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Helical Design Theory and Applications By Darin Willis, P.E.

Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

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Page 1: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helical Design Theoryand Applications

ByDarin Willis, P.E.

Page 2: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Solution Systems

Ram Jack utilizes two uniqueunderpinning & anchoring systems

• Hydraulically driven piles (pressed)• Helical piles (torqued)

Page 3: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helical Pier / Anchor System

Page 4: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helical Pier / Anchor System

Page 5: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helical Applications

New ConstructionBasement / RetainingWall Tieback

Slab Pier Remedial Underpinning

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Helical Slab Pile Installation

Page 7: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Additional Helix Applications

BoardwalksPedestrian BridgesTower / Guy AnchorsLight PolesSign SupportsPipelinesBeach Front PropertiesBulkheads

… Endless Applications …Ram Jack’s thermoplastic coatingpowder prevent rust & zinc fromleaching into the ground water.Making it ideal for environmentallysensitive areas.

Page 8: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helical Pile / Anchor System

Benefits : - 5 to 200 kip ultimate capacity range - Can be used in tension or compression - Does not require structure for reaction resistance - No drilling spoils during installation - no vibration during installation - Adaptable to almost any foundation - No welding in the field - Fast, efficient installation in any weather

Page 9: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helix Historical Perspective

1st recorded use of helical piers was by AlexanderMitchell in 1836 for Moorings and was then used byMitchell in 1838 to support Maplin Sands Lighthousein England.

In the 1840’s and 50’s, more than 100 helicalfoundation lighthouses were constructed along theEast Coast, Florida Coast & the Gulf of Mexico.

Through advancements in installation equipment,geometries & research, helical foundations are nowused throughout the world.

Page 10: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helical Theory & Design

Page 11: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Pile & Anchor Capacity

Design Considerations

• Pile capacity– Individual bearing method– Torque correlation

• Lateral resistance• Spacing• Unbraced length of pile

Page 12: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Individual Bearing Method

• Total capacity is the sum of the bearingresistance of each helix

• Capacity due to friction along shaft isgenerally assumed negligible andnormally omitted

*Terzaghi Bearing EquationQu = Ahqu = ∑Ah(cNc +qvNq)Ah = helix plate areac = soil cohesionqv = overburden stressNc & Nv = Meyerhof bearing factors

Page 13: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Torque Correlation Method

The torque required to install a pier oranchor is empirically and theoretically

related to ultimate capacity

Qult = Kt (T)T = torque [ft-lb]*Kt = helix torque factor [ft-1]

• default value = 10 for 2 3/8” diameter• default value = 9 for 2 7/8” diameter• default value = 8 for 3 1/2” diameter• default value = 7 for 4 1/2” diameter

*Kt ranges from 3 to 20 – Recommended default values are listed but canonly be accurately determined from a load test.

Page 14: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Field Testing

Pile LoadTests

Achieving EngineeredResults

Can TestTension orCompression

Page 15: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Lateral Loads

Basic Considerations

• Wind• Seismic ground motion• Soil (creep or slope failure)• Hydrostatic

Page 16: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Lateral Loads

Resisting Elements

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Lateral Loads

Battered Piers

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Pier Spacing

Group Effect

• Piers spaced to close together have to use thesame soil in their zones of influence.

• Piers are recommended to be spaced 5 timesthe largest diameter helix or 5’-0.

• The minimum spacing should be at least 3’-0.

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Pier Spacing

Group Effect

Page 20: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Shaft Strength Perimeters

International Building Code (IBC)

– Braced piers or piles (Section 1808.2.5)– Unbraced piers or piles (Section 1808.2.9.2)

Page 21: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Shaft Strength Perimeters

Braced Piers or Piles(IBC Section 1808.2.5)

1) Three or more piles connected to a rigid cap…2) Single row of piles for one and two story homes (light

construction) provided center of piles are locatedwithin the width of the foundation wall.

3) Top of piers embedded min. of 3” into cap/footingand at least 4” from edges of cap/footing.

Page 22: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Braced Pile Examples

Page 23: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Shaft Strength Perimeters

Unbraced Piers or Piles(IBC Section 1808.2.9.2)

1) Piles in air, water or in fluid soil shall be designed ascolumns.

2) Piles not laterally braced & driven in firm soil (N ≥ 5).Designed with 5’-0 unbraced length

3) Piles not laterally braced & driven in soft soil (N < 5).Designed with 10’-0 unbraced length

Page 24: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

ICC-ES Acceptance Criteria

Acceptance Criteria for Helical FoundationSystems (AC 358)

• Approved June 5, 2007• Sets industry standard• Higher quality & reliability• Requires extensive testing• ESR should be completed by late 2008

Page 25: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helical Design Software

Foundation Solutions™

Page 26: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helical Design Software

Foundation Solutions™

• Provides easy helical design solution for:– Piles {underpinning, new construction & slab}– Anchors {tieback & guy}

• Based on “Individual Bearing Method”• User friendly & flexible design software• Provides design confidence• Downloadable free to Design Engineers

Page 27: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Foundation Solutions™

Additional Benefits of Foundation Solutions™

• Allows input for various helix diameters &configurations

• Allows input on various shaft sizes based on requiredloading

• Capacities are based on strength of materials and soilwith the lesser controlling

• Estimates both pier & anchor embedment lengths• Provides both tabular & graphical output

Page 28: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Foundation Solutions™

Helix Sequence Reference

Page 29: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Foundation Solutions™

Configuration Aid

Page 30: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Helical Profile - Example

Page 31: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Tabular Results- Example

Page 32: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Additional Tools

www.ramjack.com

Excess to:– Design software– Drawings

• AutoCAD• PDF

– Specifications– Product Catalog

Page 33: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

www.ramjack.com

Page 34: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Free Downloads

Page 35: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Ram Jack Manufacturing Plant

Ram Jack established in 1968Currently 48 Dealers – United States, Canada,

Panama & Costa Rica

Ada, OK

Page 36: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Ram Jack Headquarters

State of the ArtManufacturingPlant

Computer controlled plasmacutting tables

All products powder coated

Robotic welding

Page 37: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Research and Development

State of the Art Manufacturing

Ada, OK

Product DevelopmentProduct Testing

Page 38: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Interesting Jobs

Page 39: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Vineyard ChurchColumbus, Ohio

• 221 piers required onaddition

• 150 kip ultimate capacity• Required 4 1/2” diameter

shaft with a 8”-10”-12”helix configuration

• Minimum 20,500 ft-lbinstallation torque

Page 40: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Project was behindschedule due to site prepwork and relocating a 24”diameter storm drain.

Ram Jack’s coordination effortwas able to get the project backon track by installing 30 to 35piers per day.

Page 41: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations
Page 42: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Union County Vo-TechScotch Plains, New Jersey

• New cafeteria addition• Required 13’-0 excavation

adjacent to existing bldg• Loads

– Column : 25 to 45 kips – Wall : 1.8 kips/ft

Page 43: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

• The original design wasmodified replacing theunderpinning piers with drivenpiers

• Driven piers were 2 7/8” dia.driven through a 16’-0 long3 ½” dia. guide sleeve thatwould extend beyond the 13’-0excavation

• Piers were driven approx. 40’-0

Repair Design

Page 44: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Union County Vo-TechScotch Plains, New Jersey

Single 16’0 guidesleeve installation

Page 45: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Union County Vo-TechScotch Plains, New Jersey

Three layers ofpier tiebackswere installed toprovide lateralbracing

Once a layer oftiebacks were installedthe site wasexcavated 5’-0

Page 46: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Union County Vo-TechScotch Plains, New Jersey

A reinforced 6” thickshotcrete wall wasinstalled at eachexcavation layer

Page 47: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Union County Vo-TechScotch Plains, New Jersey

Completion of underpinning and basement wall

Page 48: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Oak Steel SupplyChicago Ridge, IL

• Installing 25’-0 deep pitadjacent to building column

• Column load 133 kips• Water table 12’-0 below

finished floor• Pit collapsed on original

contractor undermining thebuilding column

Page 49: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Oak Steel SupplyChicago Ridge, IL

The Plan

Page 50: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Oak Steel SupplyChicago Ridge, IL

• Steel beam was installbeneath grade beam.

• Excavation was performedin 5’-0 stages as tiebacksand shotcrete wall wasinstalled.

• Constant dewatering wasrequired due to high watertable.

Page 51: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

Oak Steel SupplyChicago Ridge, IL

• (6) 2 7/8” diameter pilesinstalled to 60 kips

• 30’-0 guide sleeves wereused

• Owner’s concrete pit andpermanent dewateringsystem was installed

Page 52: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

North Texas Municipal WaterDistrict

• A 65” water mainbreak undermined a120 ton metering box

• The metering box hadsettled 4 ¾”

• (27) 3 ½” diameterdriven piers wererequired

Page 53: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

North Texas Municipal WaterDistrict

• Ram Jack was the only reliable systemthat could work within the tight quarters

• Piers were driven an average of 39’-0

Page 54: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

North Texas Municipal WaterDistrict

• Full elevation recoverywas achieved

Page 55: Helical Design Theory and Applicationsfoundationperformance.org/pastpresentations/WillisPresSlides-11Jun... · Helical Theory & Design. Pile & Anchor Capacity Design Considerations

The End.

Questions?