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HELIO
CNC MachineryCutting Edge Technology to Meet YourMachining Challenges
22
CNC Vertical Machining CenterMODEL: VL-1000 (1020/510/560mm) Linear Guide Ways
BT40/CAT40/DIN40 spindle (diameter 150mm). 100% balanced,presenting hing speed and
high precision machining.
Genoa type 16 tools. (optional: 20 tools / 24 tools)
Main frame is made of Meehanite castings for superior rigidity.
C3 double nut ballscrews ( 40mm),hardened & ground for high accuracy and long lasting.
Pre-tensioned on each axes to reduce heat deformation.
100% laser checked for positioning accuracy & repeating accuracy.
Ballbar checked for circular interpolation accuracy.
Positioning accuracy: 0.005mm/300mm ( 0.0002 " / ft)
Repeating accuracy: 0.003mm/300mm ( 0.00012 " / ft)
Steel telescopic way covers on 3 axes protecting ways & ballscrews from dust.
•••••••••
33
Gripper-shaped spindle drawbar to ensurethe clamping and unclamping authenticity.
VL-1000
VH-1000
ARM TYPE QUICK TOOL CHANGER (OPTIONAL)Tool to tool 2.5 secs
Germany-made ZF gear box with high quality and reliabillity
44
CNC Vertical Machining CenterMODEL: VMC-1100 ( 1100/560/560mm) Linear Guide Ways
Spindle driven by 11kw (15HP) spindle motor throgh a high-turque timing belt,ensuring no
slip , low noise , and low vibration.
Genoa type 20 tools. (optional: 24 tools )
P4 class angular contact spindle bearings: 4 at front and 2 at rear. Such design limits
temerature variation even after spindle's long period of rotation during high speed machining.
Main frame is made of Meehanite castings for superior rigidity.
C3 double nut ballscrews ( 40mm),hardened & ground for high accuracy and long lasting.
Pre-tensioned on each axes to reduce heat deformation.
THK heavy-duty prescision linear guide ways on 3 axes. 3-way linear guide ways on X and Y
axes. Five sliding blocks for X&Y and six for Z axis to ensure machining accuracy.
••••••
HHIIGGHH SSPPEEEEDD CCUUTTTTIINNGG TTEECCHHNNOOLLOOGGYY
55
RIGID MEEHANITE CASTING Stability/heavy loading/high accuracy
DIRECT SPINDLE(OPTION)
Rigidity and speed is 50%~80% better
SPINDLE BEARING
XY linear guide ways
XY sliding blocks
Z sliding blocks
Additional cage for linear guide ways
Support bearings for ballscrews
6
3
5
6
Yes
6
4
2
4
4
No
4
VMC-1100 Other
Additional cage for the balls of linearguide way reduces noise,enablesmaximum stability, and allows heavyloading of work piece. Machine life is65%~85% longer compared to othercompetitors products. 5 sliding blocks on XY and 6 on Z.
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CNC Vertical Machining Center MODEL: MCV-1300 (1300/700/710mm) Box Ways
Spindle variation: Belt type , Direct type , and Gear head avaliable for heavy duty or high
speed machining .
Genoa type 20 tools. ( optional: 24 tools)
Main frame is made of Meehanite castings for superior rigidity.
C3 double nut ballscrews ( 40mm),hardened & ground for high accuracy and long lasting
Pre-tensioned on each axes to reduce heat deformation.
4 solid box ways provide precise rigidity under heavy cutting conditions.
High grade Turcite-B fitted on XYZ axis, Hardened and ground slideways give extra 40%
wear resistance .
Y travel 700mm keeps superior rigidity and stability.
•••••••
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BT40 or BT50 Gear headspindle with more torque.
Thick-Walled column with HoneyComb Ribs keeps lower heattransformation and offers greaterrigidity.
BT40/CAT40/DIN40
BT50/CAT50/DIN50
8000 rpm 1000rpm (opt)1200rpm (opt)
6000rpm (opt)8000rpm (opt)
8000rpm (opt)
6000rpm (opt)
Spindle taper Belt type Gear head
1000 (Box Ways)
88
CNC Vertical Machining CenterMODEL: VH-1600 (1600/800/810mm) Box Ways
Gear head spindle 6000 rpm with spindle oil cooler.
Japanese brand Hi-Low gears are made of Cr-Mo alloy steel , which are ground to JIS Zero
grade, offering lowest noise , heaviest cutting ability, and longest life.
Main frame is made of Meehanite castings for superior rigidity .
4 solid box ways of bed ensures full support and high accuracy.
All slideways hardened, ground, and coated with Turcite-B.
C3 double nut ballscrews ( 50mm),hardened & ground for high accuracy and long lasting
Pre-tensioned on each axes to reduce heat deformation.
Strong box ways support heavy duty cutting feed.
•••••••
99
STANDARD ACCESSORIESTools&box, Full guarding, Auto power off, Operation manual, Leveling bolts & plate,
Rigid tapping, RS-232 interface, Heat exchanger for electrical box, Auto lubrication.
Halogen work light, End of program light, Coolant system, Spindle air blast.
OPTIONAL ACCESSORIES
Accessories
Full ecnlosed splash guard
Semi guarding
ATC( Genoa type)
ATC(Arm tyoe)
Spindle oil cooler
BT/CAT/DIN40 8000rpm(Belt drive)
BT/CAT/DIN40 1000/1200rpm( Belt drive)
BT/CAT/DIN40 1500rpm(Direct drive)
BT/CAT/DIN50 6000rpm(Gear head)
BT/CAT/DIN40 8000rpm(Gear head)
NC rotary table
Screw type chip conveyor
Chip conveyor (with chip collect cart)
Remote hand wheel
Coolant through spindle center
Air conditioner for electrical box
High pressure water jet for chip removal
Transformer
Standard : Optional : Nil:
VL/VH-510
12 tools
VL/VH-610
16 tools
VL/VH-850
16 tools
VL/VH-1000
16 tools
VMC-1100
20 tools
(24)
MCV-1100/MCV-1300
20 tools
(24)
VH-1600
(24)
Belt drive
Gear drive ZF Gear box
We reserve the right to modify and improve the specification without notice,the specification shown above are for reference only .
1100
> RIGID BED FOUNDATION
High tensile "Meehanite" is usedexclusively in the bed and basecastings. Combined with the latestdesign techniques, it provides theultimate in stability and rigidity.
> Hydraulic Device SystemSophisticated and easily accessedhigh pressure hydraulic systemprovides pressure to all cylinders,including chuck actuators. A checkvalve in the rotary hydraulic actuatorprevents the chuck opening in theevent of a power failure.
> HeadstockPowerful torque output at lowspindle speeds results from a directdrive alpha P-type motor using wide-angle, parallel tooth belt to powerthe spindle. The spacious headstock design andribs allows for quick easy beltmaintenance and better aircirculation to decrease thermaldeformation.
> Sub-spindleThe Heidenhain encoder will provideCS axis high accuracy.The sub-spindle will take over themachining task on the another endof work piece without manuallydismounting and mounting it.
> Live ToolingDuplomatic and Baruffladadi areavailable.
Lathes / BML-280TY
> Automatic Tool MeasuringSystem (Option)With this system the toolautomatically touches the measuringprobe to reduce setup time. Theoptional tool l ive managementsystem allows the usser todetermine wear limits.
> NC Controller Fanuc, Siemens, Mitsubishi andHeidenhain controllers are available.
> Robot (Option)Fanuc M-10iA is available.Max. reach : 1.42 mPayload capacity: 10kg
> Built - in Spindle (Option)Built - in spindle is available to offerfull output at very low rpm.
1111
> RIGID BED FOUNDATION
High tensile "Meehanite" is usedexclusively in the bed and basecastings. Combined with the latestdesign techniques, it provides theultimate in stability and rigidity.
Lathes / ML-360Y
> HeadstockPowerful torque output at lowspindle speeds results from a directdrive alpha type motor using wide-angle, parallel toothed belt to powerthe spindle. The spacious headstock design andribs allows for quick easy beltmaintenance and better aircirculation to decrease thermaldeformation.
> Live ToolingDuplomatic and Baruffladadi areavailable.
> Y-axis The Y-axis hastravel range atleast 40mm.
> CS-axisThe Heidenhain encoder willprovides CS axis high accuracy.
> Compact DimensionThe spindle motor is inside theframe to have a compactmachine.
> Programmable Tailstock
The tailstock can be movedquickly and operated easily,driven by the pin on the turretseat.
> SPECIFICATIONS
ITEM BML-280TY ML-360Y
SWING OVER BED
SWING OVER SADDLE
MAX. MACHINING DIA.
SLANT ANGLE OF BED
600
450
-
220
STD:389 (A2-6); OPT:375 (A2-8)
774
60
168 (160+8)
60 ( 30)
500
360
450
580
420
660
80
470
-
60
TYPE
STATIONS
MODEL
SQUARE TOOL SHANK
INDEXING TIME (SEC.)
LIVE TOOLING
STD:12; OPT:8
25
40
0.1
LIVE TOOLING
STD:12
25
40
0.1
100 (90+10)
80 ( 40)
500
360
-
1100
MAIN SPINDLE
STD:50~4500(A2-6);OPT:50~3500(A2-8)
SUB-SPINDLE MAIN SPINDLE
6000 (A2-5) STD:4900 (A2-6)
STD:A2-6;OPT:A2-8,BUILT INSPINDLE A2-6STD: 62(A2-6)OPT: 86(A2-8)
STD:A2-5 STD:A2-6
45 STD: 62
X-AXIS
Y-AXIS
Z-AXIS
C-AXIS
W-AXIS
SPINDLE TO GROUND
CAPACITY
TRAVEL
SPINDLE
TURRET
LIVE-TOOL
FEEDRATE
TAILSTOCK
MOTOR
POWER
MACHINE SIZE
STD: 52; OPT:75BAR CAPACITY
SPINDLE BORE DIA.
STD: 100(A2-6)OPT: 120(A2-8)
TBMR200/12DX(LONG)
80 100
35 STD: 52
50~4000SPINDLE SPEEDS (RPM) 50~4000
STD:34; OPT:38REQUIREMENT (KVA) -
-
-
-
QUILL DIAMETER
TAPERED BORE TYPE
QUILL TRAVEL
85
MT4
80
6 5.5/7.5
3 3.7/5.5
15
0.2
0.8
MAIN SPINDLE (kw)
SUB-SPINDLE (kw)
LIVE-TOOL (kw)
CHIP CONVEYOR (kw)
COOLANT PUMP (kw)
-
3 3.7/5.5
15
0.2
0.8
224.1
300 x 195.6
420 x 215 x 255
7000
HEIGHT (CM)
WEIGHT(W/CNC)(kg)
224.1
280 x 207
-
6300
20mm, M12 20mm, M12
FRONT BEARING DIA.
C: 8";C(OPT): 10"
C: 8". W: 6"C(OPT): 10"
TBMR200/12T(SHORT)
STD: 22ip 11/15;OPT: 30ip 15/18.5
X: 12 3.0, Z: 22 4.0,Y: 12 3.0, W: 12 3.0
X: 12 3.0,Z: 12 3.0,Y: 12 3.0
12/7000i(11/15kw)
X:36, Z:36,Y:36,C:200MIN -1
STD: 8"CHUCK DIAMETER
SPINDLE SPEEDS (RPM)
SPINDLE NOSE
DISTANCE BETWEENCENTERS
MAX. MACHININGLENGTHDISTANCE BETWEENNOSES
BORING BAR SHANKDIAMETER
MAX. MACHININGCAPACITY
X:16, Z:20, Y:8, W:16, C:200MIN -1RAPID TRAVERSE(m/min)
X/Z-AXIS SERVO MOTOR (kw)
HYDRAULIC OIL PUMP (kw)
FLOOR SPACE (L x W) (CM)PACKING(W/CONVEYOR) (CM)
1133
HELIO Construction
1144
1155
1166
HELIO Options
1177
1188
1199
HELIO Specifications
JSWD CO., LTD. (MACHINERY DIVISION)No. 14 Shangshin North 2nd Lane,Situn District, Taichung, TaiwanTel : 886-4-2706-2336Fax : 886-4-2708-7079Website: www.jswdgroup.comE-mail : [email protected]
PT JSWD-AMCOTECH (Asia Pacific Region Sales Office)Ruko Komsen, J1. Raya Wibawa Mukti 2No.73D, JatiasihBekasi, Jawa Barat 17473,IndonesiaPhone : 62-21-82430838Fax : 62-2182430930alt : 62-818184068Website: www.cncindonesia.comE-mail : [email protected]
