaning the liquid filter...................................................................................................................108 18.4. Servicing the nozzles ......................................................................................................................110 18.5. Replacing the pneumatic Start button.............................................................................................113 18.6. Replacing the pressure switch ........................................................................................................114 18.7. Replacing the spraying pressure reducer .......................................................................................116 18.8. Replacing the electrostatic generator .............................................................................................117

19. SERVICING THE ELECTRICAL PANEL ............................................................ 118 19.1. Layout of components and fuses ....................................................................................................118 19.1.1. Layout of Master board (see fig. 19-02)..........................................................................................120 19.1.2. Layout of Relay board (Relays 1 and 2) (see fig. 19-03) ................................................................121 19.1.3. Layout of Display board (see fig. 19-04) .........................................................................................122 19.1.4. Layout of MP3 board (see fig. 19-05) .............................................................................................123 19.1.5. Layout of mono amplifier board (see fig. 19-06) .............................................................................124 19.1.6. Layout of rectifier board (see fig. 19-07) .........................................................................................125 19.2. Malfunctions caused by blown fuses ..............................................................................................126 19.3. Replacing the contactor ..................................................................................................................127 19.4. Replacing the boards ......................................................................................................................128

20. SOFTWARE PROGRAMMING........................................................................... 129 20.1. Service level 1.................................................................................................................................129 20.2. Service level 2.................................................................................................................................129

21. PATTERN TESTS............................................................................................... 133 21.1. Checking the nozzles and cleaning the caps..................................................................................133 21.2. Checking final spraying quality .......................................................................................................134

22. TROUBLESHOOTING........................................................................................ 135 22.1. Irregular treatment (tab. 22-01a, b).................................................................................................135 22.2. Faults in the appliance (tab. 22-02a, b, c).......................................................................................137 22.3. Electronic board faults (tab. 22-03a, b)...........................................................................................140

23. DISMOUNTING THE APPLIANCE: .................................................................... 142

ANNEXES............................................................................................................................ 147

1 - General information

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6

1. GENERAL INFORMATION Thank you for choosing the system. This manual illustrates, in the simplest possible way, the general instructions for the use and maintenance of the system.

Please read this manual with great care and make it available to the people who use, install and service the system.

1.1. Marks A copy of the dataplate fitted to all appliances marketed in the USA is shown below (fig. 1-01).

A copy of the dataplate fitted to all appliances marketed in Europe is shown below (fig. 1-02).

The dataplate is located on the control board of the appliance.

1.2. Declaration of conformity A copy of the declaration of conformity of the appliance is shown in chapter 12 “Annexes”.

1.3. Warranty The warranty on the appliance components begins on the date indicated on the delivery note and is governed by the conditions indicated in the sales agreement. The warranty does not cover damage to the appliance caused by: - transport and/or handling; - operator errors; - failure to perform the maintenance operations indicated in this manual; - faults and/or breakages not caused by an appliance failure; - maintenance operations performed by unqualified personnel; - improper use.

Fig. 1-01

Fig. 1-02

Rev. 10.4 of 04.06.08

General information - 1

7

1.4. Assistance For all requirements concerning operation, maintenance or spare parts, the purchaser should contact the authorised dealer or the manufacturer, specifying the identity data of the appliance indicated on the dataplate.

The manufacturer's name and address are shown below:

Quadra Medical Srl Via Nardi, 98 36060 Romano D’Ezzelino (VI) Italy Tel. +39 0424 33988 Fax. +39 0424 33979 www.qmed.it

1.5. Using and storing the manual This manual provides all the information required to use the appliance correctly and as independently and safely as possible. This manual has been written for operators, maintenance people and the directors of centers. No manual is provided for the end user as the treatment cycle is fully guided by voice instructions. To achieve excellent results right from the start, the end user must be informed about how to use the relative cosmetic and disposable products correctly, as well as the correct positions to take during treatment. The manual is divided into chapters, paragraphs and subparagraphs: the index page is an easy way of finding all subjects of interest. The material contained in this document is provided exclusively for information purposes and may be modified without notice. In spite of the fact that it took great care when drawing up this document, the manufacturer declines all liability for damage deriving from errors or omissions and from the use of the information contained herein. Keep this manual and all attached documents in good condition, legible and complete; store it near the appliance in an accessible place the whereabouts of which is known to all operators.

1.5.1. Nomenclature of figures and tables The progressive number of each figure is shown in the bottom right-hand corner of the relative box. An example of a progressive number is “Fig. 8-01”, where the first number( 8) indicates the section to which the figure belongs, while the second number (01) indicates the progressive number of the figure in section 8 (Fig. 8-01 is the first figure in section 8). The tables are numbered in the same way, bearing in mind that “Tab.” is used instead of “Fig.” (e.g.: Tab. 8-01 is the first table in section 8). If a table occupies more than one page, a letter is added after the progressive number (e.g.: “Tab. 8-01a”, Tab. 8-01b”).

1.5.2. Symbols used in this manual

This symbol marks information and warnings which, if not observed, may damage the appliance or compromise operator and/or user safety.

This symbol marks information and warnings of an electrical nature which, if not observed, may damage the appliance or compromise operator and/or user safety.

This symbol means that the appliance may not be used by people with pacemakers or other implanted electro-medical devices.

1 - General information

Rev. 10.4 of 04.06.08

8

1.6. Description of personnel This manual has been written for operators and for the technicians qualified to install and service the appliance.

Operators must never perform operations reserved for maintenance people or specialised technicians. The manufacturer declines all liability for damage deriving from failure to observe the above requirements.

- Operator qualified to start the appliance: specialised person capable of working with the appliance under normal conditions by using the

relative controls. He/she must also be able to operate with the appliance under “maintenance” in order to perform simple routine maintenance operations (cleaning, product loading), and start or reset the appliance following an unscheduled stop.

- Specialised electrician: specialised electrician who has attended the qualification courses held by the manufacturer which

allow him/her to freely operate on the appliance. A specialised electrician must be able to install the appliance and operate it both in normal

conditions and in the maintenance mode; he/she is qualified to perform all electrical and mechanical adjustment, maintenance and repair operations. He/she is allowed to work on live electrical cabinets and junction boxes.

- Specialised forklift truck operator: specialised operator holding a forklift truck driving licence allowing him/her to move materials inside

the company.

- Final user: a person subject to the treatment, in normal psycho-physical conditions, capable of correctly

carrying out the instructions given by the operator responsible for starting the appliance, and capable of understanding and correctly carrying out the instructions given by the voice support incorporated into the appliance.

The appliance may not be used by people with pacemakers or other implanted electro-medical devices.

The appliance is not recommended (without medical approval) in the following cases: - Final users taking medicines. - Expectant mothers.

Operators and specialised technicians must carefully read the instructions contained in this manual before working on the appliance. Before starting to use the appliance, the operator must be perfectly familiar with all its controls and characteristics. All the instructions and warnings contained in this manual must be observed.

Rev. 10.4 of 04.06.08

Description of the appliance - 2

9

2. DESCRIPTION OF THE APPLIANCE

2.1. Technical data TECHNICAL DATA FOR THE USA A table summarising the main characteristics of appliances marketed in the USA is shown below (tab. 2-01):

Model AS 2007 - Auto Bronzer Voltage supply 220 Vac Phase 1N + PE Frequency 60 Hz Power input 1500 W max. Amperage 12 A max. Air tank Volume:13.2 gal; 50 l Liquid tank Total volume: 7.3 gal; 27.5 l Degree of protection (IEC 529) IP 20

Electrostatic generator - Output voltage: 40 kVdc - Output current: less than 700μA - Discharge energy: 320 mJ

Compressor - Voltage supply: 220 Vac / 60 Hz - Air input 14 m3/h - Max pressure: 125 psi ; 8.5 bar

Fans - Power supply: 220 Vac / 60 Hz / 3x 38 W - Speed: 1750 rpm - Air flow: 290 m3/h

Tab. 2-01

2 - Description of the appliance

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10

TECHNICAL DATA FOR EUROPE A table summarising the main characteristics of appliances marketed in Europe is shown below (tab. 2-02).

Model AS 2007 - Auto Bronzer Voltage supply 230 Vac Phase 1N + PE Frequency 50 Hz Power input 1500 W max. Amperage 8 A max. Air tank Volume: 50 l Liquid tank Total volume: 27.5 l Degree of protection (IEC 529) IP 20

Electrostatic generator - Output voltage: 40 kVdc - Output current: less than 700μA - Discharge energy: 320 mJ

Compressor - Voltage supply: 230 Vac / 50 Hz - Air input 14 m3/h - Max. pressure: 8.6 bar

Fans - Power supply: 230 Vac / 50 Hz / 3x 38 W - Speed: 1750 rpm - Air flow: 290 m3/h

Tab. 2-02

Rev. 10.4 of 04.06.08

Description of the appliance - 2

11

2.1.1. Dimensions and weight of appliance

Dimensions: Length Width Height Weight Total weight

Unit dimensions 2000mm 6.56ft

1250mm 4.1ft

2080mm 6.82ft

224kg 493.84lbs

Control board dimensions 650mm 2.13ft

400mm 1.31ft

200mm 0.65ft

16kg 35.27lbs

240kg 529.11lbs

Tab. 2-03

2.2. Description of appliance and foreseen use This appliance has been exclusively designed for treating the human body using special liquids supplied by an authorised distributor. Other uses, or the use of different liquids, invalidate the warranty and relieve the manufacturer of all liability. The heart of the spraying system comprises a unique combination of state-of-the-art spraying technology, combined with a needle valve designed to eliminate the need to clean the nozzle after use.

6,5

6 ft.

6,8

3 ft.

6,60 ft.

2080 m

m

2000 m

m

960 mm

2010 mm

3,15 ft.

1,71 ft.

4,10 ft.1250 mm

520 mm

Front view Side view

1,15 ft.

1,43 ft. 1,71 ft.

1,7

1 f

t.

6,60 ft.

4,1

0 ft.

1250 m

m

2010 mm

520 m

m

520 mm435 mm

350 mm

Top view Fig. 2-01

2 - Description of the appliance

Rev. 10.4 of 04.06.08

12

The system utilises electrostatic technology to positively charge the tanning solution. When this solution is sprayed, each single droplet is charged at the same potential, thus ensuring uniform distribution of the liquid on the body. This results in almost total attraction of the spray to the body, the latter having a neutral potential, which virtually eliminates any over spray.

2.2.1. Main components The appliance comprises the following components: - Spray tower “Spray” (ref. 1 fig. 2-02) - Dry tower “Dry”(ref. 2 fig. 2-02) - Painted panel (ref. 3 fig. 2-02) - Feet (ref. 4 fig. 2-02) - Base (ref. 5 fig. 2-02) - Control board (ref. 6 fig. 2-02) - Control panel (ref. 7 fig. 2-02).

2.3. Noise The appliance has been designed and manufactured in order to reduce noise to a minimum. The noise level of the appliance does not exceed 64 dB(A).

2.4. Environmental conditions (tab. 2-04)

Place of installation (NOT FOR OUTDOOR USE) In dry rooms with sufficient air circulation (more than 240 litres/min 14.4 m3/h) The floor must be solid and flat

Relative air humidity ≤ 70% with no condensation

Ambient temperature Between +15°C (59 °F) and +40°C (104°F)

Tab. 2-04

Fig. 2-02

1 2

3

5 4

6

7

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Safety - 3

3. SAFETY

3.1. General precautions

IMPORTANT: before using the appliance, carefully read this operating manual and scrupulously follow the technical operating instructions and advice contained in it. The operator must be perfectly familiar with the position and functions of all control devices and the characteristics of the appliance.

This appliance complies with current safety regulations. Improper use, however, may injure people or damage property.

The director of the center or the fitter must instruct operators as regards accident risks, operator and user safety devices, the general accident prevention regulations established in international directives and in the legislation in force in the country where the appliance is used. The appliance may only be started and operated by trained personnel. Operators must always scrupulously observe the accident prevention regulations in force in the country where the appliance is used.

Technicians and/or operators wearing pacemakers or other implanted electro-medical devices may NOT work on the appliance.

Do not remove or alter the plates attached by the manufacturer to the appliance.

Do not remove or bypass the safety systems on the appliance.

Make sure that the ducts and air intakes of the appliance are not obstructed.

The appliance may only be used with non-flammable spray solutions approved by the manufacturer.

Always check the indications and warnings on the spray pack.

Keep the appliance in a sheltered, dry, condensation-free area at a temperature ranging from +15°C (59 °F) to +40°C (104°F).

Do not use the appliance if the plug and/or power cable are damaged.

Do not start the appliance if the control board is faulty or parts are damaged.

Do not start the appliance if assembled incorrectly or if you have any doubts.

Remember to switch the appliance off at the end of every working day.

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3 - Safety

WARNING: TO PREVENT THE RISK OF ELECTROCUTION, DO NOT EXPOSE THE APPLIANCE TO WATER OR OTHER LIQUIDS.

Routine and extraordinary maintenance operations requiring the electrical panel to be opened or the appliance to be fully or partly dismounted may only be performed after disconnecting the appliance from the mains power supply.

The key allowing access to the electrical board located inside the control board must be kept by the director of the centre. This key, allowing access to the electrical panel, may only be used by a specialised electrician.

The manufacturer declines all liability in the following cases:

- failure to carry out routine maintenance; - unauthorised modifications and/or operations; - use of unoriginal spare parts; - total or partial inobservance of the contents of this manual; - improper use of the appliance; - assembly of parts belonging to appliances with different serial numbers. Any tampering or unauthorised replacement of one or more parts or components of the appliance, the use of unoriginal accessories or consumables, unless recommended by the manufacturer, may generate an accident risk and therefore relieves the manufacturer of all civil and penal liability. In case of doubt as to the functioning of the appliance, do not use it but contact the manufacturer.

3.1.1. Precautions for final users The operator must make sure that users are in sufficiently good psycho-physical condition to use the appliance and undergo the requested treatment cycle.

In particular, it:

The appliance may not be used by people wearing pacemakers or other implanted electro-medical devices.

The appliance is not recommended, without medical approval, in the following cases: - Final users taking medications. - Expectant mothers.

If treatment is performed on people with hearing disorders, the operator must supervise the entire treatment cycle in order to allow the required result to be achieved without running into errors of interpretation.

The final user must observe the following recommendations given by the operator:

- if you have had waxing or depilation treatment, wait at least 12 hours before tanning; - keep your eyes closed during treatment; - apply a balsam to your lips; - do not inhale the product (use nasal filters or hold your breath); - keep your mouth closed so as not to swallow the product; - if breast-feeding, protect the nipple area with barrier cream to prevent your child from swallowing

product residues; - if your skin is very sensitive, perform a patch-test to check for allergy reactions.

Rev. 10.4 of 04.06.08

15

Safety - 3

If your skin becomes irritated, consult a doctor. If in doubt, consult a doctor.

The operator must remind the final user to wear the special disposable under garments used to protect body parts that must not be treated, and to apply the “accessory” cosmetics required to obtain excellent results (e.g.: barrier cream).

3.2. Contraindications The appliance may not be used: - for purposes other than those indicated in paragraph 2.2 “Description of appliance and foreseen

use”; - with the safety systems inoperative; - after incorrect installation; - by untrained staff; - if maintenance operations have not been performed or have been performed incorrectly; - with unoriginal spare parts; - if the power cable and/or plug is/are damaged; - exposed to the weather; - in insufficiently ventilated areas; - with liquids other than tanning lotions especially designed for the appliance; - on people wearing pacemakers or other implanted electro-medical devices (see paragraph

3.1.1.); - on people under pharmaceutical treatment (see paragraph 3.1.1.); - on expectant mothers (see paragraph 3.1.1.); - on people with skin abrasions, open wounds, recent scars or any other skin problem.

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3 - Safety

3.3. Safety devices The devices is fitted with guards for protecting personnel and final users from the risks deriving from mobile and hazardous elements. The drying system is covered by a safety guard (ref. 1 fig. 3-01).

It is forbidden to remove or neutralise the safety guards, or tamper with and/or modify, even partially, the safety devices installed on the appliance. Removal of the safety guards or devices is considered as an intentional action and they must therefore be put back in their original position and condition after maintenance operations have been finished. Failure to respect the above relieves the manufacturer of all civil and penal liability.

Fig. 3-01

1

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17

Safety - 3

3.4. Stopping the appliance The appliance can be stopped by: - turning the Main circuit breaker (ref. 1 fig. 3-02).

Fig. 3-02

1

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3 - Safety

3.5. Safety plates (tab. 3-01)

It is forbidden to remove, relocate, spoil or in anyway reduce the visibility of the safety plates. Failure to observe the above may cause serious injury to persons and damage to property. The manufacturer declines all liability for any damage caused by failure to respect the above.

The safety plates and their location on the appliance are shown below.

DO NOT OPERATE WITH THE

COVER REMOVED

Do not use the appliance with the cover removed (ref. 1 fig. 3-03)

Live elements; cannot be opened by unauthorised people (ref. 1 fig. 3-04)

The appliance may not be used by people wearing pacemakers or other implanted electro-medical devices (ref. 2 fig. 3-04)

Tab. 3-01

Fig. 3-03

1

1

1

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19

Safety - 3

Fig. 3-04

1

2

Rev. 10.4 of 04.06.08

20

4 - Transport and handling

4. TRANSPORT AND HANDLING

4.1. Transporting the appliance Depending on the type, weight and dimensions of the product, the manufacturer will use suitable packaging to fully protect and preserve it during transport to the purchaser. When the appliance is transported by road on a semi-trailer, it is packed with cardboard strapped to a pallet.

If transported by sea, the appliance is packed with cardboard strapped to a pallet and then stowed inside a container.

If transported by air, the appliance is packed with cardboard strapped to a pallet and partially caged by various wooden crosspieces.

The appliance is delivered to the forwarder ready for transport.

The pack must be correctly positioned on the floor of the vehicle and secured with appropriate stays.

Take great care when hooking, lifting and positioning the appliance in order to prevent serious injury to people and damage to property. The manufacturer declines all liability for failure to observe the instructions for lifting and transporting the appliance.

After unpacking the appliance, dispose of and/or reuse the packaging according to the regulations in force in the country of installation of the machine.

4.2. Handling the packed appliance

Take care when lifting and handling the appliance as moving loads can cause serious or mortal injury.

All handling and lifting operations must be carried out with the greatest of care, making sure that all personnel are at a safe distance and that no-one is standing under still or moving suspended loads.

Before starting, check the whole area in which the appliance will move to make sure there are no hazards.

AUTHORISED PERSONNEL Specialised forklift truck operator

Personal protective equipment: - safety shoes; - safety gloves.

Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments.

4.2.1. Weight and dimensions of the packed appliance (tab. 4-01)

Dimensions: Length Width Height Weight Appliance packed for transport by

road or sea 2100mm

6.89ft 1300mm

4.27ft 1250mm

4.10ft 290kg

639.34lbs Appliance packed for transport by

air 2150mm

7.05ft 1350mm

4.43ft 1300mm

4.27ft 295kg

650.36lbs

Tab. 4-01

Rev. 10.4 of 04.06.08

21

Transport and handling - 4

4.2.2. Equipment required - Forklift truck or transpallet for lifting the appliance (minimum load capacity 300 kg / 661 lbs); the

forks must have a minimum length of 180 cm / 5.91 ft

The use of inadequate equipment may cause injury to operators and/or damage to the appliance. The manufacturer declines all liability for the improper and incorrect use of lifting, transport and handling equipment.

4.2.3. Procedure for handling the packed appliance

All handling and lifting operations must be carried out with the greatest of care, making sure that all personnel are at a safe distance and that no-one is standing under still or moving suspended loads.

Before starting, check the whole area in which the appliance will move to make sure there are no hazards.

Access to the handling area is forbidden to all persons not involved in the operation.

After assembly (see paragraph 5.3 “Assembling the appliance”), the appliance may not be moved. Lifting may cause the appliance to bend and break and cause personal injury or damage to property.

Depending on requirements, the packed appliance may either be handled with a transpallet or with a forklift truck.

If the appliance is handled with a transpallet, the operator must take care to fit the forks correctly into the points indicated in fig. 4-1. The pack must be lifted high enough off the floor to allow it to be comfortably lowered from the vehicle; if transported on a lorry with a hydraulic platform, take care to lift the pack high enough off the floor to prevent it from hitting the inclined platform while it is being lowered from the lorry.

If the appliance is handled with a forklift truck, the specialised forklift truck operator must take care to fit the forks correctly into the points indicated in fig. 4-01.

Fig. 4-01

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5 - Installation

5. INSTALLATION

Take great care when handling the appliance to prevent personal injury or damage to property.

Make sure the appliance has not suffered damage during transport.

Do not start the appliance if the control board is faulty or parts are damaged.

STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply. AUTHORISED PERSONNEL Specialised electrician. Personal protective equipment: - safety shoes; - safety gloves. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments.

5.1. Preparation for installation To install the appliance, prepare an area suitable for its size and the chosen lifting equipment. The installation area must be fitted with all the utility connections required to operate the appliance. The chosen installation site must allow the appliance to be used in total safety. The area must feature a flat and solid floor with a finish allowing personnel to work comfortably and safety. The installation area must have sufficient natural and/or artificial illumination for the operations to perform (according to specific standards). To allow the appliance to work correctly, there must be no natural or artificial currents of air; a source of ventilation must be present to prevent the formation of condensation or the stagnation of the product sprayed by the appliance. There must be no large metal objects in the installation area that could attract the sprayed product. The appliance must be positioned so as to allow unobstructed access to the user. It must also be kept at a suitable distance from other machines or from walls, in order to simplify cleaning and maintenance operations. The drawing in fig. 5-01 shows the minimum safety distances to maintain when installing the appliance.

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Installation - 5

Position the appliance in a dry area, away from splashing water, sinks or other water recipients. Do not use jets of water to wash the area. Clean with a damp cloth.

Place the electrical panel on the ground and fix the control panel to the wall (see “Control panel assembly/dismounting instructions” in the “Annexes” chapter) at a suitable height or place it on a support where it can be seen by the operator. Place the control panel to the left of the appliance at minimum distance of 1 m, in the opposite direction to the spraying direction of the nozzles (looking at the appliance from the front); this position prevents the control panel from coming into contact with the sprayed product.

Do NOT use the appliance outdoors.

For environmental conditions see paragraph 2.4.

40 c

m1,

3 ft.

10 c

m0,

33 ft

.50 cm1,64 ft.

50 cm1,64 ft.

10 cm0,33 ft.

Fig. 5-01

Front view

Top view

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5 - Installation

5.2. Mounting the appliance

To mount the appliance, contact the authorised dealer or the manufacturer.

5.3. Electrical connections

To make the electrical connections to the appliance, contact the authorised dealer or the manufacturer.

Electrical connections must be made by a specialised electrician.

- Check that the input voltage indicated on the dataplate corresponds to that of the mains supply at

the installation site. - The purchaser is responsible for ensuring that the circuit complies with current regulations and that

the mains power supply features an efficient earth circuit according to the electrical regulations in force in the country of installation.

- Do not allow the power cable to bend tightly and do not place any object on it - Do not switch on the control board before the appliance has been completely assembled.

Before removing the power plug, make sure the Main circuit breaker is turned to “O” (OFF).

The manufacturer declines all liability for damage or accidents deriving from non-compliance with these regulations.

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Installation - 5

5.4. External connections STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply.

AUTHORISED PERSONNEL Specialised electrician.

Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. Figure 5-02 shows the two connectors on the right-hand side of the control board. These can be used to make external connections to the remote control system of the centre (remote control), to the audio system of the centre and to the external loudspeaker supplied in the accessory kit (audio in/out).

N.B.: the loudspeaker is supplied as a machine part in the accessory kit. The connecting cable is not supplied.

To make the electrical connections to the remote control unit, contact the authorised dealer or the manufacturer.

Fig. 5-02

Audio IN/OUT

Remote control

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5 - Installation

5.4.1. Audio input and output Audio input and output connections:

IN- Negative pole - audio input IN+ Positive pole - audio input OUT- Negative pole - loudspeaker output OUT+ Positive pole - loudspeaker output

Tab. 5-01

Audio input must be pre-amplified (max. 2V rms – 50 kOhm), similar to the headphones output signal of a music player.

Do not connect 8 Ohm speaker wires otherwise the sound quality will be poor and the audio circuit in the control board may suffer damage.

To adjust the volume, see section 6.7 “programming service level 1” or contact customer care.

Fig. 5-03

IN- IN+ OUT+ OUT-

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Use - 6

6. USE

6.1. Intended use This appliance has been exclusively designed for treating the human body using specific liquids supplied by an authorised distributor. Other uses, or the use of different liquids, invalidate the warranty and relieve the manufacturer of all liability.

6.1.1. Characteristics of final users Final users must be in sufficiently good psycho-physical condition to use the appliance and undergo the requested treatment cycle. If the user has had waxing or depilation treatment, wait at least 12 hours before tanning.

The appliance may not be used by people wearing pacemakers or other implanted electro-medical devices.

The appliance is not recommended, without medical approval, in the following cases: - Final users taking medications. - Expectant mothers

6.1.2. Protective equipment for finale users “Disposable” garments for protecting body parts that must not be treated.

6.1.3. Correct position of user inside the appliance After putting on suitable protective equipment (see paragraph 6.1.2.) and removing all makeup, cosmetics and jewellery, the final user must place his/her feet on the metal plates on the base (ref. 1 fig. 6-01) and face the spray tower (Spray) (ref. 2 fig. 6-01)and follow the voice instructions given by the appliance.

Fig. 6-01

1

2

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6 - Use

6.2. Unforeseen use - For purposes other than those indicated in paragraph 6.1 “Foreseen use”. - Treating people wearing pacemakers or other implanted electro-medical devices (see

paragraph 3.1.1.). - Treating persons under pharmaceutical treatment (see paragraph 3.1.1.). - Treating expectant mothers (see paragraph 3.1.1.). - Treating people with skin abrasions, open wounds, recent scars or any other skin problem. - Painting objects. - In insufficiently ventilated areas.

6.3. Residual risks

ELECTROCUTION HAZARD While the appliance is working, there is the danger of burns caused by the electric discharges emitted by the spray nozzles (ref. 1 fig. 6-02) if the final user and/or the operator come into contact with them during treatment. It is strictly forbidden to touch or approach the spray nozzles while the appliance is working. Keep at least 10 cm away from the nozzles.

Fig. 6-02

1

1

1

1

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Use - 6

6.4. Control box and control panel

1. Main circuit breaker (ref. 1 fig. 6-03). Turn to “I” (ON) to power the appliance. Turn to “O” (OFF) to disconnect the appliance.

2. “Motor trip switch manual reset” knob (ref. 2 fig. 6-03). This knob resets the motor trip switch if the compressor fails to start and the message “AIR

ALARM” appears on the display. When the appliance works correctly, this knob is turned to “1”. When the switch trips the RED indicator LED lights up (ref. 4 fig. 6-03) and the knob moves to a

position midway between “0” and “1”. To reset the switch, turn the knob to “0” and then return it to “1”. At this point the RED indicator LED (ref. 4 fig. 6-03) turns off and the compressor can be manually

started by pressing the “Manual compressor start” button (ref. 3 fig. 6-03).

Fig. 6-03

1

5

4

3

2

6

7

8

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6 - Use

3. “Start compressor” indicator button (ref. 3 fig. 6-03). Press to start the compressor manually (the green indicator LED lights up); the indicator LED turns

off when the compressor stops automatically.

4. “Trip motor protection” indicator LED (ref. 4 fig. 6-03). Press this button to switch off the compressor while it is working. The red indicator LED inside shows the motor protection has tripped.

5. Card reader (ref. 5 fig. 6-03). This reads the card that enables liquid charging; the appliance only allows liquid to be charged if a

suitable card is inserted.

6 / 7. Function control display (ref. 6 fig. 6-03) featuring two 16-character comment rows,

underneath which there are 4 buttons (ref. 7 fig. 6-03) which perform different functions depending on which menu is enabled.

The second row illustrates the various possible button functions. The various functions of the 4 buttons are: ENT : to enter the relative function and make modifications; ESC : to return to the previous level; > : to continue to the next page; < : to return to the previous page; MEMO : to save the set value; STOP : to interrupt the session; L1, L2, L3 : to select the required spray level. The contents of the display are shown below (various comments are shown to the right of the graphic reproduction of the display):

D R Y I N G Comment row 1 < > E N T E S C Comment row 2

When it is possible to perform an operation, comment row 2 on the display indicates the enabled commands: < is the command available on the 1st button starting from the left; > is the command available on the 2nd button starting from the left; ENT is the command available on the 3rd button starting from the left; ESC is the command available on the 4th button starting from the left.

When it is possible to modify a value, it flashes; in this manual, this function is shown as a yellow box:

D R Y I N G : 0 0 S E C 00 flashes and can be adjusted by pressing

< > M E M O E S C “<” or “>”

After each modification and after pressing the MEMO button, the display shows the following message for a few seconds:

P A R A M E T E R

P R O G R A M M E D

If PARAMETER NOT PROGRAMMED appears, repeat the operation; if this message appears again, contact the Technical Assistance Service.

8. Volume buttons (ref. 6 fig. 6-03). These raise (“+”) or lower (“-“) the volume of the vocal system integrated into the appliance and of

the reproduced music.

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Use - 6

6.5. Procedures to perform before using the appliance AUTHORISED PERSONNEL Operator qualified to start the appliance.

6.5.1. Switching on To switch on the appliance, carry out the instructions shown below in the indicated order: 1. check that the power cable is connected to the control box and the mains supply socket; 2. turn the Main circuit breaker (ref. 1 fig. 6-03) on the electrical panel to “I” (ON); 3. wait for the compressor to stop (the compressor indicator LED (ref. 3 fig. 6-03) turns off); 4. wait for “SELECT LEVEL” to show on the display (ref. 6 fig. 6-03).

6.5.2. Checking the liquid level When the message “CHECK LIQUID” flashes on the control panel display (ref. 6 fig. 6-03), it means that the liquid level is low. Check the liquid level on the tank indicator pipe (ref. 1 fig. 6-04) through the lower transparent cover on the spray tower (Spray); if the liquid level is visible additional liquid is not required, but if the liquid level cannot be seen, charge with liquid (see 8.2.4 “Liquid charging”).

Fig. 6-04

1

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6 - Use

6.6. Tanning cycle steps STATUS OF APPLIANCE - Plug connected to mains power supply. - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Operator qualified to start the appliance. TANNING LEVELS At the start of the cycle, the display on the control panel shows the main page (see below) which allows the required tanning level to be selected.

S E L E C T L E V E L L 1 L 2 L 3 E S C

The tanning level (L1, L2, L3) is chosen according to the size of the final user. An explanatory table is shown below (tab. 6-01):

Height of final user Level L1 Level L2 Level L3 < 160 cm / 5.5 ft Best choice Dark tan Not recommended 2

160 –180cm / 5.5-5.9ft Light tan Best choice Dark tan >180 cm / 5.9 ft Not recommended 1 Light tan Best choice

Tab. 6-01 1 May result in non-uniform coverage and untanned areas. 2 May leave the skin sticky, unnaturally dark and stained. N.B.: for men with a large amount of body hair, always use level “L2”.

TREATMENT STEPS - Select the required tanning level by pressing the button relative to L1, L2 or L3 displayed on the

control panel. The compressor switches on and after the tank has been filled, the introductory voice message begins by inviting the final user to stand correctly on the appliance.

- At this point, the appliance remains on stand-by waiting for the START button (ref. 1 fig. 6-05), located on the inner wall of the spray tower (Spray), to be pressed.

- As soon as the START button is pressed, a second voice message is heard, after which spraying begins.

- After the first spray, as indicated by the voice guide (third voice message), the final user must turn around 180° and wait for the second spray.

- After the second spray, a fourth voice message introduces the drying cycle from the relative dry tower (Dry).

- After drying, another voice message is heard. If the button (ref. 2 fig. 6-05) on the inner wall of the dry tower (Dry) is pressed within 10 seconds, an extra drying cycle takes place.

- If the drying button is not pressed, the cycle continues with a new voice message (end of session message).

- At this point the appliance waits while a new session is prepared. A countdown appears on the display. When this reaches “less than 60 seconds”, the air compressor starts and stops automatically when maximum pressure is reached; the start message appears on the display again and the appliance is ready for another session.

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6.7. Programming service level 1 STATUS OF APPLIANCE - Plug connected to mains power supply. - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Operator qualified to start the appliance. METHOD This section gives useful information for accessing the programming area where various par.meters of the appliance can be displayed and/or monitored.

Entering the Service level 1 menu From the main page:

S E L E C T L E V E L L 1 L 2 L 3 E S C

Press ESC to display the following screen for a few seconds:

S E L E C T L E V E L

When this screen is shown, press and hold down the first and third button from the right (just 3 seconds are available for this operation) until the following screen is displayed:

V E R S I O N : X X X X X < > E S C

Fig. 6-05

1

2

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6 - Use

Press > to display the following screens: T O T . C Y C L E : X X X X X < > E S C

P A R T . C Y C L E : X X X X X < > E S C

D R Y I N G < > E N T E S C

R E C H A R G E L I Q U I D < > E N T E S C

T I M E R < > E N T E S C

N O Z Z L E C L E A N I N G < > O N E S C

V O I C E : X X % < > E N T E S C

M U S I C : X X % < > E N T E S C

L A N G U A G E : X X X < > E N T E S C

Press > again to return to the VERSION screen; to exit the menu and return to the stand-by screen, press ESC once, or several times if necessary.

TOT.CYCLE page:

T O T . C Y C L E : X X X X X X < > E S C Press ESC to return to the main menu

This screen shows the total number of cycles performed by the appliance; this value cannot be reset by the customer; PART. CYCLE page:

P A R T . C Y C L E : X X X X X < > E S C Press ESC to return to the main menu

This screen shows the number of partial cycles performed by the appliance since the last liquid recharge. This counter is reset whenever the tank is charged; Press ENT in the DRYING menu to display:

D R Y I N G : 0 0 S 00 flashes < > M E M O E S C Press ESC to return to the main menu

This function is used to control the duration of final ventilation after each session. Press < or > to change the value or MEMO to save;

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Use - 6

Press ENT in the RECHARGE LIQUID menu to display: I N S E R T C A R D

E S C Press ESC to return to the main menu To find out how to charge the liquid in the unit, see Liquid Charge in section 8.2.4 Press ENT in the TIMER menu to display:

T I M E R L 1 : 0 2 . 5 S E C < > E N T E S C Press ESC to return to the main menu

This function sets duration of spraying for level L1; Press the arrows to access the other functions in the TIMER menu:


This function sets duration of spraying for level L2;


This function sets duration of spraying for level L3; Press ENT in TIMERL1 to display the following screen:

T I M E R L 1 : 0 2 . 5 S E C 02.5 flashes < > M E M O E S C Press ESC to return to TIMER L1

Use the arrows (< or >) to change the value or MEMO to save; If 00.0 is set, the session will begin without spraying any liquid. The same system can also be used to set TIMERL2 and TIMERL3. Press ON in the NOZZLE CLEANING menu to begin the automatic nozzle cleaning procedure consisting in a sequence of sprays of air and liquid in order to eliminate any impurities in the nozzle. The following screen opens during this phase:

N O Z Z L E C L E A N I N G < > E S C

Press ENT in the VOICE menu to display:

V O I C E : 6 0 % 60 flashes < > M E M O E S C Press ESC to return to VOICE

This function is used to set the default volume of the vocal guide. This default value is restored whenever the appliance is switched on. Use the arrows (< or >) to change the value or MEMO to save. Press ENT in the MUSIC menu to display:

M U S I C : 0 0 % 00 flashes < > M E M O E S C Press ESC to return to MUSIC

This function is used to set the default volume of the music. This default value is restored whenever the appliance is switched on. If “00” is set it will not be possible to change it when the appliance is on stand-by or during the work cycle. No music will ever be played. Use the arrows (< or >) to change the value or MEMO to save.

Press ENT in the LANGUAGE menu to display:

E N G L I S H Press ESC to return to LANGUAGE < > M E M O E S C

This function is used to select the language. Use the arrows (< or >) to change the value or MEMO to save.

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6 - Use

If the voice files are not available in the selected language, a warning message will be displayed and the voice guide will be automatically set to English. The display language, instead, will be as selected. Table summarising the level 1 service menu parameters (tab. 6-02)

Parameter Range Default value

DRYING 30 ÷ 90 s 90 s

VOICE 40% ÷ 80% 60%

MUSIC 00% ÷ 80% 0%

TIMERL1 00,0 ÷ 10.0 s 2.5 s

TIMERL2 00,0 ÷ 10.0 s 2.9 s

TIMERL3 00,0 ÷ 10.0 s 3.2 s

Tab. 6-02

6.7.1. Language recovery procedure STATUS OF APPLIANCE - Plug connected to mains power supply. - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Operator qualified to start the appliance. METHOD This paragraph gives step-by-step instructions on how to change the language on the display when an unknown language is set and you are unable to follow the instructions on the display. From the main page:

X X X X X X X X X X X X X X X X L 1 L 2 L 3 E S C

Press ESC to display the following screen for a few seconds:

X X X X X X X X X X X X X X X X

When this screen appears, press and hold down the 1st and 3rd buttons from the right until the following screen appears (you have 3 seconds to do this).

X X X X X X X X X X X X X X X X < > E S C

Press < to display:

X X X X X X X X X X X X X X X X < > E N T E S C

Press ENT to display:

X X X X X X X X X X X X X X X X < > M E M O E S C

Now press < or > to scroll the menu until the required language appears. Press MEMO to save. Press ESC to close the page. Press ESC to exit the menu and return to the stand-by screen.

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6.8. Switching off the appliance AUTHORISED PERSONNEL Operator qualified to start the appliance. METHOD To switch off the appliance, turn the Main circuit breaker (ref. 1 fig. 6-06) on the control box to “O” (OFF).

Remember to switch the appliance off at the end of every working day.

Fig. 6-06

1

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7 - Cleaning

7. CLEANING When cleaning the appliance do not use frayed cloths, solvent or abrasives. Use a cloth dampened in water or a neutral detergent.

Contact the authorised dealer or the manufacturer if you have any doubts about the cleaning operations described in this section. Cleaning operations performed by unauthorised staff may damage the appliance and be hazardous for the operator and final user. Cleaning operations performed by unauthorised staff are considered as tampering with the appliance and, as such, will invalidate the warranty and relieve the manufacturer of all liability.

All cleaning operations requiring the total or partial dismounting of the appliance may only be performed after putting the appliance into the maintenance mode, turning the Main circuit breaker to “OFF” and removing the power plug from the mains power supply. Cleaning operations made with the electrical installation powered may cause serious or mortal injury.

The protection devices may only be deactivated by an authorised person who must ensure no harm occurs to people or damage to the appliance. After completing cleaning, reactivate the protection devices correctly.

WARNING: TO PREVENT THE RISK OF ELECTROCUTION, DO NOT EXPOSE THE APPLIANCE TO WATER OR OTHER LIQUIDS. When cleaning avoid jets/sprays of water or other liquids.

Unauthorised people must keep away from the appliance during cleaning operations. Respect the servicing and inspection frequencies indicated in this manual. After completing cleaning operations only start the appliance after the specialised electrician has made sure that: - the work has been carried out completely; - the safety systems are enabled; - the appliance works perfectly; - no-one is working on the appliance.

7.1. Table summarising cleaning operations (tab. 7-01) Operation Frequency Responsibility Method

Cleaning the exterior of the appliance

After every spraying session

Operator qualified to start the appliance See par. 7.2.

Cleaning the nozzle cups Once a week Operator qualified to start the

appliance See par. 7.3.

Tab. 7-01

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Cleaning - 7

7.2. Cleaning the exterior of the appliance Perform this operation after each spraying session. STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF). - Plug disconnected from mains power supply. AUTHORISED PERSONNEL Operator qualified to start the appliance. Personal protective equipment: - latex gloves.

METHOD Remove liquid residues from the exterior of the appliance with a non-frayed cloth. Do not pass the cloth over the nozzle cups (ref. 1 fig. 7-01) to prevent residues from depositing inside the slots. Residues in the slots of the nozzle cups would compromise spraying quality.

Fig. 7-01

1

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7 - Cleaning

7.3. Cleaning the nozzle cups Perform this operation once a week, preferably at the beginning of the week. STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF). - plug disconnected from mains power supply. AUTHORISED PERSONNEL Operator qualified to start the appliance. Personal protective equipment: - latex gloves.

METHOD To clean the nozzle cups, carry out the following operations in the indicated order: 1. unscrew the plastic lock nuts (ref. 1 fig. 7-02); 2. remove the cups (ref. 2 fig. 7-02) and wash them in hot water, taking care not to knock them (even

damage that is not visible to the naked eye can compromise the performance of the appliance); 3. dry the cups with a non-frayed cloth or a jet of air; 4. hold the cups up to the light and make sure that the 6 cuts (e.g.: ref. 3 fig. 7-02) of each cup are

free from impurities; 5. put back the cups (ref. 2 fig. 7-02) on the nozzles, making sure that one cutting line is vertical (ref.

3 fig. 7-02); then screw up the lock nuts (ref. 1 fig. 7-02) without overtightening!

Fig. 7-02

1 2 3

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Maintenance - 8

8. MAINTENANCE

8.1. Special precautions

Contact the authorised dealer or the manufacturer if any faults occur that are not described in this manual; also contact them if you have any doubts about the maintenance operations described in this manual. Maintenance operations performed by unauthorised staff may damage the appliance and be hazardous for the operator and user. Maintenance operations performed by unauthorised staff are considered as tampering with the appliance and, as such, will invalidate the warranty and relieve the manufacturer of all liability.

Routine and extraordinary maintenance operations requiring the electrical panel to be opened or the appliance to be fully or partly dismounted may only be performed after putting the appliance into the maintenance mode, turning the Main circuit breaker to “OFF” and removing the power plug from the mains power supply. Maintenance operations made with the electrical installation powered may cause serious or mortal injury.

The protection devices may only be deactivated by an authorised person who must ensure no harm occurs to people or damage to the appliance. After completing the maintenance work, reactivate the protection devices correctly.

Unauthorised people must keep away from the appliance during maintenance or repair operations. Respect the servicing and inspection frequencies indicated in this manual. After completing maintenance or repair operations only start the appliance after the specialised electrician has made sure that: - the work has been carried out completely; - the safety systems are enabled; - the appliance works perfectly; - no-one is working on the appliance.

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8 - Maintenance

8.2. Routine maintenance

8.2.1. Table of routine maintenance (tab. 8-1)

Component Operation Frequency Responsibility Method

Appliance No-load cycle

Whenever the appliance has remained inactive for at least 8 hours, or has been charged with liquid

Operator qualified to start the appliance

See par. 8.2.2.

Air tank Air tank charging If the motor switch trips, after reset.


See par. 8.2.3.

Liquid tank Liquid charging When there is no more liquid in the tank.


See par. 8.2.4.

Air tank Condensate drain After each liquid charge or every 6 months (see 8.2.5)


See par. 8.2.5.

Liquid tank Checking for leaking liquid

After each liquid charge


See par. 8.2.6.

Tab. 8-1

8.2.2. No-load cycle This operation must be performed whenever the appliance has remained inactive for at least 8 hours, or has been charged with liquid STATUS OF APPLIANCE - Plug connected to mains power supply. - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Operator qualified to start the appliance.

METHOD Perform a spraying cycle (Level “L1”, see par. 6.6 “Tanning cycle steps”) with the appliance unoccupied (without the final user). Cover the dry tower (Dry) and base with paper to reduce cleaning.

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Maintenance - 8

8.2.3. Air tank charging This operation must be performed if the motor switch trips and the message “AIR ALARM” appears on the display. STATUS OF APPLIANCE - Plug connected to mains power supply; - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Operator qualified to start the appliance.

METHOD Check if the display (ref. 1 fig. 8-01) shows the message “AIR ALARM” or if the red “Motor switch tripped” indicator LED (ref. 2 fig. 8-01) is on: if so, the “Manual switch reset” knob (ref. 3 fig. 8-01) will be positioned midway between “0” and “1”. At this point the red indicator LED (ref. 4 fig. 8-01) turns off and the compressor can be manually started by pressing the “Manual compressor start” button (ref. 4 fig. 8-01); the compressor will automatically stop at the end of the process.

Fig. 8-01

4

2

3

1

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8 - Maintenance

8.2.4. Liquid charging

The appliance may only be used with non-flammable spray solutions approved by the manufacturer.

Always check the indications and warnings on the spray pack.

STATUS OF APPLIANCE - Plug connected to mains power supply; - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Operator qualified to start the appliance.

METHOD This maintenance operation must be performed when the message “CHECK LIQUID” flashes on the display and the liquid level cannot be seen in the tank level indicator tube (see fig. 8-02) (see 6.5.2 “Checking the liquid level”).

IF YOU SEE LIQUID IN THE TUBE, DO NOT FILL THE TANK.

Check again after approximately 25 sprays.

Fig. 8-02

21

A B C D

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Maintenance - 8

If the liquid tank requires charging, carry out the operations shown below in the indicated order: 1. Remove the top and bottom access covers on the spray tower (Spray) (see fig. 8-03) by loosening

all the relative screws using the 5 mm Allen wrench supplied in the accessory kit.

Caution: only remove the covers for maintenance purposes; do NOT use the appliance with the covers removed and/or incorrectly fitted.

2. When you are ready to start refilling, carry out the operations shown below in the indicated order:

- press and release button “D”; - press and hold down buttons “A” and “C” for 3 seconds until “VERSION: XXXXX” appears on

the screen; - scroll using button “B” until “EXTRAV LIQUID” appears on the display; - press ENT (enter); - the menu will display “INSERT CARD” but do not insert the chip card at this time.

3. From the upper access cover in the spray tower (Spray) (see fig. 8-04), slowly open the top valve (blue) by turning the lever anticlockwise. A hiss will be heard as tank pressure is released. Leave this valve open.

Fig. 8-04

Fig. 8-03

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8 - Maintenance

4. Place the solution container (see fig. 8-05) beside the spray tower (Spray), near the lower access cover.

Unscrew the cap using the supplied wrench. Screw up the liquid charge kit (a kind of cap with various tubes) onto the container and tighten with

the wrench.

Do not overtighten the liquid charge kit as otherwise the cap gasket may deform and cause the solution to leak during charging.

5. Snap-fit the air tube to the connector inside the lower access cover on the spray tower (Spray) (see

ref. 1 of fig. 8-06). Pull it to make sure it has been attached properly.

1

Fig. 8-06

Fig. 8-05

1

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Maintenance - 8

6. Connect the liquid tube (clear) to the metal valve fitting at the bottom of the tank inside the spray tower (Spray), lower access cover (see fig. 8-07).

Firmly push it into the connector and then pull to make sure it has been attached properly.

7. Open the valve and aligning it with the hose (a ¼ turn to the left) (see fig. 8-08).

Fig. 8-08

Fig. 8-07

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8 - Maintenance

8. Push the chip card firmly into the control board until it stops (ref. 1 fig. 8-9). 9. Then select the correct format of the drum of liquid to charge on the display. Press button B to

select the required drum format (5 gal or 10 l); press “ENT” to confirm.

10. The display will now show “LIQUID OFF”. Press button “B” to begin filling. The system will automatically pump the solution into the tank. The

container will expand slightly during filling. The automatic cycle will automatically interrupt after a few minutes

DO NOT LEAVE THE APPLIANCE UNATTENDED DURING THIS PART OF THE FILLING PROCESS.

If air begins to leak from the container, connector hoses, etc. during filling, press button “B” to stop the process. Solve the problem by tightening the connections and press button “B” again to resume the liquid charging process. If you cannot fix the problem after cursory inspection, contact the assistance service.

If you see air in the transparent hose or you hear a bubbling sound, press button “B” immediately to interrupt filling.

Fig. 8-09

2

1

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Maintenance - 8

11. When the appliance interrupts filling, check the level of the solution both in the tank and in the container.

If necessary, continue charging by pressing button “B”, slighting tilting the drum to empty it completely.

As soon as you see air in the transparent hose, or you hear a bubbling sound, press button “B” to interrupt filling (see fig. 8-10).

Fig. 8-10

12.Press button “D” (ESC). The display will show “ARE YOU SURE?” Press “YES”. 13.Close the upper valve (ref. 1 fig. 8-11) by turning the lever clockwise until it stops. Close the lower valve (ref. 2 fig. 8-11) by moving the lever a ¼ turn until it stops.

Fig. 8-11

2

1

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8 - Maintenance

14. Snap off the small air hose from the spray tower (Spray) (ref. 1 fig. 8-12). Caution: There may still be a small amount of air pressure in the container. Allow this air to

escape.

15. Disconnect the clear liquid hose from the valve in the lower part of the tank by pressing back the

outer ring and pulling out the hose (see fig. 8-13). Caution: the hose will still contain a little liquid.

Fig. 8-13

1

Fig. 8-12

1

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16. Remove the liquid charge kit from the container, rinse it and dry it; remove the chip card and throw it away (it cannot be reused) (see fig. 8-14). 17. Put back the two access covers on the rear of the spray tower (Spray) (see fig. 8-15) by loosening

all the relative screws using the 5 mm Allen wrench supplied in the accessory kit.

Caution: DO NOT use the appliance with the covers removed and/or incorrectly fitted.

18. The display will now show “SYSTEM READY?”. Press “YES”. The display will return to the “SELECT LEVEL” menu. The appliance is now ready for new spraying sessions. Remember to drain the condensate from the air tank (see par. 8.2.5 “Condensate drain”) after each liquid charge. The appliance must remain switched off during this operation. Make sure the liquid does not leak (see par. 8.2.6 “Checking for leaking liquid”). The appliance must remain switched off during this operation.

Fig. 8-14

Fig. 8-15

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8.2.5. Manual and automatic condensate drain (optional) This maintenance operation must be performed after each liquid charge or every six months. If appliances are frequently used in particularly humid climates, it may be necessary to drain the condensate more frequently; for revised schedules, contact the assistance service.

STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF). - Plug disconnected from mains power supply.

AUTHORISED PERSONNEL Operator qualified to start the appliance.


MANUAL CONDENSATE DRAIN METHOD 1. Remove the small cover (ref. 1 fig. 8-16) located behind the dry tower (Dry) by removing all the screws

(e.g.: ref. 2 fig. 8-16) with the 5 mm Allen wrench supplied in the accessory kit. 2. place a container (e.g.: a bottle) under the condensate drain pipe (ref. 3 fig. 8-16).

DO NOT POINT THE HOSE (ref. 3 fig. 8-16) TOWARDS YOUR FACE OR OTHER PEOPLE AS THIS MAY CAUSE INJURY.

3. Slowly open the tap located underneath the air tank a little by slightly turning the lever (ref. 4 fig. 8-16) anticlockwise.

The valve must remain partly open until all the condensate present in the tank has drained and when air leaves the valve instead of water.

After draining the condensate, close the valve by moving the lever (ref. 4 fig. 8-16) clockwise until it stops.

4. Put the hose (ref. 3 fig. 8-16) back inside the tower and secure the cover (ref. 1 fig. 8-16) by tightening all the relative screws (e.g.: ref. 2 fig. 8-16) with the 5 mm Allen wrench supplied in the accessory kit.


Fig. 8-16

1

2

3

4

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MANUAL CONDENSATE DRAIN METHOD ON AUTOMATIC SYSTEMS (if fitted) 1. Remove the small cover (ref. 1 fig. 8-17) located behind the dry tower (Dry) by removing all the screws

(e.g.: ref. 2 fig. 8-17) with the 5 mm Allen wrench supplied in the accessory kit. 2. Place a container (e.g.: a bottle) under the condensate drain connector (ref. 3 fig. 8-17). 3. Slowly open the tap located underneath the air tank a little by slighting turning the relative lever (ref. 4

fig. 8-17) anticlockwise. The valve must remain partly open until all the condensate present in the tank has drained and when

air leaves the valve instead of water. After draining the condensate, close the valve by moving the lever (ref. 4 fig. 8-17) clockwise until it

stops. 4. Reattach the cover (ref. 1 fig. 8-17) to the appliance by tightening all the screws (e.g.: ref. 2 fig. 8-17)

with the 5 mm Allen wrench supplied in the accessory kit.


Fig. 8-17

1

2

3

4

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8.2.6. Checking for leaking liquid This maintenance operation must be performed after every liquid charge and only after charging the air tank (see par. 8.2.3. “Charging the air tank”). STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply. AUTHORISED PERSONNEL Operator qualified to start the appliance.

METHOD Check all the accessible connections from the liquid charging covers (ref. 1 fig. 8-18); to access the connections, remove the covers by removing all the relative screws (e.g.: ref. 2 fig. 8-18) with the 5 mm Allen wrench supplied in the accessory kit. Make sure there is no residue liquid at the bottom of the tower (insider). Check for leaks by rubbing with a dry cloth and making sure it remains so. Eliminate all background noise and check that the appliance does not hiss or blow. If any leaks are found, call the technical assistance service Afterwards, secure the covers (ref. 1 fig. 8-18) by tightening the relative screws (e.g.: ref. 2 fig. 8-18) with the 5 mm Allen wrench supplied in the accessory kit.


Fig. 8-18

2

2

1

1

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Maintenance - 8

8.3. Extraordinary maintenance If the appliance requires extraordinary maintenance, or if it develops faults that are not considered in this manual, contact the manufacturer. You should have the authorised dealer or the manufacturer carry out a general inspection of the appliance every 6 months.

8.4. Troubleshooting This section indicates the most frequent problems and suggests how to eliminate them. If the following problems persist even after performing the recommended operations, contact the customer care service. If any appliance faults that are not described in the following table (tab. 8-02a, b) occur, contact the customer care service. To find the nearest authorised customer care service to you, contact the authorised dealer or the manufacturer.

8.4.1. Irregular treatment (tab. 8-02a, b) Problem Solution Spraying produces imperfections, drops or small stains on the user's body.

• Make sure the customer has prepared his/her skin with adequate cleaning, peeling, etc..

• Make sure the nozzle cups are clean (the slots are not obstructed). Wash the cups in hot water.

• The pressure of the spraying air is too low. Contact the customer care service

Spraying is not uniform, stains appear and/or parts of the body are not covered with the lotion.



• Make sure the user correctly rotates his/her chest to ensure uniform body coverage.

• If the user's arms are lightly or unevenly sprayed, or if the sides of his/her body are not sprayed, make sure he/she holds his/her arms in the correct position.

• Make sure there are no draughts from ventilators or air-conditioner grilles in the room where the appliance is installed.

• Make sure that there are no large metal objects in the room where the appliance is installed (air-conditioning ducts, metal plates, metal structures,…). These surfaces attracted the spray and prevent uniform coverage of the user's body.

Too much solution is sprayed on the legs but the body is tanned correctly

• Check the time setting of the spraying session.

Too much solution is sprayed (it forms drops on the body that run and cause stripes on the tan).

• Check that the chosen tanning level is suitable for the build of the customer.

• Check the time setting of the spraying session. • Spraying pressure is too high. Contact the customer

care service

Tab. 8-02a

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Problem Solution The solution forms four star-shaped stains on the customer, general spraying quality is poor, a great deal of solution is not attracted by the user's body and deposits on surfaces near the appliance (overspray)

• Make sure the user is standing correctly on the metal plates attached to the base.

• Make sure the base and columns are clean and dry after each session. No water, detergent or tanning solution should be deposited on the structure during spraying.

• The electrostatic system does not work correctly. Contact the customer care service

Other tanning quality problems. • Make sure the customer has prepared his/her skin with adequate cleaning, peeling, etc..



Insufficient drying air. • Make sure the air intakes at the rear of the DRY tower are unobstructed.

• Check the fans work by checking air comes out of the ventilation slots.

Tab. 8-02b

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8.4.2. Faults in the appliance (tab. 8-03) If the following problems persist even after performing the recommended operations, contact the customer care service. If any appliance faults that are not described in the following table (tab. 8-03) occur, contact the customer care service. To find the nearest authorised customer care service to you, contact the authorised dealer or the manufacturer.

Problem Reasons/Solutions The display does not turn on. • Check that the plug is connected to the mains power

socket. • Make sure the Main circuit breaker is turned to “I”

(ON).

AIR ALARM appears on the display. The pressure of the air in the air tank is below the minimum level. • Check that the red indicator LED “Motor switch

tripped” is off and press the “Manual compressor start” button

• If the red “Motor switch tripped” indicator LED is on, reset the motor trip switch by turning the “Motor trip switch reset” knob (see par. 6.4). Then press the “Start Compressor Manual” button.

• If the compressor starts correctly but the alarm persists, make sure the condensate drain tap is closed (see par. 8.2.5. “Condensate drain”).

Error messages appear on the display. • Contact the customer care service.

Messages in a different language from the one understood by the operator appear on the display.

• Reset the required language according to the instructions indicated in para 6.7.1. “Language recovery procedure”.

The vocal guide does not come on during the session.

• Make sure the loudspeaker is correctly connected to the electrical board (see par. 5.4.1. “Audio input and output”).

• Check the volume level on the display panel.

The liquid does not leave the nozzles. • Check the liquid level in the tank. If there is no liquid,

charge the tank. • Make sure the orange liquid filter tap is open (it must

be vertical). The liquid filter tap can be seen by opening the lower cover of the spray tower (Spray).

• Make sure that the upper vent valve of the liquid tank is closed (this valve can be seen by opening the upper cover of the spray tower (Spray).

During spraying, liquid stains form around the nozzles on the spray tower (Spray)

• This is a normal electrostatic reaction of the liquid at certain humidity and temperature levels. No action need be taken.

The appliance does not respond to the controls or does not continue with treatment.

• Switch the appliance off and on again using the Main circuit breaker (see par. 6.4)

Tab. 8-03

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9. DISMOUNTING

To dismount the appliance, contact the authorised dealer or the manufacturer.

10. DISPOSAL

10.1. Disposal method STATUS OF APPLIANCE When disposing of the appliance, make sure it is disconnected from the mains power supply and the liquid tank is empty. In other words, proceed as follows: - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply; - liquid tank drained (contact the manufacturer for information on how to drain the liquid

tank).

METHOD This appliance is made from ferrous materials, electrical components and plastic. To scrap the appliance, separate the various components according to the material they are made of in order to simplify sorted disposal or reuse of the parts. Do not dispose of the various materials as urban waste. No particular operations are required after demolition. Have the appliance scrapped by an authorised disposal company or, where required by law, return it to the dealer (see also “Information for users concerning waste disposal in the European Union” attached to chapter “Annexes”). Always scrap the appliance according to the legislation in force in the country of use (see also “Information for users concerning waste disposal in the European Union” attached to chapter “Annexes”).

To dismount the appliance, contact the authorised dealer or the manufacturer.

11. SPARE PARTS

11.1. Method for ordering spare parts To order spare parts, contact the authorised dealer or the manufacturer.

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TECHNICAL ASSISTANCE SECTION

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Technical assistance section / Installation - 12

12. INSTALLATION

12.1. Preparation for installation To prepare for installation, see para 5.1. “Preparation for installation”.

12.2. Unpacking

Two people are required to unpack the appliance.

Make sure the packaging has not been damage during transport.

Open the pack from the topside only.

- The upper part of the box contains the 2 rear panels (ref. 1 fig. 12-01), the front panel (optional)

(ref. 2 fig. 12-01), the painted panel, the electrical panel connected to the control panel (ref. 3 fig. 12-01) and a box containing the accessory kit (ref. 4 fig. 12-01). Remove the various components from the pack and keep them in a safe place.

- The pack also contains the base (ref. 5 fig. 12-01); remove it and place it where you wish to install

the appliance.

Take great care not to scrape the base as it is very delicate.

- Remove the spray tower (Spray) (recognisable because it has 4 nozzles at the front) (ref. 6 fig. 12-

01) and the dry tower (Dry) (recognisable because it has air slots on the front) (ref. 7 fig. 12-01) from the pack and place them upright.

- The pack also contains a sheet of paper with a checklist of the material in the pack.

Fig. 12-01

1 2

4 5

3

76

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12 - Installation / Technical assistance section

12.3. Mounting the appliance

Two people are required to mount the appliance.

During assembly, take care not to scrape the base as it is very delicate.

Do not start the appliance if the electrical panel is faulty or parts are damaged.

Do not start the appliance if assembled incorrectly or if you have any doubts.

To mount the appliance, perform the instructions shown below in the indicated order: 1. Pull up all the cables, connectors and air hoses (ref. 1 fig. 12-02) through the holes at the two sides of

the base. 2. Place the base (fig. 12-02) where you wish to install the appliance. Make sure that the cable (ref. 2

fig. 12-02) sticks out from the left-hand side of the rear. Figure 12-02 also shows the points where the spray tower (Spray) and dry tower (Dry) must be positioned.

Fig. 12-02

Spray tower (Spray) side

Dry tower (Dry) side

2

1 1

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3. Remove the covers from the two towers by unscrewing the relative plastic screws (e.g.: ref. 1 fig. 12-03) using the 5 mm Allen wrench supplied in the accessory kit.

4. Place the spray tower (Spray) (ref. 1 fig. 12-04) on the base (ref. 2 fig. 12-04), making sure that the

connection cables and hoses stick out of the base without being crushed. Fix the tower to the base with the 4 screws (e.g.: ref. 3 fig. 12-04) supplied in bag n° 3 of the components box).

5. Place the dry tower (Dry) (ref. 4 fig. 12-04) on the base (ref. 2 fig. 12-04), making sure that the

connection cables and hoses stick out of the base without being crushed. Fix the tower to the base with the 4 screws (e.g.: ref. 5 fig. 12-04) supplied in bag n° 3 of the components box).

Fig. 12-03

Fig. 12-04

1

2

3

1

1

4

2 5

Rev. 10.4 of 04.06.08

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6. Connect the power cables (see ref. 1 fig. 12-05) from the base to the towers using the relative snap-on connectors. Make sure there is just one connection (ref. 1 fig. 12-05) to make for the dry tower (Dry) and two (ref. 2 and 3 fig. 12-05) for the spray tower (Spray).

7. Connect the air hoses from the spray tower (Spray) (ref. 1 fig. 12-06) and the dry tower (Dry) (ref. 2

fig. 12-06) to the base using the relative snap-on connectors.

Fig. 12-06

Fig. 12-05

2

1

3

2

1

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PERFORM THE FOLLOWING OPERATIONS AFTER CONNECTING THE MACHINE TO THE MAINS POWER SUPPLY AND PERFORMING ALL THE ADJUSTMENTS DESCRIBED IN THE FOLLOWING CHAPTERS. 8. Remove the protective film on the plastic covers of the towers; mount them by tightening the

relative plastic screws (ref. 1 fig. 12-07) with the 5 mm Allen wrench supplied in the accessory kit.

9. Join the 2 white rear panels (fig. 12-08) using the nuts and bolts contained in bags 4 and 5.

Fig. 12-07

Fig. 12-08

11

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10. Fix the rear panels to the dry tower (Dry) using the relative plastic screws (e.g. ref. 1 fig. 12-09). Fix the rear panels to the spray tower (Spray) using the relative plastic screws (e.g. ref. 1 fig. 12-09).

11. Insert all the screws (e.g. ref. 2 fig. 12-09) for fixing the rear panels to the base of the appliance; at

this stage do not tighten the screws but leave a 5 mm gap between the panels and the base and between the panels and the towers.

12. Lift the transparent protective film from the side and lower edges of the painted panel; slide the painted panel behind one tower and then, taking care to slightly bend the panel, slide it behind the other tower. Push the painted panel delicately against the rear panels so that it fits between the latter and the base.

Now tighten the screws securing the rear panels to the base and the towers. Remove all the protective film from the painted panel.

13. If available, fix the front transparent panel (optional) on the front side near the dry tower (Dry); first

secure it to the dry tower (Dry) and then to the base using all the relative plastic screws (e.g. ref. 1 fig. 12-10) supplied in the accessory kit, using the 5 mm Allen wrench also supplied in the accessory kit, and a tool (e.g. a battery-operated nutrunner) to make holes in the base.

14. If available, fix the brown plastic panel (optional) on the wall behind the equipment, in order to

protect the wall in case of over spray.

Fig. 12-09

21

1

Fig. 12-10.A

1

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15. Place the electrical panel (see fig. 12-11) on the ground and fix the control panel (see fig. 12-12) to the wall (see “Fixing the control panel” in the “Annexes” section) at a suitable height or place it on a support where it can be seen by the operator. Place both the electrical panel and the control panel to the left of the appliance at a minimum distance of 1 metre, in the opposite direction to the spraying direction of the nozzles (looking at the appliance from the front); this positioning prevents the electrical panel and the control panel from coming into contact with the sprayed product.

The key allowing access to the electrical board located inside the control board must be kept by the director of the centre. This key, allowing access to the electrical panel, may only be used by a specialised electrician.

IMPORTANT: should these instructions and the contents of the accessory kit differ (for example, as regards the numbering of the screw bags) please consider the contents of the packing list as valid.

The appliance cannot be moved after assembly. Lifting may break the appliance and cause personal injury or damage to property.

Fig. 12-12

Fig. 12-11

Fig. 12-10.B

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12.4. Electrical connections STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply.



Electrical connections must be made by a specialised electrician.

- Check that the input voltage indicated on the dataplate corresponds to that available at the installation site.

- The purchaser is responsible for ensuring that the circuit complies with current regulations and that the mains power supply features an efficient earth circuit according to the electrical regulations in force in the country of installation.

- Do not allow the power cable to bend tightly and do not place any object on it - Do not switch on the electrical panel before the appliance has been completely assembled.

The manufacturer declines all liability for damage or accidents deriving from non-compliance with these regulations.

Electrical connection procedure for European countries Connect the cable (ref. 1 fig. 12-13) sticking out from the base to the connector at the bottom of the electrical panel (ref. 2 fig. 12-13). Make sure that the Main circuit breaker (ref. 3 fig. 12-14) is turned to “O” (OFF) and then connect the mains power cable (ref. 4 fig. 12-13) to the socket on the electrical panel (ref. 5 fig. 12-13).

The appliance is supplied without a plug. The specialised electrician must connect a plug to the power cable that is suitable for the socket type used in the country of destination. Connect the power cable to the socket on the side of the electrical panel (ref. 5 fig. 12-13) and then connect the power plug to a mains power socket in the installation area; the mains power supply must comply with current regulations.

The main power supply in the installation area must have the following characteristics: - Voltage: 230 Vac - Frequency: 50 Hz Electrical connection procedure for the USA Connect the cable sticking up from the base to the connector at the bottom of the electrical panel (ref. 1 fig. 12-13).

The appliance is supplied with the power plug already fitted; make sure that the Main circuit breaker (ref. 3 fig. 12-13) is turned to “O” (OFF), connect the power cable to the socket on the side of the electrical panel (ref. 5 fig. 12-13) and then connect the power plug to a mains power socket in the installation area; the mains power supply must comply with current regulations. The main power supply in the installation area must have the following characteristics: - Voltage: 220 Vac - Frequency: 60 Hz

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12.4.1. Remote control connection An external remote control system (e.g.: TMAX) can be connected to the connector as shown in figure 12-14. A detailed description of how the remote control system works is shown in para 20.2. “Service level 2” (for further information, see the wiring diagrams in the “Annexes” chapter).

Fig. 12-14

Fig. 12-13

2

4

5

1

3

COM IN 1 IN 3 IN 2

REMOTE CONTROL IN

REMOTE CONTROL OUT

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12.4.2. Connecting the external music source and volume adjuster To adjust the external music source, consult para 5.4.1. “Audio inputs and outputs”. Attenuate the audio input signal by turning the adjustment trimmer on the MP3 card: - LH audio channel signal attenuation trimmer (ref. 1 fig. 12-15); - RH audio channel signal attenuation trimmer (ref. 2 fig. 12-15).

12.5. Preliminary checks STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply.


Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. The specialised electrician must instruct the operator on the correct use of the appliance and basic maintenance notions. METHOD The machine must be prepared for initial start-up by a specialised electrician in the presence of the machine operator in order to allow the latter to acquire sufficient information to allow him/her to perform routine maintenance and cleaning. Before starting the appliance, perform a series of checks to prevent errors or accidents during the start-up phase. - Make sure the appliance has not suffered damage during transport. - Carefully check the electrical panel, control panel, power cables and hoses. - Make sure the plastic hoses have been correctly fitted into their snap-on connectors. - Make sure the external power sources are correctly connected.

Fig. 12-15

1

2

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12.6. Start-up STATUS OF APPLIANCE - Plug connected to mains power supply; - Main circuit breaker turned to “I” (ON).


Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. The specialised electrician must instruct the operator on the correct use of the appliance and basic maintenance notions. METHOD To enable the appliance, consult paragraph 6.5.1 “Starting”. When starting up the appliance it is indispensable to: - Make sure the electrical panel is powered. - Make sure the appliance is connected to the electrical panel.

12.6.1. Adjustments

Adjustment operations performed by unauthorised staff may damage the appliance and be hazardous for the operator and final user. Adjustment operations performed by unauthorised staff are considered as tampering with the appliance and, as such, will invalidate the warranty and relieve the manufacturer of all liability.

The following adjustments must be made to the appliance by a specialised electrician: - adjustment of dry tower (Dry) components (see chapter 15.); - adjustment of spray tower (Spray) components (see chapter 16.); After making the adjustments, check the software settings and perform a “no load” spraying cycle (see para 8.2.2. “No-load cycle”), before charging with liquid (see paragraph 12.6.2. “Initial liquid charge”); this operation is performed to check the entire appliance operates correctly and to make sure there are no leaks in the hydraulic and compressed air circuits.

12.6.2. Initial liquid charge Now charge the liquid (see para 8.2.4 “Liquid charging”). Make sure the liquid does not leak (see paragraph 8.2.6 “Checking for leaking liquid”). The appliance must be switched off during this operation. After charging with liquid for the first time, carry out a pattern test on pieces of paper (see chap. 21. “Pattern tests”). If necessary, modify the calibrations as indicated in paragraph 16.6 “Summary of pressure settings”. The appliance is now ready for use.

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13. COVERS

13.1. Removing the covers

During removal, take care not to scrape the base as it is very delicate.

STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply.

AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. REMOVING THE COVERS OF THE DRY TOWER (DRY) To remove the covers, carry out the operations shown below in the indicated order:

1. If fitted, remove the transparent front panel (optional) located near to the dry tower (Dry); to take off this panel, remove all the relative plastic screws (e.g. ref. 1 fig. 13-01) securing it to the base and to the dry tower (Dry), using the 5 mm Allen wrench supplied in the accessory kit.

Fig. 13-01

1

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Technical assistance section / Covers - 13

2. Remove the covers from the two towers by unscrewing the relative plastic fixing screws (e.g.: ref. 1 fig. 13-02), using the 5 mm Allen wrench supplied in the accessory kit.

REMOVING THE COVERS OF THE SPRAY TOWER (SPRAY) To remove the covers, carry out the operations shown below in the indicated order: 1. Remove the covers from the two towers by unscrewing the relative plastic fixing screws (e.g.: ref. 2

fig. 13-02), using the 5 mm Allen wrench supplied in the accessory kit.

13.2. Remounting the covers

During remounting, take care not to scrape the base as it is very delicate.

STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply.

AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. REMOUNTING THE COVERS OF THE SPRAY TOWER (SPRAY) To remount the covers, carry out the operations shown below in the indicated order: 1. Remount the covers on the tower by unscrewing all the relative plastic fixing screws (e.g.: ref. 1 fig.

13-03), using the 5 mm Allen wrench supplied in the accessory kit.

Fig. 13-02

12

Rev. 10.4 of 04.06.08

13 - Covers / Technical assistance section

74

REMOUNTING THE COVERS OF THE DRY TOWER (DRY) To remount the covers, carry out the operations shown below in the indicated order: 1. Remount the covers on the tower by unscrewing all the relative plastic fixing screws (e.g.: ref. 2 fig.

13-03), using the 5 mm Allen wrench supplied in the accessory kit.

2. If fitted, remount the transparent front panel (optional) located near to the dry tower (Dry); to remount the panel, tighten all the relative plastic screws (e.g. ref. 1 fig. 13-04) in order to secure it to the base and to the dry tower (Dry), using the 5 mm Allen wrench supplied in the accessory kit.

Fig. 13-03

Fig. 13-04

1

2

1

Rev. 10.4 of 04.06.08

Technical assistance section / Identification of components - 14

75

14. IDENTIFICATION OF COMPONENTS This chapter indicates the positions of the various components of the appliance involved in adjustment (see chap. 15 “Adjusting the Dry tower” and 16 “Adjusting the Spray tower”) and maintenance operations (see chap. 17 “Servicing the Dry tower” and 18 “Servicing the Spray tower”).

The components located inside the Dry tower are shown below (see fig. 14-01): 1) Minimum pressure adjustment switch. 2) Maximum pressure adjustment switch. 3) Tank pressure gauge. 4) Main pressure adjuster. 5) Compressor breather solenoid. 6) 3-way valve. 7) High pressure hose. 8) Compressor. 9) Fans. 10) Safety valve. 11) Manual condensate purge valve. 12) Automatic condensate purge (if fitted). 13) Drying button.

Fig. 14-01

Side view of Dry tower

Rear view of Dry tower

Cover with Dry tower button

2

1

5 6

7

4

11

13

3

8

9

9

9

10

Rev. 10.4 of 04.06.08

14 - Identification of components / Technical assistance section

76

The components located inside the Spray tower are shown below (see fig. 14-02 for view of rear): 1) Liquid tank. 2) Safety valve. 3) Compressed air switch. 4) Liquid pressure adjustment switch. 5) Liquid tank pressure gauge. 6) Liquid tank breather valve. 7) Tank air inlet check valve. 8) Liquid filter. 9) Liquid cut-off valve. 10) Liquid level indicator tube. 11) Liquid charge air check valve. 12) Liquid inlet tap. 13) Liquid charge check valve. 14) Spraying pressure adjuster. 15) Spraying pressure gauge. 16) Spraying air electrovalve. 17) Nozzles open electrovalve. 18) Liquid tank air flow reducer. 19) Liquid tank pressurisation electrovalve. 20) Liquid tank air pressure regulator. 21) Liquid charge air electrovalve. 22) Liquid charge air pressure regulator. 23) Air condensate/impurity collector.

Fig. 14-02

Rear view of Spray tower

1

2

3

4

56

7

8

9

10

14

15

16

17

19

21

23

18

20

22

11

1213

Rev. 10.4 of 04.06.08

Technical assistance section / Identification of components - 14

77

The components located inside the Spray tower are shown below (see fig. 14-03 for view of side and casing): 1) Electrostatic generator. 2) Nozzles. 3) Start button.

Fig. 14-03

Side view of Spray tower

Spray tower cover with button

1

2

2

2

2

3

Rev. 10.4 of 04.06.08

15 - Calibrating the Dry tower / Technical assistance section

78

15. PRESSURE CHECKS AND CALIBRATIONS FOR THE DRY TOWER

Before performing any pressure control or adjustment operations on the components of the Dry tower, make sure the hoses are not kinked and do not obstruct the flow of air.

When calibrating one or more components inside the tower, check the calibration of all the other downline components, referring to the compressed air diagram (see “Annexes” chapter); this must be done because the outlet from a pressure regulator or other component may be affected by the inlet pressure.

Perform the calibrations in the precise order indicated in the chapter.

After each calibration operation, make sure that the hoses are correctly fitted into their snap-on connectors.

To find out the pressure settings, consult paragraph 16.6. “Pressure settings table”.

15.1. Checking the pressure and calibration of the minimum pressure adjustment switch

To find the component in question, see chap. 14. “Identification of components”.

The following operations require the covers to be removed from the relative tower (see para 13.1. “Removing the covers”). STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power

supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To check the pressure of the minimum pressure adjustment switch, carry out the following operations in the indicated order: 1. Close the valve (ref. 1 fig. 15-01) by turning

the relative handle clockwise (to its vertical position) as far as it will go.

2. Disconnect the hose (ref. 2 fig. 15-01) by opening the relative snap-on connector (ref. 3 fig. 15-01).

3. Slowly open the valve (ref. 1 fig. 15-01); the escaping air reduces the pressure inside the tank, as indicated on the relative pressure gauge (ref. 4 fig. 15-01). The compressor starts automatically when the cut-in pressure of the minimum pressure switch is reached.

If this is not equal to the value indicated in the “Summary of pressure settings” (see paragraph 16.6.), proceed with calibration.

Fig. 15-01

2

1

3

4

Rev. 10.4 of 04.06.08

Technical assistance section / Calibrating the Dry tower - 15

79

To calibrate the minimum pressure adjustment switch, carry out the following operations in the indicated order: 1. Remove the silicon covering the adjustment

screw of the minimum pressure adjustment switch (ref. 1 fig. 15-02).

2. To increase or decrease minimum pressure, fit a screwdriver into the screw located in the centre of the minimum pressure adjustment switch (ref. 2 fig. 15-02); to increase minimum pressure, turn the screw clockwise; to decrease minimum pressure, turn the screw anticlockwise.

After calibrating the pressure settings, fully vent the air tank, making sure that the Main circuit breaker is turned to “O” (OFF) and that the power plug is disconnected from the mains power supply. Carry out the following operations in the indicated order: 1. Close the valve (ref. 1 fig. 15-03) by turning



3. Slowly open the valve (ref. 1 fig. 15-03) by turning the relative handle anticlockwise (to its horizontal position) to vent all the air from the tank.

4. Close the valve (ref. 1 fig. 15-03) once again by turning the relative handle clockwise (to its vertical position) as far as it will go.

5. Connect the power plug to the mains power supply and turn the Main circuit breaker to “I” (ON). When the appliance switches on, the compressor starts filling the air tank automatically.

Check minimum pressure once again. After checking the pressure, and calibrating it if necessary, connect the hose (ref. 2 fig. 15-01) to the relative snap-on connector (ref. 3 fig. 15-01) and open the valve (ref. 1 fig. 15-01) by turning the relative handle anticlockwise until it reaches its horizontal position. Cover the adjustment screw and its base with new silicon, as previously (ref. 1 fig. 15-02). Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Fig. 15-02

1

2

Rev. 10.4 of 04.06.08


80

15.2. Checking the pressure and calibration of the maximum pressure adjustment switch



supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To check the pressure of the maximum pressure adjustment switch, carry out the following operations in the indicated order: 1. Close the valve (ref. 1 fig. 15-03) by turning



3. Slowly open the valve (ref. 1 fig. 15-03) by turning the relative handle anticlockwise; the escaping air reduces the pressure inside the tank, as shown on the relative pressure gauge (ref. 4 fig. 15-03). The compressor starts automatically when the cut-in pressure of the minimum pressure switch is reached.

4. When the compressor automatically starts, close the valve (ref. 1 fig. 15-03) by turning the relative handle clockwise (to its vertical position) as far as it will go; when the cut-in pressure of the maximum pressure switch is reached, as indicated on the relative pressure gauge (ref. 4 fig. 15-03), the compressor automatically switches off.

If this is not equal to the value indicated in the “Summary of pressure settings” (see paragraph 16.6.), proceed with calibration.

Fig. 15-03

2

1

3

4

Rev. 10.4 of 04.06.08

Technical assistance section / Calibrating the Dry tower - 15

81

To calibrate the pressure of the maximum pressure adjustment switch, carry out the following operations in the indicated order: 1. Remove the silicone covering the adjustment

screw of the maximum pressure switch (ref. 1 fig. 15-04).

2. To increase or decrease maximum pressure, fit a screwdriver into the screw in the centre of the maximum pressure adjustment switch (ref. 2 fig. 15-04); to increase maximum pressure, turn the screw clockwise; to decrease maximum pressure, turn the screw anticlockwise.

After calibrating the pressure settings, fully vent the air tank, making sure that the Main circuit breaker is turned to “O” (OFF) and that the power plug is disconnected from the mains power supply. Carry out the following operations in the indicated order: 1. Close the valve (ref. 1 fig. 15-03) by turning



3. Slowly open the valve (ref. 1 fig. 15-03) by turning the relative handle clockwise (to its vertical position) to vent all the air from the tank.

4. Close the valve (ref. 1 fig. 15-05) once again by turning the relative handle clockwise (to its vertical position) as far as it will go.

5. Connect the power plug to the mains power supply and turn the Main circuit breaker to “I” (ON). When the appliance switches on, the compressor starts filling the air tank automatically.

Check the maximum pressure once again. After checking the pressure, and calibrating it if necessary, connect the hose (ref. 2 fig. 15-03) to the relative snap-on connector (ref. 3 fig. 15-03) and open the valve (ref. 1 fig. 15-03) by turning the relative handle anticlockwise until it reaches a horizontal position. Cover the adjustment screw and its base with new silicon as before (ref. 1 fig. 15-04). Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Fig. 15-04

1

2

Rev. 10.4 of 04.06.08


82

15.3. Checking and adjusting the main pressure regulator To find the component in question, see chap. 14. “Identification of components”.

The following operations require the covers to be removed from the relative tower (see para 13.1. “Removing the covers”). STATUS OF APPLIANCE - plug connected to mains power supply; - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments.

METHOD To check the outlet pressure of the pressure regulator, carry out the following operations in the indicated order: 1. Close the valve (ref. 1 fig. 15-05) by turning



3. Partially open and close the valve (ref. 1 fig. 15-05) several times. Do this slowly and, when the valve is closed, check the pressure indicated on the pressure gauge (ref. 4 fig. 15-05). If the pressure is not equal to the value indicated in the “Summary of pressure settings” (see paragraph 16.6.), carry out the relative calibration.

To calibrate the main pressure regulator, carry out the following operations in the indicated order: 1. Make sure the valve (ref. 1 fig. 15-05) is closed; the relative handle must be moved to its vertical position

until it can go no further. 2. To adjust the pressure, release the adjustment knob (ref. 5 fig. 15-05) by pushing it to the right. To increase

pressure, turn the knob clockwise; to decrease pressure, turn the knob anticlockwise.

Attention: as pressure must always be adjusted upwards, reduce the pressure indicated on the pressure gauge to less than the required value and then adjust upwards.

3. Partially open and close the valve (ref. 1 fig. 15-05) several times. Do this slowly and, when the valve is closed, make sure the pressure indicated on the pressure gauge (ref. 4 fig. 15-05) returns to the correct value; if this does not happen, repeat the previous adjustment operations.

4. Fully open the valve (ref. 1 fig. 15-05). The difference between the pressure read with the valve closed and that read with the valve open must not

exceed 1 bar (14.5 pst); if this is not the case, replace the pressure regulator (see para 17.7. “Replacing the main pressure regulator”).

After checking the pressure and calibrating it if necessary, lock the adjustment knob (ref. 5 fig. 15-05) by pushing it to the left. Connect the hose (ref. 2 fig. 15-02) to the relative snap-on connector (ref. 3 fig. 15-05) and open the valve (ref. 1 fig. 15-05) by turning the handle anticlockwise until it reaches its horizontal position. Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Fig. 15-05

21

4

5

3

Rev. 10.4 of 04.06.08

Technical assistance section / Calibrating the Spray tower - 16

83

16. PRESSURE CALIBRATIONS FOR THE SPRAY TOWER

Before performing any pressure adjustments on the components of the Spray tower, make sure that the outlet pressure of the main pressure regulator, located in the Dry tower, is correct (see annex “Summary of pressure settings”).

Before performing any pressure adjustment or control operations on the components of the Spray tower, make sure the hoses are not kinked and do not obstruct the flow of air.

When calibrating one or more components inside the tower, check the calibration of all the other downline components, referring to the compressed air diagram (see “Annexes” chapter); this must be done because the outlet from a pressure regulator or other component may be affected by the inlet pressure.

Perform the calibrations in the precise order indicated in the chapter.

After each calibration operation, make sure that the hoses are correctly fitted into their snap-on connectors.

To find out the pressure settings, consult paragraph 16.6. “Pressure settings table”.

16.1. Checking and calibrating the pressure of the liquid charge air pressure regulator


The following operations require the covers to be removed from the relative tower (see para 13.1. “Removing the covers”). STATUS OF APPLIANCE - Plug connected to mains power supply; - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To calibrate the pressure of the liquid charge air pressure regulator, carry out the following operations in the indicated order: 1. Open the electrovalve manually by pressing

the relative button (ref. 1 fig. 16-01) and turning it slightly clockwise using a suitable screwdriver.

2. Partially obstruct the end of the liquid charge air hose (ref. 1 fig. 16-02) with one of your fingers to check operating pressure under loaded conditions.

3. Check the pressure using the relative pressure gauge (ref. 2 fig. 16-01).

Fig. 16-01

31

2

Rev. 10.4 of 04.06.08

16 - Calibrating the Spray tower / Technical assistance section

84

4. To adjust the pressure, release the adjustment knob (ref. 3 fig. 16-01) by pushing it to the left. To increase pressure, turn the knob clockwise; to decrease pressure, turn the knob anticlockwise.


5. After setting the correct pressure, close the

electrovalve manually by turning the relative button (ref. 1 fig. 16-01) slightly anticlockwise using a suitable screwdriver; lock the adjustment knob (ref. 3 fig. 16-01) by pushing it to the right.

Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Fig. 16-02

1

Rev. 10.4 of 04.06.08


85

16.2. Checking and calibrating the pressure of the liquid tank air pressure regulator


The following operations require the covers to be removed from the relative tower (see para 13.1. “Removing the covers”).

STATUS OF APPLIANCE - Plug connected to mains power supply; - Main circuit breaker turned to “I” (ON).



METHOD To calibrate the pressure of the liquid tank air pressure regulator, carry out the following operations in the indicated order: 1. Fully open the vent valve by turning the handle

(ref. 1 fig. 16-03) anticlockwise; at this point, the electrovalve opens automatically (ref. 2 fig. 16-03).

2. Check the pressure using the relative pressure gauge (ref. 3 fig. 16-03).

3. To adjust the pressure, release the adjustment knob (ref. 4 fig. 16-03) by pulling it towards the left. To increase pressure, turn the knob clockwise; to decrease pressure, turn the knob anticlockwise.


4. After setting the required pressure, close the vent valve by turning the handle clockwise (ref. 1 fig. 16-03) until it can go no further; lock the adjustment knob (ref. 4 fig. 16-03) by pushing it to the right.


Fig. 16-03

4

3

2

1

Rev. 10.4 of 04.06.08


86

16.3. Calibrating the liquid tank air flow reducer To find the component in question, see chap. 14. “Identification of components”.

The following operations require the covers to be removed from the relative tower (see para 13.1. “Removing the covers”). STATUS OF APPLIANCE - Plug connected to mains power supply; - Main circuit breaker turned to “I” (ON); - appliance performing spray cycle (L1 or L2

or L3). AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To calibrate the flow reducer, make sure that a spray cycle (L1 or L2 or L3) is selected on the display of the appliance; then carry out the following operations in the indicated order: 1. Fully open the vent valve by turning the

relative knob (ref. 1 fig. 16-04) anticlockwise in order to vent the air from the liquid tank.

2. Close the valve by turning the relative knob (ref. 1 fig. 16-04) clockwise until it can go no further; the pressure gauge (ref. 2 fig. 16-04) indicates a gradual but constant pressure increase until the correct value is reached. If the pressure rises very slowly, slightly loosen the adjustment screw of the flow regulator (ref. 1 fig. 16-05) in order to increase the flow of air.

If, instead, the pressure gauge shows that the pressure is rising too fast or if the pointer vibrates when moving, slightly tighten the adjustment screw of the flow regulator (ref. 1 fig. 16-05) in order to reduce the flow of air.

Check calibration by performing the above operations again, starting from point “1.”. Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Fig. 16-04

1

2

Fig. 16-05

1

Rev. 10.4 of 04.06.08


87

16.4. Calibrating the liquid pressure switch To find the component in question, see chap. 14. “Identification of components”. STATUS OF APPLIANCE - Plug connected to mains power supply; - Main circuit breaker turned to “I” (ON); - appliance performing spray cycle (L1 or L2

or L3). AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments.

Important: calibrating this component directly affects spraying quality. Set the lowest pressure value that gives the best spraying result (e.g.: if the best result can be achieved both at 0.8 bar and at 1.0 bar, set the value to 0.8 bar).

METHOD To perform this kind of operation, if the covers are mounted on the appliance, simply take off the cover (ref. 1 fig. 16-06) and remove all the relative plastic screws (e.g. ref. 2 fig. 16-06). To calibrate the cut-in pressure of the pressure switch, make sure that a spray cycle (L1 or L2 or L3) is selected on the display of the appliance; then carry out the following operations in the indicated order: 1. Partially open the valve by turning the relative handle (ref. 3 fig. 16-06) anticlockwise; the liquid tank

pressurisation electrovalve (see fig. 16-03) continues to compensate air leaving the tank by opening at brief and regular intervals (the relative indicator LED flashes).

2. To increase or decrease the cut-in pressure of the pressure switch, turn the adjustment screw (ref. 4 fig. 16-06) with a suitable screwdriver; to decrease pressure, turn the screw clockwise; to increase pressure, turn the screw anticlockwise. The pressure value is indicated on the relative pressure gauge (ref. 5 fig. 16-06).

3. To check whether the pressure value remains constant, fully open the valve by turning the relative handle (ref. 3 fig. 16-06) anticlockwise.

4. Close the valve by turning the relative handle (ref. 3 fig. 16-06) clockwise and make sure that the pressure, as indicated on the pressure gauge (ref. 5 fig. 16-06), returns to the required value.

Put back the cover (ref. 1 fig. 16-06) by tightening all the relative screws (e.g. ref. 2 fig. 16-06).

Fig. 16-06

3

4

5

2

1

Rev. 10.4 of 04.06.08


88

16.5. Checking and calibrating the spraying pressure adjuster To find the component in question, see chap. 14. “Identification of components”.

The following operations require the covers to be removed from the relative tower (see para 13.1. “Removing the covers”). STATUS OF APPLIANCE - Plug connected to mains power supply; - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments.

Important: calibrating this component directly affects spraying quality. Set the lowest pressure value that gives the best spraying result (e.g.: if the best result can be achieved both at 0.8 bar and at 1.0 bar, set the value to 0.8 bar).

METHOD Check the outlet pressure of the adjuster, indicated on the pressure gauge (ref. 1 fig. 16-07); outlet pressure is displayed in real time. To calibrate the pressure of the spraying pressure adjuster, carry out the following operations in the indicated order: 1. Release the adjustment knob (ref. 2 fig. 16-07)

by pulling it up. To increase pressure, turn the knob clockwise; to decrease pressure, turn the knob anticlockwise.

2. Open the electrovalve (ref. 3 fig. 16-07) manually by pressing the corresponding yellow button with a suitable screwdriver. Make sure that the pressure indicated on the pressure gauge (ref. 1 fig. 16-07) matches the previous setting.


3. Release the button to close the electrovalve (ref. 1 fig. 16-07). 4. Open and close the valve (ref. 3 fig. 16-07) 2 or 3 times in order to check that the pressure remains at the

required value; do not open and close the valve too quickly as the pressure gauge is very sensitive and may develop a fault.

5. Lock the adjustment knob (ref. 2 fig. 16-07) by pushing it down. Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Fig. 16-07

3

1

2

Rev. 10.4 of 04.06.08


89

16.6. Pressure settings table

* This parameter can be set within the indicated range of values depending on the outcome of the spraying test

(see chap. 21 ” Spraying tests”).

TOWER COMPONENT OPERATING PRESSURE

CALIBRATION TOLERANCES

DRY Minimum pressure adjustment switch 5 bar / 72,5 psi + 0,5 bar / 7,3 psi - 0

DRY Maximum pressure adjustment switch 8,5 bar / 123 psi + 0 - 0,5 bar / 7,3 psi

DRY Main pressure regulator 5 bar / 72,5 psi ± 0,25 bar / 3,6 psi

SPRAY Liquid tank air pressure adjuster 2 bar / 29 psi ± 0,25 bar / 3,6 psi

SPRAY Liquid charge air pressure adjuster 1,5 bar / 21,8 psi ± 0,25 bar / 3,6 psi

CALIBRATION FOR “THAT’SO SUN MAKE UP” LIQUID

SPRAY spraying pressure adjuster 1,0* ÷ 1,2 bar / 14,5* ÷ 17,4 psi ± 0,05 bar / 0,72 psi

SPRAY liquid pressure switch 0,7bar / 10,1 psi ± 0,05 bar / 0,72 psi

Rev. 10.4 of 04.06.08

17 - Servicing the Dry tower / Technical assistance section

90

17. SERVICING THE DRY COLUMN

After each maintenance operation, make sure that the hoses are correctly fitted into their snap-on connectors.

17.1. Cleaning the inside of the appliance To find the component in question, see chap. 14. “Identification of components”.


supply. AUTHORISED PERSONNEL Specialised electrician. Personal protective equipment: - latex gloves. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD Clean the inside of the appliance with absorbent paper dampened with neutral detergent.

Do not spray neutral detergent directly onto the appliance.

Clean all residue liquid from the surfaces (see fig. 17-01). Take particular care when cleaning the surfaces near the fans. Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Fig. 17-01

Rev. 10.4 of 04.06.08

Technical assistance section / Servicing the Dry tower - 17

91

17.2. Manual condensate purge To manually purge the condensate, see para 8.2.5. “Manual and automatic condensate purge (if fitted)”.

17.3. Automatic condensate purge To manually purge the condensate, see para 8.2.5. “Manual and automatic condensate purge (if fitted)”.

Rev. 10.4 of 04.06.08


92

17.4. Replacing the electrovalve and coil To find the component in question, see chap. 14. “Identification of components”.


supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. REPLACING THE COIL To replace the electrovalve coil, carry out the following operations in the indicated order: 1. Disconnect the 3 connectors (ref. 1 fig. 17-02). 2. Loosen the ring nut (ref. 1 fig. 17-03) and

remove it and the washer (ref. 1-2 fig. 17-03). 3. Remove the coil (ref. 3 fig. 17-03) from the

electrovalve by pulling it off towards the left. 4. Insert a new coil making sure the connectors

are facing upwards. 5. Secure the new coil to the electrovalve by

putting back the washer (ref. 2 fig. 17-03) and tightening the ring nut (ref. 1 fig. 17-03) until it can go no further.

Attention: only turn the ring nut (ref. 1 fig. 17-03) by hand, tightening it as much as possible.

6. Connect the 3 connectors (ref. 1 fig. 17-02), making sure to connect the earth connector in the correct position (ref. 2 fig. 17-02).

REPLACING THE ELECTROVALVE Before replacing the electrovalve, empty the air tank by carrying out the following operations in the indicated order: 1. Close the valve (ref. 1 fig. 17-04) by turning



3. Slowly and partially open the valve (ref. 1 fig. 17-04) by turning the relative handle clockwise in order to vent the tank; the pressure gauge (ref. 4 fig. 17-04) must read 0 bar – 0 psi.

Fig. 17-02

1

2

Fig. 17-03

1 2

3

Fig. 17-04

2

1

3

4

Rev. 10.4 of 04.06.08


93

4. Place a container (e.g.: a bottle) under the condensate purge hose (ref. 1 fig. 17-5); if the appliance is fitted with the automatic condensate purge system, place the container (e.g.: a bottle) under the condensate purge connector (ref. 1 fig. 17-6).


5. Open the valve located under the air tank, turning the handle (ref. 2 fig. 17-5, for the manual condensate purge system; ref. 2 fig. 17-6, for the automatic condensate purge system) anticlockwise a little.

To replace the electrovalve, carry out following operations in the indicated order: 1. Disconnect the 3 connectors (ref. 1 fig. 17-02). 2. Using a suitable wrench, turn the electrovalve

(see fig. 17-07) anticlockwise until it comes out.

3. Before fitting the new electrovalve, wind some Teflon around the thread (ref. 1 fig. 17-08).

4. Turning the wrench clockwise, tighten the new electrovalve to the 3-way valve (see fig. 17-07), taking care not to overtighten as this may break the electrovalve.

5. Put back the 3 connectors (ref. 1 fig. 17-02), making sure to connect the earth connector in the correct position (ref. 2 fig. 17-02).

6. Close the condensate purge valve by turning the handle (ref. 2 fig. 17-5, for the manual condensate purge system; ref. 2 fig. 17-6, for the automatic condensate purge system) clockwise as far as it will go.

7. Calibrate the main pressure regulator (see para 15.3. “Checking and calibrating the main pressure regulator”).


Fig. 17-07

Fig. 17-08

1

Fig. 17-05

1

2

Fig. 17-06

1

2

Rev. 10.4 of 04.06.08


94

17.5. Replacing the 3-way valve To find the component in question, see chap. 14. “Identification of components”.


supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD Before replacing the 3-way valve, empty the air tank and disconnect the electrovalve and high pressure hose by carrying out the following operations in the indicated order: 1. Close the valve (ref. 1 fig. 17-09) by turning



3. Slowly and partially open the valve (ref. 1 fig. 17-09) by turning the relative handle clockwise, in order to fully vent the tank; the pressure gauge (ref. 4 fig. 17-09) must read 0 bar – 0 psi.




Fig. 17-09

2

1

4

3

Fig. 17-10

1

2

Fig. 17-11

1

2

Rev. 10.4 of 04.06.08


95

6. Disconnect the 3 connectors (ref. 1 fig. 17-12). 7. Using a suitable wrench, turn the electrovalve

(see fig. 17-13) anticlockwise until it comes off completely.

8. Using a suitable wrench, remove the high-pressure hose from the 3-way valve (see fig. 17-14), turning the lock nut anticlockwise.

Fig. 17-14

Fig. 17-12

1

2

Fig. 17-13

Rev. 10.4 of 04.06.08


96

To replace the 3-way valve, carry out the following operations in the indicated order: 1. Using a suitable wrench, unscrew the 3-way

valve fitted to the tank and remove it (see fig. 17-15).

2. Before fitting the new 3-way valve, wind some Teflon around the thread used to secure the valve to the tank (ref. 1 fig. 17-16).

3. Using a suitable wrench, fix the new 3-way valve to the tank (see fig. 17-15), taking care not to overtighten it and to keep the high-pressure hose connector pointing downwards.

4. Using a suitable wrench, fix the high-pressure hose to the 3-way valve (see fig. 17-14); to allow the ogive connector in the hose to fit correctly, tighten the ring nut until the hose begins to oscillate. Then loosen the ring nut by ½ a turn and move the pipe (it should oscillate) to allow the ogive connector to fit properly. Tighten the ring nut once more to fix the hose to the valve, taking care not to overtighten.

5. Before putting back the electrovalve, remove the old Teflon and wind some more around the thread (ref. 1 fig. 17-17).

6. Turning a suitable wrench clockwise, connect the electrovalve to the 3-way valve (see fig. 17-11), taking care not to overtighten as this may break the electrovalve.

7. Put back the 3 connectors (ref. 1 fig. 17-12), making sure to connect the earth connector in the correct position (ref. 2 fig. 17-12).

8. Close the condensate purge valve by turning the handle (ref. 2 fig. 17-10, for the manual condensate purge system; ref. 2 fig. 17-11, for the automatic condensate purge system) clockwise until it can move no further.



Fig. 17-15

Fig. 17-16

1

Fig. 17-17

1

Rev. 10.4 of 04.06.08


97

17.6. Replacing the high-pressure hose To find the component in question, see chap. 14. “Identification of components”.


supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD Before replacing the high-pressure hose, vent the air tank by carrying out the following operations in the indicated order: 1. Close the valve (ref. 1 fig. 17-18) by turning



3. Slowly and partially open the valve (ref. 1 fig. 17-18) by turning the relative handle clockwise in order to fully vent the tank; the pressure gauge (ref. 4 fig. 17-18) must read 0 bar – 0 psi.




Fig. 17-19

1

2

Fig. 17-20

1

2

Fig. 17-18

2

1

3

4

Rev. 10.4 of 04.06.08


98

To replace the high-pressure hose, carry out the following operations in the indicated order: 1. Using a suitable wrench, remove the high-

pressure hose from the 3-way valve (see fig. 17-21), turning the lock nut anticlockwise.

2. Using a suitable wrench, turn the lock nut (ref. 1 fig. 17-22) anticlockwise in order to detach the high-pressure hose from the compressor motor.

3. Fit the new high-pressure hose, connecting it correctly (the “L” connector must be connected to the compressor motor (see fig. 17-22)). First attach the hose to the compressor motor (see fig. 17-22) and then to the tank (see fig. 17-21), taking care over the following: to fit the ogive connector in the pipe correctly, tighten the ring nuts, turning them clockwise, until the hose begins to oscillate Then loosen the ring nuts by ½ a turn, turning them anticlockwise, and move the hose (it should oscillate) to allow the ogive connector to fit properly. Tighten the ring nuts once again, turning them clockwise, in order to fix the hose, taking care not to overtighten.




Fig. 17-21

Fig. 17-22

1

Rev. 10.4 of 04.06.08


99

Fig. 17-23

17.7. Replacing the main pressure regulator To find the component in question, see chap. 14. “Identification of components”.


supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD Before replacing the main pressure regulator, vent the air tank by carrying out the following operations in the indicated order: 1. Close the valve (ref. 1 fig. 17-23) by turning



3. Slowly and partially open the valve (ref. 1 fig. 17-23) by turning the relative handle clockwise in order to fully vent the tank; the pressure gauge (ref. 4 fig. 17-23) must read 0 bar – 0 psi.




Fig. 17-24

1

2

Fig. 17-25

1

2

2

4

3

1

Rev. 10.4 of 04.06.08


100

To replace the main pressure regulator, carry out the following operations in the indicated order: 1. Remove the pressure regulator from the tank

by turning it anticlockwise with both hands (see fig. 17-26).

2. Before fitting the new pressure regulator, wind some Teflon around the thread (ref. 1 fig. 17-27).

3. Fit the new pressure regulator onto the tank, turning it clockwise and taking care not to overtighten (see fig. 17-26). Make sure to fit it in its original position.




Fig. 17-26

Fig. 17-27

1

Rev. 10.4 of 04.06.08


101

17.8. Replacing the dry button To find the component in question, see chap. 14. “Identification of components”.


supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To replace the dry button, carry out the following operations in the indicated order: 1. From inside the cover, detach the two

connectors from the button (ref. 1 fig. 17-28). 2. Dismount the button by holding it firmly with

one hand from the outside of the cover (see fig. 17-29) and turning the relative nut located inside the cover anticlockwise with the other hand (ref. 2 fig. 17-28).

3. Fit the new button on the cover. 4. Secure the button by holding it firmly it with

one hand from the outside of the cover (see fig. 17-29); and turning the relative lock nut (ref. 2 fig. 17-28) located inside the cover clockwise with the other hand.

5. Connect the two connectors (ref. 1 fig. 17-28) to the button.


Fig. 17-28

2

1

Fig. 17-29

Rev. 10.4 of 04.06.08

18 - Servicing the Spray tower / Technical assistance section

102

18. SERVICING THE SPRAY TOWER

After each maintenance operation, make sure that the hoses are correctly fitted into their snap-on connectors.

18.1. Cleaning the air filter To find the component in question, see chap. 14. “Identification of components”.


supply.

AUTHORISED PERSONNEL Specialised electrician. Personal protective equipment: - latex gloves.


METHOD Before cleaning the air filter, carry out the following operations: DRY tower: 1. Close the valve (ref. 1 fig. 18-01) by turning



To clean the air filter, carry out the following operations in the indicated order: SPRAY tower: 1. Place a container under the filter cup (ref. 1

fig. 18-02). 2. Push up the relative button (ref. 2 fig. 18-02) to

purge the condensate and vent the residue air. 3. Unscrew the cup (ref. 1 fig. 18-02), rinse it with

water and then dry it with a non-frayed cloth. 4. Unscrew the ring nut (ref. 1 fig. 18-03) and

remove the filter (ref. 2 fig. 18-03), pulling it off from underneath.

5. Clean the filter (ref. 2 fig. 18-03) with a jet of compressed air.

Fig. 18-01

2

1

3

Fig. 18-02

1

2

Rev. 10.4 of 04.06.08

Technical assistance section / Servicing the Spray tower - 18

103

6. Put the filter (ref. 1 fig. 18-03) back into its seat and secure it by fully tightening the relative ring nut (ref. 2 fig. 18-3).

7. Put back the cup (ref. 1 fig. 18-02) and fully tighten it.

DRY tower: 8. Calibrate the main pressure regulator (see para

15.3. “Checking and calibrating the main pressure regulator”).

9. Connect the hose (ref. 2 fig. 18-01) to the relative snap-on connector (ref. 3 fig. 18-01).


Fig. 18-03

12

Rev. 10.4 of 04.06.08


104

18.2. Draining the liquid tank To find the component in question, see chap. 14. “Identification of components”.


supply. AUTHORISED PERSONNEL Specialised electrician.

Personal protective equipment: - latex gloves.


METHOD Before draining the liquid tank, depressurise it by performing the following operations in the indicated order: DRY tower: 1. Close the valve (ref. 1 fig. 18-04) by turning

the relative handle clockwise (to its vertical position) until it can move no further.


SPRAY tower: 3. Fully open the valve by turning the handle (ref.

1 fig. 18-05) anticlockwise in order to vent the air from the liquid tank; keep the valve open while draining the tank.

Fig. 18-04

2

1

3

Fig. 18-05

1

Fig. 18-06

1

2

3

Rev. 10.4 of 04.06.08


105

To drain the liquid tank, carry out the following operations in the indicated order: 1. Disconnect the liquid delivery hose (ref. 2 fig. 18-

06), from the upper nozzle (ref. 1 fig. 18-06) and clean the end (ref. 3 fig. 18-06) of the hose with absorbent paper in order to be able to blow down it using your mouth.

2. Blow down the hose (ref. 3 fig. 18-06) until all the liquid circuit hoses in the Spray tower are empty.

3. Obstruct the end of the hose (ref. 3 fig. 18-06) with on of your fingers and close the valve (ref. 1 fig. 18-07) near the liquid filter by turning the relative handle to its horizontal position as far as it will go; take your finger off the end of the hose (ref. 3 fig. 18-06).

4. Disconnect the hose (ref. 1 fig. 18-08) for draining the liquid in the tank by opening the relative snap-on connector (ref. 2 fig. 18-08); place the hose inside a can and drain the liquid.

To remove all the liquid contained in the tank, carry out the following operations in the indicated order: 1. Reconnect the hose (ref. 1 fig. 18-08) to its

snap-on connector (ref. 2 fig. 18-08); check that the valve (ref. 1 fig. 18-07) is closed (the relative lever must be turned to its horizontal position as far as it will go).

2. Disconnect the air hose (ref. 1 fig. 18-09) by opening the relative snap-on connector (ref. 2 fig. 18-09).

3. Disconnect the hose conveying the liquid to the nozzles (ref. 1 fig. 18-10) by opening the relative snap-on connector (ref. 2 fig. 18-10).

Fig. 18-07

1

Fig. 18-08

1

2

Fig. 18-10

1

2

Fig. 18-09

1

2

Rev. 10.4 of 04.06.08


106

4. Disconnect the hose (ref. 1 fig. 18-11) conveying air to the pressure gauge (ref. 3 fig. 18-11) by opening the relative snap-on connector (ref. 2 fig. 18-11).

5. Disconnect the electrostatic generator wire by lifting the protective cover (ref. 1 fig. 18-12), unscrewing the nut (ref. 2 fig. 18-12), removing the notched washer (ref. 3 fig. 18-12), taking off the flat washer (ref. 4 fig. 18-12) and removing the eyelet of the wire (ref. 5 fig. 18-12).

6. Take off the upper support of the liquid tank by loosening and removing the relative screws, washers and nuts (ref. 1 fig. 18-13).

7. Remove the liquid tank from the Spray tower by unscrewing the relative 4 screws (e.g. ref. 1 fig. 18-14).

After removing the liquid tank from the Spray tower, place it inside a suitably sized basin and disconnect one of the hoses connected to the snap-on connectors near the bottom of the tank (e.g. ref. 2 fig. 18-14); tilt the tank slightly to allow the remaining liquid to drain. If you wish to fully clean the tank, pour a little hot water through one of the connectors and shake the tank slightly, making sure no water enters the pressure gauge (ref. 3 fig. 18-11). Drain the water from the tank. After cleaning the liquid tank, remount it on the Spray tower, carrying out the following operations in the indicated order: 1. Reconnect the hose (e.g. ref. 2 fig. 18-14),

previously disconnected to drain the residue liquid from the tank, to the relative snap-on connector.

2. Fix the liquid tank to the Spray tower by tightening the 4 screws (e.g. ref. 1 fig. 18-14).

3. Fix the upper support of the liquid tank by tightening the relative screws, washers and nuts (ref. 1 fig. 18-13).

4. To reconnect the electrostatic generator wire, carry out the following operations in the indicated order: a) fit the eyelet of the wire (ref. 5 fig. 18-12); b) fit the flat washer (ref. 4 fig. 18-12); c) fit the notched washer (ref. 3 fig. 18-12); d) screw on the nut (ref. 2 fig. 18-12); e) lower the protective cover (ref. 1 fig. 18-

12). 5. Reconnect the hose (ref. 1 fig. 18-11)

conveying air to the pressure gauge (ref. 3 fig. 18-11) by closing the relative snap-on connector (ref. 2 fig. 18-11).

Fig. 18-14

1

2

Fig. 18-12

2

3

4

5

1

Fig. 18-13

11

Fig. 18-11

1

2

3

Rev. 10.4 of 04.06.08


107

6. Reconnect the hose conveying the liquid to the nozzles (ref. 1 fig. 18-10) by closing the relative snap-on connector (ref. 2 fig. 18-10).

7. Reconnect the air hose (ref. 1 fig. 18-09) by closing the relative snap-on connector (ref. 2 fig. 18-09). 8. Reconnect the hose (ref. 2 fig. 18-06) conveying the liquid to the upper nozzle (ref. 1 fig. 18-06). 9. Open the valve (ref. 1 fig. 18-07) located near the liquid filter by turning the relative handle to its vertical

position. DRY tower: 10. Calibrate the main pressure regulator (see para 15.3. “Checking and calibrating the main pressure regulator”). 11. Connect the hose (ref. 2 fig. 18-04) by closing the relative snap-on connector (ref. 3 fig. 18-04). Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Rev. 10.4 of 04.06.08


108

18.3. Cleaning the liquid filter To find the component in question, see chap. 14. “Identification of components”.


supply. AUTHORISED PERSONNEL Specialised electrician. Personal protective equipment: - latex gloves. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD Before cleaning the liquid filter, depressurise the liquid tank and drain the liquid circuit by carrying out the following operations in the indicated order: DRY tower: 1. Close the valve (ref. 1 fig. 18-15) by turning


2. Disconnect the hose (ref. 2 fig. 18-15) by closing the relative snap-on connector (ref. 3 fig. 18-15).


1 fig. 18-16) anticlockwise to vent the air from the liquid tank; keep this valve open while cleaning the liquid filter.

4. Disconnect the liquid delivery hose (ref. 2 fig. 18-17) from the upper nozzle (ref. 1 fig. 18-17), clean the end (ref. 3 fig. 18-17) of the hose with absorbent paper in order to be able to blow down it using your mouth.

Fig. 18-16

1

Fig. 18-17

1

2

3

Fig. 18-15

2

1

3

Rev. 10.4 of 04.06.08


109


6. Obstruct the end of the hose (ref. 3 fig. 18-17) with one of your fingers and close the valve (ref. 1 fig. 18-18) near the liquid filter by turning the relative handle to its horizontal position as far as it will go; take your finger off the end of the hose (ref. 3 fig. 18-17).

To clean the liquid filter, carry out the following operations in the indicated order: 1. Unscrew and remove the filter cup (ref. 1 fig.

18-19). 2. Remove the plug (ref. 1 fig. 18-20) and pull out

the filter (ref. 2 fig. 18-20) from the filter holder (ref. 3 fig. 18-20).

3. Wash the filter in warm water, taking care not to crush it.

4. Put the filter (ref. 2 fig. 18-20) back into the filter cup (ref. 3 fig. 18-20).

5. Secure the filter by lightly pressing in the relative plug (ref. 1 fig. 18-20).

6. Screw the filter cup (ref. 1 fig. 18-19) to the filter body.

7. Reconnect the hose (ref. 2 fig. 18-17) conveying the liquid to the upper nozzle (ref. 1 fig. 18-17).

8. Open the valve (ref. 1 fig. 18-18) near the liquid filter by turning the relative handle to its vertical position.

DRY tower: 9. Connect the hose (ref. 2 fig. 18-15) by closing

the relative snap-on connector (ref. 3 fig. 18-15).



Fig. 18-18

1

Fig. 18-19

1

Fig. 18-20

1

2

3

Rev. 10.4 of 04.06.08


110

18.4. Servicing the nozzles To find the component in question, see chap. 14. “Identification of components”.


supply. AUTHORISED PERSONNEL Specialised electrician. Personal protective equipment: - latex gloves. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD Before servicing the nozzles, depressurise the liquid tank and drain the liquid circuit by carrying out the following operations in the indicated order: DRY tower: 1. Close the valve (ref. 1 fig. 18-21) by turning


2. Disconnect the hose (ref. 2 fig. 18-21) by closing the relative snap-on connector (ref. 3 fig. 18-21).


1 fig. 18-22) anticlockwise to vent the air from the liquid tank; keep this valve open while cleaning the nozzles.

Fig. 18-22

1

Fig. 18-21

2

1

3

Fig. 18-23

1

2

3

4

4

Rev. 10.4 of 04.06.08


111

4. Disconnect the liquid delivery hose (ref. 2 fig. 18-23) from the upper nozzle (ref. 1 fig. 18-23), clean the end (ref. 3 fig. 18-23) of the hose with absorbent paper in order to be able to blow down it using your mouth.


6. Obstruct the end of the hose (ref. 3 fig. 18-23) with one of your fingers and close the valve (ref. 1 fig. 18-24) near the liquid filter by turning the relative handle to its horizontal position as far as it will go; take your finger off the end of the hose (ref. 3 fig. 18-23).

To service the nozzles, carry out the following operations in the indicated order: 1. Disconnect the 3 hoses (ref. 3-4 fig. 18-23)

from the relative nozzle assembly. 2. Pull off the nozzle-gun assembly (ref. 1 fig. 18-

25). 3. Dismount the nozzle-gun assembly to allow

the various components to be cleaned by unscrewing the ring nut (ref. 1 fig. 18-26) manually, removing the cap (ref. 2 fig. 18-26) and, using a suitable wrench, unscrewing the nozzle (ref. 3 fig. 18-26) from the gun.

Take great care when removing the nozzle (ref. 3 fig. 18-26) to prevent damaging the needle (ref. 4 fig. 18-26) on the gun.

Remove and replace, if damaged, the O-ring (ref. 5 fig. 18-26) located on the gun needle; carefully replace the O-ring manually, taking care not to damage either the O-ring or the needle.

4. Clean the various components using hot water and dry them with a lint-free cloth. Make sure to carefully clean the cap so that the 6 notches (ref. 6 fig. 18-26) on it are unobstructed and clean; if necessary, clean the notches with a jet of compressed air. Hold the notches up to the light and make sure they are perfectly clean.

Fig. 18-24

1

Fig. 18-25

1

Fig. 18-26

12 3

6

4 5

Rev. 10.4 of 04.06.08


112

After servicing the nozzle assembly, remount it by carrying out the following operations in the indicated order: 1. Check that the O-ring (ref. 5 fig. 18-26) is fitted on the needle of the gun and then fit and tighten the nozzle

(ref. 3 fig. 18-26) onto the gun by hand, making sure to tighten the nozzle of the gun with a suitable wrench. Do not overtighten.

Take great care when mounting the nozzle (ref. 3 fig. 18-26) to prevent damaging the needle (ref. 4 fig. 18-26) on the gun.

2. Place the cap (ref. 2 fig. 18-26) onto the nozzle so that one line of notches is vertical (ref. 6 fig. 18-26); secure the cap to the nozzle by tightening the relative ring nut (ref. 1 fig. 18-26).

3. Reconnect the hoses (ref. 2, 4 fig. 18-23) to the nozzle (ref. 1 fig. 18-23). 4. Open the valve (ref. 1 fig. 18-24) near the liquid filter by turning the relative handle to its vertical position. DRY tower: 5. Connect the hose (ref. 2 fig. 18-21) by closing the relative snap-on connector (ref. 3 fig. 18-21). 6. Calibrate the main pressure regulator (see para 15.3. “Checking and calibrating the main pressure regulator”). Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Rev. 10.4 of 04.06.08


113

18.5. Replacing the pneumatic Start button



supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To replace the Start button (see fig. 18-27), carry out the following operations in the indicated order: 1. From inside the panel, disconnect the hose

(ref. 1 fig. 18-28) by simply pulling it off its connector.

2. Unscrew the ring nut (ref. 2 fig. 18-28) and remove the bracket (ref. 3 fig. 18-28).

3. Pull the button out from the outside of the panel.

4. Position the new button on the panel. 5. Position the bracket (ref. 3 fig. 18-28) vertically

and secure the assembly by tightening the relative ring nut (ref. 2 fig. 18-28).

6. Connect the hose (ref. 1 fig. 18-28) by pushing it onto the connector.

If the pneumatic microswitch (ref. 1 fig. 18-29) needs replacing, carry out the following operations in the indicated order: 1. Remove the safety guard (ref. 2 fig. 18-29)

covering the cables by inserting a flat screwdriver near the catches (ref. 3 fig. 18-29).

2. Disconnect the 2 connectors (ref. 1 fig. 18-30) from the switch.

3. Disconnect the hose (ref. 2 fig. 18-30). 4. Dismount the switch from the appliance by

unscrewing the relative ring nut (ref. 3 fig. 18-30).

5. Position the new switch and fix it by tightening the relative ring nut (ref. 3 fig. 18-30).

Fig. 18-28

1

2

3

Fig. 18-27

Fig. 18-29

2

1

3

Fig. 18-30

2

1

1

3

Rev. 10.4 of 04.06.08


114

6. Connect the 2 connectors (ref. 1 fig. 18-30) to the switch, taking care to position them on the first and second contact, as shown in the photo (see fig. 18-30).

7. Connect the hose (ref. 2 fig. 18-30). 8. Put back the safety guard (ref. 2 fig. 18-29) by pushing it onto the catches. Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

18.6. Replacing the pressure switch



supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD Before replacing the pressure switch, vent the air from the liquid tank by carrying out the following operation: 1. Fully open the valve by turning the handle (ref.

1 fig. 18-31) anticlockwise to vent the air from the liquid tank; after all the air has vented, the pressure gauge (ref. 2 fig. 18-31) will indicate “0 bar – 0 psi”.

To replace the pressure switch, carry out the following instructions in the indicated order: 1. Cut the plastic strap (ref. 1 fig. 18-32)

anchoring the pressure switch to the appliance.

2. Disconnect the hose (ref. 1 fig. 18-33) from the liquid tank by opening the relative snap-on connector (ref. 2 fig. 18-33).

3. Disconnect the two connectors (ref. 1 fig. 18-34) from the pressure switch.

4. Replace the pressure switch with a new one and connect the two connectors (ref. 1 fig. 18-34).

5. Connect the hose (ref. 1 fig. 18-33) from the liquid tank by opening the relative snap-on connector (ref. 2 fig. 18-33).

Fig. 18-31

1

2

Fig. 18-32

1

Fig. 18-34

1

Fig. 18-33

1

2

Rev. 10.4 of 04.06.08


115

6. Fix the new pressure switch to the appliance with a plastic strap (ref. 1 fig. 18-32). 7. Close the valve by turning the handle (ref. 1 fig. 18-31) clockwise as far as it will go. 8. Calibrate the liquid pressure switch (see para 16.4. “Calibrating the liquid pressure switch”). Put back the covers on the appliance (see chap. 13.2. “Remounting the covers”).

Rev. 10.4 of 04.06.08


116

18.7. Replacing the spraying pressure reducer





METHOD Before replacing the spraying pressure reducer, interrupt the flow of air from the compressor and vent the residue air by carrying out the following operations in the indicated order: DRY tower: 1. Close the valve (ref. 1 fig. 18-35) by turning


SPRAY tower: 2. Vent the residue pressure by pushing up the

valve located under the filter cup (ref. 1 fig. 18-36).

To replace the spraying pressure reducer, carry out the following operations in the indicated order: 1. Detach the pressure reducer from the appliance

by pushing the two tabs on the fixing brackets (see fig. 18-37).

2. Disconnect the pressure reducer from the two hoses (ref. 1 fig. 18-38) by opening the relative snap-on connector (ref. 2 fig. 18-38).

3. Replace the pressure reducer with a new one and connect it to the hoses using the relative snap-on connectors (ref. 1 fig. 18-38).

4. Attach the pressure reducer to the appliance using the fixing brackets (ref. 3 fig. 18-38).

Fig. 18-35

1

Fig. 18-36

1

Fig. 18-38

3

2

3 2

1

1

Fig. 18-37

Rev. 10.4 of 04.06.08


117

DRY tower: 5. Open the valve (ref. 1 fig. 18-35) of the main pressure regulator by turning the handle anticlockwise. SPRAY tower: 6. Calibrate the spraying pressure regulator (see para 16.5. “Checking and calibrating the spraying pressure

regulator”).


18.8. Replacing the electrostatic generator





METHOD 1. Disconnect the electrostatic generator wire by lifting the protective cover (ref. 1 fig. 18-39), unscrewing the nut

(ref. 2 fig. 18-39), removing the notched washer (ref. 3 fig. 18-39), taking off the flat washer (ref. 4 fig. 18-39), e removing the eyelet of the wire (ref. 5 fig. 18-39).

2. Disconnect the power cable from the connector at the base of the tower. 3. Remove the faulty electrostatic generator from the column by loosening the screws located at the top of the

tower. 4. Install the new electrostatic generator. 5. Connect the power cable to the connector. 6. Reconnect the electrostatic generator wire by carrying out the following operations in the indicated order:

a) fit the eyelet of the wire (ref. 5 fig. 18-39); b) fit the flat washer (ref. 4 fig. 18-39); c) fit the notched washer (ref. 3 fig. 18-39); d) screw on the nut (ref. 2 fig. 18-39); e) lower the protective cover (ref. 1 fig. 18-39).

Fig. 18-39

2

3

4

5

1

Rev. 10.4 of 04.06.08

19 - Servicing the electrical panel / Technical assistance section

118

19. SERVICING THE ELECTRICAL PANEL

19.1. Layout of components and fuses STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD Figure 19-01 shows the overall view of the electrical panel with the door open, and the position of the fuses and other important components. The electrical panel is the “brains” of the system. It contains a small processor controlling all machine functions, such as standby, spraying, voice commands, use of the solution and filling. A low voltage power unit is fitted inside the electrical panel which powers most machine functions at DC or AC low voltage. The compressor, drying fans and the electrostatic generator work off mains voltage. The electrical panel also contains the fuses, thermal-magnetic motor circuit breaker, the audio system for the voice commands and a remote control system (such as T-Max).

Fig. 19-01

Main circuit breaker

Relay board 1

Relay board 2

MP3 board

Mono amplifier board

Master board

Rectifier board

Fuses

Electrostatic contactor

Compressor contactor

Thermal-magnetic motor circuit breaker

Main connector

Transformer

F1 F2

F3 F4

F5 F6 F7

F8

F9

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The panel contains different coloured wires: - BLACK and WHITE: these colours identify the PHASE conductors. - BLUE: this colour identifies the NEUTRAL conductors. - RED: this colour identifies the alternating current low-voltage conductors. - PURPLE: this colour identifies the direct current low-voltage conductors. - YELLOW/GREEN: this colour identifies the EARTH conductors

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19.1.1. Layout of Master board (see fig. 19-02)

1) +12 V input. 2) 0 V input. 3) Triac synchronism signal. 4) Chip card reader. 5) Programming LED. 6) Programming serial line. 7) Digital out (NOT USED). 8) Display communication LED. 9) Display serial line. 10) Serial communication LED. 11) Communication serial line. 12) Display connector (NOT USED). 13) Keyboard connector (NOT USED). 14) Analogue input 1 (NOT USED). 15) Analogue input 2 (NOT USED). 16) IN2 relay (see wiring diagram). 17) IN1 relay (see wiring diagram). 18) OUT5 relay (see wiring diagram). 19) OUT4 relay (see wiring diagram). 20) OUT3 relay (see wiring diagram). 21) OUT2 relay (see wiring diagram). 22) OUT1 relay (see wiring diagram). 23) Triac connector (NOT USED). 24) Triac connector (NOT USED). 25) Programming jumper.

Fig. 19-02

1 2 3 4 5 6 7 8 9 10 11 12 25 13 14 15

23 24 16 17 18 19 20 21 22

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19.1.2. Layout of Relay board (Relays 1 and 2) (see fig. 19-03)

1) Red power on LED. 2) Green communication LED. 3) DIP SWITCHES. 4) Communication serial line. 5) +12V input. 6) 0 V input. 7) IN1 relay (see wiring diagram). 8) IN2 relay (see wiring diagram). 9) IN3 relay (see wiring diagram). 10) OUT1 relay (see wiring diagram). 11) OUT2 relay (see wiring diagram). 12) OUT3 relay (see wiring diagram).

Fig. 19-03

1 2 3

4 5 6 7 8 9 10 11 12

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19.1.3. Layout of Display board (see fig. 19-04)

1) Beeper. 2) Programming jumper. 3) Flat keyboard connector. 4) +12V input. 5) 0 V input. 6) Red power on LED. 7) Display serial line. 8) Display serial line (return). 9) Green communication LED. 10) DIP SWITCHES. 11) Programming LED. 12) Programming serial line.

Fig. 19-04

1 2 3

4 5 6 7 8 9 10 12 11

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19.1.4. Layout of MP3 board (see fig. 19-05)

1) Programming serial line. 2) Communication serial line. 3) SD card reader. 4) SD card. 5) +12V input. 6) 0 V input. 7) Stereo audio signal output. 8) RH channel audio signal input. 9) LH channel audio signal input. 10) LH channel audio signal attenuation trimmer. 11) RH channel audio signal attenuation trimmer. 12) Green communication LED. 13) Red power on LED. 14) Programming jumper.

Fig. 19-05

1

2 3 4 5 6 7 8 9 10

1112 14 13

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19.1.5. Layout of mono amplifier board (see fig. 19-06)

1) +12V input. 2) 0 V input. 3) -12V input. 4) Amplified mono audio signal output. 5) Stereo audio signal input. 6) Connector for potentiometer or fixed resistor.

Fig. 19-06

1 2 3 4 6 5

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19.1.6. Layout of rectifier board (see fig. 19-07)

1) +12V output. 2) 0V output. 3) -12V output. 4) +12V output. 5) 0V output. 6) +24V output. 7) 0V output. 8) 12-0-12 Vac input. 9) 24 Vac input.

Fig. 19-07

1

2

3

4

6

5

7

8

9

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19.2. Malfunctions caused by blown fuses Tab. 19-01 shows a list of fuses and their functions, and describes the malfunctions that may occur if they blow. To find out the position and type of each fuse described below, refer to the wiring diagram in the “Annexes” chapter.

Fuse Function Malfunction caused if fuse blows. Fuse F1 – F2

Protect the mains power input line. The mains power input is dead; no function works even if the neutral line remains powered.

Fuse F3

Protects power input to the transformer. Mains power is present but the machine appears to be switched off and no function works.

Fuse F4

Protects just the drying fans All the functions work normally apart from the drying fans.

Fuse F5

Protects just the electrostatic generator. All the functions work normally but spraying quality is impaired (see para 22.1. “Irregular treatment”)

Fuse F6

Protects the functions powered at 24Vac. The display works correctly, but the Start and Dry buttons do not work; the compressor does not start. Moreover, the message “Air alarm” appears on the display even if the air pressure is correct.

Fuse F7

Protects the 24Vdc power input of the electrovalve assembly.

The spraying cycle seems to proceed regularly, but no air or liquid leaves the nozzles. The yellow LED's in the electrovalve assembly do not light up. The electrovalves work correctly if manually operated.

Fuse F8 – F9

Protect the ±12Vdc power input of the electronic boards.

When one of these two fuses blows, the display may become less bright at elevated audio volumes. When both fuses blow, the display switches off; the only function that works is manual compressor start and the green LED lights up.

Tab. 19-01

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19.3. Replacing the contactor STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power

supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To replace the contactor (ref. 1 fig. 19-08), carry out the following operations in the indicated order: 1. Disconnect the wires (ref. 2 fig. 19-08). 2. Disconnect the contactor from its support

using a flat screwdriver (see fig. 19-09). 3. Attach the new contactor to the support. 4. Reconnect the wires to the contactor in their

original conditions, referring to the wiring diagram present in the “Annexes” chapter.

Fig. 19-08

2 2

1

2 2

Fig. 19-09

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19.4. Replacing the boards STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply. AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To find the position of the various boards inside the electrical panel, refer to paragraph 19.1. “Layout of components and fuses” and corresponding subparagraphs. To replace the boards, open the door of the electrical panel with the key. Then carry out the following operations in the indicated order:

1. Replacing the relay board, MP3 board, mono amplifier board. a) Remove the board lock plate, located in the lower part of the board rack, by removing all the screws. b) Disconnect all the connectors from the board in question. c) Replace the board. d) Fit the connectors into the board, as per the original layout (see para 19.1. “Layout of components and

fuses” and the Wiring Diagram in the ”Annexes” chapter). e) Put back the board lock plate and secure it by reinserting all the screws.

2. Replacing the master board and rectifier board. a) Disconnect all the connectors from the board. b) Remove the board from the plate and unhook it from its supports. c) Replace the faulty board with the new one. d) Fixed the new board to the plate and hook it to the supports. e) Fit the connectors into the new board, as per the original layout (see para 19.1. “Layout of components

and fuses” and the Wiring Diagram in the ”Annexes” chapter).

3. Replacing the display board. a) Open the display box (see “Control panel assembly instructions” in the “Annexes” chapter). b) Disconnect all the connectors from the board. c) Remove the board from the plate and unhook it from its supports. d) Replace the faulty board with the new one. e) Fixed the new board to the plate and hook it to the supports. f) Fit the connectors into the new board, as per the original layout (see para 19.1. “Layout of components

and fuses” and the Wiring Diagram in the ”Annexes” chapter). g) Close the display box (see “Control panel assembly instructions” in the “Annexes” chapter).

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20. SOFTWARE PROGRAMMING

20.1. Service level 1 To access service level 1, see para 6.7. “Programming service level 1”.

20.2. Service level 2 STATUS OF APPLIANCE - Plug connected to mains power supply; - Main circuit breaker turned to “I” (ON). AUTHORISED PERSONNEL Specialised electrician. METHOD This section gives useful information for accessing the programming area where various parameters of the appliance can be displayed and/or monitored. Enter the service level 2 menu: Enter service level 1 first and access the following screen:

V E R S I O N : x x x x x < > E S C

Hold down the 3rd and 2nd button from the left for a few seconds to enter service level 2. The following screen appears:

R E M O T E C O N T R O L < > E N T E S C Press ESC to return to service level 1

Press < or > to access the following screens:

T I M E R _ 2 : 0 1 . 0 s < > E N T E S C Press ESC to return to service level 1




T I M E R _ 6 : 0 3 m < > E N T E S C Press ESC to return to service level 1




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N R _ R E P E A T : 0 0 < > E N T E S C Press ESC to return to service level 1

T I M E R _ 1 0 : 0 . 2 m < > E N T E S C Press ESC to return to service level 1

P A T T E R N T E S T < > O N E S C Press ESC to return to service level 1

Q T Y _ L I Q : 0 1 m l < > E N T E S C Press ESC to return to service level 1

L I Q U I D : X X X X X m l < > E S C Press ESC to return to service level 1

Pressing ENT from REMOTE CONTROL:

R E M O T E C O N T R O L 0 “0” flashes < > M E M O E S C Press ESC to return to REMOTE CONTROL

Set “0” in this field to disable the remote control device. Press < or > to change, press MEMO to save the modification.


Set “1” in this field to enable the remote control device as follows: - close the “IN1” input contact via an external device to enable the machine to operate and select the

spraying level using the keys on the control panel. - the “OUT” contact will be closed throughout the spraying cycle and will only open when the machine

returns to stand-by. Press < or > to change, press MEMO to save the modification.


Set “2” in this field to enable the remote control device as follows: - close the “IN1” input contact via an external device (e.g.: Tmax) to select spraying level “L1”. - close the “IN2” input contact via an external device (e.g.: Tmax) to select spraying level “L2”. - closing the “IN3” input contact via an external device (e.g.: Tmax) to select spraying level “L3”. - the “OUT” contact will be closed throughout the spraying cycle and will only open when the machine

returns to stand-by. - close all the input contacts “IN1”, “IN2”, “IN3” simultaneously (e.g.. Tmax “reset” function) to cancel

any previously selected levels and return the machine to stand by Press < or > to change, press MEMO to save the modification.

Press ENT in TIMER_2:

T I M E R _ 2 : 0 3 s 03 flashes < > M E M O E S C Press ESC to return to TIMER_2

This function is used to adjust the duration in seconds of the air used to clean the nozzles prior to spraying. Press < or > to change the value, MEMO to save.

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This function is used to adjust the duration in seconds of the air used to clean the nozzles after spraying. Press < or > to change the value, MEMO to save.



This function is used to adjust the frequency at which the can is pressurised when charging the liquid from the can to the liquid tank. The liquid charge cycle consists in a continuous alternation of pressurisation air-pressurisation pause. Press < or > to change the value, MEMO to save.

N.B.: This time setting should not be changed unless communicated by the manufacturer! By extending this time, the pressure of the liquid increases and may cause foam to form in the solution and make it leak from the upper valve of the tank as well as causing other damage.



This function is used to adjust the pressurisation pause when charging the liquid from the can to the liquid tank. Press < or > to change the value, MEMO to save.

N.B.: This setting should not be changed unless communicated by the manufacturer!

By decreasing this time, the pressure in the can increases and may cause foam to form in the liquid and make it leak from the upper valve of the tank. By increasing this time, the liquid charge phase may be extended.


T I M E R _ 6 : 0 1 m 01 flashes < > M E M O E S C Press ESC to return to TIMER_6

This function is used to adjust the pause between the end of spraying and compressor start-up. Press < or > to change the value, MEMO to save.

Function associated with the PATTERNTEST: Press ENT in TIMER_7:

T I M E R _ 7 : 0 2 . 5 s 02.5 flashes < > M E M O E S C Press ESC to return to TIMER_7

This function is used to adjust spraying time during the PATTERN TEST. Press < or > to change the value, MEMO to save. Functions associated with NOZZLE CLEANING: Press ENT in TIMER_8:


This function is used to adjust spraying time during the NOZZLE CLEANING. Press < or > to change the value, MEMO to save. Press ENT in TIMER_9:


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This function is used to adjust the NON spraying interval during NOZZLE CLEANING. Press < or > to change the value, MEMO to save. Press ENT in NR_REPEAT:

N R _ R E P E A T : 0 0 00 flashes < > E N T E S C Press ESC to return to NR_REPEAT

This function is used to set the number of ON/OFF spraying cycles during NOZZLE CLEANING. Press < or > to change the value, MEMO to save.


T I M E R _ 1 0 : 0 . 2 m < > E N T E S C Press ESC to return to service level 1

This function is used the beginning of the session to set the interval between the compressor stopping and the start of the first voice message. PATTERN TEST function:

P A T T E R N T E S T < > O N E S C Press ESC to return to menu level 1

Press ON to start the PATTERN TEST function.

Press ENT in QTY_LIQ: Q T Y _ L I Q : 0 1 m l 01 flashes < > E N T E S C Press ESC to return to QTY_LIQ

This function is used to set the quantity of sprayed liquid in ml/second. Its value is used to theoretically calculate the amount of liquid available in the tank. Press < or > to change the value, MEMO to save. LIQUID function:

L I Q U I D : X X X X X m l < > E S C Press ESC to return to service level 1

This function displays the theoretical quantity of liquid available in the tank calculated by the software. This value decreases at every session in relation to the quantity of liquid consumed during the session.

Table summarising level 2 service menu parameters (tab. 20-02)

Parameter Range Default

TIMER_2 00.0 ÷ 10.0 s 1s

TIMER_3 00.0 ÷ 10.0 s 1s

TIMER_4 00.0 ÷ 10.0 s 1s

TIMER_5 00.0 ÷ 10.0 s 6s

TIMER_6 01 ÷ 10 m 2m

TIMER_7 00.0 ÷ 10.0 s 2,5s

TIMER_8 00.0 ÷ 10.0 s 2s

TIMER_9 00.0 ÷ 10.0 s 2s

NR_REPEAT 1÷10 5

TIMER_10 00.0 ÷ 10.0 m 0.2m

QTY_LIQ 01 ÷ 50.0 ml 7 ml

Tab. 20-01

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21. PATTERN TESTS

21.1. Checking the nozzles and cleaning the caps

STATUS OF APPLIANCE - Plug disconnected from mains power

supply. - Main circuit breaker turned to “I” (ON); AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To check that the caps fitted on the nozzles are clean and that the nozzles work correctly, carry out the following operations in the indicated order: 1. Select “Pattern Test” from the service level 2

menu. 2. Place some absorbent paper at a distance of approximately 30 cm (see fig. 21-01) and spray by pressing

the “ON” button on the display. Cover the base with paper as well, in order to keep it clean. 3. After the spraying cycle, check that six stains of liquid for each of the four nozzles can be seen on the sheet

of paper. The stains should be regularly distributed on the paper (creating a hexagon) and each should have the

same intensity (see fig. 21-02). Figure 21-03 shows an example of incorrect spraying; the stains are irregular and difficult to see in some points (ref. 1 fig. 21-03). In this case, it will be necessary to clean the cap.

4. If necessary, repeat the test until the required result is achieved.

Fig. 21-02

Fig. 21-03

1

Fig. 21-01

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21.2. Checking final spraying quality STATUS OF APPLIANCE - Plug disconnected from mains power

supply. - Main circuit breaker turned to “I” (ON); AUTHORISED PERSONNEL Specialised electrician. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD Final spraying is checked in order to assess spraying uniformity in reference to the position of the final user. Carry out the following operations in the indicated order: 1. Set treatment cycle “L1”. 2. Place some absorbent paper close to the Dry

tower and then a piece of white A4 80g paper horizontally between the first and the second nozzle and between the third and fourth nozzle (starting from the top) (see fig. 21-04); proceed with spraying.

Cover the base with paper as well, in order to keep it clean.

3. After the spraying cycle, check that the sheets of A4 paper, positioned between the nozzles, are uniformly sprayed and that there are no large drops (see fig. 21-05).

Figure 21-06 shows an example of very poor spraying quality with irregular and badly distributed stains. In this case, check spraying pressure (as the product is sprayed too lightly, spraying pressure may be low) and/or liquid pressure (as not much liquid is sprayed, it may be low) (see also para 22.1. “Irregular treatment”).

Fig. 21-05

Fig. 21-06

Fig. 21-04

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22. TROUBLESHOOTING This section indicates the most frequent problems and suggests how to eliminate them.

22.1. Irregular treatment (tab. 22-01a, b) Problem Solution Spraying produces imperfections, drops or small stains on the user's body.



• Spraying air pressure is too low. Considerably increase pressure by adjusting the spraying pressure regulator and carry out a test. Repeat the operation if necessary.

Spraying is not uniform, stains appear and/or parts of the body are not covered with the lotion.




• If the user's arms are lightly or unevenly sprayed, or if the sides of his/her body are not sprayed, make sure he/she holds his/her arms in the correct position.

• Make sure there are no draughts from ventilators or air-conditioner grilles in the room where the appliance is installed.

• Make sure that there are no large metal objects in the room where the appliance is installed (air-conditioning ducts, metal plates, metal structures,…). These surfaces attract the spray and prevent uniform coverage of the user's body.

Too much solution is sprayed on the legs but the body is tanned correctly.

• Check the time settings of the spraying session.

Too much solution is sprayed (it forms drops on the body that run and cause stripes).

• Check that the chosen tanning level is suitable for the build of the customer.

• Check the time settings of the spraying session. • Spraying pressure is too high. Decrease this pressure

by adjusting the liquid pressure switch and carry out a test. Repeat the operation if necessary.

The solution forms four star-shaped stains on the customer, general spraying quality is poor, a great deal of solution is not attracted by the user's body and deposits on surfaces near the appliance (overspray).


• Make sure the base and columns are clean and dry after each session. No water, detergent or tanning solution should be deposited on the structure during spraying.

• The electrostatic system does not work correctly. Check the fuse protecting the electrostatic generator and the connections between the electrical panel and the electrostatic generator (SPRAY tower).

Tab. 22-01a

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Problem Solution Insufficient drying air. • Make sure the air intakes at the rear of the DRY

tower are unobstructed. • Check the fans work by making sure air comes out

of the ventilation slots. To operate the fans manually, enter service menu 1 and press the extra-ventilation button. This activates a ventilation session.

Tab. 22-01b

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22.2. Faults in the appliance (tab. 22-02a, b, c) Carry out the following checks until the problems are identified. Replace or repair are damaged or faulty pieces.

Problem Causes/Solutions The display does not turn on and the machine does not perform any operations.

• Check that the plug is connected to the mains power socket.

• Make sure the Main circuit breaker is turned to “I” (ON).

• Check the electrical panel is powered. • Check the mains power fuses (F1, F2) and the ones

inside the direct current power board (F7, F8)

“AIR ALARM” appears on the display. The air pressure in the air tank is below the minimum level. • Check that the red indicator LED “Motor switch cut-

off” is off and press the “Manual compressor start” button. If the green LED lights up, but the compressor does not start, check the continuity of the cables and connections powering the compressor, starting from the electrical panel and finishing inside of the dry tower (Dry).

• If the red “Motor switch tripped” indicator LED is on, reset the motor trip switch by turning the “Motor trip switch reset” knob (see para 6.4. “Electrical panel and control panel”). Then press the “Manual Compressor Start” button.

• Make sure the line voltage is compatible with that indicated on the dataplate of the appliance.

• Check the remote compressor start switch works. • If no LED lights up, check the fuse protecting the

compressor circuit (F5). • Check the calibration of the air tank maximum

pressure switch. • If the compressor starts regularly but the alarm

persists, check the minimum pressure switch and its connections.

• If the compressor starts regularly but the alarm persists, make sure there are no air leaks in the machine.

The mains power line fuse (F1) blows frequently. The safety cut-out switch inside the electrical panel triggers frequently.

• Make sure the line voltage is compatible with that indicated on the dataplate of the appliance.

• Make sure the correct type of fuse is fitted. • Make sure that the current absorption of the

compressor motor is compatible with that indicated on the compressor dataplate.

• Check the calibration of the motor protection cut-out switch. The reference value is indicated on the wiring diagram.

Electronic board error messages appear on the display.

• Switch off the equipment using the Main circuit breaker, wait 20 seconds and then switch it back on.

• If the alarm persists, see para 22.3. “Electronic board faults”.

Tab. 22-02a

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Problem Causes/Solutions Messages in a different language from the one understood by the operator appear on the display.

• Reset the required language according to the instructions indicated in para 6.7.1. “Language recovery procedure”.

The machine performs the cycle regularly, but no air or liquid leaves the nozzles.

• Make sure the main pressure regulator outlet valve is open. Make sure the air reaches the spray tower by checking the components of the DRY tower.

• Make sure that the hose conveying the air from one tower to the other is not kinked.

• Check the safety fuse F6. • Check the electrovalve power cable. • Check the electrovalve control relays on the Master

board.

The nozzles deliver spraying air but no liquid. • Make sure there is liquid in the tank. • Make sure the orange liquid filter tap is open (it must

be vertical). • Make sure the upper vent valve of the liquid tank is

closed (this valve can be seen by opening the upper cover of the “SPRAY” tower).

• Check the open nozzles electrovalve. • Check the liquid tank pressurisation electrovalve. • Check the calibration of the liquid tank air pressure

and of the relative flow reducer. • Check the connections, operation and calibration of

the liquid pressure switch. • Check the liquid tank air inlet check valve is properly

fitted.

The voice guide does not come on during the session.

• Make sure the loudspeaker is correctly connected to the electrical panel (see para 5.4.1 “Audio input and output”).

• Check the “VOICE” volume level on the display panel.

• Switch the appliance off and on again using the Main circuit breaker (see para 6.4. “Electrical panel and control panel”)

The appliance does not respond to the controls or does not continue with treatment.

• Switch the appliance off and on again using the Main circuit breaker (see para 6.4. “Electrical panel and control panel”).

Air leaks from the air tank safety valve (see chap. 14., fig 14-01 ref. 10).

If the pressure in the tank exceeds 10 bar – 145 PSI this valve opens and vents the air from the tank. • Check the calibration of the air tank maximum

pressure adjustment switch. • Check the air tank pressure gauge to be sure the

indicated pressure corresponds to that inside the tank.

• If the valve does not close when the tank is empty, check that no solid residues have penetrated into the valve opening/closing mechanism.

Air leaks from the compressor vent electrovalve (fig 14-01 5) when the compressor is off. • The 3-way valve (see chap. 14., fig 14-01 ref. 6) is

stuck.

Tab. 22-02b

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Problem Causes/Solutions Air leaks from the compressor vent electrovalve (fig 14-01 ref. 5) when the compressor is on. • Check the connections of the electrovalve coil.

• If the coil is correctly powered but the electrovalve does not work, it may have burnt out. The electrovalve may be jammed.

The fans do not work. • Check the fan safety fuse (F3). • Check the connections. • Check the control relays on the boards.

Tab. 22-02c

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22.3. Electronic board faults (tab. 22-03a, b) For information on the electronic board “dip switch” settings and other information, refer to the wiring diagram in the “Annexes” chapter. If the machine interrupts the session when treatment has started, the green serial communication LED's may flash indicating that a communication error has occurred due to a disturbance (communication cable interrupted or badly connected).

Error message shown on display. Board LED signals.

Solution

“RELAY1 BOARD NOT CONNECTED”. -Intermittent “BEEP”. -RELAY1 board: LED's off. -MASTER board: serial communication LED flashing. -Other boards: red and green LED's on.

• The RELAY1 board is not powered: check the power wire connections and that the connector is correctly fitted to the board.

• Switch off the machine by turning off the Main circuit breaker and switch it back on after 10 seconds.

“RELAY1 BOARD NOT CONNECTED”. -Intermittent “BEEP”. -RELAY1 board: red LED on, green LED off. -Other boards: red and green LED's on. -MASTER board: green serial communication LED flashing.

• Make sure the dip switches on the RELAY1 board are set correctly (see wiring diagram in the “Annexes” chapter).

• Check the connections of the serial communication cable.

• Check the serial communication cable. • Switch off the machine by turning off the Main circuit

breaker and switch it back on after 10 seconds. “RELAY2 BOARD NOT CONNECTED”. -Intermittent “BEEP”. -RELAY2 board: LED's off. -MASTER board: serial communication LED flashing. -Other boards: red and green LED's on.

• The RELAY2 board is not powered: check the power wire connections and that the connector is correctly fitted to the board.


“RELAY2 BOARD NOT CONNECTED”. -Intermittent “BEEP”. -RELAY2 board: red LED on and green LED off. -Other boards: red and green LED's on. -MASTER board: green serial communication LED flashing.

• Make sure the dip switches on the RELAY2 board are set correctly (see wiring diagram in the “Annexes” chapter).



breaker and switch it back on after 10 seconds.

“VOICE BOARD NOT CONNECTED”. -Intermittent “BEEP”. -MP3 board: LED's off. -MASTER board: serial communication LED flashing. -Other boards: red and green LED's on.

• The MP3 board is not powered: check the power wire connections and that the connector is correctly fitted to the board.


“VOICE BOARD NOT CONNECTED”. -Intermittent “BEEP”. -MP3 board: red LED on, green LED off. -Other boards: red and green LED's on. -MASTER board: green serial communication LED flashing.

• Make sure the dip switches on the MP3 board are set correctly (see wiring diagram in the “Annexes” chapter).




Tab. 22-03a

Rev. 10.4 of 04.06.08


141

Error message shown on display. Board LED signals.

Solution

More than one board “NOT CONNECTED”. -Intermittent “BEEP”. -Boards “NOT CONNECTED”: red LED on, green LED off or flashing. -Other boards: red and green LED's on. -MASTER board: green serial communication LED flashing.

• Make sure the dip switches on the relative board are set correctly (see wiring diagram in the “Annexes” chapter).




“COMMUNICATION NOT ACTIVE” -MASTER board: LED's off. -Other boards: red LED on.

• The MASTER board is not powered: check the power wire connections and that the connector is correctly fitted to the board.


“COMMUNICATION NOT ACTIVE” -DISPLAY board: LED's off. -Other boards: red and green LED's on. -MASTER board: green display communication LED flashing.

• Make sure the dip switches on the DISPLAY board are set correctly (see wiring diagram in the “Annexes” chapter).



breaker and switch it back on after 10 seconds. DISPLAY OFF -DISPLAY board: LED's off. -Other boards: red and green LED's on. -MASTER board: green display communication LED flashing.

• The DISPLAY board is not powered: check the power wire connections and that the connector is correctly fitted to the board.


“MEMORY CARD ERROR” • The “SD” memory card containing the voice guide files is not present or incorrectly fitted into the MP3 player board.

“FILES MP3 NOT PRESENT” • The “SD” memory card in the MPS player board contains no files.

• The files contained in the “SD” memory card are incompatible with the voice guide system of the appliance.

Tab. 22-03b

Rev. 10.4 of 04.06.08

23 - Dismounting the appliance / Technical assistance section

142

23. DISMOUNTING THE APPLIANCE:

Two people are required to dismount the appliance.

During dismounting, take care not to scrape the base as it is very delicate.

STATUS OF APPLIANCE - Main circuit breaker turned to “O” (OFF); - plug disconnected from mains power supply. AUTHORISED PERSONNEL Specialised electrician. Personal protective equipment: - safety shoes; - safety gloves. Personnel performing the above operations must not wear rings, wrist watches, jewellery, loose or unbuttoned closing, such as ties, torn garments, scarves, unbuttoned jackets or smocks with zippers open, etc.. Generally speaking, personnel must wear safety garments. METHOD To dismount the appliance, carry out the following operations in the indicated order: 1. Make sure all the electrical panel connections are disconnected. 2. If the control panel is fixed to the wall, remove it by unscrewing the screws.

3. If fitted, remove the front transparent panel (optional) at the front near the dry tower (Dry); remove it

from the base and the dry tower (Dry) by unscrewing all the relative plastic screws (e.g. ref. 1 fig. 23-01) using the 5 mm Allen wrench supplied in the accessory kit.

Fig. 23-01

1

Rev. 10.4 of 04.06.08

Technical assistance section / Dismounting the appliance - 23

143

4. Loosen the screws (e.g. ref. 1 fig. 23-02) fixing the rear panels to the base; loosen the plastic screws (e.g. ref. 2 fig. 23-02) fixing the rear panels to the towers.

5. Remove the painted panel by pulling it out from the side. Remove the screws (e.g. ref. 1 fig. 23-02) fixing the rear panels to the base and the plastic screws

(e.g. ref. 2 fig. 23-02) fixing the rear panels to the towers; remove the rear panels. 6. Separate the 2 white rear panels (fig. 23-03) by removing the relative nuts and bolts.

Fig. 23-03

Fig. 23-02

1 2

Rev. 10.4 of 04.06.08


144

7. Remove the covers from the two towers by unscrewing the relative plastic fixing screws (e.g.: ref. 1 fig. 23-04) using the 5 mm Allen wrench supplied in the accessory kit.

8. Disconnect the air hoses on the spray tower (Spray) (ref. 1 fig. 23-05) and on the dry tower (Dry)

(ref. 2 fig. 23-05) from the base to the towers by opening the relative snap-on connectors.

Fig. 23-05

Fig. 23-04

1

1

2

1

Rev. 10.4 of 04.06.08

Technical assistance section / Dismounting the appliance - 23

145

9. Disconnect the power cables (see ref. 1 fig. 23-06) from the base to the towers by opening the relative snap-on connectors. Remember that there is just one disconnection to make in the dry column (Dry) (ref. 1 fig. 23-06), while there are two disconnections to make in the spray tower (Spray) (ref. 2 and 3 fig. 23-06).

10. Remove the 4 screws (e.g. ref. 1 fig. 23-07) fixing the spray tower (Spray) (ref. 2 fig. 23-07) to the

base (ref. 3 fig. 23-07). Remove the spray tower (Spray). 11. Remove the 4 screws (e.g. ref. 4 fig. 23-07) fixing the dry tower (Dry) (ref. 5 fig. 23-07) to the base

(ref. 3 fig. 23-07). Remove the dry tower (Dry).

12. Remove the base (fig. 23-08).

Fig. 23-07

Fig. 23-06

Fig. 23-08

2

1

3

2

3

1

5

34

Rev. 10.4 of 04.06.08


146

Rev. 10.4 of 04.06.08

147

Annexes

ANNEXES - EC Declaration of Conformity - RoHS Declaration of Conformity - Control panel dismounting instructions - Control panel assembly instructions - Wall-mounted control panel assembly instructions - Information for users concerning waste disposal in the European Union - Wiring diagrams - Compressed air diagram

Rev. 10.4 of 04.06.08

148

Annexes

Quadra Medical srl via Nardi, 98 36060 Romano d’Ezzelino (VI) ITALY Tel.+39/0424/33988 - Fax+39/0424/33979 Cod.Fisc. e P.IVA 02434080244 R.E.A di Vicenza n° 230894

Capitale Sociale € 100.000,00 I.V. Registro delle Imprese di Vicenza n°02434080244 www.qmed.it www.thatso.it [email protected] [email protected]

Il sottoscritto, rappresentante il seguente costruttore The undersigned, representative of the following manufacturer “Quadra Medical srl” Via Nardi, 98 – 36060 Romano d’Ezzelino (Vi) – ITALY DICHIARA che l’ apparecchiatura descritta in appresso: DECLARES that the product: Descrizione: Apparecchiatura Abbronzate Modello: AS2007 Description: Tanning Unit Model: AS2007 è conforme alle disposizioni legislative che traspongono le seguenti direttive: • direttiva 2004/108 CE (Direttiva EMC) e successivi emendamenti • direttiva 2006/95 CE (Direttiva Bassa Tensione) e successivi emendamenti • direttiva 87/336 CE + 97/23 CE (Direttiva Attrezzature a Pressione) e successivi emendamenti is in accordance with the following Directives: • 2004/108 EC Directive (EMC Directive) and subsequent amendments • 2006/95 EC Directive (Low Voltage Directive) and subsequent amendments • direttiva 87/336 CE + 97/23 CE (Pressure Equipments Directive) and subsequent amendments e che sono state applicate tutte le norme e/o specifiche tecniche di seguito indicate and that all the following standards have been applied • EN 55014-1 (2006); • EN 61000-3-2 (2006); • EN 61000-3-3 (1995) + A1 (2001) + A2 (2005) + IS1 (2005); • EN 55014-2 (1997) + A1 (2001); • EN 60335-2-27(2003); • EN 60335-1 (2002) + A11 (2004) + A1 (2004) + A12 (2006) + A2 (2006); • EN 50366 (2003) + A1 (2006); Ultime due cifre dell’anno in cui è affissa la marcatura CE: 07 Last two figures of the year of the CE marking: Luogo: Romano d’Ezzelino (Vi) - Italy Place Data: 10 / 04 / 2008 Date Il Presidente

The CEO Sig./Mr. Flavio Burato

DICHIARAZIONE DI CONFORMITA’ DECLARATION OF CONFORMITY

Quadra Medical srl via Nardi, 98 36060 Romano d’Ezzelino (VI) ITALY Tel.+39/0424/33988 - Fax+39/0424/33979 Cod.Fisc. e P.IVA 02434080244 R.E.A di Vicenza n° 230894

Capitale Sociale € 100.000,00 I.V. Registro delle Imprese di Vicenza n°02434080244 www.qmed.it www.thatso.it [email protected] [email protected]

Il sottoscritto, rappresentante il seguente costruttore The undersigned, representative of the following manufacturer “Quadra Medical srl” Via Nardi, 98 – 36060 Romano d’Ezzelino (Vi) – ITALY DICHIARA che l’ apparecchiatura descritta in appresso: DECLARES that the product: Descrizione: Apparecchiatura Abbronzate Modello: AS2007 Description: Tanning Unit Model: AS2007 È espressamente costruita secondo i requisiti della Direttiva 2002/95 CE (RoHS) con particolare riferimento alla limitazione delle seguenti sostanze pericolose: Piombo [Pb] Cromo esavalente [Cr (VI)] Mercurio [Hg] Bifenile polibromurati [PBB] Cadmio [Cd] Eteri di difenili polibromurati [PBDE] is specifically manufactured as per the requirements of Directive 2002/95 CE (RoHS) with reference to the restriction of the following hazardous substances: Lead [Pb] Hexavalent Chromium [Cr (VI)] Mercury [Hg] Polybrominated biphenyls [PBB] Cadmium [Cd] Polybrominated Diphenyl Ethers [PBDE] Luogo: Romano d’Ezzelino (Vi) - Italy Place Data: 10 / 04 / 2008 Date

Il Presidente The CEO

Sig./Mr. Flavio Burato

DICHIARAZIONE DI CONFORMITA’ DECLARATION OF CONFORMITY

Quadra Medical srl via Nardi, 98 36060 Romano d’Ezzelino (VI) ITALY tel.+39/0424/33988 - fax+39/0424/33979 Cod.Fisc. e P.IVA 02434080244 R.E.A di Vicenza n°230894 R.D.

Capitale Sociale € 100.000,00 I.V. Registro delle Imprese di Vicenza n°8605 www.qmed.it

[email protected]

Quadra Medical srl è iscritta al Registro Nazionale dei Produttori di apparecchiature Elettriche ed Elettroniche con il numero:

IT08020000000634 DLG 151/2005

IT : INFORMAZIONE AGLI UTENTI RELATIVA ALLO SMALTIMENTO DEI RIFIUTI NELL’AMBITO DELL’UNIONE EUROPEA

Il simbolo del cassonetto barrato riportato sull’apparecchiatura o sulla sua confezione indica che il prodotto alla fine della propria vita utile deve essere raccolto separatamente dagli altri rifiuti. La raccolta differenziata della presente apparecchiatura giunta a fine vita è organizzata e gestita dal produttore. L’utente che vorrà disfarsi della presente apparecchiatura dovrà quindi contattare il produttore e seguire il sistema che questo ha adottato per consentire la raccolta separata dell’apparecchiatura giunta a fine vita L’adeguata raccolta differenziata per l’avvio successivo dell’apparecchiatura dismessa al riciclaggio, al trattamento e allo smaltimento ambientalmente compatibile contribuisce ad evitare possibili effetti negativi sull’ambiente e sulla salute e favorisce il reimpiego e/o riciclo dei materiali di cui è composta l’apparecchiatura. Lo smaltimento abusivo del prodotto da parte detentore comporta l’applicazione delle sanzioni amministrative previste dalle leggi vigenti nel paese di smaltimento.

EN : INFORMATION FOR USERS CONCERNING WASTE DISPOSAL IN THE EUROPEAN UNION The crossed-out wheelie bin symbol marked on the appliance or its packaging means that it must be disposed of separately from household waste at the end of its lifetime. The manufacturer organises and manages the differentiated sorting of waste of an appliance at the end of its useful life. A user who wishes to dispose of a current appliance must, therefore, contact the manufacturer and follow the system adopted by the manufacturer to ensure the separate collection of the obsolete appliance. Adequate sorted waste collection for recycling, treatment and ecofriendly disposal helps eliminate negative effects on health and the environment and promotes the re-use or recycling of the materials the appliance is made of. Abusive dumping by the owner will be punished according to administrative legislation in force in the country of disposal. FR : INFORMATION POUR LES UTILISATEURS SUR L’ÉLIMINATION DES DÉCHETS DANS LE CADRE DE L’UNION EUROPÉENNE Le symbole de la poubelle sur roues barrée d’une croix apposé sur l’appareil ou sur son emballage indique que le produit à la fin de son cycle de vie fait l’objet d’une collecte sélective et qu’il ne peut, donc, être jeté avec les autres ordures ménagères. La récolte différentiée de l’appareil parvenu à la fin de son cycle de vie est organisée et gérée par le fabricant. L’utilisateur qui voudra s’en débarrasser devra donc contacter le fabricant et suivre le système que ce dernier a adopté pour permettre la récolte séparée de l’appareil parvenu à la fin de son cycle de vie. L’utilisateur devra, par conséquent, remettre l’appareil à la fin de son cycle de vie aux points de collecte sélective des déchets électroniques et électrotechniques. La collecte sélective en vue de la mise au recyclage de l’appareil, au traitement et à l’élimination, compatible avec l’environnement, contribue à éviter les effets négatifs possibles sur l’environnement et sur la santé et favorise la réutilisation et/ou le recyclage des matériaux dont l’appareil est composé. L’élimination abusive du produit de la part du détenteur entraîne l’application des sanctions administratives prévues par les lois en vigueur dans le pays où a lieu l’élimination de ces déchets. ES : INFORMACIÓN PARA LOS USUARIOS ACERCA DE LA ELIMINACIÓN DE RESIDUOS EN EL ÁMBITO DE LA UNIÓN EUROPEA Il símbolo del contenedor de basuras con ruedas barrado que aparece en el aparato o en la confección del mismo, indica que el producto al final de su propia vida útil debe ser recogido por separado con respecto a los demás desechos. Una vez que el presente aparato haya llegado al final de su vida, el productor organiza y gestiona la recogida selectiva del mismo. El usuario que desee eliminar el presente aparato deberá, por lo tanto, ponerse en contacto con el productor y llevar a cabo el sistema que éste ha adoptado a fin de consentir la recolección por separado del aparato una vez que haya alcanzado el final de su vida. En consecuencia, el usuario deberá llevar el aparato al final de su vida útil a los correspondientes centros de recogida selectiva de desechos electrónicos y electrotécnicos. La recogida selectiva como fase preliminar para destinar el aparato al siguiente reciclado, tratamiento y eliminación compatiblemente con el medio ambiente, contribuye a evitar posibles efectos negativos sobre el medio ambiente y la salud, favoreciendo el reempleo y / o la recirculación de los materiales que componen el aparato. La eliminación ilegal del producto por parte del poseedor conlleva la aplicación de las sancionas administrativas previstas por las leyes vigentes en el país de eliminación.

Quadra Medical srl via Nardi, 98 36060 Romano d’Ezzelino (VI) ITALY tel.+39/0424/33988 - fax+39/0424/33979 Cod.Fisc. e P.IVA 02434080244 R.E.A di Vicenza n°230894 R.D.

Capitale Sociale € 100.000,00 I.V. Registro delle Imprese di Vicenza n°8605 www.qmed.it

[email protected]

DE : INFORMATION FÜR DEN BENÜTZER BEZÜGLICH DER MÜLLENTSORGUNG INNERHALB DER EUROPÄISCHEN GEMEINSCHAFT

Die angekreuzte Mülltonne an der Maschine oder auf der Verpackung bedeutet, dass die ausgediente Ware separat von anderem Müll entsorgt werden muß. Der Benützer muß daher dieses nicht mehr zu brauchende Gerät in ein geeignetes Müllsortierungsszenter für elektrische und elektronische Entwertung bringen. Die Mülltrennung für das vorliegende Gerät nach Ablauf der Nutzungsdauer wird vom Hersteller organisiert und geleitet. Der Benutzer, welcher das vorliegende Gerät abgeben will, muss deshalb den Hersteller kontaktieren und das System befolgen, welches dieser angewandt hat, um die getrennte Sammlung des Gerätes bei Ablauf der Nutzungsdauer zu gestatten. Die entsprechende Müllsortierung und Vernichtung des Gerätes teilen dazu bei, negative Wirkungen auf die Umwelt und die Gesundheit aufkommen zu lassen und fördern die Wiederverarbeitung der im Gerät verarbeiteten Materialien. Mißbräuchliche Entsorgung des Produkts seitens des Verbrauchers wird mit lokal geltenden Gesetzen bestraft.

RU: ИНФОРМАЦИЯ ДЛЯ ПОЛЬЗОВАТЕЛЕЙ, КАСАЮЩАЯСЯ УНИЧТОЖЕНИЯ ОТХОДОВ НА ТЕРРИТОРИИ ЕВРОПЕЙСКОГО СОЮЗА

Перечеркнутый символ мусорного бака, установленный на оборудовании или на упаковке, означает, что по окончании срока службы они должны уничтожаться отдельно от бытовых отходов.

Дифференцированный сбор этого оборудования по окончании его срока службы организуется и осуществляется заводом-изготовителем. Пользователь, желающий избавиться от этого оборудования, должен обратиться на завод-изготовитель и затем

следовать схеме, принятой изготовителем для выполнения раздельного сбора оборудования после истечения срока его эксплуатации.

Надлежащий дифференцированный сбор оборудования в целях его последующей переработки, обработки и уничтожения в соответствии с правилами охраны окружающей среды помогает устранить негативное влияние на здоровье человека и окружающую среду и способствует повторному использованию и/или переработке материалов, из которых состоит оборудование. Незаконное уничтожение изделия со стороны владельца преследуется в административном порядке в соответствии с законодательством, действующим в стране уничтожения.

Cod. 2336 EN

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