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6/22/2004 1
Hirose Circular ConnectorsHirose Circular ConnectorsHirose Circular ConnectorsHirose Circular ConnectorsHirose Circular ConnectorsHirose Circular ConnectorsHirose Circular ConnectorsHirose Circular ConnectorsTypes, Applications, CompetitionTypes, Applications, CompetitionTypes, Applications, CompetitionTypes, Applications, CompetitionTypes, Applications, CompetitionTypes, Applications, CompetitionTypes, Applications, CompetitionTypes, Applications, Competition
HRS WebEx training
6/22/2004 2
Why use Hirose Circular Connectors?
•Broad range of types and mounting styles
•Unique and user-friendly designs
•Variety of termination and connections
•Accepts wide range of cables
•Accepted and used in many industries
•Continuously supported by knowledgeable and experienced staff
6/22/2004 3
Plastic outer housings
HR12HR30RPRP6RP13RP17RP31
Metal outer housings
H/MSH/RCAHR10AHR11HR12HR21HR22HR24HR25HS
JRJR*WRM-WRPRP6RP13RP17RP31SR30
Hirose Electric manufactures a multitude of different types and variations of circular connectors, both standard and custom. Connectors shown in this presentation are selected for their broadest applications.
Our connectors will mate only with corresponding HRS connectors!
6/22/2004 4
SR30 Series
Applicable cables (outer dia./mm) : 4.3, 5.2, 5.5, 5.7, 6.0
Applicable conductor (for solder terminations): Can be inserted into the solder pot diameter of 0.8mm (plug), 0.9mm (receptacle, jack).
Termination type: Solder, PCB dip (panel mount)
Strain relief: Interior. Separate cable clamp, supplied.
Tooling: Crimp tool for the cable clamp, solder fixtures
Type: Metal
Lock type: Threaded coupling
Number of positions : 4, 6, 7
Current rating: 1 A
Max shell dia.: 15mm
6/22/2004 5
SR30 Series
PlugReceptacles
Jack PCB dip termination
Front panel mount
Rear hex. nut
Rear panel mount
Front round keyed nut.
Cable bend protection boot
6/22/2004 6
Wireless communication equipment
•Instrumentation
•Test equipment
•Monitoring and recording devices
•Industrial recorders
•Research instruments
Competition: Lapp USA, Amphenol, Lemo (B and S types)
SR30 SeriesApplications
6/22/2004 7
RM Series
Type: Metal
Lock types: Bayonet, Quick coupling,
Thread (2 types)
Current rating: 5A(10A for 2&4 contacts
in #15 shell size)
Shell sizes (mm): 12,15, 21, 24, 31
Number of contacts:2, 3, 4, 5, 6, 7, 8,
10, 12, 15, 20, 31, 40, 55Contact termination: Solder, crimp , PCB dip (receptacle)
Strain relief: Exterior, (two-screw clamp, attached)
Tooling : Contact crimp (for crimp contacts only)
Note: Waterproof types require additional components
6/22/2004 8
RM12 Series- Standard bayonet lock
Receptacles
Jacks
Plugs
6/22/2004 9
RM15 Series - Threaded lock
Shell sizes larger than 15 will change to different thread size.
Plugs
Receptacles
Pin or socket contacts
Pin or socket contacts
6/22/2004 10
CL Number Part NumberPart NumberPart NumberPart Number Material and Fin ishMaterial and Fin ishMaterial and Fin ishMaterial and Fin ish
CL109-1871-6CL109-1382-0CL109-1379-5CL109-1380-4
RM15WTPU-3SAxxxx
CL109-1872-9CL109-1386-0CL109-1289-4CL109-1383-2CL109-1834-5
RM15WTPU-4SAxxxx
CL109-1264-3CL109-1802-3CL109-1869-4CL109-1873-1CL109-1274-7 RM15WTPQ-12SA706CL109-1268-4CL109-1291-6
Plug shell: MetalContact: Gold plated
RM15WTPQ-8PAxxxx
RM15WTPQ-8PBxxxx
RM15WTPQ-12SBxxxx
Plug shell: PlasticContact: Gold plated
“xxxx”represents the cable length.
Addition to RM 15 Series!Waterproof right angle plug cable assemblies.
Overmolded
Plug shell, plastic
New part numbers
Protective cap
Plug shell, metal
6/22/2004 11
The same CABLE CLAMPJR13WCC-9(01) is used on
several connector types.
CL Number Part Number Contact Finish
CL109-1883-5-00 RM15WTLPA-8S Silver
CL109-1883-5-01 RM15WTLPA-8S(01) Gold
CL109-0999-4-00 RM15WTLP-10S Silver
CL109-0997-9-00 RM15WTLP-12S Silver
Lead free & Hexavalent chromium free
New part numbers!
The same “L” shape back shell can be used with several pin counts of RM15WTP connectors
Addition to RM15 Series!
Right angle plug
6/22/2004 12
RM15 SeriesApplications:
•Industrial, Instrumentation
•Test and measuring equipment
•Communication, Entertainment equipment
•Recreational equipment, medical instrumentation
•Power applications, tunnel alarm boxes
•Robotic equipment, base stations
•Waterproof type requires addition of specific cord clamp.
•This connector can replace MIL specified connectors in industrial applications.
Competitors: Odu (Minisnap), Lemo (B, S and some E series). Lapp USA (some, thread coupling only).
6/22/2004 13
RM-W Series
Type: Metal, waterproof
Lock type: Thread
Current rating: 10A (2, 3, 4 contacts), 5A (8,10, 12 contacts)
Number of contacts: 2, 3, 4, 8, 10, 12
Contact termination: Solder
Strain relief types:
-Interior self tightening /self sealing
- As above, with added exterior cable clamp
Protection rating: IP67 (Complete dust protection + water protection in 1m depth for ½ hour)
Cable outer diameters (mm): 4,5,6,7,8,9,10
Conductor size range (approximate):
AWG # 26 to #13 (depending on the current rating required)
Cable assemblies: Plugs, overmolded straight and right angle.
Tooling: Holding fixtures, hex drivers, hex keys
6/22/2004 14
Long body
2,3,4,8.10,12 contacts
Pin or socket contacts
Plugs(Require strain relief assemblies)
Short body
Right angle, “L”
10 contact – socket
12 contact - pin
2,3,4,8,10,12 contacts
Pin or socket contacts
Receptacles, panel mount Strain relief assemblies
Flange, front mount
2 types: Socket=waterproof mated
Pin = waterproof un-mated
Front insert, rear nut
Rear insert, front hex nut
Self sealing, self tightening
Self sealing, self tightening, with external cable clamp
RM-W Series
Cable clamp
6/22/2004 15
RM-W SeriesApplications:
Industrial equipmentExploration instrumentationField laboratory and test equipmentResearch laboratoryOutdoor devicesRecreational devicesRobotic equipmentMedical devices
Any application requiring dust/waterproof panel-to-cable connection
Competition: Any manufacturer of metal circular connectors, when compared with equivalent size, current rating and application environment.
6/22/2004 16
HR10A SeriesType: Metal
Lock type: Push/pull quick connect. Will lock with HR10.
Number of positions: 4, 5, 6, 10, 12, 20
Applicable cable diameters: 5mm, 7mm
Current rating: 2A
Strain relief: Interior, supplied with cable clamp
Termination: Solder, crimp (AWG #26-30), PCB dip (receptacle)
Panel mount: Front insertion, rear hex nut
Tooling: Contact crimp, cable clamp crimp, soldering fixtures, contact removal.
HR10G receptacle has added ground connection capability. It will mate with all corresponding HR10 and HR10A plugs.
Note:
6/22/2004 17
Addition to HR10A product line!Right angle PCB dip termination RECEPTACLE, panel mount flange.
Die cast or machined housingTerminals
stabilizing block
As mounted on PCB
Panel mounting: From the inside of the equipment housing (2.0mm max. panel thickness).
12 contact only
Contact plating: Silver-plating code: (00) or gold-plating code: (01)
Supplied with board attachment M2 screw (not shown).
HR10A-10R-12SDL (CL 110-0923-2)
M2.5 thread
6/22/2004 18
PlugsReceptacles Jacks
Solder termination
Crimp termination
HR10A Series
PCB Dip termination
Solder termination
Solder termination
Crimp termination
Crimptermination
6/22/2004 19
DISCONTINUED
PLUGS
HR10
HR10A
HR10B
HR10D
HR10A[ ]T
RECEPTACLES or JACKS
HR10, HR10A, HR10G
HR10 Jack
HR10A Jack
HR10B
HR10D
HR10[ ]T
HR10[ ]T Jack
HR10 SeriesWhat mates with what!
HR10E
6/22/2004 20
HR10A SeriesApplications:
•Industrial equipment and controls
•Audio/visual equipment
•Motion test equipment
•Instrumentation, stage control equipment
•General duty applications
•Plating compatibility on contact engagement area must be verified when mating HR10A with HR10, HR10G
Competition: Odu (Minisnap), Lapp USA, Amphenol (Swiftmate®).
6/22/2004 21
CL Number Part Number Contact Finish
CL122-0054-5 HR22-12WTLP-20P Silver
Cable clamp JR13WCC-9(01)is used in existing products and
common for RM15 and HR22 connectors
Addition to HR22 product line!
New part numbers!
20 contact right angle plug
6/22/2004 22
HR25 Series Plug – lock type recognition
Thread - Grooves along the length
Push/Pull - Grooves perpendicular to the length
Type: Metal
Lock types: Push/pull quick release or threaded coupling
Number of positions: 4, 6, 8, 12, 16, 20
Cable diameters: 5mm, 7mm
Conductor size: AWG #30
Strain relief: Internal, separate clamp supplied
Termination: Solder, crimp (AWG#30, 32), PCB dip (receptacle)
Panel mount: Front insertion, rear hex nut
Tooling: Contact crimp, cable clamp crimp, soldering fixtures, contact removal
6/22/2004 23
HR25 - Threaded lock type
Plug
Solder or a crimp termination
Jack
Receptacle
PCB dip type receptacle
Shell size 7=6.7mm
Shell size 9=8.7mm
6/22/2004 24
HR25- Push-pull lock typeSolder or a crimp termination
Plug Jack
Receptacle
Shell size 7=7.45mm
Shell size 9=9.45mm
6/22/2004 25
HR25 - contact arrangements
Shell size 7
Shell size 9
6/22/2004 26
HR25 Series
•Electronic equipment
•Medical portable devices
•Portable readers,
•Small monitoring instrumentation
•Mobile communication equipment
•Seismographic equipment.
Competitors: Lemo (S Series), Odu (Minisnap®), Lapp USA
Applications
6/22/2004 27
HR30 SeriesType: Plastic, water proof, non-corrosive.
Lock type: Push/pull quick connect. Visual alignment marks.
Number of positions: 3, 6, 10, 12
Strain relief: Interior, self-tightening, self sealing.
*Applicable cable diameters: Plugs: (solder) 3.5-7mm, (crimp)6.2-7mm.
Applicable conductor size: AWG#26 max.
Termination: Solder, crimp
Panel mount: Front inserted, rear hex nut.
Tooling: Contact crimp, back shell tightening nut, solder termination fixtures, contact removal.
Protective caps: Available for plugs and receptacles.
* Cable diameter depends on the number of contacts in a specified connector.
6/22/2004 28
HR30 Series
JACK
PLUG
PLUG
RECEPTACLE
ALIGNMENT MARK
POLARIZED INTERFACES
PUSH/LOCK-PULL/RELEASE
6/22/2004 29
Self-sealing bushingGasketGasket
Back-shellSpringInsulator
Receptacle PlugSelf-tightening cable clamp
Lock/release sleeve
IP67 protectionComplete protection against dust intrusion
Protection against water intrusion, as stated
1m of water for ½ hour.
6/22/2004 30
Competition: Lemo, Odu, Amphenol – main targets. Several small off-shore manufacturers - typically very narrow in application.
This connector may be used in FDA approved equipment.
Instrumentation, communication
Marine applications (radio, fish finders,
depth sonar)
Recreational equipment
•MEDICAL, hospital and laboratory equipment
•Laboratory and test equipment
Light industrial applications , research equipment
Portable terminals
Applications
6/22/2004 31
• This connector can replace most plastic types on the market.
• Contact HRS if application require :
Sterilization of the connectors
Connector is exposed to continuous UV radiation (sun).
• HRS can produce different colors.
• If color is currently produced = no minimum quantity.
• Special colors orders would need a minimum quantity.
HR30 -Application notes:
6/22/2004 32
Addition of a new connector series – LF07Type: Metal
Lock type: Bayonet, short turn
Number of positions: 6
Termination: Solder
Strain relief: Built-in
Current rating: 2A
Voltage rating: 30V AC, 42V DC
Storage temp.: -25°C ∼∼∼∼ 85°C
Applicable cable dia.: 5mm
Protection rating: IP67 (1 m of water for ½ hour)
Tooling: Holding fixtures
LF07WBR-6P Receptacle
Panel mount
LF07WBP-6SPlug
Locking collar
Composite clamp
Shell, metalSeal “O” ring
Locking collar
Insulator with contacts
Spring washer
Back housing
Sealing bushing
Strain relief bushing
6/22/2004 33
LF07 Series
•Servo motors•Magnetic sensors•Linear scales•Measuring instruments•Industrial test equipment•Exploration instrumentation•Medical and research •Laboratory equipment•Recreational and agricultural equipment
Applications:
6/22/2004 34
How do they compare? 12 position, solder termination
HR10 HR25 HR30
Lock type: Push-pullPush-pull Push-pull
No. of contacts: 12 12,16, 20
14 mm 12.5 mm 15.5.mm
12
Max cable size: 5 mm dia. 5 mm dia. 6.2-7 mm dia.
Main difference: Metal/ Rubber bootAll metal All plastic
Main features: High contact density, esthetically pleasing, very robust
Highest contact density for the size, water protection
Weather and corrosion resistant, IP rated, self sealing strain relief.
•More contacts in the same shell size = check current carrying capacity
•Changing to crimp termination = crimp tools required
More contacts
in smaller
size
6/22/2004 35
•Upcoming Hirose Ads
Hirose HR30 ad in the July, 2004 issue of “Connector Specifier”
6/22/2004 36
•Upcoming Hirose Ads
Hirose HR10A, HR30, and RM15 waterproof ad in the July, 2004 issue of “EEPN”
6/22/2004 37
1. HRS website (www.hirose-connectors.com)
• Product catalogue, sample request and part search, location of representatives and distributors, Authorized cable assemblers, HRS offices, latest product additions.
2. Direct drawing request: ([email protected])
3. HRS Technical Support in Simi,CA
Carrie Tanke 805-522-7958 x 432
4. Catalogue/brochures from your Hirose RSM.
Where to look for additional information?
6/22/2004 38
This presentation can be foundat www.hiroseusa.com/webex.asp
Thank you !