Embed Size (px)
Citation preview
Hänel Lean-Lift®:Standards in automated materialshandling and warehousing
Innovative ideas. Sound technology. Flexible systems
8
3
6
1
14
13
7
10 11
15
12
17
16
54
92
Table of contentsinside
ContentsThe principle PageHänel Lean-Lift®
Flexibility, efficiency and cost-effectiveness 1
Vertical technology – simply brilliant The Hänel Lean-Lift® – the originalwith the profile wall 4 – 5
Appealing form, convincing functionality Hänel Lean-Lift® – storing with intelligence 6 – 7
Less warehouse is moreDistinct advantages over conventionalrack storage and MLS 9
The access pointAlways well stocked with great ideas The Hänel Lean-Lift® access point 10 – 11
No more searchingHänel systems for error-free retrieval 12
We’ve thought of everything Practical, variable, ergonomic 14
The Hänel multifunction containersA clever solutionHänel multifunction containers for maximum load-bearing capacity 17
Everything the user wantsThe Hänel multifunction container 19
Speed and flexibilitySpeed is our driving forceFast, efficient and quiet 20
Hänel Lean-Lift®
The key to more flexibility 24
Hänel MP control systems and softwareEverything under controlThe control concept with brains 28
Everything you need – included inIntegrated Hänel storage management 30
Solutions that are truly convincingControl options for the practical world 31
Our strength lies in our know-howHänel software solutions made-to-measure 32
Efficient work process with storage management systems 34 – 35
Special featuresCool systemsAutomated storage in a controlled atmosphere 36
Hänel Lean-Lift®
Maximum efficiency in intralogistics 38 – 39
Hänel qualityQuality through competenceThe Hänel service team 40 – 41
Each Lean-Lift® is uniqueThe right model for each store 43
Quality signed and sealedInnovative developments and state-of-the-art production technology 44
Ideas that move the world . . .Cutting-edge technology ‘Made by Hänel’ 46
We have more in store . . . 48
The Hänel product portfolio 49
Legendx The Hänel Lean-Lift® principle 1/4/9
Vertical technology – simply brilliant 24/25
x The vertical carriagecalled the ‘extractor’ stores and retrieves 8/20the goods 21/38
x 4-chain systemfor optimum extractor guidance 20/21
x Hänel’s high-performance drivefor fast traversing speeds 20
x Frequency converter with Hänel EcoDriveSoft start control andenergy recovery 20/38
x Integrated slot profilefor height-optimized assignment of the containers 6
x Storage location with stationary goods 6 – 7
x Containertray for holding and transporting the goods 16 – 19
x Access point at ergonomic retrieval height 10 – 15
x Height measurement light barriers 6for precisely determining the article heights 10 – 11
x Light barrier curtains compliant with DIN EN 15095 10 – 11
x Lockable sliding doorsfor protection of inventory 23
x Hänel microprocessor controller and Hänel software solutions 28 – 35
x Maintenance accessconveniently at the side 40 – 41
x Wiring boxThe electronics are neatly housed 40
x Hänel transporteror fold-down support rails 14 – 17
x Environmentally friendly powder coating 50 % more abrasion-resistant 1
1
6
7
8
9
10
11
2
3
5
4
12
13
14
15
16
17
8
3
6
1
14
13
7
10 11
15
12
17
16
54
92
1
Economy, efficiency and ecology – theseare the demands that modern-day intralogisticsmust meet
The right decisionIf you want to improve your intra-logistics concept and reduce costs,you should talk to the specialistsat Hänel first. They will work withyou to develop your own ‘tailor-made intralogistics concept’.
Optimal parts managementThe state-of-the-art Hänel micro-processor controllers can be usedas stand-alone inventory manage-ment systems or communicatewith customers’ own data pro -cessing systems.
An up-to-date overview of inven-tory is ensured at all times.
Work time slashedThe Hänel Lean-Lift® brings therequested item automatically tothe access area in seconds, whereit can be retrieved at the optimumergonomic height.
Goods to man is the motto insteadof man to goods. Access times areradically reduced and order-picking performance substantiallyimproved.
With the Hänel Lean-Lift® we offeryou a first-class, high-tech systemfor storage organization and mate-rials handling that saves time, storage space and costs, and enables a much more efficientworkflow.
Live demonstration ofCO2 savings with theHänel EcoDrive at theCeMAT trade fair
Ergonomic and safeThe ergonomic design minimizesthe physical strain for employees atwork. And Hänel goes far beyondthe requirements of today’s safetystandards.
We are committed toenvironmental protectionIt goes without saying that pro-duction at our three plants meetsthe latest environmental guidelinesand even exceeds them. Only en-vironmentally friendly, recyclablematerials are used. But it’s notonly the production that lives up to Hänel’s ecological principles –even the Hänel Lean-Lift® itselfdoes so. Moreover, the HänelEcoDrive makes a contributiontoward reducing CO2 emissions.
EfficiencyCountless companies throughoutthe world use the Hänel Lean-Lift®
to increase the cost-effectivenessof their warehousing and materialshandling.
Hänel also offers customized special features to get even moreefficiency out of the Hänel Lean-Lift®.
One highlight is the HänelEcoDrive – efficient energy recovery with the Hänel Lean-Lift®.
Over 60 % more spaceThe Hänel Lean-Lift® uses the available room height – in a similarway to a high-bay warehouse orminiload system. Unlike these,however, it stores parts in height-optimized positions so that nospace is lost. This produces maxi-mum storage capacity on a mini-mal footprint.
This in turn saves costs and helpsto utilize the area dedicated to stor-age more economically.
Hänel Lean-Lift®
Flexibility, efficiency and cost-effectiveness
2
3
Approx. 2,400 m2 of stor-age on a 100 m2 footprintProtected storage of medical products in a network of Hänel Lean-Lifts®.
4
The automated ‘high-baywarehouse in a cabinet’The Hänel Lean-Lift® is both storage rationalization and goodsprotection in one: At the center ofthis closed system is a computer-controlled positioning lift – the‘extractor’. In front of it and behindit are the storage shelves. This iswhere the articles are stored incontainers in height optimizedpositions.
The storage locations are accessedautomatically under electroniccontrol by means of the extractor,which stores or retrieves therequested container.
The goods are then delivered tothe retrieval area at the correctergonomic height.
This ingenious principle findsapplications in a wide variety ofindustries. Used in the medicaltechnology and electrical engineer -ing sectors (for which ESD ver-sions are possible) and also in theautomotive, aircraft and pharma-ceutical industries or in mechan-ical engineering, the mail-orderand wholesale trades – the Lean-Lift® is the ideal buffer, dispatch,production or tool store, to namebut a few sectors that demonstrateits versatility.
Our specialists would behappy to show you referencesfrom your line of business –just send us an inquiry.
The Hänel Lean-Lift® is the logical complimentto the time-proven Hänel Rotomat® principle
n Fast storage and retrieval times.
n High storage density, even whenarticles have different heights.
n Goods to man is the mottoinstead of man to goods: this saves time.
n Improved order-picking per-formance.
n High economic efficiency andcost savings.
n Protection of inventory.
n Storage and handling of bulkyand heavy parts.
n Load-bearing capacity of up to1,000 kg per tray.
n Load-bearing capacity of up to60,000 kg per Lean-Lift®
(higher payloads on request).
n Integrated storage management.
The pluses
Vertical technology – simply brilliantThe Hänel Lean-Lift® – the originalwith the profile wall
5
Lean-Lift® buffer store rightin the production hallComplete sub-assemblies and delivered components are buffered in 5 Hänel Lean-Lifts® – here in the premium Silver/Anthracite finish.
6
It was 15 years ago that Hänel revolutionized vertical lifttechnology by inventing the profile wall. Precision holdfor the containers and maximum compaction of the storagevolume thanks to the integrated slot profile
An ingenious development!The Hänel slot profile in75 mm, 90 mm or 125 mmsteps offers a multiplicityof options:The slot profile is a built-in fixedwall with integrated slots in 75 mm,90 mm or 125 mm steps, and isthe ultimate solution for achievingoptimal space-saving storage
The Hänel height sensorsin steps of 25, 37.5, 75,90 and 125 mm Different height-measuring lightbarriers, designed to match eachmodel’s slot profile exactly, mea-sure the inventory items and storethe container according to the respective height without any lossof space!
With the Hänel space-saving pitch,the distortion-free Hänel multi-function containers and the opti-mization run (page 31) you willachieve maximum compaction ofthe storage volume.
Let the air out of your store!
n Optimal and compact storageeven when articles are of differ -ent heights.
n The Lean-Lift® consistentlyoffers compact and variable storage – without the need forany mechanical or electronicadjustment.
The pluses
The profile wall in the Hänel Lean-Lift® offers compact and variable storage
The Hänel multifunction containers with space-saving 25 mm pitch and the latest slide technology enable optimal utilization of the storage area
Hänel multifunction containersn Full-length, integrated supports
offer optimum utilization of thestorage height with maximumrigidity.
n Containers with the 75 mmsingle pitch or with space-saving 37.5 mm and 25 mm pitches in conjunction with theHänel profile wall offer nume-rous possible combinations.
Convincing simplicity: the high-stability Hänelprofile wall!Hänel is the inventor of the profile wall – with over 15 years of experience!
The profile wall with its high stability and precision is fixed to the tubular supports at thefactory.
On the outside the typicalHänel design, on the inside a stable slot system!
The storage items are measured in the accesspoint by the height sensors
The spacing of the height sensors corresponds to the slot profile. This enables height-optimized storage to be achieved
Appealing form, convincing functionalityHänel Lean-Lift® – storing with intelligence
7
An ingenious invention On the outside the typical Häneldesign, on the inside a stable slotsystem – the Hänel profile wall.
8
9
The Hänel Lean-Lift® offers over 60 % more storage capacity than a miniload system/rackstore on the same footprint
Substantial loss of storage volume
Miniload system/conven-tional rack storage
Hänel Lean-Lift®
One glance in the Hänel Lean-Lift®
shows the advantages clearly:Optimum storage of highly variedparts without any loss of space!
Key points speak in favor of theHänel Lean-Lift®:
n Storage capacity can be adaptedstep by step.
n More than one person at a timecan operate the lift and processjobs.
n Retrieval times are considerablyshorter.
n Units can be added, expandedor separated at a later time.
n Better utilization of storage volume thanks to height-optimized storage.
n Decentralized storage right inthe production hall.
The pluses
Free/unused storagecapacity
Goods stored
Less warehouse is moreDistinct advantages over conventional rack storage and MLS
10
Accurate height measurement forstoring containers in the optimalpacking density. Height-measuringlight barriers spaced at 25 mm,37.5 mm, 75 mm, 90 mm or 125 mm. When the container isdrawn in, the highly accurate lightbarriers measure the articles, andthe Hänel microprocessor controlsystem finds the optimum storagelocation in the Hänel Lean-Lift®. At the same time a protrudinggoods check is carried out.
With its height sensors, profilewall and Hänel container tech-nology, the Hänel Lean-Lift® pro-vides vertical optimization andheight optimization in one!
Height-measuring sensors
Optimum storage assignment based on precise height measurement of goods
The Hänel Lean-Lift® is equippedwith a weight managementsystem as standard. As an option,an electronic 4-point weighingsystem can be used to weigh eachcontainer in the access point with-out any loss of time. The currentweight is then shown on the keyboard display. The weighingdevice allows the maximum loadof the individual containers andthat of the entire lift to be record -ed. The additional payload isdetermined with the tare function.
Container weight accurately ascertained in the access point with no loss of time thanks to the electronic weighing device
Scales
Accurate weights recorded with the Hänelweighing device
The access point of the Hänel Lean-Lift®
is truly multi-talented
It protects the user and it weighs,measures, photographs and identi-fies the storage items.
The smooth-action rollers makestorage and retrieval operations abreeze. Shelf retrieval and put-away can also be performed auto-matically.
The interior lighting ensurer youcan ‘keep an eye’ on things.A compartment sub-level indicatoror the Pick-o-Light® system guarantee error-free retrieval.
Hänel offers individual equipmentvariants for every need.
All these are ideas theHänel specialists havedeveloped over their manyyears of experience – andfrom which you benefit.
Always well stocked with great ideasThe Hänel Lean-Lift® access point
11
The Hänel light curtain guaranteesmaximum safety for the operatorsas they pick and put.
Safety light curtain
12
The items are photographed and the picture displayeddirectly on the control unit
The LED display can be positionedabove or below the access pointas required. The compartment andsub-level indicators ensure theright article is accessed. Error-free access with integrated
compartment sub-level indicator
The compartment indi-cator ensures error-freeaccess and quick storageand retrieval
The compartment and sub-levelare displayed on the LED strip aseither one or two digits.
An LED array is integrated into thepanel above the access opening ofthe lift. A colored LED directs abeam of light onto the requestedarticle so that it is identifiedunmistakably and unequivocally.
This ensures maximum efficiencyand reliable selection during orderpicking.
A camera integrated in the Lean-Lift® takes a photo of the containereach time a transaction is carriedout.
A fixed number of pictures is archived per container so that in-ventory changes on the containercan be tracked.
. . . identify the requested article unmistakably
LEDs in the access point . . .
Integrated camera
Alternatively, if container divisionsare variable, items can be identifiedvia a free-moving Vario unit with 4 integrated LEDs.
Hänel Pick-o-Light-Vario® forvariable container divisions:
The Hänel Pick-o-Light-Vario® can move freely on 2 axes
With the photographic information,an article on a container can beidentified directly from the controlunit and brought to the accesspoint.
The Hänel Pick-o-Light®
system for quickly findingthe required articles
No more searchingHänel systems for error-free retrieval
13
14
Picture top right:Perfect integration on the secondfloor of the company’s modern building
Picture bottom:Replenishing the Hänel Lean-Lift®
pallet store on the ground floor
The Hänel high-speeddoorThe Hänel high-speed door enables several operators to worksimultaneously at a Lean-Lift®
with more than one access point.The access areas are blocked offfrom each other.
Travel speeds of up to 1 m/s makefor quick access. The aluminumprofiles are highly robust and havea long lifecycle. A frequency con-verter ensures optimal flow ofmovement.
The fold-down supportrail from HänelThe support rail at the accesspoint can be raised and foldeddown as required. Storage con-tainers can then be pulled out of the access point on smooth-running plastic rollers.
This makes work at the HänelLean-Lift® even more ergonomic.Heavy parts can also be removedwith a crane.
The Hänel transporterWith the Hänel transporter, com-plete containers can be taken outof the Lean-Lift®, as they can withthe fold-down support rail. Thismeans that even with particularlyheavy parts (up to 1,000 kg percontainer) the container can betransported effortlessly to therequired destination.
We’ve thought of everythingPractical, variable, ergonomic
15
16
The Hänel Lean-Lift® as amaterials handling systemErgonomic retrieval of heavy loadsfrom the fold-down support rails bycrane.
17
The payload per containercan be up to 1,000 kg! An impressive performanceby Hänel!
This is where the Hänelmultifunction containerperforms the extraordinaryThe containers are configuredaccording to the size and weight of the storage goods.
The containers can take loads of250, 500, 700 or 1,000 kg depend -ing on the version.
Even the most varied and bulkygoods such as Euro pallets, engineblocks, tools, crates and cabledrums are no problem for theHänel Lean-Lift®.
Highly diverse storage articles put highly diverse demands on the container
Heavy parts can be retrieved and transported effortlessly with the Häneltransporter
Tools for injection moldingmachines, for example, can be removed from the trans-porter by crane
The total load capacity per Lean-Lift® can be 20,000, 30,000,40,000 or 60,000 kg.
The maximum storage height isdetermined purely by the height ofthe access opening.
The standard height of 740 mm for the access opening can beadapted to suit the respectiverequirements.
The carrying capacity of auto-mated storage and materials handling systems is determined by the weight and dimensions ofthe inventory.
A clever solutionHänel multifunction containers for maximum load-bearing capacity
18
Storage boxes and tool holders ina Hänel Lean-Lift® container
100 % individuality for our customers – the rightcontainer for every requirement
Different sizes of Hänelmultifunction containersHänel offers a variety of contain erwidths and depths. This meansthe containers can be adaptedindividually to the stored goods!
Width840/1,300/1,640/1,860/2,060/2,300/2,460/2,860/3,060 or3,260 mm
Depth 635/825/1,047 or 1,270 mm
And a wide range of accessoriesare available, such as tool inserts,molded trays for small parts, holders for milling cutters, andother separators, which comple-ment the Hänel Lean-Lift®, turn -ing it into a complete intralogisticssystem that saves costs, makesoptimum use of space, makeswork easier and minimizes distri-bution times!
n Hänel multifunction containersalways retain their shape andare absolutely distortion-free.
n No limitation to their usability.
n Smooth running thanks tomodern plastic slide tech-nology.
n Integrated grips.
n Optionally available with slotspunched round the inside forcustomized dividers.
The plusesn Variable attachments of different
heights.
n Different container sizes to suitrequirements.
n Payload capacity per containerof up to 1,000 kg.
n Galvanized – with environ-mentally friendly powder-basedfinish on request.
19
Solutions for the electronics industryThe Hänel Lean-Lift® offers theelectronics industry furtheradvantages: The containers canbe given an antistatic coating, ifnecessary, to protect sensitiveelectronic components.
And Hänel supplies containersthat can be electrified with anelectronic plug-in contact at therear.
Containers and dividers with anantistatic coating are ideal forapplications in the ESD sector
Hänel offers special-purposesolutions to hold, for example,arbors, bars, rollers, sheet mate-rial, boards, SMD reels, hanginggarments, rollable storage goods,sleeve rolls, and drawings of allformats right up to A0 size.
Our specialists would behappy to develop a tailoredsolution for your storagerequirements
Everything the user wantsThe Hänel multifunction container
20
The vertical carriage(extractor) has 4-pointsuspension . . .This has enormous advantages:
n No tilting of the extractor.
n No problem with uneven load dis-tribution, even with heavy weights,and consequently a longer lifecycle.
n Easy maintenance access fromthe side.
n Easy attachment of the arrestingdevice for the extractor.
High traversing speeds, low noise levels and accurate positioning are characteristics of the Hänel Lean-Lift®
. . . and time-proven, low-noise 4-chain technology!n Roller chains are durable, so no
fatigue failures.
n Long lifecycle.
n No replacement necessary atfixed service intervals.
n Roller chains have a high rate ofefficiency (98 %).
n Accurate positioning because ofhigh rigidity.
n No slip on emergency stops.
Highly efficient and powerful motors allow the extractor to achieve travel speeds of up to 2.3 m/sec
Frequency converter in the Hänel Lean-Lift® EcoDrive
Hänel Lean-Lift® new generation in a high-speed version
The Hänel EcoDrive –CO2 reductions thanks toefficient energy recoveryIn the Hänel Lean-Lift® EcoDrive, a frequency converter converts thekinetic energy of the descendingextractor into electrical energy andfeeds it back into the electricalsupply system.
Depending on the traversing rate,up to 40 % of the energy fed in forthe upward run can be returned tothe supply network.
The Hänel Lean-Lift® is availablein a high-speed version. The verti-cal speed of travel, for examplefor containers with a load capacityof up to 500 kg, is 2.3 m/sec withan empty extractor, and 1 m/secwith a loaded extractor. Horizon -tally the extractor travels jolt-freeat a speed of 0.5 m/sec.
Moreover each Hänel Lean-Lift®
is equipped with a soft start controlwith frequency converter.
The advantage:Gentle and rapid acceler -ation and braking.
Speed is our driving forceFast, efficient and quiet
21
22
23
Available to multiple usersDepending on the height of theHänel Lean-Lifts®, access points can be installed on different floors.Several people can use the HänelLean-Lift® simultaneously at different positions and levels.
24
The Lean-Lifts® can even becombined to span several floors!
Each Hänel Lean-Lift® can be used as a stand-alone system. The store isgradually expanded by adding furtherLean-Lifts® as needs grow
The pluses
Two groups of Lean-Lifts®
spanning multiple floors weredocked onto the building fromthe outside so that productionarea wasn’t sacrificed
Hänel Lean-Lift®
The key to more flexibility
Each Hänel Lean-Lift® can be usedas a stand-alone system. Byadding other Lean-Lifts® you canexpand or alter your storage capacity at any time without anyproblem.
The Hänel Lean-Lift® system offersunlimited variation possibilities
n Every square meter is opti-mally used – the essence ofeconomic efficiency.
n Easy adjustment to operationalrequirements.
n More than one person at a time can operate the lift andprocess jobs.
n Improvement in storage mana-gement.
n Greater flexibility with step-by-step expansion.
n Clearly definable and manage-able investment.
Making maximum use ofthe available spaceHänel Lean-Lifts® can be installednext to each other and even spanseveral building levels, with mul-tiple access points one above theother. This creates the maximumpossible storage space on a mini-mal footprint.
Height changes can be madepost-installation using solid slot-in joints with plug welds.
The Hänel service team also takes care of relocations quicklyand reliably.
25
Lean-Lifts® can also bepositioned at a 90 degreeangle to each other
26
27
Maximized ergonomicsRetrieval of bins using the fold-down support rails from Hänel.
28
Our strength lies in our know-how – the practice-oriented microprocessor control unitsfrom Hänel can offer you a complete storagemanagement system
MP 100 D – high-poweredstorage managementintelligently designed!Up to 99 Lean-Lifts® can be controlled simultaneously with theMP 100 D.
The pluses
Hänel software made-to-measureIf you wish, the Hänel specialistswill develop with you a tailor-made storage management concept that meets your require-ments exactly!
MP 12 N–SA complete storage managementpackage is already integrated. The TFT touchscreen technologymakes it easy to use. Quick andeasy hook-up to the customer’scorporate network is ensured bythe integrated Ethernet interface.
With the web server, users canaccess the web page of the MP 12 N–S directly with InternetBrowser. The optional shelf cameratakes a current shelf picture afterevery transaction.
Networking with ITsystemsOf course it is possible to hook upthe Lean-Lift® to the customer’s ITenvironment. The control systemsare easily connected via the inte-grated Ethernet interface.
Article data, pick lists and bookinginformation are exchanged throughthe integrated storage managementfunctions.
If required, the lift can be position -ed directly via the interface.
You can find detailed informationabout Hänel microprocessor controlsystems in our brochure ‘The intel-ligent Hänel control and softwaretechnology’.
The variable control keyboard for the Hänel Lean-Lift®
is placed at the side of the access point – the mostergonomic position for operators. So tiring overheadwork is no longer necessary!
n Hardware and software are inte-grated in the lift, no additionalPC or monitor required.
n No complex software installationon PC.
n Direct integration into the corporate network via Ethernetlink.
n Data can be retrieved from the MP 100 D and MP 12 N–S simply by using the browser –continu ous transparency in thestore-room guaranteed.
n No additional communicationsoftware needed.
n Customized expansion possiblewith versatile supplementarymodules.
Everything under controlThe control concept with brains
29
30
Select article storage/retrievalWhen an article is selected, adetailed list of information aboutthe article is displayed
Storage location search When a unit size is entered (option-ally with a height specification) thecontrol system suggests the nextfree storage location
Entry of supplementary dataAn article name can be enteredas well as an article number. Withthe option ‘Item pool manage-ment’ it is possible to create andedit other data fields
Info on article dataWhen a search term is entered, the results are displayed in a table.Any data field can be selected as a search field, such as articlenumber, article name, etc.
������������ �� �������
���������� �� �����������
����������� ���� �!"�#$
����������%���& ������������
���������'� ������������������������ (�(�))�������*����� (�(���������*����� (�(
�+������)����*���) (�(
������������ �� (�(���������� �� ���������������������� (�(����������%���& �����������
���������'� �����������
���������������
�*
�*
������������ �� (�(
���������� �� ���������������������� ���� �!"�#$����������%���& ��������������������'� ��������������������'��� (�(�))�������*����� (�(���������*����� (�(�+������)����*���)� (�(
�*
066/528–923ENTER QUANTITY1 1 1 –1 y
066/528–923ENTER STORAGE LOCATIONSHELF NUMBER W1 y +
066/528–923ENTERARTICLE NAMEMOTOR BLOCK y
Intelligent inventory control with the storage management packagesfrom Hänel
Contained in the compact con-troller MP 12 N–S and the centralcontrol system MP 100 D is theHänel inventory control package.This means all the storage mana-gement is already integrated.
No additional PC is required!
Three different storage manage-ment packages are available:
n Hänel article management
n Hänel tool management
n Hänel file management
All three packages boast easy-to-operate user interfaces andmaximum storage managementfunctionality.
Everything you need – included inIntegrated Hänel storage management
���������� �� ����������� �+������)����*���)� ��������� (��� ����������� (��� ����������� (��� ����������� (���� ������������ (���� ������������ (���� ������������ (���� ������������ (���� ������������ (
��� �*����*� �*�����,��� ��������)���
���������������
MATCH CODE SEARCHFOR ARTICLE NUMBER[U/T/+/XS/CE]
31
Additional sensors in the access pointand on the extractor, together withvarious positioning systems, continue incertain cases to guarantee safe andreliable operation until the Hänel servicetechnician arrives
Hänel ESB – the intelligent safety package forenhanced availability of the Hänel lifts
Containers that are frequently needed can be stored closer to theretrieval point so that the timerequired to access them is shorter.
With the Access Priority Factor,this can be done manually and the
Hänel APF Access Priority Factor
The Hänel Lean-Lift® uses its precision height sensors to storedifferent items in the storage loca-tions best suited to their height.
As a result of frequent storagemovements, however, empty spa-ces can arise between the storagecontainers. When the integratedoptimization run has been activ -
The Hänel optimization run
positions assigned directly on theHänel microprocessor controlsystem.
It can also be done automaticallyby the Hänel optimization runaccording to retrieval time.
at ed, it automatically eliminatesthe gaps, achieving the optimalpacking density in the storagevolume available.
In addition to this, the optimizationrun can optimize storage locationsaccording to retrieval time.
the ESB system directly at themicroprocessor controller, the usercan continue to operate the HänelLean-Lift® in defined cases despitea malfunction. This redundancysystem consists of eight integratedsafety circuits.
It means that in certain cases theHänel Lean-Lift® can continue tobe operated safely and reliablyuntil the Hänel service technicianarrives.
Hänel storage systems work reliably and failure-free. Should amalfunction arise, however, theHänel redundancy systems kick in.
Lean-Lifts® can be fitted with asecond safety circuit, for example.This means that if the safety lightbarriers in the retrieval openingfail, it is still possible to continueoperating the Lean-Lift® with thesliding door closed. The HänelLean-Lift® can also have the HänelESB (Expanded Safety Bypasspackage) integrated. By activating
Solutions that are truly convincingControl options for the practical world
32
Hänel’s inventory management programs are intelligent softwaresystems for computerized handlingof warehouse processes on Hänelstorage systems.
These programs manage storagelocations, articles, stocks, pick andput jobs and orders.
Hänel software systemsrationa lize storage operations and provideoptimal transparency inthe storeroom!
The plusesn Quick and reliable access during
pick and put operations as theuser works directly at the Hänelstorage units.
n Modular functions for the bestpossible adaptation to customerrequirements.
n Standardized interfaces for simple data exchange withmaterials management/ERP programs.
n Interface to the Hänel lift controllers for pick and put ope-rations directly at the storageunits.
n Optimized order picking for allconnected storage units.
n Rack storage systems, pallet stores, container stores, etc.,can be managed in addition to Hänel storage units.
Hänel’s inventory management software enables efficient, rationalizedworkflow
For every application there arepowerful software packages thatoffer each customer individualadaptation based on useful con- figuration options and variousstandard modules:
Storage management
Control software for Hänelstorage units networked with host-supported ERP (EnterpriseResource Planning) systems.
Tool management
Warehouse management withHänel storage units – from goodsreceipt to dispatch.
Talk to our specialists – wewill be happy to advise you!
Our strength lies in our know-howHänel software solutions made-to-measure
33
34
n Operators work directly at the storage units – which is ergo-nomic, practical and time-saving
n Asynchronous processes at thestorage units – each lift worksindependently
n Prioritized storage location searchin front of the corresponding storage unit
n Exchange of data with all thewell-known ERP systems
n Can be expanded at any time byadding more storage units.
Please don’t hesitate to requestdetailed information about Hänelsoftware programs.
Maximum control over inventory with Hänel storage units
It doesn’t matter whether youwork with the software solutionsfrom Hänel or other storage mana-gement software – Hänel storageunits can be integrated effortlesslyinto the most varied of softwareenvironments through the micro-processor control units.
All pick and put operations can be booked directly at thelift control units.
It allows not only Rotomat®,Lockomat®, Lean-Lift® and Multi-Space® units to be managed, butalso other types of system such as rack and pallet stores.
A standardized host interface enables data to be exchangedwith any type of materials management system.
The pluses
Efficient work process withstorage management systems
35
36
Cool systemsAutomated storage in a controlled atmosphere
The quality requirements that con-sumer and industrial goods have tomeet are becoming increasinglystringent and far-reaching. Manyproducts today, ranging from fra-gile components in the electronicsindustry (such as the delicate sur-faces of semiconductor products)to sensitive substances in the chemical and pharmaceutical in-dustries, need to be stored undervery specific, defined conditions.
With its automated DryStore® andClimateStore® systems, Häneloffers future-oriented solutions thatare suitable for all air-controlledenvironments.
The systems are flexible and can be free-standing or installedso that they dock into existingrooms.
Optimum solutions for storage in temperature-controlled and dry-air environments!
Storage of highly sensitive pacemakers at constant humidity with the Hänel Lean-Lift®
DryStore
Illustrated on the opposite page is a Hänel ClimateStore® Lean-Lift®,networked with other Lean-Lifts®. It is used to stock temperature-sensitive medicines at a constant 5 degrees Celsius.
The efficacy of the climate chamb eris ensured by an automatically closing door and the Hänel high-speed door.
37
38
Depending on the traversing rate, up to 40 % of the energy fed in previously for the upward run can be returned to the supply network!
Hänel EcoDriveCO2 reductions thanks to efficient energy recovery
Maximum security of the storage articles, no limitation to theheight of the storage goods, and optimal ergonomics – anotherstroke of innovative genius from Hänel!
Usually the articles in a pick listare located on different storagecontainers. With Hänel’s Pre-Store-Buffering®, the time needed toaccess consecutive containers isconsiderably reduced.
While the operator takes the requir -ed articles from container q in theaccess point, the extractor isalready bringing container w to astorage location directly behindthe access point (this location canbe pre-defined as required).
Hänel Pre-Store-Buffering®
Time saved by automatic buffering
Hänel, the inventor of the extractor with double container placement, has perfected this system and developed the HänelLean-Lift® in DualDrive® design.
The new Hänel Lean-Lift® inDualDrive® design boosts order-picking performance substantially.Pick lists with articles stored ondifferent containers can be proces-sed at a considerably higherspeed.
This saves time and thereforecosts!
Hänel DualDrive®
Double the performance
1
2
The new Hänel EcoDrive helps tosave energy and consequently toreduce costs. A new kind of fre-quency converter uses the energyof the descending extractor andconverts it back into electricalenergy. This is then fed back into
the supply system and can beused elsewhere, for example onother Lean-Lifts® in a network.
Hänel Lean-Lift®
Maximum efficiency in intralogistics
39
A component of Hänel’s high-speed-picking concept is the Hänel Pick-o-Light® system for quickly finding the required articles
An LED array is integrated into thepanel above the access opening ofthe lift. A colored LED directs abeam of light onto the requestedarticle so that it is identifiedunmistakably and unequivocally.
This ensures maximum efficiencyand reliable selection during orderpicking.
Hänel Pick-o-Light-Vario® forvariable container divisions:
Alternatively, if container divisionsare variable, items can be identi-fied via a free-moving Vario unitwith 4 integrated LEDs.
Hänel Pick-o-Light® systemA new way to identify storage locations
Hänel camera solutionVisual representation of the container inventory
With the photographic information, articles on a container canbe identified directly at the control unit or in HänelSoft®
One or more cameras are inte-grated in the Hänel Lean-Lift® peraccess point. Each time a pick orput operation is performed, an up-to-date container photo is taken.
The container photo is displayedat the control unit.
This guarantees an optimal visualoverview of the storage situationat all times.
A defined number of pictures isarchived per container so thatinventory changes on the con-tainer can be tracked.
40
We see customer support and the legendary Hänelcustomer service as our obligation
The employees in our support centers are factory trained andapproach their jobs in a highlyprofessional manner.
This applies whether they aredeveloping a storage managementconcept, training operators orcarrying out maintenance or repairwork.
In recognition, the quality manage-ment system of Hänel Germanyand Hänel Switzerland has beenawarded the DIN EN ISO9001:2008 certificate for produc-tion, design, development, installa-tion, sales and service.
It’s good to know there are peoplewho understand their trade andwho act responsibly.
Maintenance accessfrom the sideMaintenance or repair work can be carried out conveniently on theHänel Lean-Lift® from the side –complex dismantling of deviceparts is unnecessary.
Reliable protection with the patented Hänel arresting device
The electronics in the HänelLean-Lift® are easily accessibleand clearly arranged in the pull-out wiring box below the accesspoint
Quality through competenceThe Hänel service team
41
Play it safeOnly technicians trained and authorizedby Hänel have the know-how and thetechnical resources to maintain Hänelindustrial storage systems quickly andsafely.
42
43
����Pro� � � � � * � � � � �
Maximum device payload up to 60,000 kg depending on the model.A few examples from a multitude of possibilities
840 – 635 2,240 1,165 840 635 300/500/7001300 – 635 2.240 1,625 1,300 635 300/500/700/1,0001640 – 635 2,240 1,965 1,640 635 300/500/700/9001860 – 635 2,240 2,185 1,860 635 250/500/650/9002060 – 635 2,240 2,385 2,060 635 250/500/650/8502300 – 635 2,240 2,625 2,300 635 250/400/470/650/8002460 – 635 2,240 2,785 2,460 635 250/400/470/650/8002860 – 635 2,240 3,185 2,860 635 190/250/400/500/550/6503060 – 635 2,240 3,385 3,060 635 190/250/350/450/550/6253260 – 635 2,240 3,585 3,260 635 180/250/400/550/600
840 – 825 2,810 1,165 840 825 300/500/700/1,0001300 – 825 2,810 1,625 1,300 825 300/500/700/1,0001640 – 825 2,810 1,965 1,640 825 300/500/700/9001860 – 825 2,810 2,185 1,860 825 250/500/650/9002060 – 825 2,810 2,385 2,060 825 250/500/650/8502300 – 825 2,810 2,625 2,300 825 250/470/650/8002460 – 825 2,810 2,785 2,460 825 250/470/650/8002860 – 825 2,810 3,185 2,860 825 190/250/400/500/550/6503060 – 825 2,810 3,385 3,060 825 180/325/425/450/550/6253260 – 825 2,810 3,585 3,260 825 180/250/400/550/600 840 – 1047 3,475 1,165 840 1,047 300/500/700/1,0001300 – 1047 3,475 1,625 1,300 1,047 300/500/700/9501640 – 1047 3,475 1,965 1,640 1,047 250/500/650/8501860 – 1047 3,475 2,185 1,860 1,047 250/450/650/8502060 – 1047 3,475 2,385 2,060 1,047 250/450/600/8002460 – 1047 3,475 2,785 2,460 1,047 250/400/600/7502860 – 1047 3,475 3,185 2,860 1,047 250/350/500/7003060 – 1047 3,475 3,385 3,060 1,047 220/300/450/6503260 – 1047 3,475 3,585 3,260 1,047 220/300/450/600 840 – 1270 4,150 1,165 840 1,270 300/500/700/1,0001300 – 1270 4,150 1,625 1,300 1,270 300/500/700/9001640 – 1270 4,150 1,965 1,640 1,270 250/500/650/8001860 – 1270 4,150 2,185 1,860 1,270 250/450/650/8002060 – 1270 4,150 2,385 2,060 1,270 250/400 /600/7502460 – 1270 4,150 2,785 2,460 1,270 250/400/600/7002860 – 1270 4,150 3,185 2,860 1,270 200/300/500/7003060 – 1270 4,150 3,385 3,060 1,270 200/250/450/6503260 – 1270 4,150 3,585 3,260 1,270 200/250/450/600
Technical dataModel Device dimensions in mm Container sizes in mm Load capacity
Depth Width Width Depth in kg
No two the sameNo two Lean-Lifts® are the same.Simply because each task requiresa unique approach. That’s why, atHänel, high quality of consultancytakes first place alongside productquality.
We are committed to environmental protectionIt goes without saying that productionat our three plants meets the latestenvironmental guidelines and evenexceeds them. Only environmentallyfriendly, recyclable materials areused.
Each Lean-Lift® is uniqueThe right model for each store
Hänel – a company committed to top quality
High-tech production forhigh-end demandsHighly qualified specialists imple-ment the ideas of the planningengineers using cutting-edgemanufacturing techniques. Theyact in concert to incorporate theirknow-how and experience.
Despite automation, the focus atHänel is on people. They are theones who coordinate the differentproduction steps and monitor quality constantly.
Quality starts with consultingNo two Hänel lifts are the same.Simply because each task requiresa unique approach.
That’s why, at Hänel, high qualityof consultancy takes first placealongside product quality. On thebasis of your requirements andour experience we develop a com-plete solution tailored to yourneeds.
On September 1, 1993, HänelGermany was awarded the interna-tional certificate of quality accor-ding to ISO 9001 by the ‘GermanAssociation for Certification ofQuality Management Systems’. Itwas the first company in its field(vertical lift technology) worldwideto achieve this distinction.
And in 2009 once again the pro-cess-oriented quality managementof Hänel was acknowledged bythe technical control board TÜVHessen with the current DIN ENISO 9001: 2008 Certificate.
44
Quality signed and sealedInnovative developments and state-of-the-artproduction technology
45
46
Hänel already has representatives in over 60 countries so that our customers can begiven optimal support and the increasingdemand for Hänel products can be met.
Hänel exhibits its innovations in intra-logistics at numerous international trade fairs. For an up-to-date overview of trade fair dates, visit us on the Internet atwww.hanelworldwide.com
It’s all part of Hänel quality:being there whenever you need us.Worldwide . . .
The Hänel team is at your service.
As one of the world’s market leadersfor vertical carousels and verticallift modules, Hänel is continuouslyexpanding its network
Ideas that move the world . . .Cutting-edge technology ‘Made by Hänel’
AlgeriaAustraliaAustriaBahrainBelgiumBrazilBulgariaCanadaChinaCosta RicaCroatiaCzech RepublicDenmarkEgyptEstoniaFinlandFrance
GermanyGreat BritainGreeceHong KongHungaryIndiaIranIrelandItalyJordan KuwaitLatviaLebanonLibyaLithuaniaLuxembourgMalaysia
MexicoMoroccoNetherlandsNew ZealandNigeriaNorwayOmanPolandPortugalQatarRomaniaRussian FederationSaudi ArabiaScotlandSingaporeSlovakiaSlovenia
South AfricaSouth KoreaSpainSwedenSwitzerlandSyriaTaiwanThailandTunisiaTurkeyUkraineUnited Arab EmiratesUSAVietnam
47
48
The pluses
Hänel Rotomat® office carouselsThe optimal filing systems for office and administrationHänel started series-producingfiling carousels (the first manu-facturer in Europe to do so) over50 years ago – and you reap thebenefits of this long experience!
Hänel Rotomat® industrial carouselsTop order-picking performance due to short travel pathsWhether it’s materials provisioningat the production line or compu-terized spare parts storage – theRotomat® does the job. Its com-pact design enables up to 60 %
Hänel Multi-Space®
The new definition of vertical lift technologyThe innovative 3-axis storagesystem from Hänel with the manyadvantages of time-proven HänelLean-Lift® technology. Whether it operates as a stand-alone solu-tion, in a network with other
Antistatic storage in the Hänel Rotomat® industrialcarousel right at the production line
The right file is found among thousands of hangingfolders in seconds
Two Hänel Multi-Space® units each 9.57 m wide constitute the central store for the production hall
n Optimum use of floor space.There are no upper limits to theRotomat®.
n High-performance controllersand hook-up to IT systemsmake the Rotomat® flexible and enable customized applica-tions.
n The office worker no longer goesto the files, instead the files arebrought automatically to theergonomic retrieval height whenrequested.
n The Rotomat® protects all the files from dust, light andunauthorized access.
With the Hänel Rotomat® officecarousel, we offer a flexible organi-zation and filing system thatadapts optimally to your needs.
The pluses
n Unique extractor design in state-of-the-art lightweight con-struction (as used in bridgeengineering) guarantees maxi-mum stability.
n The Hänel Multi-Space® offersmodular scalability in height
and width – up to a total widthof over 9 meters.
n Variable container widths, differ-ent payload capacities and theHänel multiple pitch ensure the optimal solution for anychallenge to compact storage.
more storage capacity to be created on a minimal footprint by making use of the availableroom height.
The pluses
n Automated storage and materi-als handling technology forevery application.
n The requested part is broughtautomatically to the ergonomicretrieval height.
n Perfect storage organizationwith MP control units and hook-up to IT systems.
n High economic efficiency andcost savings.
Multi-Space® units or in combin-ation with Lean-Lifts® andRotomats® – the Hänel Multi-Space® offers another innovativesolution for your intralogistics!
We have more in store . . .
Hänel Rotomat® office carousel Hänel Rotomat® industrial carousel Hänel Lockomat®
Hänel Lean-Lift® Hänel Multi-Space® The intelligent Hänel control andsoftware technology
The Hänel Rotomat® is the optimal filing systemfor office and administration.
Folders, index cards or files – the Hänel Rotomat®
keeps them all in order. It finds the right file from among thousands of hanging folders andretrieves it in seconds. The powerful Hänel micro-processor control systems enable the Rotomat®
to be networked directly with a PC.
All Rotomat® office carousels are also available ina version suitable for disabled operators.
Each Hänel Rotomat® is designed according tothe tried-and-tested Ferris wheel model (verticalcarousel principle) which means: goods to manand not man to goods.
The compact construction enables up to 60 %more storage capacity to be created on a mini-mal footprint by making use of the availableroom height. No two Hänel Rotomats® are thesame, because each task demands a preciselydefined solution.
The Hänel Lean-Lift® is both storage rationaliza-tion and goods protection in one: At the center ofthe ‘cabinet’ is a computer-controlled positioninglift – called the ‘extractor’. In front of it andbehind it are the storage shelves. This is wherethe articles are kept in containers.
The storage locations are accessed automatic-ally under electronic control by means of the extractor, which stores or retrieves the requestedcontainer. The goods are then delivered to theretrieval area at the correct ergonomic height.
Hänel has optimized the principle of 3-axis storage systems with the Hänel Multi-Space®. In addition to the many advantages of the HänelLean-Lift® technology, the Hänel Multi-Space®
offers maximum flexibility, speed and use ofspace.
With its advanced technology, Hänel is able tooffer a 3-axis storage system over 9 m in width.The Hänel Multi-Space® can even be varied inwidth and height once installed – an innovationfrom Hänel!
Even the number of retrieval points is variableand can be changed at any time.
Our strength lies in our know-how. Because onlyobject-related, practice-oriented microprocessorcontrol units can offer you a complete storagemanagement system. Hänel storage systems canalso be controlled via a computer interface, of course. Hook-up to enterprise resource planningsystems is no problem. Hänel also offers softwaresolutions for individual requirements.
The Hänel Lockomat® is the ideal storage system for safe and secure provisioning of small parts, tools,electronic components, medicines, etc.
User authentication is provided by ID card, PIN code or optionally by transponder. The Hänel Lockomat®
can be used in a wide range of sectors: the chemicalindustry, banking, pharmacies, etc.: wherever itemsthat look the same on the outside but are entirely different on the inside need to be stored and retrievedquickly and without error.
The intelligent Hänel control andsoftware technology
Innovative ideas. Sound technology. Flexible systems
The Hänel product portfolio – the right solution for every need!
+��
��
��
����
���
-!./
#����
� /01
21�3
HänelBüro- und LagersystemeP. O. Box 1161D - 74173 Bad FriedrichshallTel. 07136 / 277 – 0Fax 07136 / 27 72 01E-mail: [email protected]
HänelBüro- und LagersystemeBafflesstrasse 21CH - 9450 Altstätten SGTel. 071/ 75730 80Fax 071/ 75730 85E-mail: [email protected]
Hanel SystèmesEuroparc · 139, Chemin des BassinsF - 94035 Créteil CedexTél. 01 4513 9610Fax 01 4513 9613E-mail: [email protected]
HänelKantoor- en MagazijnsystemenDe Linie 3 DNL- 2905 AX Capelle a/d IJsselTel. 010 / 450 44 50Fax 010 / 450 3577E-mail: [email protected]
HänelStorage Systems121 Industry DrivePittsburgh, PA 15275Tel. (412) 787 – 3444Fax (412) 787 – 3744E-mail: [email protected]
Hänel Office and Industrial Storage Systems
Innovations and Perspectives
in Intralogistics
Hänel intralogistics
The Hänel Group
Hänel System Advantages
The Hänel Systems
Hänel References
Hänel Serv
HänelSystem Solutions:
– Branch of Industry
– Task
Hänel intralogistics
Innovative ideas. Sound technology. Flexible systems
Experience Hänel livewith the new Hänel double CD.Send in for one now!
