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MECHANICAL ENGINEERING DESIGN ( HOVERCRAFT) PREPARED BY: 1. MD ISA MAHADIANSHAH BIN MOHAMAD (2011699278) 2. MOHD NOR AFIFI ASHRAF BIN AHMAD (2011160809) 3. ISHAMNURDIN BIN ISMAIL (2011961839) 4. NUR ASIAH BINTI KUZAIMAN (2011541135) 5. NUR DIANA BINTI BORHANUDDIN (2011978665)  

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MECHANICAL

ENGINEERING DESIGN

( HOVERCRAFT)

PREPARED BY:

1. MD ISA MAHADIANSHAH BIN MOHAMAD (2011699278)

2. MOHD NOR AFIFI ASHRAF BIN AHMAD (2011160809)

3. ISHAMNURDIN BIN ISMAIL (2011961839)

4. NUR ASIAH BINTI KUZAIMAN (2011541135)

5. NUR DIANA BINTI BORHANUDDIN (2011978665)

 

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INTRODUCTION

• A hovercraft, also known as an air-cushion vehicle

or ACV, is a craft capable of travelling over land,

water, mud or ice and other surfaces both at speed

and when stationary.

• Hovercraft ride much smoother than boats

because they travel over the surface of the water,

not through it. It travels over water with no

concern for depth or hidden obstacles.

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PROBLEM STATEMENT

• The purpose of this project is to practice and to

apply the knowledge in mechanical design and to

gain better understanding in mechanical design

process

• It is conceivable that someday all watercraft will

use the hovercraft principal due to its many

advantages.

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OBJECTIVES

To design a hovercraft based onthe product design specification.

To design a well-designedhovercraft which requires lessdrag and horsepower to operate.

To develop a hovercraft whichworks well in rapids and whitewater making it an excellent

watercraft.

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SCOPE

OF

PROJECT

To designhovercraft

and improveits features.

To complete the

design within 8weeks time.

Power pointpresentation

overviewing overallprocess

Final reportthat coveredall the details

of the design

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CONFIGURATION DESIGN

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HULL/BASE

• Material : Brown

Fibre

• Dimension : 1.22 m

X 2.41m• Quantity : 1

• Cost : RM 750

Joining process :Mechanical fastener

(bolt and nut)

Platform which sustains the entire

weight of the craft.

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CHASSIS

• Material :

Polyethylene

Size : 1.22” X 2.41” • Cost : RM 900

• Weight : 170kg

• Joining Process :

Mechanical fastener

(Bolt and nut)

Consists of an internal framework that

supports a man-made object in its

construction and use.

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SKIRT

Material : Nylon

Size : 7 Meter

Cost : RM 616

Quantity : 1

Joining Process :

StaplingEnables a hovercraft to maintain its normal

operating speed through large waves

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PROPELLER

Material : 6061

Aluminium Alloy

Size : 3” X 6” Quantity : (6

blades)

Cost : RM 1200

Joining process :Welding

Its purpose is to pull (or push) the aircraft

forward through the air.

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CHAIR

• Material : Plastic

• Size : Standart

• Quantity : 1

• Cost : RM 30

• Joining process :

Snap fitFor passenger’s comfort

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ENGINE

• Material : Nikasil(Nickel matrix siliconcarbide)

• Weight : 36 kg

Performance: 60 HP• Max. torque: 84 Nm

• Cooling: water cooling

• Quantity : 1

Cost : RM 1400• Joining process :

Mechanical Fastener(bolt n nut)

Blows air backwards which providesan equal reaction that causes the

craft to move forward.

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STEERING

• Material : Mild steel

coated with nylon

plastic

• Diameter : 0.37” 

• Quantity : 1

• Cost : RM 30

• Joining process :Mechanical fastener

(bolt and nut)

Change in direction

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FINN

• Material : 6061

Aluminum alloy

• Size : 2” X 1” 

• Quantity : 2

• Cost : RM 400

• Joining process :

Mechanicalfastener (bolt and

nut)

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FINAL DESIGN

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EXPLODED VIEW

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SIMULATION

Maximum Von Mises stress = 7.93x104Nm-2.Its shows that by using plastic as the material are the best choice

because plastic has approximate Young’s Modulus about 2.20 x109

Nm-2 which does not exceed the maximum value of stress of the

plastic can stand.

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DETAILS ANALYSIS OF CALCULATION

Engine = 36kgHuman factor = 70 kg

Base = 241.2 kg

Chassis = 4373 kg

Total Structure = 4373 kg + 241.2 kg= 4614.2 kg

Base surface area = 4feet x 8 feet

= 1.22 m x 2.44 m

= 2.97 m2

Engine Force , Fengine = engine mass x gravity

= 36 kg x 9.81 m/s¬2

= 353.16 N

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Human Force, Fhuman = human mass x gravity

= 70 kg x 9.81 m/s2

= 686.7 N

Structure force, Fstructure = total structure mass x gravity

= (4373 kg + 241.2 kg) x 9.81 m/s2

= 45.27 kN

Required Lift Force, Flift = Fengine + Fhuman + Fstructure

= 353.16 N +686.7 N + 45.27kN

= 46.31 kN

Assuming that the thrust force is equal to half of the lift force,

Required Thrust Force, Fthrust = Flift / 2

= 46.31kN / 2

= 23.16 Kn

Air Pressure, Pair = Flift / A

= 46.31 kN / 2.97 m2

= 15.59 kPa

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 FAILURE MODE AND EFFECTS ANALYSIS (FMEA) RANKING 

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 FAILURE MODE AND EFFECTS ANALYSIS

(FMEA) 

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MATERIAL

COST

OVERHEAD

COST

TOTAL

COST

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No Part Quantity Price/unit Total price (RM)

1. Body Wide = 1.22 m

Length = 2.41 m

Per ton= 4800 900.00

2. Hull Wide = 1.22 m

Length = 2.41 m

Per ft2 = 55.00 750.00

2. Skirt

7m

Per meter = 88.00 616.00

3. Engine: 3502 E/V

1

1400.00 1400.00

4. Propeller Wide = 6

Length = 3

Blades = 6

Per sq ft = 180 1200.00

5. Steering Diameter = 0.37m 250.00

6. Fin Wide = 2ft

Length = 1ft

Per sq ft = 180 400

7. Chair 1 30.00 30.00

Total 5546.00

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No Type Cost per unit. RM

1. Workers 100.00

2. Manufacturing Process 100.00

3. Transportation 30.00

Total 230.00

List of overhead cost 

Hence,

Total cost = material cost + overhead cost

Total cost = RM 5546 + RM 230 = RM 5776

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CONCLUSION

• Hovercraft is a year-round vehicle that can make thetransition from land to water without touching the

surface.

• In a hovercraft system,engine provides both the lift

cushion and the thrust for forward or reversemovement powers it.

• Rising fuel prices and shortages are making the

hovercraft a desirable form of transportation.

• One must take under consideration the weight and the

shape of each component in order to avoid problems

such as instability and dysfunction.