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• How can it happen?
• How do R22 and R717 react in the system?
• What will be the “symptoms” on the system?
• How do we solve the problem if R22 gets into a R717 system?
• How do we avoid R22 gets into the system?
R22 polution of R717 refrigeration systems
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
During service and maintenance:
• Using the same hoses, containers, tools and pressure vessels when working on both R22 and R717 systems
•When second hand components from R22 systems are fitted on R717 systems
•Accidents, where the wrong refrigerant is charged to the system
Direct from the supplier of refrigerant:
•Supplier can use same charging system for R22 and R717
•Pressure vessels used for both R22 and R717
When changing refrigerant:
•Failing to get all oil and R22 out of a system which is changed to R717.
How can R22 get into a R717 refrigeration system?
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
How do R22 and R717 react in a R717 system?
Reactions will take place where R717 is in the liquid phase:
R22 + R717 => AMMONIUM + AMMONIUM + AMMONIUM
CYANIDE CHLORIDE FLOURIDE
CHClF2 + 5NH3 => NH4CN + NH4Cl + 2NH4F Will react with iron Dissolves in NH3 liquid Colorless crystals
Colorless Very corrosive crystals Precipitates
NB: Reaction products are aggressive or very poisonous
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
Ammoniacyanide will react with iron in the system
R22 + R717 + IRON => AMMONIUM + AMMONIUM + AMMONIUM + HYDROGEN
FERROCYANIDE CHLORIDE FLOURIDE
6CHClF2+28NH3+Fe =>(NH4)4Fe(CN)6 + 6NH4Cl + 12NH4F + H2
Dissolves in Dissolves Colorless Non-
NH3 liquid. in NH3 liquid Crystals conden-
Yellow color. Corrosive Precipitates sible gas
Color change slowly
to grey/blue when ex-
posed to air.NB: Reaction products are aggressive or very poisonous
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
Ammoniumferrocyanide can react further:
R22 + R717 + IRON => IRONBLUE + AMMONIUM + AMMONIUM + HYDROGEN
CHLORIDE FLOURIDE
18CHCLF2+72NH3+7Fe => Fe4(Fe(CN)6)3+ 18NH4Cl + 36NH4F + 9H2
Crystals Dissolves Colorless Non
Strong blue in NH3 liquid crystals condens-
Precipitates Corrosive Precipitates ible gas
NB: Reaction products are aggressive or very poisonous
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
How much is created?
Every kg R22 in a R717 system will create :
0,62 kg AMMONIUMCHLORIDE NH4Cl
0,86 kg AMMONIUMFLOURIDE NH4F
1 kg R22 => AMMONIUMFERROCYANIDE (NH4)4Fe(CN)6
IRONBLUE Fe4Fe(CN)6
0,004-0,012 kg HYDROGEN H2
0,55 kg
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
Where do the reaction products settle?
AMMONIUMFLOURIDE Settles as crystals in the NH3 liquid where
NH4F they are created, mainly in high pressure
IRONBLUE receiver and high pressure liquid line.
Fe4(Fe(CH6))3
HYDROGEN H2 Assembles as non condensible gas in condenser and / or receiver
AMMONIUMCHLORIDE Settles as porous crystals where NH3
NH4Cl liquid evaporates, mainly in expansion
AMMONIUMFERROCYANIDE devices and evaporators
(NH4)4Fe(CN)6
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
Secondary Effects
In the presense of zinc, Zincammoniumchloride Zn(NH3)2Cl will be created:
Zincammoniumchloride
Zn(NH3)2Cl Have a flux effect => reactive surfaces on metals
Ammoniumchloride Creates a very corrosive environment
NH4Cl
Valves, regulators etc. can get “stuck” du to excessive corrosion.
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
Excessive Corrosion
Pistons from PM valves exposed in two weeks to the corrosive environment of a R22 poluted R717 system.
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
Practical examples of damage on systems
Pump damage
Blue coloring
and
corrosion
Blue coloring
Blocked by corrosion
Check valves blocked
Compressor bearing
break down
Blue
coloring
Pipe blocked
Housing filled with sludge
Sludge
Blue coloring
Big amount of sludge
Sludge
Pipes and valves totally blocked
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
How to clean the system?
AMMONIUMCHLORIDE NH4Cl: Dissolves in water
AMMONIUMFLOURIDE NH4F Dissolves in cold water and
AMMONIUMFEEROCYANIDE decompose in hot water (NH4)4Fe(CN)6
IRONBLUE Fe((Fe(CH6))3: Will not dissolve in water, mechanical cleaning necessary
Corrosion products: Mechanical cleaning
NB: Reaction products are aggressive or very poisonous
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC
Conclusions:
• R22 pollution of R717 systems can happen
• The quantity of reaction products is high
• Very corrosive environments can be created in the plant
• Valves, filters, controls and pipes can get blocked
• Compressors and NH3 pumps can be damaged
• Valves and controls can get stuck in corrosion
• System cleaning difficult and expensive
ooling M. Sc. Mech. Per Skærbæk Nielsen, +45 28720673, +45 721990, [email protected], ww.coolingconsult.com onsult Bjødstrupvej 77, 8310 Tranbjerg, Denmark, CVR: 28445415 CC