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87045 LIMOGES CedexTelephone: +33 5 55 06 87 87 – FAX: +33 5 55 06 88 88

Horizontal distribution busbar HX3

80/125 A plug-in

Cat. N° (s): 4 052 23/40/41/42/43/44/45/46

CONTENTS Pages

1. Description............................................ 1

2. Range................................................... 1

3. Overall dimensions ............................... 1

4. Preparation - Connection ...................... 3

5. General Characteristics ........................ 8

6. Compliance and approvals.................... 9

1. DESCRIPTION

1. DESCRIPTION - USE

Plug-in horizontal distribution system: used for 3-phase distribution

without wiring of modular devices up to 125 A on a single row.

Automatic connection and disconnection of equipment totally safely,

even when the distribution busbar is powered-up, thanks to the IP

XXB insulation and the integral connection modules in the devices.

Total freedom to install and combine devices: 1P+N, 2P, 3P, 4P,

add-on modules, auxiliaries, control devices, etc.

Selection of the phase to be connected by selecting the connection

module.

For mounting in XL³ 400/800/4000 enclosures with 2-position

aluminium rail (Cat.nos 0 202 06, 0 206 01/51) and in XL3 160

enclosures with the mounting accessory (Cat. no 4 052 24).

It can be used in panel h = 150mm.

2. RANGE

Automatic distribution blocks

. Fixed directly onto DIN rails Cat nos 0 202 06, 0 206 01/51.

Delivered with a supply module and a phase security cover of the

distribution busbar

Cat. no 4 052 40: 24 modules

Cat. no 4 052 41: 36 modules

Connection modules:

. Used for automatic connection and disconnection

of modular devices on the horizontal distribution busbar.

Cat. n° 4 052 43: set of 10 connection modules L1

Cat. n° 4 052 44: set of 10 connection modules L2

Cat. n° 4 052 45: set of 10 connection modules L3

Cat. n° 4 052 46: set of 10 connection modules N

for devices 1 module per pole.

Cat. n° 4 052 23: set of 3 connection modules L1N, L2N, L3N for

devices 1P+N in 1 module screws or automatic terminals.

Accessories for mounting in XL3 160 enclosure

Cat. n° 4 052 24: used for mounting the 80/125 A horizontal busbar

24 modules (cat. n° 4 052 40) in XL3 160 enclosure.

Rated Voltages and Frequency:

. 230 V ~ / 400 V~ - 50 / 60 Hz with standard tolerances.

Rated Currents:

. Max.125 A (with the power supply module).

. Max.80 A (without the power supply module).

3. OVERALL DIMENSIONS

. Distribution busbar:

Modules L (mm)

24 432

36 652

Technical data sheet: F02030EN/01 Updated: 31/03/2015 Created: 03/04/2012

Horizontal distribution busbar HX80/125 A plug-in

3. OVERALL DIMENSIONS (continued)

. Power supply module, cat n° 4 052 42:

. Power supply security module (delivered with power supply module

Technical data sheet: F02030EN/01

HX3 Cat. N° (s): 4 052 23/40/41/42/43/44/45/46

power supply module):

3. OVERALL DIMENSIONS

. Connection module 1P, cat n°(s)

. Connection module 1P+N (Cat. no 4 052 23):

. Lateral view of the cabled system:

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3. OVERALL DIMENSIONS (continued)

°(s) 4 052 43/44/45/46:

module 1P+N (Cat. no 4 052 23):

. Lateral view of the cabled system:

Created: 03/04/2012

Horizontal distribution busbar HX80/125 A plug-in

4. PREPARATION - CONNECTION

Fixing:

. On dedicated rail cat. no 4 052 26.

List of modular compatible devices:

DX³ Modular compatible device: Connection modules

MCBs 1P+N in 1 module,

automatic or screws terminals4 052 23 (L1N, L2N, L3N)

neutral on the leftRCBOs 1P+N feeder protection

RCDs 1P+N feeder protection

RCDs 2P feeder protection

4 052 43: L1

4 052 44: L2

4 052 45: L3

4 052 46: N

RCDs 4P feeder protection

RCBOs 2P feeder protection

RCBOs 4P feeder protection

MCBs 1P, 2P, 3P, 4P

1module/pole (*)

MCBs 2p and 4P associated to

RCD add-on modules

IS

(*)Except products dedicated to four pole Prong busbars HX

System power supply:

. Direct power supply via the power supply module. In this configuration

the operating current can be max 125A.

. Indirect power supply via head of row device:

The distribution busbar is protected by the head of group device.

I this configuration the operating current is limited by the rated current

of the head device (max. 80A).

Technical data sheet: F02030EN/01

HX3 Cat. N° (s): 4 052 23/40/41/42/43/44/45/46

Connection modules

4 052 23 (L1N, L2N, L3N)

neutral on the left

4 052 43: L1

4 052 44: L2

4 052 45: L3

4 052 46: N

(*)Except products dedicated to four pole Prong busbars HX3

. Direct power supply via the power supply module. In this configuration

The distribution busbar is protected by the head of group device.

I this configuration the operating current is limited by the rated current

4. PREPARATION - CONNECTION

Assembly of the various elements of the system:

. Horizontal distribution busbar:

XL3 400, XL3 800, XL3 4000 enclosures

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CONNECTION (continued)

Assembly of the various elements of the system:

4000 enclosures

Created: 03/04/2012

4 052 40/41

0 202 06, 0 206 01/51

Horizontal distribution busbar HX80/125 A plug-in

4. PREPARATION - CONNECTION (continued)

Assembly of the various elements of the system

. Horizontal distribution busbar (continued):

XL3 160 enclosure

Technical data sheet: F02030EN/01

4 052 24

HX3 Cat. N° (s): 4 052 23/40/41/42/43/44/45/46

(continued)

Assembly of the various elements of the system (continued):

4. PREPARATION - CONNECTION

Assembly of the various elements of the system

. Supply module associated to an MCB:

Supply module - Terminal capacity:

Without ferrule

Rigid cable 6 mm² à 50

Flexible cable 6 mm² à 35

Tightening torque:

. Recommended: 4Nm.

. Min: 3 Nm. Max: 5 Nm.

Tools required:

. For the terminals: Allen wrench 4 mm.

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4 052 24

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CONNECTION (continued)

Assembly of the various elements of the system (continued):

. Supply module associated to an MCB:

Terminal capacity:

Copper cables

Without ferrule Without ferrule

à 50 mm² -

à 35 mm² 6 mm² à 35 mm²

. For the terminals: Allen wrench 4 mm.

Created: 03/04/2012

Horizontal distribution busbar HX80/125 A plug-in

4. PREPARATION - CONNECTION (continued)

Assembly of the various elements of the system

. Supply module (cat n° 4 052 42) associated to the power supply

security module: used to supply directly the busbar.

Supply module - Terminal capacity:

Copper cables

Without ferrule

Rigid cable 6 mm² a 50 mm²

Flexible cable 6 mm² a 35 mm² 6 mm² a 35 mm²

Tightening torque:

. Recommended: 4Nm.

. Min: 3 Nm. Max: 5 Nm.

Tools required:

. For the terminals: Allen wrench 4 mm.

Technical data sheet: F02030EN/01

HX3 Cat. N° (s): 4 052 23/40/41/42/43/44/45/46

(continued)

Assembly of the various elements of the system (continued):

associated to the power supply

security module: used to supply directly the busbar.

Copper cables

With ferrule

-

6 mm² a 35 mm²

4. PREPARATION - CONNECTION

Assembly of the various elements of the system

. Connection modules 1P (cat. n°

No tools required to assembly the connection module to the device.

. Connection module 1P+N (cat. n° 4 052 23):

No tools required to assembly the connection module to the MCB

1P+N in 1 module with automatic terminals

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CONNECTION (continued)

Assembly of the various elements of the system (continued):

1P (cat. n°(s) 4 052 43/44/45/46):

No tools required to assembly the connection module to the device.

. Connection module 1P+N (cat. n° 4 052 23):

assembly the connection module to the MCB

1P+N in 1 module with automatic terminals

Created: 03/04/2012

Horizontal distribution busbar HX80/125 A plug-in

4. PREPARATION - CONNECTION (continued)

Assembly of the various elements of the system

. Connection module 1P+N (cat. n° 4 052 23: neutral on the left

To assembly the connection module to the device 1P+N in 1 module

is necessary a screwdriver Pozidriv n° 2.

Recommended tightening torque: 1,6 to 2 Nm.

Technical data sheet: F02030EN/01

HX3 Cat. N° (s): 4 052 23/40/41/42/43/44/45/46

(continued)

Assembly of the various elements of the system (continued):

: neutral on the left):

To assembly the connection module to the device 1P+N in 1 module

4. PREPARATION - CONNECTION

Assembly of the various elements of the system in case of

use of a MCCB:

L (mm)

DPX3 3P 4P

160 82 108

250 105 140

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CONNECTION (continued)

Assembly of the various elements of the system in case of

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0 202 06, 0 206 01/51

Horizontal distribution busbar HX80/125 A plug-in

4. PREPARATION - CONNECTION (continued)

Assembly of the various elements of the system in case of use

of a MCCB:

Technical data sheet: F02030EN/01

0 202 0

HX3 Cat. N° (s): 4 052 23/40/41/42/43/44/45/46

(continued)

Assembly of the various elements of the system in case of use

4. PREPARATION - CONNECTION

Supply of a device that can’t be

modules:

. This operation is possible with the connection modules 1P.

. Fix the device to be powered on the DIN rail Cat nos 0 202 06, 0

206 01/51.

. Break the pre-fracture on the connection module and connect the

supply cables between the switch and the device to be powered.

WARNING: In this configuration the maximum current derivable from

the devices is 80A.

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CONNECTION (continued)

Supply of a device that can’t be equipped with the connection

. This operation is possible with the connection modules 1P.

on the DIN rail Cat nos 0 202 06, 0

fracture on the connection module and connect the

cables between the switch and the device to be powered.

In this configuration the maximum current derivable from

Created: 03/04/2012

Horizontal distribution busbar HX80/125 A plug-in

5 GENERAL CHARACTERISTICS

Rated peak withstand current (Ipk):

. 25kA at 400V

Rated short-time current (Icw):

. 6 kA per 0,1 s

. 2,5 kA per 0,3 s

. 2 kA per 1 s

Rated impulse withstand voltage:

. Uimp = 4kV according to IEC 61439-2, 61439-3

Maximum power loss at 125 A (W):

. 17,4 W for the distribution busbar 24 modules (cat. n° 4 052

. 26,4 W for the distribution busbar 36 modules (cat. n° 4 052

Maximum power loss at 80 A (W):

. 7,1 W for the distribution busbar 24 modules (cat. n° 4 052 40).

. 10,8 W for the distribution busbar 36 modules (cat. n° 4 052 41)

Rated insulation voltage:

. Ui = 500 V according to IEC 60493-1

Pollution degree:

. 2.

Plastic materials:

. All insulating parts (distribution busbar, supply module, connection

modules 1P+N, 1P) comply with the glow-wire test

2-11).

Horizontal distribution busbar is made of self-extinguishing materials

in accordance with the standard IEC/EN 60695-11

Higher calorific value (HCV):

. Distribution busbar 24 modules: 3,112 MJ

. Distribution busbar 36 modules: 4,738 MJ

. Connection module (1P and 1P+N): 0,159 MJ

. Power supply module: 0,636 MJ

. Power supply security module: 0,154 MJ

Protection index:

. Protection index against solid and liquid bodies: IP 20 (IEC 529, EN

60529 et NF C 20-010).

Resistance to sinusoidal vibrations:

. According to IEC 60068-2-35.

. Axis: x, y, z.

. Frequency range: 5÷100 Hz; duration 90 minutes

. Displacement (5÷13,2 Hz): 1mm.

. Acceleration (13,2÷100 Hz): 0,7g (g=9,81 m/s2)

Average weight of each element of the system:

. Distribution busbar 24 modules: 0,501 kg

. Distribution busbar 36 modules: 0,675 kg

. Power supply module: 0,136 kg

. Connection module 1P: 0,010 kg

. Connection module 1P+N: 0,019 kg.

. Power supply security module: 0,033kg

Technical data sheet: F02030EN/01

HX3 Cat. N° (s): 4 052 23/40/41/42/43/44/45/46

W for the distribution busbar 24 modules (cat. n° 4 052 40).

W for the distribution busbar 36 modules (cat. n° 4 052 41)

. 7,1 W for the distribution busbar 24 modules (cat. n° 4 052 40).

. 10,8 W for the distribution busbar 36 modules (cat. n° 4 052 41)

. All insulating parts (distribution busbar, supply module, connection

wire test (IEC/EN 60695-

extinguishing materials

11-10.

. Protection index against solid and liquid bodies: IP 20 (IEC 529, EN

. Frequency range: 5÷100 Hz; duration 90 minutes

)

Average weight of each element of the system:

5 GENERAL CHARACTERISTICS

Volume when packed:

Distribution busbar 24 modules

(pack per 5)

Distribution busbar 24 modules

(pack per 5)

Supply module + Power supply security

module (pack. per 1)

Connection module 1P (pack. per 10)

Connection module 1P+N, in bag of 3

pieces (pack. per 5 bags)

Accessory for mounting in XL3 160

enclosure

Ambient operating temperature:

. Min. = -25°C. Max. = +70°C

Ambient storage temperature:

. Min. = -40°C. Max. = +70°C

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5 GENERAL CHARACTERISTICS (continued)

Volume (dm³)

3,3

4,8

Supply module + Power supply security0,75

Connection module 1P (pack. per 10) 0,75

Connection module 1P+N, in bag of 30,995

1603,675

Ambient operating temperature:

Created: 03/04/2012

Horizontal distribution busbar HX80/125 A plug-in

6. COMPLIANCE AND APPROVALS

Compliance to standards:

. Reference standard: IEC 61439

Environment respect – Compliance with CEE directives:

. Compliance with Directive 2002/95/EC of 27.1.2003 called "RoHS"

cadmium, hexavalent chromium, brominated flame retardants polybrominated biphenyls (PBB) and polybrominated diphenylethers (P

July 2006

. Compliance with Directives 91/338/CEE of 18/06/91 and decree 94

. Compliance with Directives 73/23/CEE and 93/68/CEE (DBT).

. Compliance with Directives 83/336/CEE, 92/31/CEE and 93/68/CEE (CEM)

Plastic materials:

. Halogen-free plastic materials.

. Marking of parts according to ISO 11469 and ISO 1043.

Packaging:

. Design and manufacture of packaging in accordance with decree 98

Technical data sheet: F02030EN/01

HX3 Cat. N° (s): 4 052 23/40/41/42/43/44/45/46

Compliance with CEE directives:

. Compliance with Directive 2002/95/EC of 27.1.2003 called "RoHS" provides the banishment of hazardous substances such as lead, mercury,

cadmium, hexavalent chromium, brominated flame retardants polybrominated biphenyls (PBB) and polybrominated diphenylethers (P

E of 18/06/91 and decree 94-647 of 27/07/04.

. Compliance with Directives 73/23/CEE and 93/68/CEE (DBT).

. Compliance with Directives 83/336/CEE, 92/31/CEE and 93/68/CEE (CEM)

ng to ISO 11469 and ISO 1043.

. Design and manufacture of packaging in accordance with decree 98-638 of 20.07.1998 and Directive 94/62/EC.

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provides the banishment of hazardous substances such as lead, mercury,

cadmium, hexavalent chromium, brominated flame retardants polybrominated biphenyls (PBB) and polybrominated diphenylethers (PBDE) from 1

638 of 20.07.1998 and Directive 94/62/EC.

Created: 03/04/2012