Upload
others
View
6
Download
0
Embed Size (px)
Citation preview
Manual Part #: 54450037 Model #: DGHD, DGHDCM
Publication: AMEN00033 2016-12-21
Dok-Guardian™ HD (Heavy Duty) Safety Barrier
Installation/Owner's Manual
This manual covers units: shipped July 2014 to Date
Installed on:
Language: English (Hazards are in English and French)
The English version of this manual shall prevail over any error in, or conflicting interpretation of, any translations.
Notice To User . . . . . . . . . . . . . 2Safety . . . . . . . . . . . . . . . . . . . . 2Installation . . . . . . . . . . . . . . . . 3Operation . . . . . . . . . . . . . . . . 15Maintenance . . . . . . . . . . . . . . 16Parts . . . . . . . . . . . . . . . . . . . . 18Warranty . . . . . . . . . . . . . . . . . 24
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
2 Publication: AMEN00033 2016-12-21
NOTICE TO USER
Thank you for purchasing the Dok-Guardian™ Heavy Duty Safety Barrier from RITE-HITE.This barrier is designed:
– to stop a 10,000 lb [4536kg]. fork truck traveling at up to four miles per hour.
– with a tolerance of minus 6in [152mm] or plus 5in [127mm].
Your local RITE-HITE Representative provides the Planned Maintenance Program (P.M.P.) which can be fitted to your specific operation. Contact your local representative or Technical Support at 1-414-355-2600 (1-800-456-0600).
The Rite-Hite products in this manual are covered by one or more of the following U.S. patents: 7207370, 7832451, 7775252, 6279276, 8490668, 7237591, 8087443, 8826963, and may be covered by additional pending U.S. and foreign patent applications
SAFETY
Safety Identifications
! DANGERIndicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indique une situation dangereuse qui, si elle n’est pas évitée, peut entraîner la mort ou de graves blessures.
! WARNING / AVERTISSEMENTIndicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indique une situation dangereuse qui, si elle n’est pas évitée, peut entraîner la mort ou des blessures graves.
! CAUTION / ATTENTIONIndicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indique une situation dangereuse qui, si elle n’est pas évitée, peut entraîner des blessures légères à modérées.
NOTICEIndicates a situation which can cause damage to the equipment, personal property and/or the environment, or cause the equipment to operate improperly.
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 3
SAFETY
General
! CAUTION / ATTENTIONBarricade the work area until the unit(s) have been completely installed.
Barricader la zone de travail jusqu'à ce que l'unité(s) ont été complètement installé.
! WARNING / AVERTISSEMENTSpring under tension. DO NOT unwind the roller spring!
Ressort sous tension. NE PAS dérouler le rouleaux à ressort!
NOTICEDo not install unit in areas that exceed 140° F [ 60°C].
INSTALLATION
WardensStorage Warden Receiver Warden
STORAGE SIDE WARDEN.AS LEFT TO RIGHT PULL
RECEIVER SIDE WARDEN.AS LEFT TO RIGHT PULL
STORAGE SIDE WARDEN.AS LEFT TO RIGHT PULL
RECEIVER SIDE WARDEN.AS LEFT TO RIGHT PULL
A
Left mount unit with Left to Right Pull Shown
The Dok-Guardian is shipped to order. The storage warden holds the curtain. The curtain is pulled to the receiver warden and attached to the latch weldment (A).
Figure 1
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
4 Publication: AMEN00033 2016-12-21
INSTALLATION
Wardens Continued
Changing Orientation
Storage warden
A
C
B
Receiver warden
E
D
F
for Right mount (Right to Left pull) for Left mount (Left to Right pull)
The Dok-Guardian wardens can be modified to pull in the opposite direction. To change orientation:1. Loosen the 7 bolts (A) that connect the roller support
(C) to the storage warden (B). The roller support should separate from the storage warden.
2. Turn the roller support completely upside down. 3. Fasten the roller support to the storage warden using
the bolts (A) that were removed (according to mount).4. Loosen the 3 bolts (D) that connect the
lock bracket (E) to the Receiver warden (F). 5. Turn the lock bracket completely upside down. 6. Position the bracket (according to mount). 7. Fasten the lock bracket to the receiver warden using
the bolts (D) and nuts that were removed (D).
Figure 2
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 5
INSTALLATION
Wardens Continued
Changing Orientation Continued
Left to Right Pull Right to Left Pull
I
J
L
J
L
�NOTE:� Interdeterrent magnet is behind washer in both orientations
I
�NOTE:� Pin orientation does not change for either pull direction
H H
J J
KK
M M
Curtain Lead Bar (H)8. Feed screw for magnet through opposite side
of tube (I).Interlock Assembly (J) (If equipped):�NOTE:� Image is as viewed from the back side.9. Flip zinc plate (J) end over end.10. Relocate interlock actuator (K) and flat screws (L).
Circuit board (M) is centered and does not get moved.
Figure 3
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
6 Publication: AMEN00033 2016-12-21
INSTALLATION
Mounting MethodAnchoring to Concrete*The Dok-Guardian Heavy Duty Safety Barrier requires a minimum concrete thickness of 6.75in [170mm] to provide proper unit support. 1. Tighten all rails and brackets securely before
anchoring the system to concrete.2.
Titan HD Concrete Anchor Installation Instructions
Tools Required: Hammer Drill with ¾” x 8” Concrete Drill Bit Impact Wrench with 1-1/8” Impact Socket
Installation:
Drill a ¾” Diameter hole in the concrete. The hole should be drilled a minimum of 8” deep or completely through the concrete. Using a drill bit that is too small or excessively worn will make it very hard to install the anchor. Using a drill bit that is too large will reduce the anchors load capacity.
Use compressed air to blow the concrete dust out of the hole. If this is not done, you may not be able to tighten the anchor completely.
Using the Impact wrench and 1-1/8” socket, install the anchor through the base plate and into the hole you drilled into the concrete.
Securely tighten all anchors with the impact wrench. Make sure the hex washer head is in contact with the base plate.
Position the safety barrier in its intended position. Use the base plates of the warden as a template and drill (6) 3/4 in diameter holes a minimum of 8 in [203.2 mm] deep (or completely through the concrete).Using a drill bit that is too:
– small or excessively worn will make it very hard to install the anchor.
– large will reduce the anchors load capacity.
3.
Titan HD Concrete Anchor Installation Instructions
Tools Required: Hammer Drill with ¾” x 8” Concrete Drill Bit Impact Wrench with 1-1/8” Impact Socket
Installation:
Drill a ¾” Diameter hole in the concrete. The hole should be drilled a minimum of 8” deep or completely through the concrete. Using a drill bit that is too small or excessively worn will make it very hard to install the anchor. Using a drill bit that is too large will reduce the anchors load capacity.
Use compressed air to blow the concrete dust out of the hole. If this is not done, you may not be able to tighten the anchor completely.
Using the Impact wrench and 1-1/8” socket, install the anchor through the base plate and into the hole you drilled into the concrete.
Securely tighten all anchors with the impact wrench. Make sure the hex washer head is in contact with the base plate.
Use compressed air to clean the drilled hole so you can tighten the anchor completely.
4.
Titan HD Concrete Anchor Installation Instructions
Tools Required: Hammer Drill with ¾” x 8” Concrete Drill Bit Impact Wrench with 1-1/8” Impact Socket
Installation:
Drill a ¾” Diameter hole in the concrete. The hole should be drilled a minimum of 8” deep or completely through the concrete. Using a drill bit that is too small or excessively worn will make it very hard to install the anchor. Using a drill bit that is too large will reduce the anchors load capacity.
Use compressed air to blow the concrete dust out of the hole. If this is not done, you may not be able to tighten the anchor completely.
Using the Impact wrench and 1-1/8” socket, install the anchor through the base plate and into the hole you drilled into the concrete.
Securely tighten all anchors with the impact wrench. Make sure the hex washer head is in contact with the base plate.
Use a Impact wrench and 1-1/8” socket to install the (provided) 3/4 in x 7 in Titan HD concrete anchors through base plate and into the holes drilled into the concrete.
5.
Titan HD Concrete Anchor Installation Instructions
Tools Required: Hammer Drill with ¾” x 8” Concrete Drill Bit Impact Wrench with 1-1/8” Impact Socket
Installation:
Drill a ¾” Diameter hole in the concrete. The hole should be drilled a minimum of 8” deep or completely through the concrete. Using a drill bit that is too small or excessively worn will make it very hard to install the anchor. Using a drill bit that is too large will reduce the anchors load capacity.
Use compressed air to blow the concrete dust out of the hole. If this is not done, you may not be able to tighten the anchor completely.
Using the Impact wrench and 1-1/8” socket, install the anchor through the base plate and into the hole you drilled into the concrete.
Securely tighten all anchors with the impact wrench. Make sure the hex washer head is in contact with the base plate.
Securely tighten all anchors to 120 ft-lbs with the impact wrench. Make sure the hex washer head is in contact with the base plate.
6. Repeat this process for all of the concrete anchors on the warden.
*Image credits: Titan HD Concrete Anchor instructions (strongtie.com)
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 7
INSTALLATION
Mounting Method Continued
WardensFootprint: Standard
15.50[393.70mm]
13.50in
16.00in[406.40mm]
[342.90mm]
C
A
B
D
E1 E2
Footprint: Common
Receiver WardenStorage Wardens
First Unit "A" Middle Unit(s) "B"Multiple units may be labeled "B"
End Unit "C"
Reference the survey drawing completed by the salesperson if it is available. The back of the unit (near the roller) is labeled with the width of each curtain and (for common footprints) a letter.1. The back side of all wardens should be flush (A) and
measure the same distance (B) from the dock edge or equipment it is protecting (C). Position the inside edge of the wardens even with the door jamb and the backs at least:• 17in [432mm] from the dock edge (B), for units up to
11ft-5in [3.48m] C.O.W*(D)• 30in [762mm] from the dock edge (B), for units up to
11ft-6in to 16ft-5in [3.5m to 5.0m] C.O.W. (D) Insure the placement of the wardens do not interfere with any door operation.
Footprint: Standard, go to Step 5. (ie.1 Storage (EI), 1 Receiver (E2)). Footprint: Common, go to Step 2.
2. Unit "A": Position to begin the chain. The C.O.W. between unit "A" and the first "B" unit must be within 5in [127mm] of the dimension on the back of unit "A".
3. Unit "B": Center each unit in the space available between the respective doors being serviced. Arrange, in correct sequence, any "B" units that vary in COW. Insure the C.O.W. between the units is within 5in [127mm] of the dimension labeled on the back of each unit's respective storage unit.
4. Unit "C": Position unit "C" and the latch side warden to end the chain. Insure the C.O.W. between unit "C" and the latch side warden is within 5in [127mm] of the dimension on the back of unit "C".
5. After the units are within their respective service ranges, shim the wardens as necessary to be plumb and level.
6. Drill six holes in the concrete on each warden using the base plate as a template.
7. Use the 3/4in x 7in [19mm x 178mm] concrete anchors provided to secure the wardens to the floor.
8. Tighten anchors securely with an impact wrench. Torque to minimum of 200 ft/lbs [271Nm]
Figure 4
*C.O.W.= Clear Opening Width
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
8 Publication: AMEN00033 2016-12-21
INSTALLATION
Interlock/Interdeterrent (OPTIONAL)
! WARNING / AVERTISSEMENTInterlock assembly is not intended for exterior use or environments where it may get wet.
L'assemblage de verrouillage n'est pas destiné à être utilisé à l'extérieur ou dans des environnements où il peut être mouillé.
A
G F
E
H
B
C
D
A. BarB. Reinforcement PlateC. SwitchD. LatchE. Interlock AssemblyF. MagnetG. Control BoxH. Use Open Hole to Locate
Interface Wiring
Left mount unit with Left to Right Pull Shown
Interlock / Interdeterrent Switch1. Determine the correct location of LATCH on warden
to have the curtain provide the proper stopping distance from impact.
2. Ensure concentricity of magnet, large circular hole in LATCH and available hole in REINFORCEMENT PLATE.
3. Remove BAR.4. Using REINFORCEMENT PLATE as a template, drill
a 1/2in [13mm] hole through the warden to pass the threaded body of the SWITCH to the back side of the warden.
5. Install SWITCH in hole leaving the sensing face minimally recessed from the front surface of LATCH.
6. Wire SWITCH to options module on trailer restraint.
Interlock (Actuator) Assembly1. Drill 1/4in [6.4mm] hole through the warden at the
approximate location of available hole on front face of INTERLOCK ASSEMBLY.�NOTE:� The hole is provided only for the reversibility of assembly and to approximate the location of this hole for passing the power wires from the interface board to the back side of the Warden.
2. Mount the INTERLOCK ASSEMBLY to the LATCH using two screws provided.
3. Feed wires through hole and wire INTERLOCK ASSEMBLY to options module on trailer restraint.
4. Mount the power supplied CONTROL BOX in a convenient location on the back of Warden or on the wall.
5. Repeat steps as necessary for common warden units.
Figure 5
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 9
INSTALLATION
Curtain
! WARNING / AVERTISSEMENTSpring under tension. DO NOT unwind the roller spring!
Ressort sous tension. NE PAS dérouler le rouleaux à ressort!
Adjustment1. Adjust curtains, after wardens are secured in place. 2. Pull the curtain across the door opening and secure
the latch weldment on the receiver warden. 3. Pull the curtain all the way out until the round pipe
engages the inner storage support. Measure the distance between the square bar and the latch weldment.
4. If the distance is less than 3-1/4in [82.5mm], the installation is complete.
5. If the distance is greater than 3-1/4in [82.5mm], the latch weldment must be moved. a. Walk the curtain back into its stored position.b. Loosen the 3 bolts securing the latch weldment to
receiver warden. c. Move the weldment away from the storage warden
the desired number of holes. d. Reconnect the latch weldment to receiver warden.
Tensioning
A
B
If the top of the curtain “sags” or seems to be loose: 1. Angle the curtain attachment on the roller so the top
of the curtain is pulled slightly tighter. With the curtain pulled out and engaged, unroll the rest of the curtain until the velcro is accessible.
2. Lock the roller with a screwdriver, by inserting the screwdriver through the hole in the top of the storage support (A) and one of the slots (B) in the roller tube concurrently.
3. Remove the curtain from the roller and angle the curtain so the top of the curtain is slightly tighter. Hold the roller while removing the screwdriver. Let the curtain roll up slowly.
4. Disengage the curtain from the latch weldment and roll the unit up 2 or 3 times. Engage the unit to see if the curtain is tighter.
5. Repeat to add more angle, if necessary.
Figure 6
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
10 Publication: AMEN00033 2016-12-21
INSTALLATION
Electrical
Pow
er S
uppl
y an
d R
elay
(O
PTIO
NA
L)
THIS
DO
CU
MEN
T IS
TH
E PR
OPE
RTY
OF
RIT
E-H
ITE®
AFT
ERM
ARKE
T IN
C.
SUBJ
ECT
MAT
TER
HER
EIN
IS
CO
NFI
DEN
TIAL
.
DO
NO
T U
SE, R
EPR
OD
UC
E, C
OPY
O
R D
ISC
LOSE
EXC
EPT
WIT
HO
UT
WR
ITTE
N C
ON
SEN
T O
F R
ITE-
HIT
E® A
FTER
MAR
KET
INC
.
CO
NFI
DEN
TIA
L
0
2.9
35 C L
5.8
70
0
5.870
1 2
65
43
R.0
30
R.3
40
.1
34
0
.214
.570
0
.820
1.045
ALL
DIM
EN
SIO
NS
AN
D P
AR
T N
UM
BE
RS
IN
TAB
LE A
RE
FO
R R
EFE
RE
NC
E O
NLY
NE
XT
AS
SE
MB
LYFI
NA
L A
SS
EM
BLY
1203
M10
012
03M
100
1203
M10
112
03M
101
OV
ER
UP
TO
+ / -
00.
125
0.00
50.
125
0.25
0.01
00.
251.
250.
020
1.25
50.
030
515
0.04
015
400.
060
4080
0.10
080
-0.
125
AN
GLE
S+/
- 1 D
EG
ITE
MQ
TYP
AR
T N
UM
BE
RD
ES
CR
IPTI
ON
11
BU
D: P
N-1
339-
DG
EN
CL,
AB
S,6
X6X
3,N
EM
A4X
21
BU
D: P
NX
-914
38B
AC
KP
AN
EL,
MA
CH
,JB
OX
34
-S
CR
,RH
MS
,PH
LP,M
3X5m
m,Z
NC
42
-S
CR
,#8-
1/4,
ZNC
51
RE
F: 3
8120
020
DIN
RA
IL,L
OW
-PR
OFI
LE,4
"LO
NG
61
GA
VA
ZZI:
SP
M1-
121
PO
WE
R S
UP
PLY
,DIN
,12V
DC
,10W
RE
VIS
ION
HIS
TOR
Y
RE
V.
DA
TED
ES
CR
IPTI
ON
EC
NB
Y
B4/
2/20
13C
HA
NG
E P
OW
ER
SU
PP
LY10
05LI
P
C10
/15/
2013
ELI
MIN
ATE
RE
LAY
1028
DA
S
D9/
26/2
016
DR
AW
ING
CLA
RIF
ICA
TIO
NS
1163
DA
S
AB
43
21
B
12
34
A
DG
MO
DEL
2/7/
13D
RAW
N D
ATE
LIP
DR
AWN
BY
4/2/
2013
D
ATE
ISSU
ED
FI
NIS
H
R
EFER
ENC
E
1725
0202
PAR
T#
1005
1 O
F 1
1:1
D12
03M
362
BCBO
X,AS
Y,D
OC
K G
UAR
DIA
N
RIT
E-H
ITE
®A
FTER
MA
RK
ET IN
C.
M
ATER
IAL
DO
NO
T SC
ALE
DR
AW
ING
INIT
IAL
ECN
ALL
SHEE
TS A
RE
THE
SAM
ER
EVIS
ION
STA
TUS
THIR
D A
NG
LE P
RO
JEC
TIO
ND
WG
NO
SCAL
E
SIZE
TITL
E
SHEE
T
REV
© 2
013
RIT
E-H
ITE®
AFTE
RM
ARKE
T IN
C.
DIM
ENSI
ON
S AR
E IN
INC
HES
(UN
LESS
OTH
ERW
ISE
SPEC
IFIE
D)
1203M362C.pdf
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 11
INSTALLATION
Electrical
Inte
rlock
UC
R C
ontr
ols
(OPT
ION
AL)
1203E001.pdf
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
12 Publication: AMEN00033 2016-12-21
INSTALLATION
Electrical
Inte
rlock
Gen
2 C
ontr
ols
(OPT
ION
AL)
1203E001.pdf
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 13
INSTALLATION
Electrical
Inte
rdet
erre
nt U
CR
Con
trol
s (O
PTIO
NA
L)
1203E001.pdf
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
14 Publication: AMEN00033 2016-12-21
INSTALLATION
Electrical
Inte
rdet
erre
nt G
en2
Con
trol
s (O
PTIO
NA
L)
1203E001.pdf
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 15
OPERATION
Extend Barrier1. At the storage warden, grasp the steel handle of the
curtain and walk curtain across the opening. 2. Latch the steel bar attached to the end of the curtain
into the latching weldment at the opposite side of the opening.
3. Insure the bar is fully engaged in latch weldment.�NOTE:� Because the pull force may be up to 50lb [23kg], perform this operation with straight motions (do not twist the body).
Store Barrier1. Grasp the handle strap of curtain and release from
the latching weldment. 2. Walk the curtain back to opposite side of the opening
while supporting the curtain to allow the curtain to properly roll up.
3. Release the handle only when the curtain and bar are properly secured inside the storage warden.
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
16 Publication: AMEN00033 2016-12-21
MAINTENANCE
Rite-Hite Planned MaintenanceCUSTOMER: SALES ORDER #: SERIAL #: DATE:
DAILY MONTHLY INSPECT AND PERFORM THE FOLLOWING:
x x Cycle the unit. Inspect unit for damage from impact.x x Look for tears in the curtain or steel that is bent or damaged.
x Insure the concrete anchors are tight. Tighten with impact wrench.x the concrete anchors are tight.Tighten with impact wrench.
x Latch the curtain in the protected position. Press against the curtain and make sure that the curtain travel is restricted before 4in [102mm] of curtain is allowed to unroll from the roller assembly.
x Unlatch the curtain and allow it to be rolled up by the roller assembly. Watch for any binding or loose edges on the curtain that may get caught or inhibit the curtain from properly rolling up.
x Replace curtain if sewing becomes frayed or if there is significant damage to the mesh.x Clean the unit as necessary to maintain high visibility.
Exterior Use The Dok-Guardian Heavy Duty Safety Barrier can be used in an exterior environment. Additional maintenance may be required, such as:• Lubricating the roller bushing, checking the stitching of
the curtain, and checking for debris • Additional lubrication, if the curtain is difficult to pull out
or the retraction of the curtain slows down • Un-assembling the roller and lubricating the spring • The curtain replaced at shorter intervals due to
additional weathering
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 17
MAINTENANCE
Re-Tensioning Roller Assembly
! WARNING / AVERTISSEMENTSpring under tension. DO NOT unwind the roller spring!
Ressort sous tension. NE PAS dérouler le rouleaux à ressort!
The spring roller assembly comes from the factory pretensioned. In normal use, the roller assembly will not need adjusting or re-tensioning. Use the following procedure only if the roller assembly is allowed to unwind.
1. Find a medium sized screwdriver to help hold tension on the assembly when the spring is wound.
2. Insure both ends of the roller assembly are securely held in the roller holder.
3. Find the label on the roller indicating the direction the roller will need to be wound.
4. Wind the roller 15 revolutions in the direction indicated.
NOTICEDO NOT wind the roller assembly more than 18 revolutions or damage to the torsion spring will occur.
6. While holding tension on the roller assembly, insert the screwdriver into the small hole on the top of the roller assembly and down into one of the two channels in the roller tube. Make sure the screwdriver is inserted securely before letting go of the roller tube.
7. Insert the back side of the curtain through the slot in the storage support warden and install the curtain on the roller tube with the hook and loop fastener. Center the curtain vertically. The reinforcement straps on the curtain should be visible from the inside of the Dok-Guardian.
8. With one person supporting the curtain, remove the screwdriver that is holding the spring tension. Allow the curtain to slowly and carefully roll around the roller until the pockets for the steel pipe touch the roller. Insert the screwdriver in the tube slot to hold tension on the spring assembly.
9. Insert the steel pipe into the pockets in the curtain. Center the pipe on the curtain vertically. Position the pipe to the backside of the pockets and tek screw through the curtain top and bottom strap into the pipe to hold the pipe securely attached to the curtain.
10. Remove the screwdriver and carefully allow the curtain to continue to roll up.
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
18 Publication: AMEN00033 2016-12-21
PARTS
DGHD.XXX
3
4
6
13
2
1
13
10
5
11
8
7
13
12
9
16
18
19
910
99
8
10
9
17
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 19
PARTS
DGHD.XXX
DGHD.XXX
ITEM QTY. PART NUMBER DESCRIPTION
1 1 SEE TABLE CURT,XXL(XXXIN),DOK-GUARD,5000
2 1 67202002 RLR,ASSY,DOK-GUARDIAN
3 1 65650011 POST,STORAGE,DOK-GRDN HD
4 1 72600074 SPRT,RLR STORAGE,DOK-GRDN HD
5 1 65650012 POST,RECEIVER,DOK-GRDN HD
6 1 12420026 BAR,RETAIN,STORAGE,DOK-GRDN
7 7.1' 43700013 EDGING,TRIM,VINYL,1/4X1/2,BLK
8 7 67900005 SCR,HHMS,1/2-13X1-1/2,GR5,ZNC
9 17 74150001 WSHR,FLAT,1/2X1-3/8X7/64,ZNC
10 10 55650004 NUT,HEX,NYL LOCK,1/2-13,ZNC
11 3 67900048 BLT,CARG,1/2-13X1-1/2,GR5,ZNC
12 28 65300028 PLUG,PLSTC,YLW,9/16
13 17 11230005 ANCHOR,CONCRETE,HH,3/4X7,ZINC
14 4 67880144 SCR,HH LAG,3/8 X 3,ZINC
15 4 74130025 WSHR,FLAT,3/8X1-1/2X1/8,ZNC
16 1 1041.XXX ASSY,BAR,CURT,RECEIVER
17 1 53850621 LABEL,BARRIER,DOK-GUARDIAN HD
18 A/R 17250203 CBOX,DOK-GUARDIAN,LIGHT COMM
19 A/R 54270036 LIGHT,DOK LOK,ASSY,12/24V LED
# QTY DESCRIPTION PART #
1
1 CURT,XXL(XXXIN),DOK-GUARD,5000 –
Curtain DGHD 2'6" to 3'5" Clear Width Opening 28200038
Curtain DGHD 3' 6" to 4' 5" Clear Width Opening 28200039
Curtain DGHD 4' 6" to 5' 5" Clear Width Opening 28200040
Curtain DGHD 5'6" to 6'5" Clear Width Opening 28200041
Curtain DGHD 6'6" to 7'5" Clear Width Opening 28200042
Curtain DGHD 7'6" to 8'5" Clear Width Opening 28200043
Curtain DGHD 8'6" to 9'5" Clear Width Opening 28200044
Curtain DGHD 9'6" to 10'5" Clear Width Opening 28200045
Curtain DGHD 10'6" to 11'5" Clear Width Opening 28200046
Curtain DGHD 11' 6" to 12' 5" Clear Width Opening 28200047
Curtain DGHD 12' 6" to 13' 5" Clear Width Opening 28200048
Curtain DGHD 13' 6" to 14' 5" Clear Width Opening 28200049
Curtain DGHD 14' 6" to 15' 5" Clear Width Opening 28200050
Curtain DGHD 15' 6" to 16' 5" Clear Width Opening 28200051
2 1 RLR,ASSY,DOK-GUARDIAN 67202002
3 1 POST,STORAGE,DOK-GRDN HD 65650011
4 1 SPRT,RLR STORAGE,DOK-GRDN HD 72600074
5 1 POST,RECEIVER,DOK-GRDN HD 65650012
6 1 BAR,RETAIN,STORAGE,DOK-GRDN 12420026
7 7.1' EDGING,TRIM,VINYL,1/4X1/2,BLK 43700013
8 7 SCR,HHMS,1/2-13X1-1/2,GR5,ZNC 67900005
9 17 WSHR,FLAT,1/2X1-3/8X7/64,ZNC 74150001
10 10 NUT,HEX,NYL LOCK,1/2-13,ZNC 55650004
11 3 BLT,CARG,1/2-13X1-1/2,GR5,ZNC 67900048
12 28 PLUG,PLSTC,YLW,9/16 65300028
13 17 ANCHOR,CONCRETE,HH,3/4X7,ZINC 11230005
14 4 SCR,HH LAG,3/8 X 3,ZINC 67880144
15 4 WSHR,FLAT,3/8X1-1/2X1/8,ZNC 74130025
16 1 ASSY,BAR,CURT,RECEIVER 1041.XXX
17 1 LABEL,BARRIER,DOK-GUARDIAN HD 53850621
18 a/r CBOX,DOK-GUARDIAN,LIGHT COMM 17250203
19 a/r LIGHT,DOK LOK,ASSY,12/24V LED 54270036
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
20 Publication: AMEN00033 2016-12-21
PARTS
DGHDCM.XXX
First UnitNo receiving latch No receiving warden
FIRST UNITNote absence of receiving latch
& receiving post.
MIDDLE UNITNote absence of receiving post.
END UNITNote presence of (2) receiving latches
& a post at each end.
DGHDCM.XXX
Middle UnitNo receiving warden
FIRST UNITNote absence of receiving latch
& receiving post.
MIDDLE UNITNote absence of receiving post.
END UNITNote presence of (2) receiving latches
& a post at each end.
DGHDCM.XXX
End Unit2 receiving latches 1 storage warden 1 receiver warden
FIRST UNITNote absence of receiving latch
& receiving post.
MIDDLE UNITNote absence of receiving post.
END UNITNote presence of (2) receiving latches
& a post at each end.
DGHDCM.XXX
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 21
PARTS
Interdeterrent and Lock1041.XXX
INTERDETERRENT, HD LATCH
INTERLOCK, HD LATCH
INTERDETERRENT, NO LATCH INTERLOCK, NO LATCHNONE, NO LATCH
NONE, HD LATCH
1041.XXX
INTERDETERRENT, HD LATCH
INTERLOCK, HD LATCH
INTERDETERRENT, NO LATCH INTERLOCK, NO LATCHNONE, NO LATCH
NONE, HD LATCH
1041.XXX
INTERDETERRENT, HD LATCH
INTERLOCK, HD LATCH
INTERDETERRENT, NO LATCH INTERLOCK, NO LATCHNONE, NO LATCH
NONE, HD LATCH
1041.XXX
None, No Latch Interdeterrent, No Latch Interlock, No Latch
INTERDETERRENT, HD LATCH
INTERLOCK, HD LATCH
INTERDETERRENT, NO LATCH INTERLOCK, NO LATCHNONE, NO LATCH
NONE, HD LATCH
1041.XXX
INTERDETERRENT, HD LATCH
INTERLOCK, HD LATCH
INTERDETERRENT, NO LATCH INTERLOCK, NO LATCHNONE, NO LATCH
NONE, HD LATCH
1041.XXX
INTERDETERRENT, HD LATCH
INTERLOCK, HD LATCH
INTERDETERRENT, NO LATCH INTERLOCK, NO LATCHNONE, NO LATCH
NONE, HD LATCH
1041.XXX
None, HD Latch Interdeterrent, HD Latch Interlock, HD Latch
Dok-Guardian™ HD Safety Barrier Installation/Owner's Manual Rite-Hite®
22 Publication: AMEN00033 2016-12-21
PARTS
Latch BarNO INTERDETERRENT,
NO INTERLOCK 8
6
1
7
NONE (USE 1041.XXX)BAR,ASSY,CRTN,DKGRDN,[LEVEL]
INTERDETERRENT
5
2
3
4
12420029BAR,ASSY,CRTN,INTERDETERRENT
INTERLOCK
9
12420030BAR,ASSY,CRTN,INTERLOCK
LATCH BAR, DOK GUARDIAN
ITEM NO INTERDETERRENT, NO INTERLOCK INTERDETERRENT INTERLOCK PART NUMBER DESCRIPTION
1 1 1 1 12420025 Latch Bar DG
2 - 1 1 55050024 MAG,XXLB,7/8OD,7/32HOLE,ZNC
3 - 1 1 74120016 WSHR,FENDER,13/64X1X.04,SS
4 - 1 1 67850192 SCR,RHMS,PHLP,#10-24 X2,SS
5 - 1 1 55600021 NUT,HEX,NYL LOCK,#10-32,SS,THN
6 1 1 1 51850050 HNDL,PULL,1/4X13,ZNC
7 4 4 4 67860001 SCR,HWH,DR/TP,1/4-14X1-1/4
8 2 2 - 65300027 PLUG,FOAM,BLK,1.375 SQ
9 - - 1 64040036 PIN,WLDMNT,INTERLOCK,DGRDN
NO INTERDETERRENT,NO INTERLOCK 8
6
1
7
NONE (USE 1041.XXX)BAR,ASSY,CRTN,DKGRDN,[LEVEL]
INTERDETERRENT
5
2
3
4
12420029BAR,ASSY,CRTN,INTERDETERRENT
INTERLOCK
9
12420030BAR,ASSY,CRTN,INTERLOCK
LATCH BAR, DOK GUARDIAN
ITEM NO INTERDETERRENT, NO INTERLOCK INTERDETERRENT INTERLOCK PART NUMBER DESCRIPTION
1 1 1 1 12420025 Latch Bar DG
2 - 1 1 55050024 MAG,XXLB,7/8OD,7/32HOLE,ZNC
3 - 1 1 74120016 WSHR,FENDER,13/64X1X.04,SS
4 - 1 1 67850192 SCR,RHMS,PHLP,#10-24 X2,SS
5 - 1 1 55600021 NUT,HEX,NYL LOCK,#10-32,SS,THN
6 1 1 1 51850050 HNDL,PULL,1/4X13,ZNC
7 4 4 4 67860001 SCR,HWH,DR/TP,1/4-14X1-1/4
8 2 2 - 65300027 PLUG,FOAM,BLK,1.375 SQ
9 - - 1 64040036 PIN,WLDMNT,INTERLOCK,DGRDN
NO INTERDETERRENT,NO INTERLOCK 8
6
1
7
NONE (USE 1041.XXX)BAR,ASSY,CRTN,DKGRDN,[LEVEL]
INTERDETERRENT
5
2
3
4
12420029BAR,ASSY,CRTN,INTERDETERRENT
INTERLOCK
9
12420030BAR,ASSY,CRTN,INTERLOCK
LATCH BAR, DOK GUARDIAN
ITEM NO INTERDETERRENT, NO INTERLOCK INTERDETERRENT INTERLOCK PART NUMBER DESCRIPTION
1 1 1 1 12420025 Latch Bar DG
2 - 1 1 55050024 MAG,XXLB,7/8OD,7/32HOLE,ZNC
3 - 1 1 74120016 WSHR,FENDER,13/64X1X.04,SS
4 - 1 1 67850192 SCR,RHMS,PHLP,#10-24 X2,SS
5 - 1 1 55600021 NUT,HEX,NYL LOCK,#10-32,SS,THN
6 1 1 1 51850050 HNDL,PULL,1/4X13,ZNC
7 4 4 4 67860001 SCR,HWH,DR/TP,1/4-14X1-1/4
8 2 2 - 65300027 PLUG,FOAM,BLK,1.375 SQ
9 - - 1 64040036 PIN,WLDMNT,INTERLOCK,DGRDN
No Interdeterrent, No Interlock
NONE (USE 1041.XXX)BAR,ASSY,CRTN,DKGRDN,[LEVEL]
Interlock
12420030BAR,ASSY,CRTN,INTERLOCK
Interdeterrent
12420029BAR,ASSY,CRTN,INTERDETERRENT
# NO INTERDETERRENT, NO INTERLOCK
INTERLOCK INTERDETERRENT DESCRIPTION PART #
1 1 1 1 Latch Bar DG 12420025
2 – 1 1 MAG,XXLB,7/8OD,7/32HOLE,ZNC 55050024
3 – 1 1 WSHR,FENDER,13/64X1X.04,SS 74120016
4 – 1 1 SCR,RHMS,PHLP,#10-24 X2,SS 67850192
5 – 1 1 NUT,HEX,NYL LOCK,#10-32,SS,THN 55600021
6 1 1 1 HNDL,PULL,1/4X13,ZNC 51850050
7 4 4 4 SCR,HWH,DR/TP,1/4-14X1-1/4 67860001
8 2 – 2 PLUG,FOAM,BLK,1.375 SQ 65300027
9 – 1 – PIN,WLDMNT,INTERLOCK,DGRDN 64040036
Rite-Hite® Installation/Owner's Manual Dok-Guardian™ HD Safety Barrier
Publication: AMEN00033 2016-12-21 23
PARTS
Interdeterrent Switch 53760029KIT,MAG,INTERD,DOK-GUARDIAN
5
4
3
2
11600013ASSY,INTRLK,SHROUDED,DKGRDN
9 8
7 6
15
14
13
12
11
10
76210073SWITCH,ASSY,INTERDETERRENT
54
32
1
11600014ASSY,ACTUATOR,SHAFTED,DKGRDN
ITEM QTY. DESCRIPTION
6 1 PLATE,INTRLCK,MNT,ZINC,DOKGRDN
7 2 SCR,FHMS,SCKT,5/16-18X1
8 4 WSHR,LOCK,SPLIT,#10,ZNC
9 4 SCR,RHMS,PHLP,#10-24X1/2,ZNC
10 1 SHAFT,INTRLCK,STOP,ZINC,DKGRDN
11 1 PCB,ACTUATOR,DOK-GUARDIAN
12 2 STANDOFF,NYLON,PCB,ADHSV,1/4"
13 1 SHROUD,SW,INTERLOCK,DKGRDN
14 1 SCR,RHMS,PHLP,#8-32X1,ZNC
15 1 ACTR,12VDC,30MM,5MM/S,45N
ITEM DESCRIPTION
1 SW,MAG REED,NO,0.5A,8'CORD
2 SCR,RHMS,PHLP,#10-24 X2,SS
3 WSHR,FENDER,13/64X1X.04,SS
4 MAG,10.2LB,7/8OD,7/32HOLE,ZNC
5 NUT,HEX,NYL LOCK,#10-24,ZNC
76210073 SWITCH,ASSY,INTERDETERRENT53760029KIT,MAG,INTERD,DOK-GUARDIAN
5
4
3
2
11600013ASSY,INTRLK,SHROUDED,DKGRDN
9 8
7 6
15
14
13
12
11
10
76210073SWITCH,ASSY,INTERDETERRENT
54
32
1
11600014ASSY,ACTUATOR,SHAFTED,DKGRDN
ITEM QTY. DESCRIPTION
6 1 PLATE,INTRLCK,MNT,ZINC,DOKGRDN
7 2 SCR,FHMS,SCKT,5/16-18X1
8 4 WSHR,LOCK,SPLIT,#10,ZNC
9 4 SCR,RHMS,PHLP,#10-24X1/2,ZNC
10 1 SHAFT,INTRLCK,STOP,ZINC,DKGRDN
11 1 PCB,ACTUATOR,DOK-GUARDIAN
12 2 STANDOFF,NYLON,PCB,ADHSV,1/4"
13 1 SHROUD,SW,INTERLOCK,DKGRDN
14 1 SCR,RHMS,PHLP,#8-32X1,ZNC
15 1 ACTR,12VDC,30MM,5MM/S,45N
ITEM DESCRIPTION
1 SW,MAG REED,NO,0.5A,8'CORD
2 SCR,RHMS,PHLP,#10-24 X2,SS
3 WSHR,FENDER,13/64X1X.04,SS
4 MAG,10.2LB,7/8OD,7/32HOLE,ZNC
5 NUT,HEX,NYL LOCK,#10-24,ZNC
53760029 KIT,MAG,INTERD,DOK-GUARDIAN
# DESCRIPTION
1 SW,MAG REED,NO,0.5A,8'CORD
2 SCR,RHMS,PHLP,#10-24 X2,SS
3 WSHR,FENDER,13/64X1X.04,SS
4 MAG,10.2LB,7/8OD,7/32HOLE,ZNC
5 NUT,HEX,NYL LOCK,#10-24,ZNC
Actuator
53760029KIT,MAG,INTERD,DOK-GUARDIAN
5
4
3
2
11600013ASSY,INTRLK,SHROUDED,DKGRDN
9 8
7 6
15
14
13
12
11
10
76210073SWITCH,ASSY,INTERDETERRENT
54
32
1
11600014ASSY,ACTUATOR,SHAFTED,DKGRDN
ITEM QTY. DESCRIPTION
6 1 PLATE,INTRLCK,MNT,ZINC,DOKGRDN
7 2 SCR,FHMS,SCKT,5/16-18X1
8 4 WSHR,LOCK,SPLIT,#10,ZNC
9 4 SCR,RHMS,PHLP,#10-24X1/2,ZNC
10 1 SHAFT,INTRLCK,STOP,ZINC,DKGRDN
11 1 PCB,ACTUATOR,DOK-GUARDIAN
12 2 STANDOFF,NYLON,PCB,ADHSV,1/4"
13 1 SHROUD,SW,INTERLOCK,DKGRDN
14 1 SCR,RHMS,PHLP,#8-32X1,ZNC
15 1 ACTR,12VDC,30MM,5MM/S,45N
ITEM DESCRIPTION
1 SW,MAG REED,NO,0.5A,8'CORD
2 SCR,RHMS,PHLP,#10-24 X2,SS
3 WSHR,FENDER,13/64X1X.04,SS
4 MAG,10.2LB,7/8OD,7/32HOLE,ZNC
5 NUT,HEX,NYL LOCK,#10-24,ZNC
10
15
11600014 ASSY,ACTUATOR,SHAFTED,DKGRDN
# QTY DESCRIPTION
10 1 SHAFT,INTRLCK,STOP,ZINC,DKGRDN
15 1 ACTR,12VDC,30MM,5MM/S,45N
Interlock
53760029KIT,MAG,INTERD,DOK-GUARDIAN
5
4
3
2
11600013ASSY,INTRLK,SHROUDED,DKGRDN
9 8
7 6
15
14
13
12
11
10
76210073SWITCH,ASSY,INTERDETERRENT
54
32
1
11600014ASSY,ACTUATOR,SHAFTED,DKGRDN
ITEM QTY. DESCRIPTION
6 1 PLATE,INTRLCK,MNT,ZINC,DOKGRDN
7 2 SCR,FHMS,SCKT,5/16-18X1
8 4 WSHR,LOCK,SPLIT,#10,ZNC
9 4 SCR,RHMS,PHLP,#10-24X1/2,ZNC
10 1 SHAFT,INTRLCK,STOP,ZINC,DKGRDN
11 1 PCB,ACTUATOR,DOK-GUARDIAN
12 2 STANDOFF,NYLON,PCB,ADHSV,1/4"
13 1 SHROUD,SW,INTERLOCK,DKGRDN
14 1 SCR,RHMS,PHLP,#8-32X1,ZNC
15 1 ACTR,12VDC,30MM,5MM/S,45N
ITEM DESCRIPTION
1 SW,MAG REED,NO,0.5A,8'CORD
2 SCR,RHMS,PHLP,#10-24 X2,SS
3 WSHR,FENDER,13/64X1X.04,SS
4 MAG,10.2LB,7/8OD,7/32HOLE,ZNC
5 NUT,HEX,NYL LOCK,#10-24,ZNC
11600013 ASSY,INTRLK,SHROUDED,DKGRDN
# QTY DESCRIPTION
6 1 PLATE,INTRLCK,MNT,ZINC,DOKGRDN
7 2 SCR,FHMS,SCKT,5/16-18X1
8 4 WSHR,LOCK,SPLIT,#10,ZNC
9 4 SCR,RHMS,PHLP,#10-24X1/2,ZNC
10 1 SHAFT,INTRLCK,STOP,ZINC,DKGRDN
11 1 PCB,ACTUATOR,DOK-GUARDIAN
12 2 STANDOFF,NYLON,PCB,ADHSV,1/4"
13 1 SHROUD,SW,INTERLOCK,DKGRDN
14 1 SCR,RHMS,PHLP,#8-32X1,ZNC
15 1 ACTR,12VDC,30MM,5MM/S,45N
LIMITED PRODUCT WARRANTY Dok-Guardian™ HD Safety Barrier
RITE-HITE Company, LLC and its affiliates (collectively "RITE-HITE") warrant that the Product sold to the Owner will be free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below ("Limited Warranty").
One (1) Year on all mechanical and electrical parts. One (1) Year labor, based on approved travel and labor repair times.
REMEDIES Parts- RITE-HITE's obligations under this Limited Warranty are limited to repairing or replacing, at RITE-HITE's option, any part which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE's sole obligation and the Owner's exclusive remedy under this Limited Warranty. Labor- RITE-HITE will provide warranty service without charge for labor per the specified warranty period. Thereafter, a charge will apply to any repair or replacement under this Limited Warranty.
CLAIMS Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE's option, either (x) grant RITE-HITE or its agent access to Owner's premises for the purpose of repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE's factory.
NOT WARRANTED RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals. No implied warranty shall be deemed to cover damages that result directly or indirectly from: (i) the unauthorized modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow RITE-HITE's instructions for installation, failure to operate the Product within the Product's rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE's guidelines or local building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any third party.
DISCLAIMERS THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO.
LIMITATION OF LIABILITY IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss.
24 www.ritehite.com Publication: AMEN00033 2016-12-21
GLOBAL SALES & SERVICE Representatives in All Major Cities
RITE-HITE WORLD HEADQUARTERS8900 N. Arbon DriveP.O. Box 245020Milwaukee, Wisconsin 53224
RITE-HITE CHINAFirst Floor, Building #3,558 Tongxie Road, Changning DistrictShanghai 200335, China
RITE-HITE LATIN AMERICAAlameda Lorena, 800 - Conj. 401/402 - Jardim Paulista São Paulo/SP, CEP 01424- Brazil
RITE-HITE GMBHCarl-Zeiss-Strasse 334471 Volkmarsen, Germany
1-414-355-2600 U.S. Only: 1-800-456-0600
+86-21-6237-6333 011-55-11-3527-9590 +49 5693 98700