HES 800 HS 1300 HIRSCH - hirsch-gruppe.com · 3 HS SHAPE MOLDIG MACHIES HIRSCH H I R S C H G R U P P E ® We are the undisputed leader in the shuttle technology. HS machines have

HES 800HS 700 HS 900HS 1100

HS 1300HS 1400 HS 1450 HS 1500

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HIRSCHyour reliable partner in the EPS Industry

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HS Hirsch_Folder 2016.indd 1 04.10.16 10:12

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page 3 Why HIRSCH HS Shape Molding Machines?

page 3 IDEAL FOR

page 4 HS Shape Molding Machines – How do they work?

page 5 Special Applications

page 6 HES 800

page 8 HS 700

page 9 HS 900

page 10 HS 1100

page 11 HS 1300

page 12 HS 1400

page 13 HS 1450

page 14 HS 1500

INDEX


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We are the undisputed leader in the shuttle technology.

HS machines have the simplest, cleanest, automatic and cost free stacking unit.

We are the market leader in ICF molding technology.

Our 40 years in the EPS industry ensure the most experienced employees in machinery and

application engineering.

Our HS machines are the most operator friendly on the market.

IDEAL FOR

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00EPS ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

EPP ✕ ✔ ✔ ✔ ✔ ✔ ✔ ✔

DDU ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Packaging parts ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Insulation panels ✕ ✕ ✕ ✔ ✔ ✔ ✔ ✔

Coolers & fish boxes ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Floor heating panels with foil/film ✕ ✕ ✕ ✕ ✕ ✔ ✔ ✕

Insert system ✕ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Helmet ✕ ✔ ✔ ✔ ✔ ✕ ✕ ✔

Skin molding ✕ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Core pull-system ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Glazing ✕ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Max. part height 350 mm ✔ ✔ ✔ ✔ ✔ ✕ ✕ ✔

Max. part depth 620 mm ✕ ✕ ✕ ✕ ✕ ✔ ✔ ✕

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Why HIRSCH HS Shape Molding Machines?

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HIRSCH - HS Shape Molding MaschinesIt is the long-standing experience with shuttle machines that has formed the basis for the HIRSCH vacutrans HS concept. The shuttle movement facilitates very simple automatic stacking and free access for the mold change. HIRSCH is therefore the undisputed market leader with a market share of more than 80% in applications such as ICF´s (Insulated Concrete Forms) and other kinds of insert molding, dual density molding, surface conditioning (Glazing) and other industrial shape-molded parts, which require a shuttle movement on the machine.

Although designed for such highly specialized applications, the molding machines in the vacutrans HS line are also suitable for the production of any kind of standard EPS molded parts.

How do HIRSCH HS shape molding machines work?The HIRSCH vacutrans HS vacuum molding machines offer a single mold design and feature short cycle times, integrated automatic stacking and quick mold changes, guaranteeing economic EPS part production.

One of the HIRSCH vacutrans HS line’s major advantages over other machines is that the female mold, including the filling injectors and ejectors, moves out to the side (HIRSCH Shuttle Principle). This not only enables the finished parts to be stacked automatically, but also provides easier access for setup (the mold is changed as a unit outside of the tie-bar area) and ensures unrivaled fast mold-changing times.

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➊ Fill hopper (120/200 l)

➋ Filling gate

➌ Double tank condenser

➍ Mold mouting crane

➎ Energy efficient steam chamber

➏ Automatic stacking system

➐ Touch panel

➑ Control cabinet

➒ Hydraulic unit


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Special Applications

• Automatic Insert Molding Unit Thanks to the HIRSCH Shuttle Principle the molding cycle is not interrupted, offering highest safety for operating personnel. Inserts made of plastic and metal can be produced continuously without loss of cycle time.

• Dual Density Unit Optional extra for manufacturing parts consisting of two different materials or densities.

• Skin Molding Unit The shuttle principle can also be used for inserting pre-cut polystyrene film for the production of skin molded parts.

• Glazing Special surface conditioning of e.g. seedling trays

• Expandable Polypropylene The HIRSCH shuttle machines can be adapted to run EPP products.

Optional extra for manufacturing parts consisting of two different materials or densities.


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HIRSCH - HES 800 Shape Molding Machine

High energy efficiency due to l Aluminum steam chest

l Small steam chest design, low volume chamber

l Electronic steam and air valve - precise regulation

l Cooling water time 0,5 sec. - 1sec.

l Fast cycle time 20 sec. – 30 sec.

Basic hardwarel Vacuum vessel with double tank condenser

l Regulated air pressure for filling air

l Regulated material flow during filling

l Pressure filling hopper

l Integrated cooling system

l Highly efficient hydraulic radial piston pump

l Integrated vacuum pump

l Connection to central vacuum system possible

l Automatic troubleshooting self test

l Recipe data storage

l Online service/troubleshooting/software upgrades

Energy consumption HES 800 Conventional machines

Steam: 1-2 kg steam/kg EPS 3,5-5 kg steam/kg EPS

Air: 0,25 m³ - 0,5 m³/cycle 1-2 m³/ cycle

Water: 25 l/cycle (closed system-no waste) 25 l/cycle (closed system-no waste)

Electric: 7 kW/h 7 kW/h


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HES

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✔ EPS✔ DDU✔ Packaging parts

✔ Coolers & fish boxes✔ Core pull-system✔ Max. part height 350 mm

IDEAL FOR:

Werkzeugaufspannfläche: 860 x 660 mmMax. Formteilgröße: 820 x 620 x 350 mmZykluszeit (inkl. Abstapelung): > 28 Sek.Schließhub: 740 mmGröße der Maschine (L x B x H): 3950 x 2390 x 3950 mmGewicht der Maschine (netto): 4000 kg

Mold mounting dimensions: 33,9” x 26,0“Max. part size: 32,3“ x 24,4“ x 13,8“Cycle time (incl. stacking): > 28 sec.Closing stroke: 29”Machine dimensions (l x w x h): 12‘11“x7‘10“x12‘11“Machine net weight: 8820 lb

Surface d’ablocage des moules: 860 x 660 mmTaille max. des piéces: 820 x 620 x 350 mmTemps de cycle (empilage incl.): > 28 sec.Course de fermeture: 740 mmDimensions de la machine (l x l x h): 3950 x 2390 x 3950 mmPoids net de la machine: 4000 kg

Dimensioni piastra porta-stampi: 860 x 660 mmDimensioni mass. pezzo stampabile: 820 x 620 x 350 mmTempo ciclo (incl. disimpilamento): > 28 Sec.Corsa di chiusura: 740 mm Dimensioni macchina (lung. x larg. x alt.): 3950 x 2390 x 3950 mmPeso netto macchina: 4000 kg

Superficie de sujeción de moldes: 860 x 660 mmMedidas max. de piezas: 820 x 620 x 350 mmTiempo de ciclo (apilamiento incl.): > 28 seg.Recorrido de cierre: 740 mmMedidas de la máquina (largo x ancho x alto): 3950 x 2390 x 3950 mmPeso neto de la máquina: 4000 kg

TECHNISCHE DATEN l TECHNICAL DATA l DONNÉES TECHNIQUES l ТЕХНИЧЕСКИЕ ДАННЫЕ l DATOS TÉCNICOS

HES 800


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700

IDEAL FOR:


Mold mounting dimensions: 27.6“ x 19.7“Max. part size: 26“ x 18“ x 14“ Cycle time (incl. stacking): > 30 sec. Closing stroke: 25“Machine dimensions (l x w x h): 12‘6“ x 7‘7“ x 10‘6“Machine net weight: 6200 lb





700

✔ EPS✔ EPP✔ DDU✔ Packaging parts

✔ Coolers & fish boxes✔ Insert system✔ Helmet✔ Skin molding

✔ Core pull-system✔ Glazing✔ Max. part height 350 mm


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900

IDEAL FOR:


Mold mounting dimensions: 35.5“ x 27.5“Max. part size: 35“ x 26“ x 14“ Cycle time (incl. stacking): > 30 sec. Closing stroke: 28“Machine dimensions (l x w x h): 15‘8“ x 7‘10“ x 11‘1“Machine net weight: 8040 lb





900


✔ Coolers & fish boxes✔ Insert system✔ Helmet✔ Skin molding

✔ Core pull-system✔ Glazing✔ Max. part height 350 mm

Machine dimensions (l x w x h): 15‘8“ x 7‘10“ x 11‘1“

Taille max. des piéces: 860 x 660 x 350 mm

Dimensions de la machine (l x l x h): 4770 x 2380 x 3370 mm

(lung. x larg. x alt.): 4770 x 2380 x 3370 mm


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1100


Mold mounting dimensions: 45“ x 37“Max. part size: 44“ x 36“ x 14“ Cycle time (incl. stacking): > 35 sec. Closing stroke: 31“Machine dimensions (l x w x h): 15‘5“ x 10‘10“ x 12‘6“Machine net weight: 13230 lb





IDEAL FOR:

1100


✔ Insulation panels✔ Coolers & fish boxes✔ Insert system✔ Helmet

✔ Skin molding✔ Core pull-system✔ Glazing✔ Max. part height 350 mm


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1300







IDEAL FOR:

1300



✔ Skin molding✔ Core pull-system✔ Glazing✔ Max. part height 350 mm


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1400


Mold mounting dimensions: 57“ x 41“Max. part size: 56“ x 40“ x 24“ Cycle time (incl. stacking): > 35 sec. Closing stroke: 48“Machine dimensions (l x w x h): 18‘8“ x 16‘ x 13‘10“Machine net weight: 22050 lb





1400


✔ Insulation panels✔ Coolers & fish boxes✔ Floor heating panels✔ Insert system

✔ Skin molding✔ Core pull-system✔ Glazing✔ Max. part depth 620 mm

IDEAL FOR:


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1450







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✔ Insulation panels✔ Coolers & fish boxes✔ Floor heating panels✔ Insert system


IDEAL FOR:

Dimensions de la machine (l x l x h): 5700 x 3400 x 4220 mm


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1500


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IDEAL FOR:


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9555 Glanegg 58, AustriaTel.: + 43 (0) 4277/2211 0Fax: + 43 (0) 4277/2211 [email protected] ©

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HIRSCH Maschinenbau GmbH


Documents

HES 800 HS 1300 HIRSCH - hirsch-gruppe.com · 3 HS SHAPE MOLDIG MACHIES HIRSCH H I R S C H G R U P P E ® We are the undisputed leader in the shuttle technology. HS machines have