HT-PP Polypropylene waste water system · HT-PP Polypropylene waste water system ... to DIN EN 1451-1 respectively DIN 19560-10, resistant to hot water, permanent low inflammability

HT-PP System – Product range

HT-PP

Polypropylene waste water systemQuality Made in Germany

HT-PP System

The modified house discharge system from magnaplast.

It unites all the requirements of a modern house dis-

charge system from sound insulation/fire protection to

easy centimeter-marking installation. of course, all the

established properties such as low inflammability, chemi-

cal resistance and hot water resistance have been taken

on. What has come about is a qualitatively high-grade

house discharge pipe system with a maximum degree of

compliance to all the requirements.

Quality Made in Germany

Benefi ts andAdvantages of

the System

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Discharge pipes and fi ttings HT-PP System

Just trust what you hearThose wishing to live comfortably today want to avoid dis-turbing noises. This is where the magnaplast HT easy-to-install, corrosion-resistant house discharge pipe system helps to raise the quality of living.

• CAN BE USED IN ALL FIELDS OF BUILDING CONSTRUCTION

• EXCELLENT MECHANICAL AND ACOUSTIC PROPERTIES

How sound arises in the waste water pipeImpact and flow noises result in airborne and structure-borne sounds at the piping walls. For instance, the im-pacting of water waste, which can reach relatively high speeds, induces noise at many points such as bends, branches and collecting lines. With magnaplast HT, the sanitary specialist has a soundproof house discharge pipe system which sets new standards.

• AIRBORNE NOISE• STRUCTURE-BORNE NOISE

Magnaplast HT avoids noise The modified basic material formula in the HT house dis-charge pipe system provides reliable sound insulation. It is a hot water-resistant pipe system suitable for pres-sureless discharge of waste water, according to DIN EN 12056 and DIN 1986-100.

• SOUNDPROOF• STOPS SOUND TRANSFER

Don't give noise a chance A DIN EN 14366 sound insulation test carried out by the Fraunhofer Institut für Bauphysik in Stuttgart(Test report P-BA 45-1/2009 of the 10.09.2010) on the new magnaplast HT system came up with acoustic figures of 26 dB(A). usual steel clamps with inlaid rubber and a 4 l/s flow rate were used in testing.

• 26 DB(A) ACCORDING TO DIN EN 14366

Strength and stability Magnaplast HT is corrosion-resistant, resistant to aggres-sive waste water and has a permanent low Inflammability as per DIN 4102 B1. There are no incrustations due to the smooth surface. Magnaplast HT is available from DN 32 to DN 160 . The reliable push-fit connection makes the system easy to install and fulfils all expectations.

• CORROSION RESISTANT• EASY-TO-INSTALL• B1 FLAME RESISTANT

quality guarantee our HT pipes and fittings are quality labeled and are subject to constant quality checks. We run a certificated quality management system based on DIN EN ISo 9001 DQS Frankfurt.

• DIN EN ISO 9001• CONSTANT QUALITY CHECKS

quality of livingParticularly in the matter of raised requirements in housing, magnaplast HT satisfies all ecological and economical expectations and contributes decisively to raising the quality of living – and thus the value of the property.

• RAISES THE PROPERTY VALUE• MEETS BOTH ECONOMICAL AND

ECOLOGICAL CRITERIA

5

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6HT-PP System Discharge pipes and fittings

HT-PP SystemDischarge pipes and fittings

Description Polypropylene (PP), produced according to DIN EN 1451-1 respectively DIN 19560-10, resistant to hot water, permanent low inflammability as per DIN 4102 B1.

ApplicationBuilding drainage as - Waste water pipe- Rainwater pipe- Ventilation pipe(also see areas of use: DIN 1986-4).

ColourDusty grey RAL 7037 and cadmium-free.

SealFactory inlaid lip seal.

Chemical resistanceDischarge of aggressive media in the range of pH 2 to pH 12 – see supple-mentary sheet no. 1 on DIN 8078.

Commercial nameMagnaplast HT-Abflussrohr (magnaplast High-Temperature Discharge Pipe)

MarkingPipes and fittingsPermanent marking with manufacturer la-bel, nominal diameter, DIN standard (DIN EN 1451-1), date of manufacture, (fittings also marked with details).

MEcHANIcAL AND THERMAL PRoPERTIES

Property Measuring method SyMBoL VALuE

Density (g/cm3) ISo R 1183 DIN 53 479 p 0,95

Notch impact resistance* as per charpy (kJ/m2)

ISo R 179 Test bar as per Fig. 2

DIN 53 453 Standard small bar

ak 6,86

Limit bending stress (N/mm2)DIN 53 452 Standard small bar

σbG 43,14

yield stress (N/mm2) ISo R 527Test speed c

Test bar as per Fig. 2

DIN 53 452Test speed V

Test bar 4

σS 30,39

Tear resistance (N/mm2) σR 39,22

Elongation at tear (%) εR 800

Modulus of elasticity (N/mm2) DIN 53 457 Section 2.3 E 1275

Vicat softening point (°c) ISo R 306-1 kpDIN 53 460 Method A Silicone oil

VSP/A 158 – 164**

Thermal conductivity (W/Km) DIN 52 162 λ 0,22

Linear coefficient of ther-mal expansion (°c-1)

VDE 0304 Teil 1.4 α 1,2 ·10-4

* measured at 20°c** applies to base material

DN(oD) s [mm] D [mm] t [mm]

32 1,8 44 40

40 1,8 53 55

50 1,8 63 56

75 1,9 88 61

90 2,2 105 58

110 2,7 125 76

125 3,1 143 82

160 3,9 181 90

Sealscompany label of the sealing ring manufacturer, nominal diameter, DIN standard (DIN EN 681), date of manufacture, number of the mould and mould cavity.

Central vacuum cleaning systemTest certificate from the Staatliche Material Prüfungsanstalt Darmstadt:"K 08 1177" and "K 04 1525"

Associated documentsa) Laying instruction of KRV e.V. Bonnb) List of the mechanical and thermal properties

Material Properties

Product range HT-PP System

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Discharge pipes and fi ttings HT-PP System9

HT – Pipe

L

HTEM – Single socket pipe (push-fi t)No. DN L [mm] unit

110000 32 150 20/960

110010 32 250 20/800

110020 32 500 20/320

110040 32 1000 10/300

110050 32 1500 10/300

110060 32 2000 10/300

111000 40 150 20/960

111010 40 250 20/960

111020 40 500 20/320

111030 40 750 10/260

111040 40 1000 10/260

111050 40 1500 10/260

111060 40 2000 10/260

112000 50 150 20/720

112010 50 250 20/720

112020 50 500 20/320

112030 50 750 10/200

112040 50 1000 10/200

112050 50 1500 10/200

112060 50 2000 10/200

113000 75 150 20/480

113010 75 250 20/320

113020 75 500 20/160

113030 75 750 6/120

113040 75 1000 6/120

113050 75 1500 6/120

113060 75 2000 6/120

114000 90 150 20/320

114010 90 250 20/240

114020 90 500 10/120

114030 90 750 4/96

114040 90 1000 4/96

114050 90 1500 4/96

114060 90 2000 4/96

115000 110 150 20/160

115010 110 250 20/160

115020 110 500 10/80

115030 110 750 4/60

115040 110 1000 4/60

115050 110 1500 4/60

115060 110 2000 4/60

116000 125 150 10/120

116010 125 250 10/120

116020 125 500 5/60

116030 125 750 1/54

116040 125 1000 1/54

116050 125 1500 1/54

116060 125 2000 1/54

117000 160 150 1/84

117010 160 250 1/70

117020 160 500 1/35

117030 160 750 1/35

117040 160 1000 1/35

117050 160 1500 1/35

117060 160 2000 1/35

HTGL – Plain ended pipe

No. DN l [mm] unit

110080 32 5000 1/300

111080 40 5000 1/260

112080 50 5000 1/200

113080 75 5000 1/120

114080 90 5000 1/96

115080 110 5000 1/60

116080 125 5000 1/54

117080 160 5000 1/35

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HT – FittingHTB – Bend 15º

No. DN α z1 z2 l1 unit

110100 32 15° 3 8 42 20/1400

111100 40 15° 5 9 44 20/960

112100 50 15° 5 9 46 20/960

113100 75 15° 7 11 51 20/480

114100 90 15° 6 12 54 20/480

115100 110 15° 9 17 58 20/240

116100 125 15° 10 17 64 20/160

117100 160 15° 13 22 73 10/80

HTB – Bend 30º


110110 32 30° 6 10 42 20/1400

111110 40 30° 7 11 44 20/960

112110 50 30° 9 13 46 20/960

113110 75 30° 12 16 51 20/480

114110 90 30° 13 18 54 20/480

115110 110 30° 17 24 58 20/240

116110 125 30° 19 25 64 20/160

117110 160 30° 24 32 73 10/80

HTB – Bend 45º


110120 32 45° 9 12 42 20/1400

111120 40 45° 10 14 44 20/960

112120 50 45° 12 16 46 20/960

113120 75 45° 16 12 51 20/480

114120 90 45° 20 25 54 20/480

115120 110 45° 17 24 58 20/240

116120 125 45° 28 34 64 20/160

117120 160 45° 36 46 73 5/60

HTB – Bend 67º


110130 32 67° 14 17 42 20/1400

111130 40 67° 16 20 44 20/960

112130 50 67° 22 23 46 20/960

113130 75 67° 28 31 51 20/480

114130 90 67° 32 36 54 20/240

115130 110 67° 40 44 58 20/160

116130 125 67° 40 44 58 20/120

HTB – Bend 87º


110140 32 87° 19 23 42 20/1400

111140 40 87° 23 26 42 20/960

112140 50 87° 28 31 46 20/960

113140 75 87° 40 43 51 20/480

114140 90 87° 46 49 54 20/240

115140 110 87° 57 61 58 20/160

116140 125 87° 65 71 64 10/120

117140 160 87° 83 96 73 5/60

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Discharge pipes and fittings HT-PP System11

L

HTEA – Branch 45º

No. DN · z1 z2 z3 L [mm] unit

110200 32/32 45° 9 40 40 95 20/960

111200 40/40 45° 10 50 50 104 20/960

112210 50/40 45° 5 57 55 106 20/480

112200 50/50 45° 12 62 62 125 20/480

113210 75/50 45° 1 79 74 128 20/480

113200 75/75 45° 18 92 92 164 20/240

114220 90/50 45° 9 90 82 127 20/240

114210 90/75 45° 9 103 100 163 20/240

114200 90/90 45° 20 110 110 184 20/160

115220 110/50 45° 17 104 94 152 20/240

115210 110/75 45° 1 120 115 175 20/160

115200 110/110 45° 25 135 135 218 10/80

116210 125/110 45° 18 144 142 224 5/60

116200 125/125 45° 28 152 152 249 5/60

117210 160/110 45° 1 228 158 242 5/40

117200 160/160 45° 36 194 1944 309 5/30



110300 32/32 67° 14 27 27 86 20/960

111300 40/40 67° 16 33 33 99 20/960

112310 50/40 67° 14 39 35 95 20/480

112300 50/50 67° 20 41 41 110 20/480

113310 75/50 67° 14 54 46 115 20/480

113300 75/75 67° 28 66 60 143 20/240

115320 110/50 67° 8 73 54 125 20/240

115310 110/75 67° 22 78 68 148 20/160

115300 110/110 67° 40 88 88 186 10/120



110400 32/32 87° 19 21 21 85 20/960

111400 40/40 87° 23 25 25 92 20/960

112410 50/40 87° 23 30 25 94 20/480

112400 50/50 87° 28 30 30 109 20/480

113410 75/50 87° 27 43 31 112 20/480

113400 75/75 87° 40 43 43 138 20/240

114420 90/50 87° 26 50 31 111 20/240

114410 90/75 87° 39 51 44 137 20/240

114400 90/90 87° 56 70 51 161 20/160

115420 110/50 87° 28 60 34 120 20/240

115410 110/75 87° 40 60 46 113 20/160

115400 110/110 87° 57 64 64 183 10/120

116410 125/110 87° 58 70 64 191 5/60

116400 125/125 87° 65 71 71 205 5/60

117410 160/110 87° 66 87 64 219 5/60

117400 160/160 87° 83 91 91 253 4/48

L

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12HT-PP System Discharge pipes and fi ttings

HTU – Coupler

No. DN l [mm] unit

110500 32 93 20/1400

111500 40 103 20/960

112500 50 105 20/960

113500 75 111 20/480

114500 90 98 20/480

115500 110 128 20/240

116500 125 120 20/160

117500 160 163 15/120

HTMM – Double socket

No. DN l [mm] unit

110510 32 93 20/1400

111510 40 103 20/960

112510 50 105 20/960

113510 75 111 20/480

114510 90 98 20/480

115510 110 128 20/240

116510 125 116 20/160

117510 160 163 15/120

HTAM – Single socket

No. DN l [mm] unit

111810 40 113 20/1200

112810 50 116 20/480

113810 75 96,5 20/480

115810 110 123 20/240

HTL – Long socket

No. DN l [mm] L [mm] unit

111800 40 155 48 20/960

112800 50 211 54 20/480

113800 75 222 57 20/480

114800 90 151 60 20/480

115800 110 255 68 20/160

L

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L

HTED – Double corner branch


115920 110/110/110 67° 40 86 86 148 10/80

HTDA – Double branch


112900 50/50/50 67° 20 41 41 107 20/480

113900 75/75/75 67° 28 55 55 138 20/240

115910 110/50/50 67° 8 73 73 121 10/120

115900 110/110/110 67° 40 87 87 189 5/60

114900 90/90/90 87° 46 51 51 151 20/160

HTrE – Inspection pipe

No. DN L [mm] unit

112600 50 110 20/480

113600 75 138 20/480

114600 90 171 20/240

115600 110 179 20/160

116600 125 191 5/60

117600 160 203 5/60

L

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HT – Plug-in socket Dn 110/110

No. DN d1 d2 d3 h [mm] unit

115750 110/110 90 111,5 126,7 108 20/240

HT – reducer Dn 50/40 short


112715 50/40 50 41,2 59,5 61,5 20/1400

HTr – reducer, eccentric

No. DN z1 h [mm] unit

112720 50/32 17 68 20/960

112710 50/40 12 64 20/960

113710 75/50 21 72 20/480

114720 90/50 29 83 20/480

114710 90/75 17 71 20/480

115720 110/50 40 102 20/480

115710 110/75 26 89 20/480

115700 110/90 17 75 20/240

116710 125/110 15 79 20/240

117710 160/110 38,5 118 20/160

117700 160/125 28 101 20/160

HTr – reducer, eccentric, short

No. DN z1 h [mm] unit

111710 40/32 31,5 50,5 20/1400

113715 75/50 30,9 53 20/480

115725 110/50 30,5 58 20/480

115715 110/75 39,4 59 20/480

h

HTrI – Inner reducer


115770 110/50 90 50,8 60,3 44 20/960

115760 110/75 90 75,9 85,1 49,2 20/480

h

d2

d3

d1

d2

d3

d1

h

d2

d3

d1

h

h

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h

HTM – Plug

No. DN h [mm] unit

110620 32 39 100/7000

111620 40 33,5 20/2880

112620 50 34 20/2880

113620 75 39 20/2880

114620 90 39 20/960

115620 110 39 20/960

116620 125 43 20/480

117620 160 60 20/480

HTSW – Siphon bend

No. DN d1 z1 z2 L1 unit

111910 40/30 40 24,5 22 75 20/960

111920 40/40 50 25 26 75,5 20/960

112930 50/30 47 23,5 23 86,4 1120/20

112940 50/40 50 30 32 81,5 20/960

112950 50/50 60 28 30 81 20/960

HTDSW – Double siphon bend 90°

No. DN d1 z1 z2 L1 unit

112970 40/50/40 50 28,5 33 76,5 20/480

HTS – Connection piece to iron pipes

No. DN d [mm] l [mm] L [mm] unit

111900 40/40 50 80 46 20/2880

112910 50/40 50 76 46 20/2880

112920 50/50 60 80 50 20/960

HTUG – Connection piece to cast-iron pipe

No. DN d6 l [mm] L [mm] unit

112820 50 72 116 61 20/960

113820 75 92 118 57 20/480

115820 110 124 130 64 20/480

L

d

d

L

L

d

HT – Accessories

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HT – Lip seal

No. DN unit

880000 32 40

880010 40 33

880020 50 34

880030 75 34

880040 90 32

880050 110 39

880070 125 25

880080 160 31

HT – GA-Set gasket

No. DN unit

881000 50 50

881010 75 30

881020 110 20

HT – nBr gasket (oil resistant)

No. DN unit

880210 40 40

880220 50 34

880230 75 50

880240 90 32

880250 110 39

880270 125 38

880280 160 31

HT – replacement cover for inspection pipe

No. DN unit

812600 50 -

813600 75 -

815600 110 -

HTGM – Gasket for siphon bend

No. DN D1 D2 unit

881200 40/30 A 40 28-34 20

881210 40/30 B 50 28-34 20

881220 40/40 c 50 38-44 20

881230 40/50/1 1/4 47 28-34 20

881240 50/30 D 60 28-34 20

881250 50/40 E 60 38-44 20

881260 50/50 F 60 48-54 20

D1

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MH

HT – Lubricant

No. unit

881800 50/1750

881810 50/1500

881820 24/720

HT – magnaplast BS Fire protection sleeve

No. Sleeve size carton unit

881600 50 25 1

881610 75–78 25 1

881620 90 10 1

881630 110 10 1

881650 160 5 1

HT – Pull-out protection

No. DN Sleeve size carton unit

881500 DN 50 50 50 1

881510 DN 75 75 30 1

881520 DN 90 90 20 1

881530 DN 110 110 20 1

881540 DN 125 125 9 1

881550 DN 160 160 10 1

HT – Gasket for Single sockets

No. DN unit

881400 40 -

881410 50 -

881420 75 -

881430 110 -

Fire Protection

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HT-PP System in association with the magnaplast BS fi re sleeve

The magnaplast BS fi re protection provides practical and reasonably priced solutions for fi re protection in buildings. The magnaplast BS fi re sleeve generation features not only reduced dimensions but also the fi re retarding of many special solutions, such as socket seal-off in the fi re sleeve. The magnaplast BS fi re sleeve can seal off all magnaplast house drainage pipe systems. This and other outstanding features provide for considerable fl exibility in the implementation of your building projects. The magnaplast BS fi re sleeve is designed and approved especially for soundproof pipe systems (Z-19.17-1651). The fact that the fi re sleeve consists

of two half shells also makes it possible for Installation to be done at a later stage. "Zero spacing" – the gap between adjoining fi re sleeves can be 0 mm – ensures maximum fl exibility in planning.

By turning over the retaining tabs, the magnaplast BS fi re sleeve can be both bed in mortar and plugged.

Introduction of the 2002 Model Building Regulation (MB0) and the 2005 Model Pipe Line System Provision (MLAR) have both defi ned the goal of preventing fi res in buildings.

OVERVIEW OF THE BUILDING CATEGORIES AND REQUIREMENTS PLACED ON PIPES PENETRATING WALLS AND CEILINGS ACC. TO MBO 2002

BU

ILD

ING

CH

AR

AC

TE

RIS

TIC

S

GK 1 (a + b) GK 2 GK 3 GK 4 GK 5 Special Buildings

Illustration

MBO §2 (3)1) §2 (3)1) §2 (3)1) §2 (3)1) §2 (3)1) §2 (4)2)

Statement (OKFFB = Top edge of fi nished fl oor of day rooms to top edge of earth

Detached building ≤ 7m OKFFB- max. 2 useable floor

units- total ≤ 400m2 ordetached agricultural or forestry utilized building

Building ≤ 7m OKFFB- max. 2 useable fl oor

units- total ≤ 400m2

Other buildings ≤ 7m OKFFB

Other buildings ≤ 13m OKFFB- useable floor units each under 400m2

Other buildings ≤ 22m OKFFB

e.g.- Hotels- Kindergartens- Schools- Sports centres and

halls- Hospitals of any

height and high-rise buildings

Comment Detached house, Small office buildings

Semi-detached house,

Row of houses

Apartment blocks, office buildings

Apartment blocks, office buildings

partment blocks, office buildings

---

ST

RU

CT

UR

AL

CO

MP

ON

EN

T P

RO

PE

RT

Y

Structural components of basement ceilings MBo §31(2)

F 30(No requirements

placed on fi re protection; observe sound and thermal insulation aspects!)

F 30(No requirements

placed on fi re protection; observe sound and thermal insulation aspects!)

F 904) F 90 F 90 F90 / F 1203)

Upper storey ceiling structural components MBo §31(1)2)

No requirements placed

F 302)

(No requirements placed on fi re

protection; observe sound and thermal insulation aspects!)

F 302) F 60* / F 902) F 902) F 902)

Space-enclosing partition walls in upper storeys (e.g. apartment partition wall)


F 30 F 30 F 60* / F 90 F 90 F 903)

Walls of required corridors and exits to the outside MBo §36(4)



Upper storey:F 30

Basement:F 30

Upper storey:F 30

Basement:F 90

Upper storey:F 30

Basement:F 90

Upper storey:F 30

Basement:F 90

Walls of required staircases MBo § 35(4)


F 30-A F 30-A F 60-A* / F 90-A F 30-A F 30-A3)

Fire walls/building partition walls MBo § 30(3)


F 60-AB* / F 90-AB F 60-AB* / F 90-AB F 60-AB* / F 90-AB F 90-A F 30-A3)

1) In acc. with §40 no requirements are placed on the sealing of pipe systems, installation shafts and channels within fl ats/apartments and useable fl oor units not exceeding 400 m2 in not more than 2 useable fl oor units.

2) Given that there is no day room in the loft, then no particular requirements are placed on ceilings in lofts and for fl at roofs.3) Particular requirements apply to special-purpose buildings. These can be taken from the special purpose building directives and/or respective specifi c fi re protection concept as an

integral part of building approval.4) F30 requirements for supporting structural parts (walls and ceilings) in basements hold good in Bavarian, Hesse and Hamburg.* Sealings for F 60 structural components are not currently available on the market. For this reason sealings for F 90 structural components are to be used to ensure that the protection

goal requirements can be met!

Table 1

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Installation

Installation in ceilings ≥ 150 mm

Installation in wall (lightweight partition wall or solid wall) ≥ 100 mm

Technical drawings

MH

d D

Their implementation has considerably eased the work of the technical planner. DIN 4102 (fire protection) and DIN 4109 (sound insulation) also apply.

The compressed explanations here are to help the interested user in avoiding any planning and implementation errors.To this end, Table 1 charts the MBo 2002 building categories and requirements placed on the structural parts of these buildings. Pipes which, for instance, penetrate these structural parts in the course of equipping the building must have a proper fire stop to shut off any fire or smoke. These pipe seals can be achieved in R 90 quality with the magnaplast BS fire protection. Since the magnaplast fire sleeve has been tested and approved for practically all fitting situations, such as inclined fittings and socket installation at the sleeve, It offers maximum flexibility.If you would like more information on the magnaplast BS Fire sleeve contact us under +49(0)4473-9490-0.

Application table

No. Pipeoutside Ø mm

Sleeve No. Fastening bracketsinside Ø mm d outside Ø mm D

881600 50 56 65 2

881610 75–78 81 94 4

881620 90 96 114 4

881630 110 116 134 4

881650 160 164 188 4

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Installation Instructions

Install pipe (and possibly the sound insulation hose included in the supply)

Select sleeve size

Plugging the retaining tab with the jointly supplied fixing set (as an option the tabs can also be bent through 90° and bedded in mortar!)

close remaining or ring gap in a flue gas-tight manner

If necessary, mark and set up the fixing points

Fill in the identification plate as supplied and attach next to the fire-retarding seal.

magnaplast

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Special applications

Straight pipe bushing (possibly with sound insulation hose ≤ 4 mm)

Inclined bushing

Straight pipe bushing with socket at the sleeve

Zero spacing one under the other

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Seal-offs in existing ceilings (Special-purpose ceilings)

Special-purpose ceilings differ from a solid one as defined in the usability certificate (ABP/ABZ) for pipe and/or cable fire stops. These ceilings must have a lining at the fire protection stop. The fire stops are only to be fitted inside the structurally non-supporting surfaces of "special-purpose ceilings". At all events, it is recommended consulting a structural analyst.As detailed in ABP/ABZ, the planned pipe or cable fire stop is fitted inside the lining with a concrete or mortar casting. The minimum component thickness as per usability certificate must be adhered to. The component rebate could jut out should the minimum component thickness for the fire stop vary from that of the structural part.The regulatory building fire stop fitting as against solid ceilings must be agreed to beforehand with the project manager responsible, architects and/or the fire protection

specialist monitoring the work. The following documents should be available:

• Planning and fire-stop• Detailed diagram and description of the structural fitting• Expert opinion involving project-specific classification of

the deviation (major or minor deviation)• Application by the house builder or his representative for

approval of deviation from the "Eingeführten Technisch-en Baubestimungen (ETBs)" at the secondary building authority.

Given that classification represents a major deviation from the usability certificate (ABP/ABZ), the house builder or his representative must apply for approval from the principal building authority.

Wooden beam ceiling without ceiling substructure

Porous concrete ceiling (possibly with cavities)

Ribbed or brick element ceiling cap ceiling cavity ceiling

Beamed ceiling Steel support composite ceiling

Wooden beam ceiling with classified ceiling substructure

Installation Instructions

Pipes and fi ttings made of Polypropylene for waste water and underground drainage systems.

Pipes and fi ttings made of Polypropylene for waste water

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1. FIELD oF APPLICATIonThe following instruction describes how the HT pipes and fi ttings - for discharging media in foul water, rainwater and ventilation pipes inside buildings - are to be handled, stored and mounted.orders for laying the detailed waste water piping systems are only to be placed with companies with a pool of trained op-erating personnel. The instruction is only for installing genu-ine pipes and fi ttings involving the use of the genuine sealing elements and lubricants.

2. TrAnSPorT, HAnDLInG AnD STorAGEunpalletized pipes should be laid completely fl at along their entire length during transport. Heavy shocks – especially in freezing temperatures – must be avoided. For loading and unloading wide canvass lifting harnesses must be used.Pipes and fi ttings may be stored outdoors; pre-installed seal-ing elements should not be stored longer than three years.The following points must be observed when laying pipes:a) Pipes must be stored in a stable position so that no defor-

mation or sagging can take place.b) The pipe sockets must be free, both in the vertical and

horizontal directions.c) A stacking height of 1.5 meters should not be exceeded.

3. CUTTInG To LEnGTH AnD BEvELInGcutting pipes to length is done at right angles by using a pipe cutter or a fi ne-toothed saw. The cut edges must be deburred. The pipe end is then beveled with a beveling tool or by using a coarse fi le at an angle of approx. 15° as shown in the following fi gure.

BEVELING DIMENSIoNS

DN 32 40 50 75 90 110 125 160

b[mm] 3,5 3,5 3,5 3,5 4,5 4,5 5,0 6,0

4. ConnECTInG PIPES AnD FITTInGS

a) clean the pipe spigot end and clean the socket.

b) check the condition and quality of the factory pre-installed sealing element.

c) Apply factory supplied lubricant lightly and evenly on the bevelled surface only of the spigot end.

When inserting, the ring seal must be free of lubricant. center up the spigot end of the pipe and push until the pipe end reaches the end of the socket.

d) Length changes between pipes and fi ttings as well as be-tween pipes within the spigot and socket connection are possible.

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It is required that the pipe be pulled back a maximum of 10 mm. For normal HT pipes, that means a maximum length of 2 meters.The spigot ends of fittings may remain fully pushed into the socket.

Pipes must be secured with pipe clamps to prevent slippage during subsequent installation work. This is done after tak-ing into account the necessary measures concerning length changes.

5. PIPE CLAMPS In general, plastic waste water pipe systems must be installed so that they are not under mechanical stresses and are al-lowed to undergo natural length changes. As a rule, securing pipes is done with pipe clamps that have an inner lining and that are appropriate for the given outer diameter and which completely circumvent the pipe. If no inner lining is used inside the clamp, then the inside edge of the clamp must be rounded off and the inside surface must be smooth. only an inner lining that is recommended by the pipe manufacturer can be used.Inner linings made of PVc or pipe hooks must not be used!

5.1 FIxED CLAMPSFixed points are achieved by completely tightening the pipe clamps in a piping system. They must be positioned so that each pipe length is prevented from slipping. The fixed clamps must be positioned directly behind the socket for pipe with sockets.Fittings or groups of fittings must always be laid out as fixed points.

5.2 LooSE CLAMPSPipe clamps which are not completely tightened (loose clamps) must allow unimpaired longitudinal movement of the pipeline after installation. For this reason the inside diameter of the clamp must be slightly bigger than the outside diameter of the pipe when installed.

5.3 Distance between Pipe Clamps

REcoMMENDED PIPE cLAMP INTERVALS

DN Horizontal [m] Vertical [m]32 0,50 1,2

40 0,50 1,2

50 0,50 1,5

75 0,80 2,0

90 0,90 2,0

110 1,10 2,0

125 1,25 2,0

160 1,60 2,0

6. LAyInG PIPE LInES In MASonry STrUCTUrES

Slots in masonry must be made to allow stress and tension free pipe installation.If the pipes must be embedded in mortar without the use of mortar carriers or enclosures, then the pipes and fittings must be completely wrapped in flexible material, such as cardboard, mineral or glass wool.At areas where high temperatures can occur, appropriate measures must be taken to protect the pipes (insulation of heat carrying lines e.g. heating lines).In addition, the ZVSHK guidelines "Vorwandinstallation" and the ZVSHK instruction manual "Entwässerungsleitungen" must be referred to.Horizontally laid pipelines (connecting or collecting lines) which, for example, serve as a connection for multiple wall fixture ele-ments should have a wrapping along the entire length. Linear expansion of the pipes and fixtures must not be hindered.

7. PIPE InSTALLATIon In CEILInGS AnD FLoorS

Laying pipes in ceilings must be done so that they are mois-ture proof and sound proof. The appropriate wrapping mate-rial must be used. In case of floors using poured asphalt, the pipeline parts must be protected by using protective pipes or by wrapping with heat insulating materials.If fire protection requirements are placed on ceilings, then the appropriate fire protection steps are to be observed.

8. InSTALLInG PIPE SySTEMS In ConCrETEHouse waste water pipes and fittings may be embedded in concrete. Length changes of the pipes from thermal expan-sion must be considered as previously described.The parts of the pipe system must be fastened so that move-ment and expansion is prevented during concrete pouring. To prevent penetration of concrete fluid into the gaps of con-nections, an adhesive tape strip must be used to seal the socket joint. All pipe openings must be closed off.

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9. ConnECTIon To PIPES oF oTHEr MATErIALS AnD PIPE CUTTInGS

To connect HT pipes to other pipe system parts made of some other material, the appropriate fittings and sealing materials from the manufacturer must be used.

Connection to cast-iron pipe socket

Connection to steel pipe socket

Connection to stoneware pipe socket

Connection to fibre cement pipe spigot end

Connection to fibre cement pipe socket

Connection to SML pipe

10. SUBSEqUEnT ConnECTIon oF PIPES AnD FITTInGS

If a connection must be done to an existing line, then fittings and components made by the manufacturer must be used.a) When using couplers a sufficiently long pipe length (length

of the fitting 2d) is cut out, the ends of the pipe are then to beveled and the branch connector is then installed. The remaining space in the line is closed off by inserting an appropriately long pipe length and two couplers (Fig. A).

≈ 2d

Pipe leftover

Couplers

Long socket

Couplers

Subsequent connection

Fig. A Fig. B

b) If long sockets are used, then a length of pipe that equals the length of the fitting plus the insert depth is cut out. The long socket is then inserted all the way to the end and the fitting is installed by using a coupler. Afterwards the spigot end of the long socket is to be inserted in the other socket end of the fitting (Fig B).

Double sealHT pipe

cast-iron pipe with socket

Sealing elementHT pipe Stoneware socket

HT pipe Stoneware socketconnector

HT pipe HT pipe

Rubber hose connector

Fibre cement pipe

HT pipe

Rubber hose section

Rubber grooved ring

Fibre cement pipe socket

HT pipe SML pipeconnector

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11. PrEPArInG AnD USInG SMooTH PIPES AnD LEFTovEr PIECES

cutting, using and preparing leftover pieces (pipes with plain ends) can be done by using double sockets, couplers and sin-gle sockets.When using these connectors, a maximum length of 2 meters should not be exceeded when laying pipes with plain ends. They must be laid in accordance with the following installation regulation. It must be adhered to ensure compensation for expansion (see linear expansion).The instructions of the pipe manufacturer in question are to be observed when using thick-walled, mineral-reinforced pipe systems and setting up welded joints. Decisive in horizontal in-stallation are the pipe clamp intervals for horizontal pipe lines.

max. 2m (max. 3m given thick-walled mineral-reinforced pipes: - max. 3m - lengths over 2meters

with extra loose clamp in the middle)

max. 2m (max. 3m given thick -walled mineral -reinforced pipes: - max. 3 m - lengths over

2 meters with extra loose clamp in the middle)

max. 2m (max. 3m given thick-walled mineral-reinforced pipes: - max. 3m - lengths over 2meters

with extra loose clamp in the middle)

max. 2 m

Double sockets Couplers

Single sockets Adhesive sockets

chemicalResistance

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Chemical resistance of Polypropylene – HT-PP System

chemicals concentrate[%]

Temp. [°c]

20 60 100

Acetone1 100 + °

Ammonia, gaseous 100 + +

Ammonia, aq. conc. + +

Ammonia, aq. 10 + +

Amyl alcohol, pure + +

Acetic anhydride 100 +

Aniline 100 + +*

Benzaldehyde 100 +

Benzaldehyde, aq. sat. +

Petrol (see Industrial liquids)

Benzene 100 -* -

Bromine, liquid 100 -

Bromine vapours high - -

Bromine vapours dil. ° -

Bromine water sat. - -

Butane, liquid 100 +

Butane, gaseous 100 + +

Butyl acetate 100 + °

cyclohexane 100 +

cyclohexanol 100 + +

cyclohexanone 100 + -

Dibutyl phthalate (see Industrial liquids)

Diethy ether 100 °

Potassium dichromate, aq.

sat. + + +

Dimethylformamide 100 +

1.4-Dioxan 100 + ° -

Ammonium nitrate, aq. any. + + +

Potassium nitrate, aq. sat. + +

Sodium nitrate, aq. sat. + +

calcium nitrate, aq. sat. + + +

Ethyl acetate 100 ° °

Ethyl alcohol 100 +

Ethyl alcohol, aq. 96 + +



Ethyl benzene 100 ° -

Ethylene chloride 100 ° -*

2-Ethyl hexanol 100 +

Ethyl chloride 100 -

Ether - see diethyl ether

Phenol sat. + +

Formaldehyde, aq. 40 + +

Formaldehyde, aq. 30 + +

Formaldehydw, aq. 10 + +

Ammonium phosphate, aq.

any + + +

Sodium phosphate, aq. sat. + + +

Glycerol 100 + +

Glycerol, aq. high + - -

Glycerol, aq. verdünnt + - -

Glycol 100 + +

Glycol, aq. high + +

Glycol, aq. dil. + + +

Heptane 100 + °

Hexane 100 + °

Aluminium salts any + + +

Sodium disulphide, aq. sat. + +

Sodium hydrog. carbonate, aq.

sat. + + +


Temp. [°c]

20 60 100

Potassium hydroxide 50 + +




chlorine liquid 100 -

chlorine, gaseous, dry 100 - - -

chlorine, gaseous, damp 10 ° - -

chlorobenzene 100

Sodium chlorate, aq. 5 +

Ammonium chloride, aq. any + + +

Tin chloride sat. + +

Potassium chloride, aq. sat. + + +

Sodium chloride, aq. sat. + + +

calcium chloride, aq. sat. + + +

Sodium perchlorate, aq. 5 + +

Potassium hypochlorite, aq.

sat. + +

Sodium hypochlorite, aq. 25 + +

chloroform 100 -* -

chlorine water sat. ° -

Hydrogen chloride, gaseous

high + +

Isooctane 100 + °

Isopropyl alcohol 100 + +

Potassium iodide, aq. sat. + +

cresol 100 + °

cresol, aq. sat. + °

Benzoic acid 100 + +

Benzoic acid, aq. sat. + + +

Boric acid 100 + +

Boric acid, aq. sat. + +

citric acid, aq. sat. + + +

Nitric acid 50 ° -

Nitric acid 25 + +

Nitric acid 10 + +

Hydrofluoric acid 40 + +

Phosphoric acid sat. + °

Phosphoric acid 50 + +

Phosphoric acid 10 + + +

Hydrochloric acid sat. + +

chlorosulphonic acid 100 - -

chromic acid sat. + -

chromic acid 20 + °

Succinic acid, aq. sat. + +

Lactic acid, aq. 90 + +

Lactic acid, aq. 50 + +

Lactic acid, aq. 10 + + +

Formic acid 98 + °

Formic acid 90 +

Formic acid 50 + +

Formic acid 10 + + +

Glacial acetic acid 100 + ° -

Acetic acid, aq. 50 + +

Acetic acid, aq. 10 + + +

oleic acid 100 +

Sulphuric acid 96 + °

Sulphuric acid 50 + +

Sulphuric acid 25 + +

Sulphuric acid 10 + + +

Stearolic acid 100 +

oxalic acid, aq. sat. + + +

Acidity of wine, aq. sat. + +


Temp. [°c]

20 60 100

Hyper manganese, aq. sat. + +*

Methanol 100 + +

Methanol, aq. 50 + +

Methyl ethyl keton 100 + °

Methyl chloride 100 °

Mineral oils (see Industrial liquids)

urea, aq. sat. + +

Naphthalene 100 +

Naphthalene 100 -* - -

Soda lime 50 + +

Soda lime 25 + +

Soda lime 10 + + +

n-Buthanol 100 + +

Nitrobenzene 100 +* °

Ammonium acetate, aq. any + + +

Acetate see isooctane

Phosphorous pentoxide 100 +

Sulphur dioxide dil. + +

ozone < 0.5 ppm +* -*

Hydrogen peroxide, aq. 90

Hydrogen peroxide, aq. 30 + °

Hydrogen peroxide, aq. 10 + +

Hydrogen peroxide, aq. 3 + + +

Potassium persulphate, aq.

sat. +

Propane, liquid 100 +

Propane, gaseous 100 + +

Pyridine 100 + °

Mercury 100 + +

Sulphur 100 + + +

Ammonium sulphate any + + +

Potassium sulphate, aq. sat. + + +

Sodium sulphate, aq. sat. + + +

carbon disulphide 100 °

Hydrocarbon dil. + +

Sodium sulphite, aq. sat. + +

Barium salts any + + +

Magnesium salts, aq. sat. + + +

chromium salts 2+, 3+ sat. + +

copper salts sat. + + +

Nickel salts sat. + +

Mercury salts, aq. sat. + +

Silver salts sat. + +

Zinc salts, aq. sat. + +

Iron salts, aq. sat. + + +

Sodium sulphide, aq. sat. + +

Trisodium tetraborate, aq.

sat. + + +

Tetrahydrofuran 100 ° -

Tetrahydronaphtalene 100 ° -

Tetrachlorothane 100 ° -

Tetrachloromethane 100 ° -

Thiophene 100 ° -

Sodium thiosulphate, aq. sat. + +

Toluene 100 ° -

Trichloroethane 100 ° -*

Ammonium carbonate any + + +

Potassium carbonate (potash)

sat. + +

Sodium carbonate (soda) sat. + +

Sodium carbonate (soda) 10 + + +

Water 100 + + +

Xylene 100 ° -

All information given in this brochure – including pictures and illustrations – is provided to the best of our knowledge but without our guarantee.The user of the products has to decide on its own authority about the suitability for the intended application. The products can be changed without prior notice. Magnaplast GmbH reverses its right to change materials or processes which do not affect the compliance with relevant specifications without informing the buyers.

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Temp. [°c]

20 60 100

Industrial liquids

Battery acid + +

Asphalt + °

Petrol, pure + °

Petrol, natural + °

Petrol, special + °

Petrol, super +* °

Bleaching lye (12.5 % cl) ° °

Borax, aq. sat. + +

Wood turpentine + +*

Brake fluid + +

Tar + °

Formalin® + +

Photographic developer stand. + +

Fridex® + +

chlorinated lime + +

chrome tanning bath + +

chromic-sulphuric acid mixture

- -

Alum saturated + +

Shoe polish + °

Kresolum Saponatum® +

Moth balls +

Lanolin® + °

LITEX® + +

Linseed oil + +

Lysol® + °

Mineral oils (free from aromatics)

+ ° -

Engine oils + ° -

Diesel oil + °

Synthetic grease removal agent

stand. + + +

oil for two- stroke engines

° °

oil for typewriters + +*

Transformer oil + °

oleum any - -

Paraffin 100 + + -

Paraffin oil 100 + ° -

Pectin saturated + +

Petroleum ether 100 + °

Furniture polish + ° -

Detergent + +

Sagrotan® + °

Surfactants for dishes + + +

Silicone oil + +*

Pine essence + +*

Soda see sodium carbonate

Solvina + +

Turpentine ° -

Heating oil + °

china ink + +

Fixing bath 10 + +

Sea water + + +

Water glass + +

Parquet wax + °

Plasticizers – dibutyl phthalete

+ °

Plasticizers – dibutyl sebacate

+

Plasticizers – dihexyl phthalate

+

Plasticizers – dinonyl adipate

+


Temp. [°c]

20 60 100

Plasticizers – dioctyl adipate

+

Plasticizers – dioctyl phthalate

+

Plasticizers – tricresyl phosphate

+

Plasticizers – trioctyl phosphate

+

Pharmaceuticals and cosmetics

Aspirin® +

Quinine +

Tincture of iodine +

camphor +

Nail polish +

Menthol +

Soap and soap flakes +

Soap solution sat. + + +

Soap solution 10 + + +

Nail polish remover + °

Perfume +

Hair shampoo + +

Vaseline + °

Toothpaste + +

Foodstuffs and luxury items

Potato salad +

coca-cola® +

Sugar dry + + +

Tea – leaves + + +*

Tea – ready to drink + +

Lemon puree and peel + + +*

Apple puree +

orange puree and peel + + +*

Ether oils +

Gin + °

Mustard 40 +

cocoa – ready to drink +

cocoa – powder + + +

coffee (beans and ground)

+

coffee – ready to drink +

Ketchup + + +

cognac + +

Spices +

Fish, pickled +

Sauerkraut (pickled cabbage)

+ + +*

Liquor any + + +*

Lemonade + +

Beef suet +

Mayonnaise + +

Margarine + + +*

Marmalade + +

Butter + +

Honey + + +*

Milk-based foods + + +*

Milk +

Flour + +

Vinegar stand. +

Lemon peel oil + +*

coconut oil +

Mint oil + +

olive oil + +

Palm oil + °

orange peel oil +


Temp. [°c]

20 60 100

Vegetable oil + °

Soya bean oil + °

Maize oil + °

Groundnut oil + +* -*

Animal fat + °

Fruit salad +

Pastries + + +*

Beer +

Buttermilk +

Pudding + + +*

Rum 40 + +

cod-liver oil +

Pork lard + °

Salami + +

Turnip syrup any + + +*

Salted herrings +

Soda water +

Salt water + + +

cooking salt see sodium chloride

cheese +

Starch solution any + +

Whipped cream +

Pineapple juice + +

Lemon juice + +

Grapefruit juice + +

Apple juice + +

Fruit juice + +

orange juice + +

Tomato juice + +

Baking juice + + +*

Lemon essence +

Almond essence +

Vinegar essence stand. + +

Rum essence +

Vanilla essence + +

curd +

Raw and boiled egg + + +*

Wine + +

Whisky 40 +

Vegetables + + +*

Gelatine + + +*

Key+ resistant

+* partially resistant

° resistant to a certain degree

-* of low resistance

- not resistant

no details not tested

any any concentration

conc. concentrated solution

low low concentration

stand. standard concentration

serv. service concentration

dil. diluted solution

aq. aqueous solution

sat. cold saturated solution

hot sat. hot saturated solution

trac. traces

1 Boiling point 56.3 °c2 Boiling point 34.6 °c3 Boiling point 13.1 °c4 Discolouring with lead stabilisers5 Resistance depends on composition6 Free of solvents, plasticizers and other additives

Magnaplast GmbH • Wilhelm-Bunsen-Straße 6 • D-49685 EmstekPhone: +49(0)4473-9490-0 • Fax +49(0)4473-9490-90 • www.magnaplast.com • [email protected] E

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Documents

HT-PP Polypropylene waste water system · HT-PP Polypropylene waste water system ... to DIN EN 1451-1 respectively DIN 19560-10, resistant to hot water, permanent low inflammability