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Heat Interface Unit Testing Carried out for George Fischer Ltd. BSRIA Final Report 59954/1 By Colin Judd 04 August 2017

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Page 1: Heat Interface Unit Testing

Heat Interface Unit Testing

Carried out for George Fischer Ltd.

BSRIA Final Report 59954/1

By Colin Judd

04 August 2017

Page 2: Heat Interface Unit Testing
Page 3: Heat Interface Unit Testing

© BSRIA Page 3 of 42 BSRIA Final Report 59954/1

Heat Interface Unit Testing

Carried out for:

George Fischer Ltd. Paradise Way Coventry CV2 2ST Contract: BSRIA Final Report 59954/1 Date: 04 August 2017 Issued by: BSRIA Limited

Old Bracknell Lane West, Bracknell, Berkshire RG12 7AH UK

Telephone: +44 (0)1344 465600 Fax: +44 (0)1344 465626 E: [email protected] W: www.bsria.co.uk

Compiled by:

Name: Colin Judd

Title: Senior Test Engineer BSRIA Test

Approved by:

Name: Tom Garrigan

Title: Business Manager BSRIA Test

DISCLAIMER This report must not be reproduced except in full without the written approval of an executive director of BSRIA. It is only intended to be used within the context described in the text. This report has been prepared by BSRIA Limited, with reasonable skill, care and diligence in accordance with BSRIA’s Quality Assurance and within the scope of our Terms and Conditions of Business. This report is confidential to the client and we accept no responsibility of whatsoever nature to third parties to whom this report, or any part thereof, is made known. Any such party relies on the report at its own risk.

Page 4: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING EXECUTIVE SUMMARY

© BSRIA Page 4 of 42 BSRIA Final Report 59954/1

EX ECUTIVE SUMMARY

George Fischer Ltd. commissioned BSRIA Ltd. to carry out thermal performance tests on two

combined space heating and domestic hot water Heat Interface Units (HIU). The models tested were

as follows:

Zurich 65R

Zurich 45R

The testing was carried out in accordance with BSRIA Technical Standard 2 2015 (BTS/2 2015) –

‘Test Method for Heat Interface Units’. This report is based on a sample of the above mentioned

products. The tests were carried out during June and July 2017. Table 1 shows a summary of the

thermal performance tests.

Table 1 Thermal performance summary

HIU Circuit Primary inlet temperature

(°C)

Average thermal duty

Zurich 65R

DHW 65 59.40

80 66.75

LTHW 65 8.20

80 14.94

Zurich 45R

DHW 65 40.73

80 46.65

LTHW 65 10.40

80 17.18

Full tables of outputs obtained from this series of tests are shown in Section 6 of this report.

Page 5: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING CONTENTS

© BSRIA Page 5 of 42 BSRIA Final Report 59954/1

CONTENTS

1 INTRODUCTION ........................................................................................................................... 7

2 ITEMS RECEIVED FOR TEST ..................................................................................................... 7

3 TEST OBJECTIVES ...................................................................................................................... 9

4 TEST INSTRUMENTATION ....................................................................................................... 10

5 TEST METHODOLOGY.............................................................................................................. 11

5.1 Uncertainty budget............................................................................................................11 5.2 Test tolerances .................................................................................................................11 5.3 Test set-up ........................................................................................................................12

6 TEST RESULTS ......................................................................................................................... 14

6.1 Domestic hot water test results ........................................................................................14 6.2 Low temperature hot water test results ............................................................................16

7 CONCLUSION ............................................................................................................................ 20

7.1 Domestic hot water tests ..................................................................................................20 7.2 Low temperature hot water tests ......................................................................................20

APPENDICES

APPENDIX: A THERMAL TEST DATA .............................................................................................. 21

APPENDIX: B CALIBRATION CERTIFICATES ................................................................................. 29

APPENDIX: C TEST RIG CIRCUITS .................................................................................................. 41

Page 6: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TABLES

© BSRIA Page 6 of 42 BSRIA Final Report 59954/1

TABLES

Table 1 Thermal performance summary ............................................................................................. 4 Table 2 Domestic hot water design conditions supplied by the Client ................................................ 9 Table 3 Space heating design conditions supplied by the Client ........................................................ 9 Table 4 Instrumentation used ............................................................................................................ 10 Table 5 Uncertainty of measurements taken from BTS/2 2015 ........................................................ 11 Table 6 Permissible deviations from set values taken from BTS/2 2015 .......................................... 11 Table 7 Specific heat capacity and density from CIBSE tables ........................................................ 13 Table 8 DHW temperatures, flow rates and duty at 65°C – Zurich 65R ............................................ 14 Table 9 DHW differential pressure measurements at 65°C – Zurich 65R......................................... 14 Table 10 DHW temperatures, flow rates and duty at 80°C – Zurich 65R ............................................ 14 Table 11 DHW differential pressure measurements at 80°C –Zurich 65R .......................................... 14 Table 12 DHW temperatures, flow rates and duty at 65°C – Zurich 45R ............................................ 15 Table 13 DHW differential pressure measurements at 65°C – Zurich 45R......................................... 15 Table 14 DHW temperatures, flow rates and duty at 80°C – Zurich 45R ............................................ 15 Table 15 DHW differential pressure measurements at 80°C – Zurich 45R......................................... 15 Table 16 LTHW temperatures, flow rates and duty at 65°C – Zurich 65R .......................................... 16 Table 17 LTHW differential pressure measurements at 65°C – Zurich 65R ....................................... 16 Table 18 Electrical parameters during the 65°C tests – Zurich 65R ................................................... 16 Table 19 LTHW temperatures, flow rates and duty at 80°C – Zurich 65R .......................................... 17 Table 20 LTHW differential pressure measurements at 80°C – Zurich 65R ....................................... 17 Table 21 Electrical parameters during the 80°C tests – Zurich 65R ................................................... 17 Table 22 LTHW temperatures, flow rates and duty at 65°C – Zurich 45R .......................................... 18 Table 23 LTHW differential pressure measurements at 65°C – Zurich 45R ....................................... 18 Table 24 Electrical parameters during the 65°C tests – Zurich 45R ................................................... 18 Table 25 LTHW temperatures, flow rates and duty at 80°C – Zurich 45R .......................................... 19 Table 26 LTHW differential pressure measurements at 80°C – Zurich 45R ....................................... 19 Table 27 Electrical parameters during the 80°C tests – Zurich 45R ................................................... 19 Table 28 Summary of the DHW tests .................................................................................................. 20 Table 29 Summary of the LTHW tests ................................................................................................ 20

FIGURES

Figure 1 Zurich 65R HIU installed in the test rig ................................................................................... 7 Figure 2 Zurich 45R HIU installed in the test rig ................................................................................... 8 Figure 3 Pump setting ......................................................................................................................... 12

Page 7: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING INTRODUCTION

© BSRIA Page 7 of 42 BSRIA Final Report 59954/1

1 INTRODUCTION

George Fischer Ltd. commissioned BSRIA Ltd. to carry out thermal performance tests on two

combined space heating (LTHW) and Domestic Hot Water (DHW) HIUs. The models tested were as

follows:

Zurich 65R

Zurich 45R

The testing was carried out in accordance with BSRIA Technical Standard 2 2015 (BTS/2 2015) –

‘Test Method for Heat Interface Units’. This report is based on a sample of the above mentioned

products. The tests were carried out during June and July 2017.

2 ITEMS RECEIVED FOR TEST

Three HIUs were received from George Fischer Ltd. for testing. Figure 1 shows the Zurich 65R HIU

installed in the test rig.

Figure 1 Zurich 65R HIU installed in the test rig

s

Page 8: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING ITEMS RECEIVED FOR TEST

© BSRIA Page 8 of 42 BSRIA Final Report 59954/1

Figure 2 shows the Zurich 45R HIU installed in the test rig.

Figure 2 Zurich 45R HIU installed in the test rig

Page 9: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST OBJECTIVES

© BSRIA Page 9 of 42 BSRIA Final Report 59954/1

3 TEST OBJECTIVES

The objectives of the tests carried out were to establish the following parameters:

Heating capacity of the domestic hot water plate heat exchanger in each HIU at two design

conditions

Heating capacity of the LTHW plate heat exchanger in each HIU at two design conditions

Differential pressure across the primary circuit of each HIU at each test condition

Differential pressure across the secondary circuit of each HIU at each test condition

Electrical power drawn by the pump during the space heating tests

Table 2 and Table 3 show the design conditions of the domestic hot water tests and the space heating

tests, respectively, as supplied by the Client.

Table 2 Domestic hot water design conditions supplied by the Client

Test

Primary Secondary Design Duty (kW)

Inlet Temperature

(°C)

Flow rate (l.s

-1)

Inlet Temperature

(°C)

Flow rate (l.s

-1)

65R 65.0 0.144 – 0.156 10.0 To achieve 50°C outlet

Not supplied to BSRIA

80.0 0.144 – 0.156 10.0 To achieve 50°C outlet 65.0

45R 65.0 0.111 – 0.119 10.0 To achieve 50°C outlet

Not supplied to BSRIA

80.0 0.111 – 0.119 10.0 To achieve 50°C outlet 45.0

Table 3 Space heating design conditions supplied by the Client

Test

Primary Secondary Design Duty (kW)

Inlet Temperature

(°C)

Flow rate (l.s

-1)

Inlet Temperature

(°C)

Flow rate (l.s

-1)

65R

65.0 0.120 40.0 0.222 Not

supplied to BSRIA

80.0 0.124 40.0 0.226 Not

supplied to BSRIA

45R

65.0 0.122 40.0 0.189 Not

supplied to BSRIA

80.0 0.123 40.0 0.195 Not

supplied to BSRIA

Page 10: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST INSTRUMENTATION

© BSRIA Page 10 of 42 BSRIA Final Report 59954/1

4 TEST INSTRUMENTATION

Table 4 lists the instrumentation used for the testing.

Table 4 Instrumentation used

BSRIA monitored the following parameters during each test:

Measured the water inlet and outlet temperatures on the primary side of the HIU

Measured the water flow rate at the outlet of the primary side of the HIU

Measured the differential pressure across the primary side of the HIU

Measured the water inlet and outlet temperatures on the secondary side of the HIU

Measured the water flow rate at the inlet of the secondary side of the HIU

Measured the differential pressure across the secondary side of the HIU

Electrical power drawn by the pump (during the space heating tests)

Instrument Manufacturer Range Units ID No. Calibration Due

Data logging system Keysight - Logger 1595 N/A

Platinum Resistance Thermometers (PRTs) connected to an Agilent logger

Anville Sensors Ltd -20 – +100 °C 1596 / 1597 16-06-18

Precision thermometer

*used for calibration purposes ASL -20 – +100 °C 742 14-06-18

DHW and LTHW tests:

Primary circuit flow meter

Siemens Magflo flow meter type 6000

0 – 1.0 l.s-1

1584 12-06-18

DHW and LTHW tests:

Secondary circuit flow meter

Siemens Magflo flow meter type 6000

0 – 1.0 l.s-1

1585 13-06-18

All DHW tests and Zurich 45R LTHW tests:

Primary circuit differential pressure

Fuji Electric pressure indicator

0 – 200 kPa 2065 30-01-18

DHW and LTHW tests:

Secondary circuit differential pressure

Fuji Electric pressure indicator

0 – 200 kPa 1591 25-05-18

Zurich 65R LTHW tests:

Primary circuit differential pressure

Fuji Electric pressure indicator

0 – 600 kPa 2958 28-09-17

Electrical power drawn by the pump during the space heating tests

Yokogawa power meter

0 – 5

0 – 300

0 – 1.2

Amps

Volts

kW

310 22-11-17

Page 11: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST METHODOLOGY

© BSRIA Page 11 of 42 BSRIA Final Report 59954/1

5 TEST METHODOLOGY

The method used for determining thermal performance was in accordance BTS/2 2015 Test Method

for Heat Interface Units.

5.1 UNCERTAINTY BUDGET

Table 5 shows the uncertainty of measurement as defined in Section 4.1, Table 1 of BTS/2 2015. This

information refers to the accuracy of individual measurements. The stability of the test rig complied

with the criteria given in Section 4.2 of BTS2/2015 (see Table 6).

Table 5 Uncertainty of measurements taken from BTS/2 2015

Measured quantity Unit Resolution Uncertainty of measurement

Inlet fluid temperature °C 0.05°C ±0.15°C

Outlet fluid temperature °C 0.05°C ±0.15°C

Volume flow rate l/s 0.01 l/s For flows <0.5 l/s ±2.0% will apply For flows ≥0.5 l/s ±1.0% will apply

Fluid pressure difference kPa 10 Pa ±5% measured value

Electric power W 0.1 W ±1.5 % measured value

Voltage V 0.1 V ±1.5 % measured value

Current A 0.01 A ±1.5 % measured value

Electrical energy kWh 1 Wh ±1.5 % measured value

5.2 TEST TOLERANCES

The permissible deviations from set values taken from BTS/2 2015 are given in Table 6.

Table 6 Permissible deviations from set values taken from BTS/2 2015

Measured quantity Permissible deviation of arithmetic

mean values for the test period from set values

Permissible deviations of individual measured values from

set values

Inlet fluid temperature (primary and secondary circuit)

±0.3°C ±0.5°C

Volume flow rate (primary and secondary circuit)

For flows ≤ 0.3 l/s ±4% will apply For flows ≤ 0.5 l/s ± 2% will apply

For flows > 0.5 l/s ±1.5% will apply

For flows ≤ 0.3 l/s ±5% will apply For flows ≤ 0.5 l/s ± 3% will apply For flows > 0.5 l/s ± 2% will apply

Voltage (V) ±3.0% of measured value ±5.0% of measured value

All instrumentation used during these tests was within the uncertainty budget given in Table 5. The

instrumentation used for the thermal performance tests was connected to a logging system that logged

all the parameters into an Excel file at 30 second intervals. This data was able to be viewed live

during the testing.

Page 12: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST METHODOLOGY

© BSRIA Page 12 of 42 BSRIA Final Report 59954/1

5.3 TEST SET-UP

The test was carried out in an environmental chamber. The environmental chamber consisted of an

insulated room with a dedicated supply of temperature controlled water for both the primary and

secondary circuits. The HIU was installed in the environmental chamber. During the tests, the door to

the environmental chamber remained open. To carry out the test, the following instrumentation was

installed on the test rig:

Two in-line electromagnetic flow meters, one on the outlet side of the primary circuit and one

on the inlet side of the secondary circuit

Four Platinum Resistance Thermometers (PRTs), one each on the inlet and outlet of both the

primary and secondary circuits

Two differential pressure transducers, one measuring across the inlet and outlet of the primary

circuit and one measuring across the inlet and outlet of the secondary circuit

Electrical energy meter on the supply lead to the pump

One PRT measuring the ambient temperature in close proximity to the HIU

The water systems associated with the environmental chamber were configured to achieve the design

input parameters. A schematic of the hydronic system is shown in Appendix C.

Each HIU had an integral pump on the secondary circuit designed to circulate the water through the

space heating circuit. The pump on each HIU was factory set to “constant speed” control at setting 1.

This can be seen in Figure 4.

Figure 3 Pump setting

Page 13: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST METHODOLOGY

© BSRIA Page 13 of 42 BSRIA Final Report 59954/1

Steady-state conditions were assumed to exist, when all changes and periodic fluctuations of

individual temperatures and volume flows remained within the tolerances given in Table 6. The test

period lasted 30 minutes with data logged every 30 seconds.

To calculate the thermal duty of the plate heat exchangers in the HIU, the following formula is used:

𝑘𝑊 = 𝑣𝜌𝐶𝑝Δ𝑇

Where:

𝑘𝑊 = 𝑇ℎ𝑒𝑟𝑚𝑎𝑙 𝑑𝑢𝑡𝑦 𝑣 = 𝑉𝑜𝑙𝑢𝑚𝑒 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒 𝑖𝑛 𝑙. 𝑠−1 𝜌 = 𝐷𝑒𝑛𝑠𝑖𝑡𝑦 𝑜𝑓 𝑡ℎ𝑒 𝑤𝑎𝑡𝑒𝑟 𝑎𝑡 𝑡ℎ𝑒 𝑓𝑙𝑜𝑤 𝑚𝑒𝑎𝑠𝑢𝑟𝑖𝑛𝑔 𝑑𝑒𝑣𝑖𝑐𝑒 𝐶𝑝 = 𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 ℎ𝑒𝑎𝑡 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑦 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 𝑎𝑡 𝑡ℎ𝑒 𝑡𝑒𝑚𝑝𝑒𝑟𝑎𝑡𝑢𝑟𝑒 𝑎𝑝𝑝𝑟𝑜𝑝𝑟𝑖𝑎𝑡𝑒 𝑓𝑜𝑟 𝑡ℎ𝑒 𝑡𝑒𝑠𝑡 𝛥𝑇 = 𝑇𝑒𝑚𝑝𝑒𝑟𝑎𝑡𝑢𝑟𝑒 𝑑𝑖𝑓𝑓𝑒𝑟𝑒𝑛𝑐𝑒 𝑏𝑒𝑡𝑤𝑒𝑒𝑛 𝑖𝑛𝑙𝑒𝑡 𝑎𝑛𝑑 𝑜𝑢𝑡𝑙𝑒𝑡 𝑡𝑒𝑚𝑝𝑒𝑟𝑎𝑡𝑢𝑟𝑒 𝑜𝑓 𝑒𝑎𝑐ℎ 𝑐𝑖𝑟𝑐𝑢𝑖𝑡 𝑜𝑓 𝑡ℎ𝑒 𝐻𝐼𝑈 𝑖𝑛 𝐾

The values used for volume flow rate and ΔT were taken as the average over the 30 minute test period.

The electromagnetic flow meters used for testing, measured volume flow rate (l.s-1

). In order to

calculate the thermal duty, the density of the water at the flow measuring point needed to be obtained.

Using the temperature of the water at the flow meter and Table 2.2 on pages 2-4 to 2-6 of CIBSE

Guide C, the density of the water can be determined by interpolating between two temperature points

in the table. The density and specific heat capacity used for each test is given in Table 7.

Table 7 Specific heat capacity and density from CIBSE tables

Test Location Density at the

flow meter (kg.l

-1)

Average SHC

(kJ.kG-1

.K-1

)

65R – DHW 65kW at 65°C

Primary circuit 0.9986 4.1796

Secondary circuit 0.9997 4.1798

65R – DHW 65kW at 80°C

Primary circuit 0.9987 4.1818

Secondary circuit 0.9997 4.1790

45R – DHW 45kW at 65°C

Primary circuit 0.9984 4.1798

Secondary circuit 0.9997 4.1789

45R – DHW 45kW at 80°C

Primary circuit 0.9965 4.1827

Secondary circuit 0.9997 4.1789

65R LTHW at 65°C Primary circuit 0.9915 4.1826

Secondary circuit 0.9922 4.1807

65R LTHW at 80°C Primary circuit 0.9905 4.1862

Secondary circuit 0.9922 4.1819

45R LTHW at 65°C Primary circuit 0.9906 4.1829

Secondary circuit 0.9922 4.1814

45R LTHW at 80°C Primary circuit 0.9901 4.1865

Secondary circuit 0.9922 4.1819

Page 14: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST RESULTS

© BSRIA Page 14 of 42 BSRIA Final Report 59954/1

6 TEST RESULTS

All the logged data for this series of tests is given in Appendix A.

6.1 DOMESTIC HOT WATER TEST RESULTS

6.1.1 Tests carried out on the Zurich 65R

Table 8 shows the results of the DHW tests carried out on the Zurich 65R HIU with a primary flow

temperature of 65°C. This test was carried out on 29 June 2017.

Table 8 DHW temperatures, flow rates and duty at 65°C – Zurich 65R

Circuit Value Water inlet (°C)

Water outlet (°C)

Flow rate Duty (kW)

Primary / secondary

balance (%)

(l.s-1

) (kg.s-1

)

Primary side

Average 64.93 18.18 0.303 0.303 59.12

0.93

Maximum 65.25 18.38 0.304 0.304 -

Minimum 64.77 17.84 0.301 0.301 -

Secondary side

Average 9.96 45.57 0.401 0.401 59.67

Maximum 10.11 45.98 0.406 0.406 -

Minimum 9.71 45.26 0.397 0.397 -

Table 9 shows the pressure drop across the primary and secondary circuits during the test.

Table 9 DHW differential pressure measurements at 65°C – Zurich 65R

Primary side differential pressure

(at test flow conditions) Secondary side differential pressure

(at test flow conditions)

149.11 kPa 87.18 kPa

Table 10 shows the results of the DHW tests carried out on the Zurich 65R with a primary flow

temperature of 80°C. This test was carried out on 29 June 2017.

Table 10 DHW temperatures, flow rates and duty at 80°C – Zurich 65R

Circuit Value Water inlet (°C)

Water outlet (°C)

Flow rate Duty (kW)

Primary / secondary

balance (%)

(l.s-1

) (kg.s-1

)

Primary side

Average 79.98 17.09 0.253 0.253 66.45

0.89

Maximum 80.39 17.27 0.254 0.254 -

Minimum 79.34 16.93 0.252 0.252 -

Secondary side

Average 9.97 50.19 0.399 0.399 67.04

Maximum 10.14 50.59 0.402 0.402 -

Minimum 9.77 49.74 0.397 0.397 -

Table 11 shows the pressure drop across the primary and secondary circuits during the test.

Table 11 DHW differential pressure measurements at 80°C –Zurich 65R

Primary side differential pressure (at test flow conditions)

Secondary side differential pressure (at test flow conditions)

154.49 kPa 93.86 kPa

Page 15: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST RESULTS

© BSRIA Page 15 of 42 BSRIA Final Report 59954/1

6.1.2 Tests carried out on the Zurich 45R

Table 12 shows the results of the DHW tests carried out on the Zurich 45R HIU with a primary flow

temperature of 65°C. This test was carried out on 04 July 2017.

Table 12 DHW temperatures, flow rates and duty at 65°C – Zurich 45R

Circuit Value Water inlet (°C)

Water outlet (°C)

Flow rate Duty (kW)

Primary / secondary

balance (%)

(l.s-1

) (kg.s-1

)

Primary side

Average 64.97 19.17 0.213 0.213 40.71

0.07

Maximum 65.16 19.54 0.215 0.215 -

Minimum 64.74 18.86 0.211 0.211 -

Secondary side

Average 10.01 50.47 0.241 0.241 40.74

Maximum 10.15 50.72 0.242 0.242 -

Minimum 9.89 50.26 0.240 0.240 -

Table 13 shows the pressure drop across the primary and secondary circuits during the test.

Table 13 DHW differential pressure measurements at 65°C – Zurich 45R

Primary side differential pressure

(at test flow conditions) Secondary side differential pressure

(at test flow conditions)

29.49 kPa 134.06 kPa

Table 14 shows the results of the DHW tests carried out on the Zurich 45R HIU with a primary flow

temperature of 80°C. This test was carried out on 04 July 2017.

Table 14 DHW temperatures, flow rates and duty at 80°C – Zurich 45R

Circuit Value Water inlet (°C)

Water outlet (°C)

Flow rate Duty (kW)

Primary / secondary

balance (%)

(l.s-1

) (kg.s-1

)

Primary side

Average 80.02 27.12 0.212 0.211 46.74

0.39

Maximum 80.41 27.46 0.213 0.212 -

Minimum 79.72 26.80 0.211 0.210 -

Secondary side

Average 10.01 50.98 0.272 0.272 46.56

Maximum 10.08 51.24 0.276 0.276 -

Minimum 9.91 50.54 0.269 0.269 -

Table 15 shows the pressure drop across the primary and secondary circuits during the test.

Table 15 DHW differential pressure measurements at 80°C – Zurich 45R

Primary side differential pressure (at test flow conditions)

Secondary side differential pressure (at test flow conditions)

28.58 kPa 108.89 kPa

Page 16: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST RESULTS

© BSRIA Page 16 of 42 BSRIA Final Report 59954/1

6.2 LOW TEMPERATURE HOT WATER TEST RESULTS

6.2.1 Tests carried out on the Zurich 65R

Table 16 shows the results of the LTHW tests carried out on the Zurich 65R HIU with a primary flow

temperature of 65°C. This test was carried out on 13 July 2017.

Table 16 LTHW temperatures, flow rates and duty at 65°C – Zurich 65R

Circuit Value Water inlet (°C)

Water outlet (°C)

Flow rate Duty (kW)

Primary / secondary

balance (%)

(l.s-1

) (kg.s-1

)

Primary side

Average 65.02 41.85 0.086 0.085 8.26

1.57%

Maximum 65.14 42.01 0.088 0.087

Minimum 64.88 41.66 0.084 0.083

Secondary side

Average 39.96 48.71 0.224 0.222 8.13

Maximum 40.11 48.90 0.228 0.226

Minimum 39.80 48.44 0.219 0.217

Table 17 shows the pressure drop across the primary and secondary circuits during the test.

Table 17 LTHW differential pressure measurements at 65°C – Zurich 65R

Primary side differential pressure (at test flow conditions)

Secondary side differential pressure (at test flow conditions)

74.72 kPa 70.19 kPa*

*this reading taken across the secondary circuit included the pump and therefore was influenced by the outlet and suction

sides of the pump

Table 18 shows the electrical parameters associated with the circulation pump recorded during the

space heating test.

Table 18 Electrical parameters during the 65°C tests – Zurich 65R

Average voltage suppled to the pump

Average power draw of the pump

240.6 V 8.3 W

Page 17: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST RESULTS

© BSRIA Page 17 of 42 BSRIA Final Report 59954/1

Table 19 shows the results of the LTHW tests carried out on the Zurich 65R HIU with a primary flow

temperature of 80°C. This test was carried out on 14 July 2016.

Table 19 LTHW temperatures, flow rates and duty at 80°C – Zurich 65R

Circuit Value Water inlet (°C)

Water outlet (°C)

Flow rate Duty (kW)

Primary / secondary

balance (%)

(l.s-1

) (kg.s-1

)

Primary side

Average 80.05 44.26 0.101 0.100 14.99

0.67%

Maximum 80.23 44.48 0.102 0.101

Minimum 79.90 44.04 0.100 0.099

Secondary side

Average 39.96 59.25 0.186 0.185 14.89

Maximum 40.21 59.44 0.187 0.186

Minimum 39.74 59.04 0.185 0.184

Table 20 shows the pressure drop across the primary and secondary circuits during the test.

Table 20 LTHW differential pressure measurements at 80°C – Zurich 65R

Primary side differential pressure (at test flow conditions)

Secondary side differential pressure (at test flow conditions)

70.46 kPa 41.09 kPa*

*this reading taken across the secondary circuit included the pump and therefore was influenced by the outlet and suction

sides of the pump

Table 21 shows the electrical parameters associated with the circulation pump recorded during the

space heating test.

Table 21 Electrical parameters during the 80°C tests – Zurich 65R

Average voltage suppled to the pump

Average power draw of the pump

239.1 V 7.8 W

Page 18: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST RESULTS

© BSRIA Page 18 of 42 BSRIA Final Report 59954/1

6.2.2 Tests carried out on the Zurich 45R

Table 22 shows the results of the LTHW tests carried out on the Zurich 45R HIU with a primary flow

temperature of 65°C. This test was carried out on 14 July 2016.

Table 22 LTHW temperatures, flow rates and duty at 65°C – Zurich 45R

Circuit Value Water inlet (°C)

Water outlet (°C)

Flow rate Duty (kW)

Primary / secondary

balance (%)

(l.s-1

) (kg.s-1

)

Primary side

Average 64.99 44.08 0.120 0.119 10.40

0.00%

Maximum 65.21 44.24 0.121 0.120

Minimum 64.83 43.90 0.120 0.119

Secondary side

Average 39.97 53.38 0.187 0.186 10.40

Maximum 40.15 53.49 0.187 0.186

Minimum 39.77 53.25 0.186 0.185

Table 23 shows the pressure drop across the primary and secondary circuits during the test.

Table 23 LTHW differential pressure measurements at 65°C – Zurich 45R

Primary side differential pressure (at test flow conditions)

Secondary side differential pressure (at test flow conditions)

74.22 -2.55 kPa*

*this reading taken across the secondary circuit included the pump and therefore was influenced by the outlet and suction

sides of the pump

Table 24 shows the electrical parameters associated with the circulation pump recorded during the

space heating test.

Table 24 Electrical parameters during the 65°C tests – Zurich 45R

Average voltage suppled to the pump

Average power draw of the pump

240.8 V 8.3 W

Page 19: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING TEST RESULTS

© BSRIA Page 19 of 42 BSRIA Final Report 59954/1

Table 25 shows the results of the LTHW tests carried out on the Zurich 45R HIU with a primary flow

temperature of 80°C. This test was carried out on 14 July 2016.

Table 25 LTHW temperatures, flow rates and duty at 80°C – Zurich 45R

Circuit Value Water inlet (°C)

Water outlet (°C)

Flow rate Duty (kW)

Primary / secondary

balance (%)

(l.s-1

) (kg.s-1

)

Primary side

Average 79.99 45.30 0.120 0.119 17.26

0.98%

Maximum 80.14 45.54 0.121 0.120

Minimum 79.83 45.08 0.119 0.118

Secondary side

Average 40.00 59.34 0.213 0.211 17.09

Maximum 40.20 59.51 0.215 0.213

Minimum 39.79 59.21 0.212 0.210

Table 26 shows the pressure drop across the primary and secondary circuits during the test.

Table 26 LTHW differential pressure measurements at 80°C – Zurich 45R

Primary side differential pressure (at test flow conditions)

Secondary side differential pressure (at test flow conditions)

69.05 kPa -2.55 kPa*

*this reading taken across the secondary circuit included the pump and therefore was influenced by the outlet and suction

sides of the pump

Table 27 shows the electrical parameters associated with the circulation pump recorded during the

space heating test.

Table 27 Electrical parameters during the 80°C tests – Zurich 45R

Average voltage suppled to the pump

Average power draw of the pump

240.4 V 8.6 W

Page 20: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING CONCLUSION

© BSRIA Page 20 of 42 BSRIA Final Report 59954/1

7 CONCLUSION

7.1 DOMESTIC HOT WATER TESTS

Table 28 gives a summary of all the parameters recorded during the domestic hot water tests.

Table 28 Summary of the DHW tests

Duty Circuit Water inlet (°C)

Water outlet (°C)

Flow rate Pressure Drop (kPa)

Average Duty (kW)

(kg.s-1

) (l.s-1

)

Zurich 65R

Primary 64.93 18.18 0.303 0.303 149.11 59.40

Secondary 9.96 45.57 0.401 0.401 87.18

Primary 79.98 17.09 0.253 0.253 154.49 66.75

Secondary 9.97 50.19 0.399 0.399 93.86

Zurich 45R

Primary 64.97 19.17 0.213 0.213 29.49 40.73

Secondary 10.01 50.47 0.241 0.241 134.06

Primary 80.02 27.12 0.212 0.211 28.58 46.65

Secondary 10.01 50.98 0.272 0.272 108.89

7.2 LOW TEMPERATURE HOT WATER TESTS

Table 29 gives a summary of all the parameters recorded during the space heating tests.

Table 29 Summary of the LTHW tests

Duty Circuit Water inlet (°C)

Water outlet (°C)

Flow rate Pressure Drop (kPa)

Average Duty (kW)

(kg.s-1

) (l.s-1

)

Zurich 65R

Primary 65.02 41.85 0.086 0.085 74.72 8.20

Secondary 39.96 48.71 0.224 0.222 70.19*

Primary 80.05 44.26 0.101 0.100 70.46 14.94

Secondary 39.96 59.25 0.186 0.185 41.09*

Zurich 45R

Primary 64.99 44.08 0.120 0.119 74.22 10.40

Secondary 39.97 53.38 0.187 0.186 -2.55*

Primary 79.99 45.30 0.120 0.119 69.05 17.18

Secondary 40.00 59.34 0.213 0.211 -2.55*

*these readings taken across the secondary circuit included the pump and therefore were influenced by the outlet and suction

sides of the pump

Page 21: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: A THERMAL TEST DATA

© BSRIA Page 21 of 42 BSRIA Final Report 59954/1

APPENDIX: A THERMAL TEST DATA

DHW

LME Zurich

AVTB20

65°C Pri

ma

ry in

let

(°C

)

Pri

ma

ry o

utle

t

(°C

)

Pri

ma

ry flo

w

(l/s

)

Se

co

nd

ary

in

let

(°C

)

Se

co

nd

ary

ou

tle

t

(°C

)

Se

co

nd

ary

flo

w

(l/s

)

29/Jun/17 10:47:00 64.82 18.09 0.303 9.97 45.30 0.405

29/Jun/17 10:47:30 64.79 18.08 0.304 9.96 45.29 0.405

29/Jun/17 10:48:00 64.79 18.06 0.304 9.95 45.30 0.406

29/Jun/17 10:48:30 64.89 18.11 0.304 9.97 45.41 0.404

29/Jun/17 10:49:00 64.87 18.08 0.303 9.95 45.38 0.405

29/Jun/17 10:49:30 64.79 18.08 0.304 9.96 45.28 0.405

29/Jun/17 10:50:00 64.86 18.05 0.304 9.92 45.32 0.405

29/Jun/17 10:50:30 64.78 17.98 0.303 9.87 45.28 0.406

29/Jun/17 10:51:00 64.90 18.04 0.303 9.96 45.33 0.406

29/Jun/17 10:51:30 64.92 18.13 0.303 10.00 45.37 0.405

29/Jun/17 10:52:01 64.95 18.12 0.303 9.99 45.40 0.405

29/Jun/17 10:52:30 64.89 17.84 0.303 9.75 45.26 0.405

29/Jun/17 10:53:00 64.83 18.17 0.303 10.04 45.35 0.405

29/Jun/17 10:53:30 64.92 18.17 0.303 10.10 45.39 0.405

29/Jun/17 10:54:00 64.87 17.84 0.303 9.71 45.27 0.405

29/Jun/17 10:54:30 64.77 18.14 0.303 10.03 45.43 0.404

29/Jun/17 10:55:00 64.87 18.13 0.303 10.00 45.40 0.403

29/Jun/17 10:55:30 64.80 18.07 0.303 9.89 45.36 0.403

29/Jun/17 10:56:00 64.90 18.02 0.303 9.87 45.39 0.403

29/Jun/17 10:56:30 64.82 18.16 0.303 9.99 45.46 0.403

29/Jun/17 10:57:00 64.91 18.16 0.303 9.99 45.50 0.402

29/Jun/17 10:57:30 64.88 18.11 0.303 9.90 45.47 0.402

29/Jun/17 10:58:00 64.88 18.21 0.303 9.99 45.52 0.402

29/Jun/17 10:58:30 64.91 18.20 0.303 9.96 45.57 0.401

29/Jun/17 10:59:00 64.93 18.13 0.303 9.95 45.48 0.402

29/Jun/17 10:59:30 64.88 18.18 0.303 10.00 45.53 0.402

29/Jun/17 11:00:00 64.89 18.19 0.303 9.93 45.56 0.402

29/Jun/17 11:00:30 64.98 18.21 0.303 9.94 45.64 0.401

29/Jun/17 11:01:00 64.84 18.14 0.303 9.94 45.51 0.402

29/Jun/17 11:01:30 64.91 18.22 0.303 9.98 45.58 0.401

29/Jun/17 11:02:00 64.88 18.23 0.303 9.99 45.61 0.401

29/Jun/17 11:02:30 64.88 18.19 0.303 9.93 45.62 0.400

29/Jun/17 11:03:00 64.88 18.26 0.302 10.00 45.66 0.400

29/Jun/17 11:03:30 64.84 18.31 0.303 10.04 45.64 0.400

29/Jun/17 11:04:00 64.86 18.24 0.303 9.97 45.63 0.400

29/Jun/17 11:04:30 64.90 18.27 0.303 10.00 45.69 0.400

29/Jun/17 11:05:00 64.85 18.03 0.303 9.75 45.55 0.400

29/Jun/17 11:05:30 65.01 18.35 0.303 10.11 45.74 0.400

29/Jun/17 11:06:00 65.11 18.30 0.303 10.03 45.76 0.400

29/Jun/17 11:06:30 64.92 18.23 0.302 9.94 45.71 0.399

29/Jun/17 11:07:00 65.01 18.22 0.303 9.98 45.74 0.399

29/Jun/17 11:07:30 64.94 18.30 0.303 10.02 45.72 0.399

29/Jun/17 11:08:00 64.92 18.30 0.302 9.98 45.75 0.399

29/Jun/17 11:08:31 64.92 18.24 0.302 10.00 45.72 0.400

29/Jun/17 11:09:00 65.06 18.27 0.302 9.99 45.76 0.399

29/Jun/17 11:09:30 64.98 18.28 0.302 10.00 45.72 0.400

29/Jun/17 11:10:00 64.93 18.22 0.303 9.95 45.72 0.399

29/Jun/17 11:10:30 64.93 18.23 0.302 9.94 45.73 0.400

29/Jun/17 11:11:00 64.98 18.23 0.302 9.95 45.71 0.399

29/Jun/17 11:11:30 65.24 18.28 0.302 9.98 45.86 0.399

29/Jun/17 11:12:00 65.25 18.38 0.302 10.05 45.98 0.398

29/Jun/17 11:12:30 65.16 18.26 0.302 9.96 45.88 0.399

29/Jun/17 11:13:00 65.18 18.29 0.302 9.93 45.89 0.399

29/Jun/17 11:13:30 64.91 18.24 0.302 9.93 45.68 0.398

29/Jun/17 11:14:00 65.04 18.19 0.302 9.89 45.74 0.399

29/Jun/17 11:14:30 65.00 18.23 0.302 9.95 45.70 0.398

29/Jun/17 11:15:00 65.01 18.22 0.302 9.94 45.71 0.399

29/Jun/17 11:15:30 64.97 18.23 0.302 9.95 45.72 0.399

29/Jun/17 11:16:00 65.00 18.24 0.302 9.94 45.71 0.398

29/Jun/17 11:16:30 65.04 18.23 0.301 9.97 45.75 0.397

29/Jun/17 11:17:00 65.20 18.30 0.301 10.00 45.87 0.397

DHW Zurich 65R

65°C

Page 22: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: A THERMAL TEST DATA

© BSRIA Page 22 of 42 BSRIA Final Report 59954/1

DHW

LME Zurich

AVTB20

80°C

Pri

ma

ry in

let

(°C

)

Pri

ma

ry o

utle

t

(°C

)

Pri

ma

ry flo

w

(l/s

)

Se

co

nd

ary

in

let

(°C

)

Se

co

nd

ary

ou

tle

t

(°C

)

Se

co

nd

ary

flo

w

(l/s

)

29/Jun/17 12:18:30 80.06 17.03 0.253 9.90 50.33 0.399

29/Jun/17 12:19:00 80.00 17.18 0.254 10.01 50.28 0.399

29/Jun/17 12:19:30 80.10 17.19 0.253 10.02 50.46 0.399

29/Jun/17 12:20:00 80.18 17.08 0.253 9.94 50.27 0.399

29/Jun/17 12:20:30 79.84 17.12 0.253 9.87 50.45 0.399

29/Jun/17 12:21:00 80.10 17.25 0.253 10.14 50.42 0.399

29/Jun/17 12:21:30 80.03 16.96 0.253 9.77 50.36 0.398

29/Jun/17 12:22:00 80.01 17.27 0.253 10.13 50.40 0.399

29/Jun/17 12:22:30 79.98 16.99 0.253 9.81 50.39 0.398

29/Jun/17 12:23:00 79.63 17.23 0.253 10.02 50.31 0.397

29/Jun/17 12:23:30 79.92 17.27 0.253 10.06 50.59 0.398

29/Jun/17 12:24:00 80.16 17.14 0.253 9.93 50.58 0.397

29/Jun/17 12:24:31 80.05 17.05 0.253 9.91 50.41 0.397

29/Jun/17 12:25:00 80.01 17.23 0.253 10.08 50.47 0.398

29/Jun/17 12:25:30 80.19 17.08 0.253 9.86 50.46 0.397

29/Jun/17 12:26:00 79.92 17.12 0.253 9.97 50.34 0.397

29/Jun/17 12:26:30 80.11 17.27 0.253 10.09 50.49 0.397

29/Jun/17 12:27:00 80.15 17.12 0.253 9.87 50.52 0.397

29/Jun/17 12:27:30 79.98 17.16 0.253 9.96 50.38 0.398

29/Jun/17 12:28:00 80.30 17.23 0.253 10.06 50.53 0.398

29/Jun/17 12:28:30 80.12 17.22 0.252 10.06 50.48 0.398

29/Jun/17 12:29:00 80.28 17.18 0.253 9.97 50.47 0.398

29/Jun/17 12:29:30 80.34 17.14 0.253 10.02 50.29 0.399

29/Jun/17 12:30:00 80.01 17.14 0.253 9.95 50.38 0.399

29/Jun/17 12:30:30 79.97 17.05 0.253 9.91 50.28 0.399

29/Jun/17 12:31:00 80.17 17.17 0.253 9.99 50.42 0.399

29/Jun/17 12:31:30 79.79 17.21 0.253 10.04 50.17 0.399

29/Jun/17 12:32:00 80.01 17.06 0.253 9.92 50.30 0.399

29/Jun/17 12:32:30 79.85 17.13 0.252 10.01 50.16 0.399

29/Jun/17 12:33:00 79.82 17.18 0.252 10.04 50.28 0.399

29/Jun/17 12:33:30 79.87 16.96 0.253 9.89 49.90 0.402

29/Jun/17 12:34:00 79.34 16.98 0.252 9.94 49.84 0.401

29/Jun/17 12:34:30 80.25 17.05 0.252 10.03 49.85 0.401

29/Jun/17 12:35:00 79.92 17.06 0.253 10.01 50.03 0.402

29/Jun/17 12:35:30 79.99 17.01 0.253 9.96 50.05 0.400

29/Jun/17 12:36:00 79.39 17.06 0.253 9.99 49.83 0.401

29/Jun/17 12:36:30 80.06 17.06 0.253 9.95 50.12 0.401

29/Jun/17 12:37:00 79.93 17.03 0.252 9.97 49.83 0.400

29/Jun/17 12:37:30 80.02 17.02 0.253 9.93 50.05 0.402

29/Jun/17 12:38:00 79.99 17.00 0.252 9.96 49.98 0.401

29/Jun/17 12:38:30 79.96 17.03 0.253 9.93 49.88 0.400

29/Jun/17 12:39:00 79.69 16.98 0.252 9.94 49.74 0.401

29/Jun/17 12:39:30 79.94 17.05 0.252 9.98 50.10 0.401

29/Jun/17 12:40:00 79.50 17.11 0.252 10.06 49.91 0.401

29/Jun/17 12:40:30 80.30 16.98 0.252 9.92 50.13 0.400

29/Jun/17 12:41:00 79.95 16.98 0.252 9.91 49.93 0.401

29/Jun/17 12:41:30 80.17 17.10 0.252 10.00 50.18 0.400

29/Jun/17 12:42:00 79.79 17.07 0.253 9.98 49.98 0.400

29/Jun/17 12:42:30 80.14 17.08 0.252 9.94 50.22 0.399

29/Jun/17 12:43:00 79.94 17.09 0.252 10.01 50.10 0.400

29/Jun/17 12:43:30 80.06 17.14 0.252 10.01 50.22 0.400

29/Jun/17 12:44:00 79.80 17.06 0.252 9.95 50.06 0.399

29/Jun/17 12:44:30 80.03 17.00 0.252 9.91 50.03 0.399

29/Jun/17 12:45:00 79.88 17.09 0.252 9.96 50.07 0.398

29/Jun/17 12:45:30 80.00 17.16 0.252 10.03 50.16 0.399

29/Jun/17 12:46:00 79.67 17.11 0.252 9.98 49.88 0.400

29/Jun/17 12:46:30 80.00 16.93 0.252 9.85 49.93 0.401

29/Jun/17 12:47:00 80.23 17.00 0.253 9.96 49.97 0.402

29/Jun/17 12:47:30 79.92 16.99 0.252 9.94 49.81 0.401

29/Jun/17 12:48:00 80.39 16.96 0.252 9.95 49.96 0.401

29/Jun/17 12:48:30 79.68 17.04 0.252 9.97 49.92 0.401

DHW Zurich 65R

80°C

Page 23: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: A THERMAL TEST DATA

© BSRIA Page 23 of 42 BSRIA Final Report 59954/1

DHW

LME Zurich

MUT40

65°C Pri

ma

ry in

let

(°C

)

Pri

ma

ry o

utle

t

(°C

)

Pri

ma

ry flo

w

(l/s

)

Se

co

nd

ary

in

let

(°C

)

Se

co

nd

ary

ou

tle

t

(°C

)

Se

co

nd

ary

flo

w

(l/s

)

04/Jul/17 10:57:30 64.88 19.26 0.213 10.05 50.30 0.242

04/Jul/17 10:58:00 64.93 19.07 0.211 10.07 50.38 0.241

04/Jul/17 10:58:30 64.99 18.86 0.211 9.91 50.30 0.241

04/Jul/17 10:59:00 64.96 18.89 0.212 9.94 50.33 0.241

04/Jul/17 10:59:30 64.94 19.01 0.214 10.01 50.51 0.241

04/Jul/17 11:00:00 65.10 19.03 0.213 10.10 50.52 0.241

04/Jul/17 11:00:30 64.86 19.01 0.213 10.02 50.42 0.241

04/Jul/17 11:01:00 65.01 18.99 0.212 9.94 50.52 0.240

04/Jul/17 11:01:30 64.94 19.01 0.212 9.95 50.59 0.241

04/Jul/17 11:02:00 64.95 19.11 0.214 10.06 50.59 0.241

04/Jul/17 11:02:30 64.98 19.41 0.213 10.05 50.40 0.240

04/Jul/17 11:03:00 64.90 19.19 0.213 10.02 50.50 0.240

04/Jul/17 11:03:30 64.93 19.12 0.212 9.94 50.65 0.241

04/Jul/17 11:04:00 64.93 19.18 0.213 10.03 50.64 0.241

04/Jul/17 11:04:30 64.95 19.22 0.213 10.07 50.72 0.240

04/Jul/17 11:05:00 64.90 19.05 0.213 9.94 50.50 0.241

04/Jul/17 11:05:30 65.10 18.99 0.212 9.90 50.53 0.240

04/Jul/17 11:06:00 64.74 19.16 0.213 10.09 50.58 0.240

04/Jul/17 11:06:30 65.01 19.15 0.213 10.01 50.62 0.240

04/Jul/17 11:07:00 64.91 19.15 0.214 9.97 50.61 0.240

04/Jul/17 11:07:30 64.86 19.36 0.214 10.00 50.36 0.240

04/Jul/17 11:08:00 64.90 19.34 0.213 10.04 50.41 0.241

04/Jul/17 11:08:30 64.94 19.16 0.212 10.06 50.46 0.240

04/Jul/17 11:09:00 65.09 19.16 0.212 9.99 50.60 0.241

04/Jul/17 11:09:30 65.08 19.03 0.213 9.95 50.55 0.241

04/Jul/17 11:10:00 64.94 19.14 0.213 9.99 50.49 0.240

04/Jul/17 11:10:30 64.96 19.11 0.213 10.01 50.49 0.241

04/Jul/17 11:11:00 64.89 19.14 0.213 10.04 50.52 0.241

04/Jul/17 11:11:30 64.95 19.12 0.212 10.06 50.46 0.241

04/Jul/17 11:12:00 65.03 19.21 0.213 10.07 50.50 0.241

04/Jul/17 11:12:30 64.93 19.18 0.214 9.96 50.34 0.241

04/Jul/17 11:13:00 64.80 19.32 0.213 9.94 50.26 0.241

04/Jul/17 11:13:30 65.13 19.20 0.212 10.05 50.53 0.241

04/Jul/17 11:14:00 64.90 19.21 0.212 10.10 50.44 0.241

04/Jul/17 11:14:30 64.94 19.07 0.212 9.93 50.39 0.241

04/Jul/17 11:15:00 64.80 19.17 0.214 9.96 50.50 0.241

04/Jul/17 11:15:30 65.03 19.21 0.212 10.14 50.50 0.241

04/Jul/17 11:16:00 65.01 19.10 0.213 10.00 50.48 0.240

04/Jul/17 11:16:30 65.12 19.04 0.212 9.91 50.47 0.241

04/Jul/17 11:17:00 65.01 19.16 0.212 10.07 50.45 0.241

04/Jul/17 11:17:30 64.97 19.37 0.213 10.13 50.50 0.241

04/Jul/17 11:18:00 65.05 19.50 0.215 9.98 50.37 0.241

04/Jul/17 11:18:30 65.11 19.07 0.213 9.89 50.35 0.240

04/Jul/17 11:19:00 64.99 19.31 0.212 10.15 50.56 0.241

04/Jul/17 11:19:30 64.98 19.19 0.212 10.01 50.45 0.240

04/Jul/17 11:20:00 64.95 19.10 0.213 9.89 50.42 0.240

04/Jul/17 11:20:30 65.10 19.20 0.212 10.04 50.58 0.240

04/Jul/17 11:21:00 64.79 19.31 0.214 10.09 50.47 0.240

04/Jul/17 11:21:30 64.98 19.21 0.213 9.98 50.47 0.241

04/Jul/17 11:22:00 64.95 19.06 0.213 9.92 50.31 0.241

04/Jul/17 11:22:30 65.01 19.16 0.213 10.00 50.32 0.241

04/Jul/17 11:23:00 64.94 19.54 0.214 10.10 50.31 0.241

04/Jul/17 11:23:30 64.95 19.41 0.213 10.03 50.43 0.240

04/Jul/17 11:24:00 65.16 19.13 0.212 9.89 50.48 0.240

04/Jul/17 11:24:30 64.83 19.22 0.212 10.00 50.38 0.240

04/Jul/17 11:25:00 65.02 19.25 0.214 10.09 50.54 0.240

04/Jul/17 11:25:30 64.90 19.21 0.212 10.05 50.37 0.241

04/Jul/17 11:26:00 64.97 19.21 0.213 9.96 50.50 0.240

04/Jul/17 11:26:30 65.00 19.16 0.213 9.94 50.41 0.241

04/Jul/17 11:27:00 65.06 19.26 0.213 10.08 50.40 0.241

04/Jul/17 11:27:30 64.95 19.32 0.213 10.08 50.46 0.240

DHW Zurich 45R

65°C

Page 24: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: A THERMAL TEST DATA

© BSRIA Page 24 of 42 BSRIA Final Report 59954/1

DHW

LME Zurich

MUT40

80°C Pri

ma

ry in

let

(°C

)

Pri

ma

ry o

utle

t

(°C

)

Pri

ma

ry flo

w

(l/s

)

Se

co

nd

ary

in

let

(°C

)

Se

co

nd

ary

ou

tle

t

(°C

)

Se

co

nd

ary

flo

w

(l/s

)

04/Jul/17 12:55:00 79.79 26.80 0.212 10.03 50.54 0.276

04/Jul/17 12:55:30 80.02 26.91 0.213 10.02 50.69 0.276

04/Jul/17 12:56:00 79.84 26.86 0.212 9.96 50.60 0.276

04/Jul/17 12:56:30 79.92 26.82 0.213 9.97 50.64 0.276

04/Jul/17 12:57:00 79.78 26.90 0.213 10.01 50.69 0.276

04/Jul/17 12:57:30 80.03 26.96 0.212 10.05 50.81 0.274

04/Jul/17 12:58:00 79.87 26.96 0.212 10.05 50.72 0.274

04/Jul/17 12:58:30 80.06 26.95 0.213 9.99 50.79 0.275

04/Jul/17 12:59:00 80.16 26.87 0.212 9.99 50.82 0.275

04/Jul/17 12:59:30 80.06 26.91 0.212 10.00 50.90 0.274

04/Jul/17 13:00:00 79.95 26.96 0.213 10.01 50.95 0.274

04/Jul/17 13:00:30 80.02 26.98 0.213 9.99 50.96 0.273

04/Jul/17 13:01:00 80.17 26.88 0.212 9.98 50.91 0.273

04/Jul/17 13:01:30 80.04 26.90 0.212 10.00 50.96 0.273

04/Jul/17 13:02:00 80.18 26.94 0.212 10.03 51.02 0.274

04/Jul/17 13:02:30 79.86 26.96 0.212 10.01 50.98 0.273

04/Jul/17 13:03:00 80.14 26.93 0.213 9.98 51.09 0.273

04/Jul/17 13:03:30 79.88 26.95 0.213 9.98 51.06 0.273

04/Jul/17 13:04:00 80.12 26.97 0.212 10.00 51.15 0.273

04/Jul/17 13:04:30 79.99 27.00 0.212 10.00 51.13 0.272

04/Jul/17 13:05:00 80.06 27.04 0.212 10.03 51.18 0.272

04/Jul/17 13:05:30 80.05 26.97 0.212 10.04 51.09 0.272

04/Jul/17 13:06:00 80.06 26.99 0.212 10.05 51.17 0.271

04/Jul/17 13:06:30 79.92 27.00 0.212 9.99 51.13 0.272

04/Jul/17 13:07:00 80.41 27.01 0.212 9.98 51.17 0.271

04/Jul/17 13:07:30 79.72 26.99 0.212 9.99 51.07 0.272

04/Jul/17 13:08:00 79.96 27.14 0.213 10.00 51.04 0.272

04/Jul/17 13:08:30 79.93 27.15 0.212 9.99 50.99 0.272

04/Jul/17 13:09:00 80.16 27.07 0.212 10.03 51.02 0.272

04/Jul/17 13:09:30 80.11 27.10 0.212 10.03 50.96 0.273

04/Jul/17 13:10:00 79.89 27.09 0.212 10.04 50.93 0.272

04/Jul/17 13:10:30 79.87 27.16 0.211 10.02 50.91 0.273

04/Jul/17 13:11:00 79.80 27.15 0.211 10.00 50.81 0.273

04/Jul/17 13:11:30 80.21 27.22 0.213 10.01 50.97 0.272

04/Jul/17 13:12:00 79.79 27.22 0.212 10.00 50.90 0.272

04/Jul/17 13:12:30 80.18 27.20 0.212 9.94 50.99 0.273

04/Jul/17 13:13:00 80.24 27.16 0.212 9.95 50.98 0.272

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04/Jul/17 13:14:00 80.19 27.32 0.212 10.08 50.97 0.272

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04/Jul/17 13:16:31 79.97 27.30 0.212 9.97 50.81 0.272

04/Jul/17 13:17:00 80.22 27.30 0.212 9.96 50.96 0.272

04/Jul/17 13:17:30 80.08 27.26 0.212 9.97 50.86 0.271

04/Jul/17 13:18:00 80.06 27.28 0.212 9.97 51.14 0.271

04/Jul/17 13:18:30 80.05 27.32 0.211 10.08 51.08 0.271

04/Jul/17 13:19:00 80.04 27.35 0.212 10.08 51.05 0.270

04/Jul/17 13:19:30 80.12 27.20 0.212 10.00 51.01 0.270

04/Jul/17 13:20:00 79.84 27.34 0.212 10.01 51.07 0.269

04/Jul/17 13:20:30 80.14 27.29 0.211 10.01 50.99 0.270

04/Jul/17 13:21:00 79.93 27.32 0.212 10.01 51.10 0.270

04/Jul/17 13:21:30 80.07 27.38 0.212 10.01 51.14 0.269

04/Jul/17 13:22:00 79.88 27.32 0.211 10.04 51.22 0.269

04/Jul/17 13:22:30 80.17 27.31 0.212 9.93 51.24 0.270

04/Jul/17 13:23:00 80.17 27.27 0.212 9.94 51.18 0.269

04/Jul/17 13:23:30 79.83 27.41 0.212 10.04 51.08 0.270

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04/Jul/17 13:24:30 79.92 27.36 0.212 10.00 51.20 0.269

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13/Jul/17 13:03:30 65.00 41.76 0.088 39.86 48.65 0.227

13/Jul/17 13:04:00 64.94 41.82 0.087 39.91 48.68 0.228

13/Jul/17 13:04:30 65.04 41.84 0.087 39.96 48.72 0.227

13/Jul/17 13:05:00 65.07 41.88 0.087 40.00 48.76 0.228

13/Jul/17 13:05:30 65.05 41.90 0.088 40.03 48.73 0.228

13/Jul/17 13:06:00 65.05 41.94 0.087 40.06 48.70 0.228

13/Jul/17 13:06:30 65.09 41.93 0.086 40.09 48.72 0.228

13/Jul/17 13:07:00 65.04 41.95 0.086 40.11 48.69 0.228

13/Jul/17 13:07:30 65.04 41.92 0.086 40.10 48.65 0.228

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13/Jul/17 13:09:30 65.02 41.75 0.084 39.92 48.52 0.225

13/Jul/17 13:10:00 65.04 41.70 0.085 39.85 48.47 0.225

13/Jul/17 13:10:30 65.02 41.68 0.084 39.82 48.44 0.225

13/Jul/17 13:11:00 65.01 41.71 0.085 39.80 48.50 0.225

13/Jul/17 13:11:30 65.04 41.66 0.085 39.80 48.52 0.225

13/Jul/17 13:12:00 65.01 41.70 0.086 39.81 48.60 0.225

13/Jul/17 13:12:30 64.99 41.71 0.086 39.82 48.62 0.225

13/Jul/17 13:13:00 64.97 41.75 0.087 39.84 48.66 0.226

13/Jul/17 13:13:30 64.98 41.75 0.087 39.86 48.67 0.226

13/Jul/17 13:14:00 64.97 41.80 0.088 39.89 48.72 0.225

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13/Jul/17 13:15:00 65.06 41.86 0.087 39.93 48.77 0.225

13/Jul/17 13:15:30 64.99 41.86 0.087 39.96 48.76 0.225

13/Jul/17 13:16:00 65.01 41.88 0.087 39.98 48.75 0.225

13/Jul/17 13:16:30 65.07 41.91 0.087 39.99 48.82 0.225

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13/Jul/17 13:17:30 64.88 41.86 0.087 39.96 48.73 0.225

13/Jul/17 13:18:00 64.99 41.87 0.087 39.96 48.76 0.224

13/Jul/17 13:18:30 65.04 41.89 0.087 39.97 48.79 0.225

13/Jul/17 13:19:00 65.07 41.90 0.087 39.98 48.84 0.223

13/Jul/17 13:19:30 64.97 41.89 0.087 39.96 48.80 0.223

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13/Jul/17 13:25:30 65.04 41.79 0.085 39.87 48.68 0.220

13/Jul/17 13:26:00 65.04 41.75 0.084 39.85 48.60 0.220

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14/Jul/17 09:50:30 80.09 44.24 0.101 39.88 59.28 0.187

14/Jul/17 09:51:00 80.08 44.10 0.101 39.77 59.18 0.187

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14/Jul/17 09:56:30 80.13 44.33 0.101 40.04 59.31 0.185

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14/Jul/17 09:57:30 79.98 44.38 0.101 40.11 59.30 0.186

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14/Jul/17 13:47:30 80.10 45.15 0.120 39.92 59.26 0.213

14/Jul/17 13:48:00 79.97 45.22 0.121 39.96 59.37 0.214

14/Jul/17 13:48:30 80.02 45.25 0.120 40.00 59.35 0.213

14/Jul/17 13:49:00 80.08 45.28 0.120 40.04 59.35 0.214

14/Jul/17 13:49:30 80.03 45.34 0.120 40.08 59.43 0.212

14/Jul/17 13:50:00 79.98 45.36 0.120 40.13 59.38 0.214

14/Jul/17 13:50:30 80.14 45.40 0.120 40.17 59.49 0.213

14/Jul/17 13:51:00 79.97 45.43 0.120 40.20 59.45 0.214

14/Jul/17 13:51:30 80.00 45.39 0.120 40.13 59.41 0.214

14/Jul/17 13:52:00 79.99 45.31 0.120 40.01 59.41 0.213

14/Jul/17 13:52:30 80.01 45.23 0.120 39.93 59.26 0.214

14/Jul/17 13:53:00 79.99 45.21 0.120 39.92 59.32 0.213

14/Jul/17 13:53:30 80.01 45.22 0.120 39.93 59.31 0.214

14/Jul/17 13:54:00 79.94 45.26 0.120 39.97 59.35 0.214

14/Jul/17 13:54:30 80.01 45.31 0.120 40.01 59.39 0.214

14/Jul/17 13:55:00 79.96 45.32 0.121 40.04 59.41 0.213

14/Jul/17 13:55:30 79.96 45.34 0.120 40.09 59.33 0.214

14/Jul/17 13:56:00 79.96 45.39 0.120 40.13 59.43 0.214

14/Jul/17 13:56:30 80.00 45.41 0.120 40.17 59.44 0.213

14/Jul/17 13:57:00 80.05 45.39 0.120 40.13 59.42 0.214

14/Jul/17 13:57:30 79.88 45.30 0.120 40.00 59.34 0.213

14/Jul/17 13:58:00 79.93 45.23 0.120 39.90 59.27 0.214

14/Jul/17 13:58:30 80.02 45.17 0.120 39.86 59.31 0.213

14/Jul/17 13:59:00 79.95 45.18 0.120 39.87 59.27 0.214

14/Jul/17 13:59:30 80.01 45.20 0.120 39.90 59.34 0.214

14/Jul/17 14:00:00 80.06 45.22 0.120 39.94 59.30 0.213

14/Jul/17 14:00:30 79.93 45.29 0.120 39.98 59.27 0.213

14/Jul/17 14:01:00 79.92 45.33 0.119 40.02 59.35 0.214

14/Jul/17 14:01:30 79.98 45.37 0.120 40.07 59.38 0.213

14/Jul/17 14:02:00 79.89 45.38 0.120 40.11 59.33 0.213

14/Jul/17 14:02:30 79.91 45.43 0.120 40.15 59.42 0.213

14/Jul/17 14:03:00 79.89 45.47 0.120 40.18 59.42 0.214

14/Jul/17 14:03:30 79.85 45.43 0.119 40.12 59.37 0.213

14/Jul/17 14:04:00 79.89 45.34 0.120 39.99 59.30 0.214

14/Jul/17 14:04:30 80.06 45.24 0.120 39.89 59.35 0.214

14/Jul/17 14:05:00 80.08 45.22 0.120 39.87 59.33 0.213

14/Jul/17 14:05:30 79.99 45.23 0.120 39.89 59.27 0.213

14/Jul/17 14:06:00 80.07 45.26 0.120 39.92 59.36 0.214

14/Jul/17 14:06:30 79.86 45.29 0.120 39.96 59.33 0.213

14/Jul/17 14:07:00 80.08 45.31 0.119 40.00 59.34 0.214

14/Jul/17 14:07:30 80.07 45.35 0.120 40.04 59.39 0.213

14/Jul/17 14:08:00 80.01 45.40 0.120 40.09 59.40 0.214

14/Jul/17 14:08:30 79.88 45.40 0.119 40.13 59.34 0.213

14/Jul/17 14:09:00 79.86 45.42 0.120 40.10 59.39 0.213

14/Jul/17 14:09:30 79.89 45.34 0.120 39.98 59.32 0.213

14/Jul/17 14:10:00 79.85 45.20 0.120 39.84 59.21 0.214

14/Jul/17 14:10:30 80.00 45.17 0.120 39.80 59.21 0.213

14/Jul/17 14:11:01 79.98 45.16 0.119 39.80 59.23 0.214

14/Jul/17 14:11:30 80.11 45.20 0.120 39.83 59.30 0.213

14/Jul/17 14:12:00 80.04 45.25 0.120 39.87 59.30 0.213

14/Jul/17 14:12:30 79.83 45.26 0.120 39.90 59.27 0.213

14/Jul/17 14:13:00 79.94 45.29 0.119 39.95 59.29 0.214

14/Jul/17 14:13:30 80.00 45.32 0.120 39.99 59.29 0.213

14/Jul/17 14:14:00 80.00 45.35 0.120 40.03 59.32 0.214

14/Jul/17 14:14:30 80.03 45.39 0.119 40.08 59.35 0.214

14/Jul/17 14:15:00 80.06 45.44 0.120 40.12 59.45 0.213

14/Jul/17 14:15:30 80.07 45.47 0.120 40.16 59.45 0.214

14/Jul/17 14:16:00 80.06 45.54 0.121 40.19 59.51 0.214

LTHW Zurich 45R

80°C

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APPENDIX: B CALIBRATION CERTIFICATES

Platinum Resistance Thermometers (PRTs)

Page 30: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 30 of 42 BSRIA Final Report 59954/1

Precision thermometer

Page 31: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 31 of 42 BSRIA Final Report 59954/1

Page 32: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

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DHW and LTHW Primary circuit flow meter

Page 33: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 33 of 42 BSRIA Final Report 59954/1

DHW and LTHW Secondary circuit flow meter

Page 34: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 34 of 42 BSRIA Final Report 59954/1

DHW and Zurich 45R LTHW Primary circuit differential pressure

Page 35: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 35 of 42 BSRIA Final Report 59954/1

DHW and LTHW Secondary circuit differential pressure

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HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 36 of 42 BSRIA Final Report 59954/1

Page 37: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 37 of 42 BSRIA Final Report 59954/1

Zurich 65R LTHW Primary circuit differential pressure

Page 38: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 38 of 42 BSRIA Final Report 59954/1

Electrical energy meter

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HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 39 of 42 BSRIA Final Report 59954/1

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HEAT INTERFACE UNIT TESTING APPENDIX: B CALIBRATION CERTIFICATES

© BSRIA Page 40 of 42 BSRIA Final Report 59954/1

Page 41: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: C TEST RIG CIRCUITS

© BSRIA Page 41 of 42 BSRIA Final Report 59954/1

APPENDIX: C TEST RIG CIRCUITS

Schematic of the DHW hydronic circuit

Page 42: Heat Interface Unit Testing

HEAT INTERFACE UNIT TESTING APPENDIX: C TEST RIG CIRCUITS

© BSRIA Page 42 of 42 BSRIA Final Report 59954/1

Schematic of the LTHW Space Heating hydronic circuit