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Leader in pressure vessels and custom steel fabrication

Hooper Welding Brochure

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Page 1: Hooper Welding Brochure

Leader in pressure vessels and custom steel fabrication

Page 2: Hooper Welding Brochure

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Page 3: Hooper Welding Brochure

company profile

mission statement

technology

our product

created on our shop floor, delivered to your front door Illustrating the process involved in producing your product and getting it to you

heavy fabrication

nuclear

skids and piping

Quality control

non destructive examination

Warranty/ union affiliation

client list

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Page 4: Hooper Welding Brochure

company profile

Founded in 1952 as a welding repair shop, Hooper Welding Enterprises Limited has

grown to be a recognized global leader in the design and manufacturing of pressure

vessels and custom steel fabrication. No project is too large or too small to tackle with an excellent

staff of dedicated professionals working together for a common goal.

The employees of Hooper Welding thrive on the company’s progressive growth and technological advances

within the industry. Hooper Welding focuses on offering only the finest quality product and satisfaction

to our customers safely and to the highest international standards. Hooper Welding has an established

reputation and is proud of its versatility and commitment to industry

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leadership

hooperweld ing .com

“ if it can be shipped, we can build it”. Arthur Hooper, founder

EST. 1952

Page 5: Hooper Welding Brochure

mission statement

Our Mission is to provide leadership to the industry in the manufacturing of

environmentally safe pressure vessels and custom steel fabrications. To ensure the

individual safety of each employee and/or guest to Hooper Welding everyday, and create a positive

environment to conduct business. To provide each customer the highest quality products and services,

jointly driving profitable growth, and to maintain a healthy and safe environment for all, everyday.

Desalter Project – Exxon Mobil, Baytown, Texas

“ hooper Welding worked very close with Worley parsons, ensuring the vessels were fabricated to the highest quality standards and in compliance with all specifications… Worley parsons congratulates hooper Welding for a job well done and looks forward to working together on future projects together”. Worley Parsons August 21, 2007

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commitment

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Page 6: Hooper Welding Brochure

technology

The success of Hooper Welding for over 50 years can be directly tied to the commitment

to technological advances and investment within the company. As Customers and their projects

continue to demand greater complexity in size, thicknesses, materials and metallurgy, Hooper Welding has

continued to support the changing tides of industry. The challenges are met by dedicated people whom are

ready to innovate and solve the problems associated with the dynamic marketplace. Through the development

of procedures, addition of equipment, expansion of facilities and the investment within our people,

Hooper Welding develops a solution that works.

Hooper Welding staffs professionals and experts to provide the best products through its skilled design

engineering, drafting and comprehensive weld procedures. The comprehensive technical staff of engineers

is capable of providing mechanical design calculations, thermal design calculations, finite element analysis

and autocad drawings using the latest engineering programs available.

Through the use of a variety of carbon steels, chrome moly steels, stainless alloys, clad product, weld overlay

and exotic materials, Hooper Welding has the ability to manufacture to your most stringent service requirements.

Years of experience allow hundreds of weld procedures and weld processes to be available at our fingertips.

With constant changes to metallurgy, new weld procedures and processes are added on an ongoing basis to

support each unique customer and project.

Hooper Welding has a complete staff of professionals capable of handling your every need. From design,

engineering, logistics planning to project management, we have the ability to produce and deliver projects

large or small to your exact requirements

1. Backgouging of custom long weld neck forging, SA182 F22 chrome moly, in 5.50” thick Iso-therming Reactor.

2. Erection of completed Debutanizer Tower, SA516-70N HIC, 84” ID x 72” ID x 140’ height, 1.25” thick.

3. Load out of 156” ID Electrostatic Desalter, 104’ length, 1.5” thick fully insulated for rail shipment to site.

4. Submerged Arc Welding of heavy wall, SA387-22-2 chrome moly, 162” ID cylinder, 5.50” thick.

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our products

Hooper Welding is a recognized leader in the fabrication of pressure vessels and

custom steel products. The list of vast experience includes columns, reactors, towers, filters,

separators, condensers, heat exchangers, boiler drums, steam drums and custom related pressure products.

We have extensive experience and we are qualified to provide the best quality products to various industries

including;

• Power • Petrochemical • Nuclear • Water Treatment & Desalinization

• Oil & Gas • Chemical • Pulp & Paper

Hooper Welding has produced pressure vessels in all shapes and sizes. We are equipped to provide the

finest quality product from pipe size vessels to your largest project requirements. We take great pride in

our ability to manufacture to our customers specific requirements and ensure that only the finest quality

product is shipped. This is backed up by a reputation you can rely on.

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1. Layout of Steam Drum, SA516-70N, 54” ID Drum, 2.0” thick.

2. Fully assembled process skid system, complete with vessels, piping, valves and auxiliary equipment, insulated and heat traced complete.

3. Fully assembled process filter skid system, complete with vessels, piping, valves and auxiliary equipment.

4. Orbital welding of tubes to tube sheet.

Page 8: Hooper Welding Brochure

from our shop floor to your front door Hooper Welding provided complete design and manufacture of its largest diameter vessel to date in 2005, when it constructed the 276” ID Crude Vacuum Tower. The Tower was over 120 feet in length and construction took 12 months from receipt of material to construct the 1.25”thick SA516-70 and 317L Clad Tower.

Hooper Welding provided full value service by not only manufacturing and testing this Vacuum Tower to ASME Section VIII, Division 1, but by coordinating the complete logistics plan. The plan involved specialized truck transport through Oakville to the Bronte Harbour, where special arrangements were made to load to barge.

A spud barge was used to secure the loading and the tiedown was completed in one day. From load out to delivery at the customer’s dockside, took 7 days complete.

Hooper Welding not only lived up to the challenge of manufacturing a complex Tower, but delivered a quality product to the customer’s door.

If it can be shipped, we can build it!

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value

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Page 9: Hooper Welding Brochure

heavy fabrication

Hooper Welding has stood by the motto, ‘if it can be shipped, we can build it’.

Our reputation for handling large projects continues to excel. With a host of in-house rigging and lifting

abilities, no project is too big for Hooper Welding. Our experience and state of the art equipment allow

manufacturing of material thicknesses over 9” in thickness.

When faced with the challenge of designing, manufacturing and shipping a 650 ton Reactor,

Hooper Welding ‘built it’.

When faced with the challenge of sourcing 8.25”thick material, forming and manufacturing multiple

250 ton Utility Boilers, Hooper Welding ‘built it’.

Our cranes and overhead equipment allow manufacture of towers and columns over 20’ in diameter and

200’ in length. Our reputation for heavy industrial manufacturing continues to grow. No matter how big

your project needs, we can produce it.

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innovative

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Award of Excellence

in appreciation of your unwavering service and dedication to pall canada for over 20 years.Pall Canada, Mississauga, Ontario March 1, 2010

Page 10: Hooper Welding Brochure

nuclear

Hooper Welding has actively played a key role in the industry, to fabricate and test to

the highest quality standards in the world. Nuclear fabrication to ASME Section III is a strength

that demonstrates the commitment to the most stringent quality. Our personnel are qualified to design

and manufacture to the most complex quality requirements of the Nuclear Code.

Hooper Welding is certified to manufacture to Class 1, 2 & 3 Vessels, Components, Fittings and NF Supports.

All of our ASME Section III abilities are certified through our CSA N285.0 General Requirements for

Pressure Retaining Systems and Components in CANDU Nuclear Power Plants.

Hooper Welding is also certified as a Material Organization to CSA N285.0. We are able to supply nuclear

qualified materials including plate, pipe, fittings and weld consumables for CANDU Nuclear Power Plants.

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quality

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Extraordinary Vendor Performance – HTU Incident

“ the excellent response provided by your staff helped us meet all the challenges required to practically ‘rebuild’ a complete process unit in record time. the people at hooper Welding enterprises limited should be proud of their performance towards this accomplishment… this untimely incident has once again confirmed that without the support of companies such as yours, we would not be as successful”. Petro-Canada Lubricants, Mississauga, Ontario March 2, 2004

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skids and piping

As the industry mandate has grown, to complete more work in the shop prior to reaching

the jobsite, Hooper Welding has responded and supported the challenge.

Hooper Welding actively provides complete packaging of systems including skids, piping, ladders, platforms,

valves, pumps and related auxiliary equipment. Hooper Welding can provide full design of piping isometrics,

structural design and engineering packages for any process requirement. Further, Hooper Welding provides

completion of insulation, heat tracing and full assembly of any system.

Hooper Welding is committed to the value added service supply, and providing the cost effective alternatives

to every project.

1. ASME Section III, Nuclear Class 3 Compressor Skid System, fully fabricated and delivered to customer.

2. Low Pressure 24” OD Knockout Pot to European Pressure Directive, “CE” marked, constructed of stainless steel, 316L.

3. Loading out of High Pressure Filter Separator for gas service, 78” ID Vessel 4.0” thick complete with piping sump.

4. Process Filter Skid with piping and valves.

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431. Layout of stainless steel custom blind flange, for chemical plant corrosive service.

2. Filter Vessel assembly.

3. Transportation of the 276” ID Crude Vacuum Tower through Oakville.

4. Specialized GTAW welding of high alloy material in compressor component.

Quality control

The staff at Hooper Welding takes great pride in the products manufactured for the

diverse client base, both domestic and international.

With in-house design and engineering, and a detailed quality plan, you can be assured that our staff has

monitored the manufacturing process every step of the way. All of the fabrications at Hooper Welding are

inspected by our quality control department to insure that the finished product meets every specification.

Our tough control standards prove it. Production conforms to CSA Standards Z299.3 and N285.0,

and the vessels we build are to ASME Section I, III, IV and VIII Division 1 & 2. We are authorized by

National Board to use the ASME Code Symbols;

• U - Pressure Vessels • S - Power Boilers • UM - Miniature Pressure Vessels

• U2 - Pressure Vessels • H - Heating Boilers

Hooper Welding manufactures to many standards worldwide, including but not limited to;

• TEMA & HEI - Heat Exchangers • PED - European Pressure Equipment Directive

• API - Non-Pressure Storage Tanks • BS5500 - Pressure Vessels for Great Britain

• AS1210 - Australian Pressure Vessel Code • JIS B8243 - Japanese Industrial Standards for Pressure Vessel

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non-destructive examination

Visual inspection of our products to CWB, AWS and SNT-TC standards provide for

the finest appearance to the finished product. Non-destructive examinations through the use

of radiography, magnetic particle, liquid penetrant and ultrasonic testing allows us to conform to our

rigid quality standards and ensure the finished product is as good as it looks.

In addition to traditional NDE approaches, Hooper Welding has the most advanced digital radiography

equipment to perform expedited radiography of heavy wall construction. Further, the use of TOFD,

Time of Flight Diffraction and Phased Array inspection offers an alternative, volumetric ultrasonic

inspection. Both approaches are technological advancement to inspection and very efficient approaches

to heavy wall construction.

Through visual examinations and NDE above and beyond code requirements, our products are among

the best in the world.

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integrity

2007 Moses Lake Expansion Project

“ in absolute difficult market conditions, hooper Welding was the only fabricator on the project to meet contractual delivery for the equipment. hooper did so while not sacrificing quality of safety… i would highly recommend hooper for similar work in the future”. Fluor Enterprises Inc., Aliso Viejo, California March 13, 2008

Page 14: Hooper Welding Brochure

Warranty

The products fabricated by Hooper Welding Enterprises are built with quality craftsmanship and

warranted for 12 months after start up or 18 months from date of delivery,

whichever comes first.

union affiliation

The employees of Hooper Welding Enterprises Limited, Oakville, Ontario are members of the

International Brotherhood of Boilermakers, Local 128.

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dedication

ONEOK Bushton Fractionation Project

“ i wanted to express our appreciation for the great job hooper Welding did. it was nice to receive vessels of the highest quality on time… thank you for your efforts and ensuring the railroad came up with a successful routing to the jobsite. We look forward to working with hooper Welding again”. Burns & McDonnell, Kansas City, Missouri February 19, 2008

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Spectre Energy Suncor EnergySyncrude Canada Ltd. Shaw Stone & Webster Shell CanadaSNC LavalinSNC NuclearUltramarZeton, Inc.

UNITED STATESAlcoa Alstom PowerAshland ChemicalBPBurns & McDonnellConoco-PhillipsCallidus CorporationChevronChemical Design, Inc.CDI EngineeringDuke Energy DeltakExxon MobilFoster Wheeler Energy Corp.FluorFrontier RefiningGeneral Electric Honeywell CorporationHuntsman ChemicalHess OilJohn Zink Jacobs Engineering

Mitsubishi Power MerichemMarathon Oil Mustang EngineeringMEMC, PasadenaNooter EriksenOxy Vinyls, Inc.PetrecoPall CorporationPeerlessRECWashington Group/URSWorley Parsons

internationalDanieli United, ItalyAlstom Power, IndonesiaAlstom Power, ItalyAlstom, FranceGaro, ItalyAreva, FranceWest Indies Rum Distillery Ltd., West IndiesMustapha Engineering, TrinidadWeir Pump, ScotlandTQNPC, ChinaKEPCO, KoreaSaudi Arabia Electric, Saudi Arabia

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client list

canadaAir Liquide Ashland CanadaAtomic Energy of Canada Ltd.Aircraft Appliances & EquipmentBantrel Inc.Bruce Power BrenntagChevron CanadaCalc EngineeringColt Worley-ParsonsConsumers Co-operative Refinery Ltd.Emerson Process SystemsFoster Wheeler Ltd.Fluor Canada Hatch Engineering HEC TechnologyImperial Oil Ltd. Irving OilKinectrics Koch GlitschLakeside ProcessOntario Power GenerationPall CanadaPraxair Canada, Inc. Petro Canada

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Debutanizer Tower Project

“ your ability to meet a very aggressive delivery schedule allowed the project to achieve delivery prior to transportation restrictions and meet a turn-around schedule. rarely has a supplier provided such complete cooperation. the staff at hooper consistently made every effort to ensure completion on time and in fact delivered ahead of schedule”. Colt Worley Parson/ Consumers’ Co-operative Refineries Limited April 30, 2008

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hooper Welding enterprises limited1390 Advance Road I Oakville I Ontario I Canada I L6L 6L6

p I 905.827.2600 tf I 1.888.252.6179 f I 905.827.1600w I hooperwelding.com