HBS Tilt Turn 2015 Nov - HBS Aluminium Systems 2015-Nov.pdf · · 2015-11-26T&T AB590 Drill Jig HTTH110 Pneumatic punching machine HWW027 Punch for HWW009 Cleat HWW026 Table for

TILTS & TURNSEFFORTLESSLY

conveniently into our Window Walland Advantage systems.

Error

Error

Index

1. Profiles

2. Hardware

3-4. Typical Product Types

5. Features & Benefits

6. Sash Size Charts

7. Compliance Certificates

8. Glazing Details

10. Architectural Specification

11-14. Full Size Details - Single & Double Glazing

15-16. Tilt & Turn in Window Wall Details - Single & Double Glazing

17-18. Tilt & Turn in Advantage Details - Single & Double Glazing

19-20. Cutting sizes - Profiles & Lock Rod

21. Punching Machines - Pneumatic & Manual

22. AB590 Drill Tool

23-24. Frame Punching & Machining

25-26. Sash Punching & Machining

27. Frame Assembly

28. Sash Assembly

29. Center Seal Assembly

30. Sash Seal Assembly

31-34. Component List & Left - Right Change-over.

35-38 Box Overview of 100,200,300 TT Kits.

39-40. HBS 100 Turn & Tilt Component overview

41-42. HBS 200 Turn & Tilt Component overview

43-44. HBS 300 Tilt & Turn Component overview

45. Disclaimer,Care & Maintenance

Profiles & Hardware

Specification

Features & Benefits

Full Size Details

Cutting Sizes

Frame & Sash

Punching, Machining

&

Assembly

Tilt & Turn

Component Overview

&

Assembly

November 2015

Error

Profiles

Tilt & Turn

52,3

17,5

60

37

41

41

5

27,7

26

21

8

21

15,35 15,35

45 53,1

20

20

L=4,5m

NKEHST

AB590

27,5

21

3.3cm8.01cm

4

T&T Sash Frame

AB500

L=7,25m

T&T Sash

AB504

L=7,25m

4

10.6cm18.4cm

4

4

T&T Bead

5-7mm

AB501

L=7,25m

T&T Bead

7-10mm

AB502

L=7,25m

T&T Bead

24-27mm

AB503

L=7,25m

27,5

1

Error

Hardware

Tilt & Turn

Picture

Description

Code

HBS 100 Turn & Tilt Kit HTTH100

HBS 200 Turn & Tilt Kit HTTH101

HBS 300 Tilt & Turn Kit(With Tilt only option)

HTTH102

HBS T & T Handle & Hinge SetBlack HTTH103

TT Handle with key, Black HTTH104

T&T AB590 Drill Jig HTTH110

Pneumatic punching machine HWW027

Punch for HWW009 Cleat HWW026

Table for HWW027 HMZT022

Self-Locating Corner Cleat HWW009

Corner Cleat HF030

Corner Block for center seal HTTH106

Alignment Plates (pack of 4) HTTH107

Center Seal HTTH105

SEBS 3mm Glazing Wedge HK701

SEBS 4mm Glazing Wedge HK702

Sash Gasket HK704

Bubble Seal 4.8 Base - 5 bulb HK508

Sash water deflector gasket HV032

Picture

Description

Code

Supplied by meter

Frame Glass Support Block HTTH108

Supplied by meter

Sash Glass Support Block HTTH109

Glass Packer 2-6mm HZ031

Note

- For hardware sold in kits, the components arenot sold individually.

2

Error

Typical Product Types

Tilt & Turn

HBS 100 Turn and Tilt

(Up to 750x1500mm)

HBS Turn and Tilt

Fixed Frame

HBS 300 Tilt and Turn

(Up to 1250x1850mm)

HBS 200 Turn and Tilt

(Up to 1250x1850mm)

Internal View Internal View

Internal View Internal View

3

Error

Tilt & Turn

• WINDOW WALL

- Screen with Tilt & Turn sash

• ADVANTAGE CURTAIN WALL

- With Tilt & Turn sash

Typical Product Types

External View

External View

4

Error

Features & Benefits

Tilt & Turn

• Turn-Tilt or Tilt-Turn action

• SANS613 A4 performance to full size

• Secure, multi-point locking

• Cost effective 45mm frame module

• Energy Efficient with Single and Double Glazing

• Punch Tools for Fabrication

TURN

then

TILT

TILT

then

TURN

Superior, Safe and flexible ventilation options are

primary benefits of HBS Turn-Tilt / Tilt-Turn windows.

Tilt allows for partial ventilation.

- Hot air vent via the top of the window whilst the

Sash remains locked and safe.

- Weather-proofing is partially retained in this

position. Rain water will be drained off.

Turn allows for full open ventilation.

- Cleaning externally of the Sash and any side lights

can be done in this position.

Tilt

- Compliance of the HBS Tilt-Turn Window to SANS613 A4 performance

class allows it to be specified and installed in almost all occurring

conditions in South Africa and regionally.

- Center Seal provides a continuous seal all round.

- Water deflector gasket provides great Run-off.

- 3 or 6 lock points provide locking power up to A4 Class.

- Glazing from 5 - 27mm can be accommodated in HBS Turn-Tilt.

- U-values down to 3.4 can readily be accomplished with a standard

6-12-6 LowE glazing units*.

- Safety Glass can be incorporated to increase the overall level of

security.

- HBS100 kit offers 3 point active locking providing increased safety

and intrusion resistance.

- HBS200 and HBS 300 kits offer up to 6 point active locking.

- HBS 300 offers Tilt only option

- Keyed, lockable handles are offered for all Kits.

Pneumatic and Manual punch tools are available from HBS.

The benefits include :

- Dramatic productivity increase (cost saving) over machined products.

- Consistent accuracy and product finish.

- Assembly time is reduced with correctly punch and prepared profiles.

- Reduced wastage due to machining errors.

- 45mm frame module provides for a capable but cost-effective product.

- Turn-Tilt can be used as a standalone or be incorporated directly into :

- HBS Advantage Curtain Wall

- HBS Window Wall

- HBS Galaxy Slider.

XX

X

XX

X

X

X

AdvantageMullion

Sash

TTHandle

Frame

45

5 to 27mm

45

45

60

HBS 100 & 200 HBS 300

5

Error

Sash Size Charts

Tilt & Turn

200

Sash Width

[mm]

400

600

800

1000

Sash Height

[mm]

1400

1200

1600

1800

2000

90kg

3 pointlocking

90kg

6 pointlocking

0

HBS 100 Turn & Tilt

Sash Width

[mm]

200

400

600

800

1000

1400

1200

1600

1800

2000

0

Sash Height

[mm]HBS 200 Turn & Tilt

90kg

6 pointlocking

Sash Width

[mm]

200

400

600

800

1000

1400

1200

1600

1800

2000

0

Sash Height

[mm]HBS 300 Tilt & Turn

Note

- Select kit type 100,200 or 300 depending on

sash size, weight and opening type required.

- Minimum sash sizes indicated are determined

by the size of kit components

- For Sashes < 650mm height the handle will

sit below center line. Calculate AB590 Lock

rods manually.

- Maximum sizes are governed by sash profile

inertia to allow for comfortable operation and

performance to SANS613 A4 class.

- Maximum sash weight is 90Kg.

- Thermal performance and U-value is

governed largely by size of sash and glass

selection. Use Quick Quote to calculate.

6

Error

Performance Compliance Certificate

Tilt & Turn

7

Error

Tilt & Turn

Frame Glass Support

Block Mounting

T&T SashFrameAB500

Frame GlassSupport Block

HTTH108

Glazing Details

758,766,76

12

2624

HK704HK704

HK702

T&T SashFrameAB500

T&T SashFrameAB500

T&T SashFrameAB500

218

Glass PackerHZ031

Fixed Frame

Glass Packing

Sash

Glass Packing

8,57 108,76

12

27

T&T SashFrameAB500

T&T SashFrameAB500

T&T SashFrameAB500

Sash Glass Support

Block Mounting

T&T SashAB504

Sash GlassSupport Block

HTTH109

26

FrameGlass BlockHTTH108

218Glass Packer

HZ031


218

Glass PackerHZ031


HK704 5 to 7

HK704

218

Glass PackerHZ031


HK704

218

Glass PackerHZ031


HK704

218

Glass PackerHZ031


T&T Bead5-7mmAB501

T&T Bead7-10mmAB502

T&T Bead24-27mm

AB503

Glass PackerHZ031(as req.)

Frame GlassSupport Block

HTTH108Glass Packer

HZ031(as req.)

HK702 HK702 6,7 to 8,8 24 to 26

HK701 HK701 HK701 7 to 8,5 8,8 to 10 26 to 27

Note

HK704 is square cut and butt jointed in all cornersof sash and fixed frame. Apply small joint sealantwhere gasket butt against each other.

T&T Bead5-7mmAB501

T&T Bead7-10mmAB502

T&T Bead24-27mm

AB503

8

Error

Tilt & Turn- This page is intentionally left empty.

9

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Tilt & TurnArchitectural Specification

GENERAL

Tilt and Turn window is the system as supplied by HBS Aluminium Systems. The systemmust be manufactured in accordance with the manuals as provided by HBS AluminiumSystems.

MATERIALS

Frame and sash are extruded from 6063T6 aluminium alloy with a minimum structuralwall thickness of 1.60mm. Opening sashes are tubular in profile and have a front to backface depth of 53mm. Outer frames have a depth of 45mm overall. Glazing upstands are27mm high.

CONSTRUCTION

Corners of sash and frame are mitred and constructed utilizing mechanical corner cleats.Sealant is applied to all mating surfaces and to glazing rebates at junctions. All sash sealsare bulb seal ref HK508.

HARDWARE

All opening sashes to have black epoxy coated multi-point locking handle and hinge setsas supplied by HBS Aluminium Systems. Handles are available in a keyed lockableversion. Depending on sash size, weight and opening function, the 100, 200 or 300 Turnand Tilt or Tilt and Turn mechanism must be utilized. Center seal must be installedcontinuously around the sash using Corner Blocks.

FINISH

Sections are painted in accordance with SABS1578, parts1 & 2. All Powder coating carriesa minimum 10 year warranty however 20 years is available to special request on certainfinishes. All aluminium profiles to be priced utilizing the Category X2 range. Colour to beconfirmed.

GLAZING

Available beads can accommodate glazing from 5 to 27mm thick. Glazing must be carriedout in accordance with SABS 0137, with particular attention to size limitations and packingand setting blocks. Glass is to rest on the frame or sash support blocks as well as settingblocks on specific glazing tables so as not interfere with bead. All setting blocks aremanufactured from thermo plastic compound and are 80 shore hardness. All gaskets areto be SEBS or EPDM.

PERFORMANCE

System shall meet or exceed the requirements of SANS 613 and the design loadingdetermination by SABS 0160 for this application.

10

Error

Detail B

Tilt & Turn

Detail A

SCALE 1:1

Full Size Details

-Single Glazing -

*

Note

-Drain holes on each end of sash or more asrequired.-Frame drainage.-See page 23 & 25 for more drainage details.

*

*

*

Sash GlassSupportHTTH109

T&T SashAB504

Sash GasketHK704


T&T SashAB504

Bubble Seal4.8 BaseHK508


T&T SashFrameAB500

Centre SealHTTH105

Water Cap

T&T SashFrameAB500

11,5

HWW009Connector

45

6

3173

,5

HWW009Connector

11,5

45

73,5

6

31

52,5

HWW009Connector

HWW009Connector

DeflectorGasketHV032


Wedge


A

B

21

Glass spacerHZ031

(as req.)

Wedge

52,5

21

(Internal View)

6,38

T&T Bead5-7mmAB501

*

**

11

Error

Detail B

Tilt & Turn

Detail A

SCALE 1:1

*

*

*

Note

- Frame drainage.- See page 23 & 25 for more drainage details.

*

24


T&T SashAB504


T&T SashFrameAB500

Centre SealHTTH105

45


T&T SashAB504

Sash GasketHK704


Water Cap

T&T SashFrameAB500



HWW009Connector

HWW009Connector

HWW009Connector

HWW009Connector

T&T Bead 24-27mmAB503

Wedge

Full Size Details

-Double Glazing -

Glass spacerHZ031

(as req.)

11,5

11,5

66

3173

,5

52,5

2173

,5

6

31

52,5

21

*

*

12

Error

Detail C

Tilt & Turn

SCALE 1:1

45

HWW009Connector

T&T SashAB504

T&T Bead5-7mmAB501

T&T SashFrameAB500

106,5

60 39

Centre SealHTTH105

Wedge

45

HWW009Connector

T&T Bead24-27mm

AB503

60

SashGasketHK704

BottomHinge

C D

Full Size Details

(Internal View)

52,5 2131

11,5

11,5

T&T SashAB504

Centre SealHTTH105

BottomHinge

52 2131


6,38

24

HWW009Connector

T&T SashFrameAB500




SINGLE GLAZING

DOUBLE GLAZING

13

Error

Detail D

Tilt & Turn

SCALE 1:1

45

HWW009Connector

T&T SashAB504

T&T Bead5-7mmAB501 T&T Sash Frame

AB500

Wedge

SashGasketHK704

45

HWW009Connector

T&T SashAB504

T&T Bead24-27mm

AB503

39

SashGasketHK704

60

TT Handleor

TT Handle with keyHTTH104

Full Size Details

11,5

Glass spacerHZ031

(as req.)

11,5

6,38

24

HWW009Connector

106,5

39 60

SINGLE GLAZING

DOUBLE GLAZING



T&T Sash FrameAB500


Centre SealHTTH105

HWW009Connector

Wedge


14

Error

Tilt & TurnIn Window Wall

- Single Glazing -

Note

-Seal with suitable sealant.-Cut away 15mm on the mullion leg forthe length of the hinge to accommodatethe hinge.-1mm Clearance all round recommended,Seal all round.

*

126,

5

2010

6,5

T&T SashAB504

Sash GasketHK704


*

*

*

**

T&T SashAB504

TT Handle

BottomHinge

T&T SashFrameAB500*

*

Spacer

*

*

111

T&T Bead5-7mmAB501

T&T Bead5-7mmAB501

ABI215

Detail F

Detail E

SCALE 1:2

Detail G

2

F G

E

(External View)

AB225

Spacer30x12mm

(not by HBS)

5X30mmS/Tap screw(not by HBS)

AB225

1mm Clearance all

round recommended1

T&T SashFrameAB500

Transom

SCALE 2:1

***

***

1

40 25106,5


Spacer30x12mm

(not by HBS)

15

Error

Tilt & Turn

T&T SashAB504

Wedge


*

*

**

T&T SashAB504

T&T Bead24-27mm

AB503

TT Handle

BottomHinge

T&T SashFrameAB500*

*

Spacer

*

*

111

Detail G

Detail E

SCALE 1:2

Detail F

24

24

126,

5

2010

6,5

AB225

Window WallTransom

Win

dow

Wal

lM

ullio

n

20

120

15

Window WallTransom

Win

dow

Wal

lM

ullio

n

15

96

30

Detail 1

40 25106,5

AB225 AB225

In Window Wall

- Double Glazing -

Detail 2

Spacer30x12mm

(not by HBS)

5X30mmS/Tap screw(not by HBS)

T&T Bead24-27mm

AB503

**

**

*

*

Spacer30x12mm

(not by HBS)

Spacer30x12mm

(not by HBS)

(Internal View)

16

Error

Tilt & Turn

SashAB504

Sash GasketHK704

AdvantageTransomAB5022


*

AdvantageMullion

T&T SashAB504

T&T Bead5-7mmAB501

TT Handle

BottomHinge

T&T SashFrameAB500

* *

*

Note

-Seal with suitable sealant.*

60

100

T&T Bead5-7mmAB501

106,

560

100

In Advantage

- Single Glazing -

Detail I

Detail H

SCALE 1:2

Detail J

I J

H

SG SpacerAB5035

SG SpacerAB5035

Mullion EXTCover 35mm

AB5010

Pressure PlateAB5025

AdvantageMullion

SG SpacerAB5035

(External View)

11,5

105

AB5017 AB5017

60

*

Spacer30x12mm

(not by HBS)

Spacer30x12mm

(not by HBS)

Spacer30x12mm

(not by HBS)

17

Error

Tilt & Turn

T&T SashAB504

Sash GasketHK704

Wedge

T&T Bead24-27mm

AB503


*

AdvantageMullion

T&T SashAB504

T&T Bead24-27mm

AB503

TT Handle

BottomHinge

T&T SashFrameAB500

* *

60

106,5

Note

-Seal with suitable sealant.-1mm Clearance all round recommended.-Seal all round

*

1

60

Detail J

Detail H

SCALE 1:2

Detail I

DG SpacerAB5036

DG SpacerAB5036

Pressure PlateAB5025

In Advantage

- Double Glazing -

AB5017 AB5017

AB5022

DG SpacerAB5036

106,

560

60

***

***

*

Spacer30x12mm

(not by HBS)

Spacer30x12mm

(not by HBS)

18

Error

Tilt & TurnCutting Sizes

HWW009Connector

H

H-6

2Sas

h

Fram

e

H-2

08,5

Gla

zing

Bea

d31

31

SashFrameAB500

T&T SashAB504

FrameAB500

T&T SashAB504

W

W-62

H-166,53131

Frame

Sash

Glazing Bead

Sash GasketHK704


Sash Glass SupportHTTH109

X

Y

Detail X

Scale 1:3

Detail Y

Scale 1:3

Cutting Sizes

Picture

Description

Code

Qty Cut Length

T&T Sash Frame AB500 2 H

T&T Sash Frame AB500 2 W

T&T Sash AB504 2 H-62

T&T Sash AB504 2 W-62

Glazing Bead 2 H-208,5

Glazing Bead 2 W-166,5

Lock Rod AB590 Refer to page 20

GLASS

Height6.38mm 1

H-177

Width W-177

ACCESSORIES

TT Hardware Kit Refer to Kit Pages (35-38)

TT Handle & Hinge Set HTTH103 1 Set

Self-Locating Corner Cleat HWW009 8

Sash Alignment cleat HF030 4

Alignment Plate HTTH107 8 (2 Sets)

Sash Glass Support Block HTTH109 8 25mm

Sash Gasket HK7042 H-196

2 W-196

Wedge HK7022 H-186

2 W-186

4,8mm Bubble Gasket(1 Continuous piece)

HK508 1 2x(H-108+W-108)

4,8mm Bubble Gasket HK5082 H-62

2 W-62

Center Seal HTTH1052 W-160

2 H-160

Corner Block HTTH106 4

Sash water deflector gasket HV032 1 W-135

Glass Packer 2-6mm HZ031 4

W-177Glass Width

H-1

77G

lass

Hei

ght

88,5 88,5

88,5

88,5

H

W

Note

- Telerance on Cut Length +/-0,5mm.- Deburr all cut profiles.

19

Error

Cutting Sizes

- Lock Rod -

Tilt & Turn

HBS 300 Tilt & Turn

Ref.

AB590 Description Cutting Size

A Lock Rod - TOP 42

B Lock Rod - TOP Ws - 655.5

C

Lock Rod - TOP (if A and B isnot used) Ws - 536

D

Lock Rod - Lock Side, Top Hs/2 - 225

E Lock Rod - Below Handle 42

F Lock Rod - Below Handle Hs/2 - 322

G

Lock Rod - Below HandleHs/2 - 202- only if not using Mid Lock

Lock Plate below the Handle

H Lock Rod - Bottom Ws/2 - 180

I

Lock Rod - Hinge Side Hs/2-125

HBS 200 Turn & Tilt

Ref.


A Lock Rod - TOP 42


C


D

Lock Rod - Lock Side, Top Hs/2 - 287.5


F Lock Rod - Below Handle Hs/2 - 296.5

G

Lock Rod - Below HandleHs/2 - 176.5- only if not using Mid Lock



I


HBS 100 Turn & Tilt

Ref.


A Lock Rod - TOP Ws - 370

B

Lock Rod - Side, aboveHandle

Hs/2 - 291

C

Lock Rod - Side, below Handle Hs/2 - 173

Turn and Tilt HandleTransmission assembly

A

B

C

AB

C

D

E

F

G

H

I

Mid transmissionLock plate

Bottom corner Turn& Tilt sash lock plate

Small corner devicew. LocatorEnd Lock Plate

Turn and tilt topcorner (detachable)

Turn andTilt stay 500

End Lock Plate

Small cornerdevice w. Locator


Sash Center

Ws

Hs

Hs/

2

TransmissionRod actuator

AB

C

D

E

F

G

H

I


Tilt and turn bottomcorner pivot

Bottom cornerLock Plate

Tilt and turn topcorner assembly

Tilt and Turnstay 500

End LockPlate

Small cornerdevice w. Locator


Sash Center

Ws

Hs

Hs/

2


Bottom corner Turn &Tilt sash lock plate

Turn & Tilt topcorner

Turn & TiltStay 300

Hs

Hs/

2

End LockPlate

Note

-AB590 Lock rods connect all Tilt & Turncomponents.-Tolerances on cutting length = ±0.5mm.-Cutting sizes indicated here assume thatthe handle is mounted exactly on sashcenter (Hs/2).

20

Error

Punching machine

- Option for Pneumatic & Manual -

Tilt & Turn

Manual

punching machine

HWW026

Pneumatic Punch Technical data

Perforation power :Up to 2500 Kg.Air Supply needed :7-8 Bars (For some perforations a lower pressure will suffice).Dimensions :Width 650 mm, Depth 300 mm, Height 560 mm.Weight :90 Kg.Standard equipment includes : Foot valve with a sliding tap, pair of guards (front / back).

Pneumatic

punching machine

HWW027

T&T SashFrameAB500

T&T SashAB504

21

Error

HBS T&T AB590 Drill Tool

Tilt & Turn

Ø6±0,2

8±0,

25

HBS T&T

AB590 Drill

Tool

Lock Rod

AB590

Lock RodAB590

Lock RodAB590

Lock RodAB590

Procedure Result Profiles

1) Mount the jig on a vice and tighten.

2) Slide in the profile and hard against the stopper at 90°.

3) Secure in position the profile with the tightening screw.

4) Drill as required and repeat on the other end.

5) Spray station with silicone spray after every 10 operations.

Note

-It is critical for proper function of the sashthat lock rods are cut to correct length andthat holes are drilled accurately.

9,65±0,25

22

Error

HWW027 Station 5 operations

Result Profiles

1) Punching operations for HWW009 corner connector aredone on HWW027 station 5.

2) Properly adjust the supporting stands for the profile to besquare and level into the station.

3) Ensure the is no swarf that prevents the profile to slide in.

4) Slide in the profile supported on stands from the one side.

5) Make sure the profile is hard against the stopper.

6) Punch as required .

7) Use the Cancellation Lever for easier Punching where screwhole is not required.


Frame Punching

- Pneumatic & Manual -

Tilt & Turn

HWW027

Tool Operation

Station 5

46

T&T SashFrameAB500

Note

-Use the Cancellation Lever for easierPunching where screw hole is notrequired.-Seal corner connector and screw holesafter assembly.

AB500

Screw hole

Connectorhole

Cancellationlever

**

Ø10,5

32

23

Error

Tilt & Turn

Water Cap

T&T SashFrameAB500

*

Frame Machining

T&T SashFrameAB500

T&T SashFrameAB500

33

90 22

Note

Drain holes on each end.-Centre drain holes and intermediary draincan be added as required.-Weep holes in sash and frame are notneeded for A4 sans613 performancetesting.

*

*

T&T SashFrameAB500

T&T SashFrameAB500

*

*

T&T SashFrameAB500

Water Cap

Water Cap

338

33

22

*

8 8

**

24

Error

Tilt & Turn

HWW027

Tool Operation

Station 5

T&T SashAB504

HWW027 Station 5 operations

Result Profiles

1) Punching operations for HWW009 corner connector aredone on HWW027 station 5.

2) Properly adjust the supporting stands for the profile to besquare and level into the station.

3) Ensure the is no swarf that prevents the profile to slide in.

4) Slide in the profile supported on stands from the one side.

5) Make sure the profile is hard against the stopper at 90°.

6) Punch as required .

7) Use the Cancellation Lever for easier Punching where screwhole is not required.


AB504

Note

-Use the Cancellation Lever for easierPunching where screw screw hole is notrequired.-Seal corner connector holes afterassembly.

Sash Punching

- Pneumatic & Manual -

Screw hole

Connectorhole

Cancellationlever

46

Ø10,5

16

25

Error

Tilt & Turn

98

64

17

12,2

Ø6

Ø6

12,2

9

8

*

*

Siliconegun

T&TSash

AB504

ZDetail Z

Scale 1:2

T&T SashAB504

T&T SashAB504

Sash Machining

98

52,3

52,3

Ø5 Drain holesØ5 Drain holes

Ø5 Drain holes

Note

-Drain holes on each end or more asrequired.(not for SANS 613 testing)-Seal sash corner cavities fully, Injectsealant into one hole until it emerges fromthe other hole.

*

Small cornerdevice with locator

T&TSash

AB504

Sash Center Line

(CRITICAL)

Sash Drainage

Handle Machining

Sash Corner Sealing

Sash Groove Machining

*

*

Note

File away on sash end to allowthe components to slide intothe groove where necessary.

**

*

*

**

13

26

Error

Tilt & TurnFrame Assembly

Self-LocatingCorner Cleat

HWW009

T&T SashFrameAB500

Alignment PlateHTTH107

T&T SashFrameAB500


HWW009


Water Cap

Siliconegun

T&T SashFrameAB500

Seal under allalignment plates

Adequately theseal joint

Adequately theseal joint

27

Error

Tilt & TurnSash Assembly


HWW009


T&T SashAB504

Corner CleatH030

Corner CleatH030



HWW009

Siliconegun

T&T SashAB504

Adequately sealall joints

HH704 Mounting

Corner assembly

Note

HK704 is square cut and butt jointed in all cornersof sash and fixed frame. Apply small joint sealantwhere gasket butt against each other. Cut 5mmlonger than needed for compression.

*

Corner CleatHF030

Alignment PlatesHTTH107

T&T SashAB504

Seal under allalignment platesand corner cleats

*

T&T SashAB504

Sealant

HK704

28

Error

Tilt & TurnCenter Seal Assembly

Note

Apply adhesive glue on corner block before assembly.Q-Bond glue is recommended.-Seal under corner blocks with small joint sealant for upto 75mm from the corner.

*

Procedure for center seal assembly:

-Cut (square cut) center seal (HTTH105) to requiredlengths 2 x (W-160), and 2 x (H-160)- Apply glue to the first corner block as indicated,align carefully and seal into place each end of centerseal and repeat for the other three corner blocks.

Center SealHTTH105

Center SealHTTH105

Corner BlockHTTH106

Corner BlockHTTH106

H-1

60

W-160

T&T SashFrameAB500

T&T SashFrameAB500

Corner BlockHTTH106

*

*

*

*

*

*

Center SealHTTH105

Corner BlockHTTH106

*

Seal under all allcorner blocks.

**

*

*

75

Center SealHTTH105

Alignment at the top ofcenter seal and corner blockis CRITICAL.

*

29

Error

Tilt & TurnExternal Sash Seal Assembly

Note

4.8 Bubble seal is used as one continuous piece all round.Cut the outer sash seal (1 piece) to 2(H-108 + W-108),use side cutter as indicated in picture below to notch thebase for folding on corners, let the joint of the seal be atthe top of the sash.


T&T SashAB504

T&T SashAB504

T&T SashAB504

Seal joint

T&T SashAB504


*

*

**

*

*

Sash waterdeflector gasket

HV032

T&T SashAB504

30

Error

Kit Components

Tilt & Turn

Ref Number Picture

Description

1

Turn & Tilt Stay 300

2

Tilt and turn Stay 500

3

Turn and Tilt stay 500

4

Turn & Tilt top corner

5

Turn and tilt top corner(detachable)

6

Tilt and turn top cornerassembly

7

Small corner device w.Locator

31

Error

Tilt & TurnKit Components

Ref Number Picture

Description

8

Tilt and turn bottomcorner pivot

9


10

Transmission Rod actuator

11

Bottom corner Turn & Tiltsash lock plate

12

Mount arrow pointing direction of locking


13

End Lock Plate

14

Bottom corner Lock Plate

32

Error

Ref

Number

Picture & Description

22

TT Handle with key

23

TT Handle

24

Upper TT Hinge

25

Bottom TT Hinge


Ref

Number

Picture & Description

15

Frame support block

16

Turn & Tilt anti-lift plate

17

Frame lock block

18

Frame tilt lock block

19

Sash support block

20

Water Cap

21

TT Handle support plate

33

Error


- Handed for Left/Right -

Changing Handle from Right Hand to Left Hand

-Remove plastic plate-Pull out the lock plate.-Rotate 180° and reinsert on opposite side.-Rotate the plastic plate accordingly.

Changing Bottom Hinge from Right Hand to Left Hand

-Unscrew the screws (a),-Rotate the sash plate through 180°-Slide it back into its groove in the new position-Tighten the screws again-Push out locating pin and reposition to other end.

Changing Top Hinge from Right Hand to Left Hand

-Loosen the grub screw on the hinge body.-Push out the shaft.-Pull out the top cap as shown.-Rotate the hinge body to left hand and put back theshaft and top components.-Re-Tighten the grub screw.

Left Hand

Right Hand

a

Left Hand

Right Hand

Left Hand

Right Hand

Grub Screw

LockPlate

PlasticPlate

180°

LockPlate

a

Sash heightadjustment

screw

LocatingPin

LocatingPin

Grub Screw

Top Cap

Shaft

34

Error

HBS 100 Kit

- Component Overview

Tilt & TurnNote

- Components are not

sold individually

HTTH100

35

Error

Tilt & TurnHBS 200 Kit

- Component overview -

Note


sold individually

HTTH101

36

Error

HBS 300 Kit


Tilt & TurnNote


sold individually

HTTH102

37

Error

Tilt & TurnHBS Handle & Hinge Set

TT Handle with Key


Note


sold individually

TT Handle with Key (HTTH104)

HTTH103

38

Error

HBS 100 Turn & Tilt


Tilt & Turn

Ref

Number

Description Qty

Code

1

Turn & Tilt Stay 300 1

HTTH100

4

Turn & Tilt top corner 1

9

Turn and Tilt HandleTransmission assembly 1

17

Frame lock block 2

11

Bottom corner Turn & Tiltsash lock plate 1

16

Turn & Tilt anti-lift plate 1

15

Frame support block 1

19

Sash support block 1

20

Water Cap 2

24

Upper TT Hinge 1

HTTH103

25

Bottom TT Hinge 1

23

TT Handle 1

21

TT Handle support plate 1

10,5

.

10,5

9

4

17

23

11

16

17

15

19

24

25

1

1 4A

B

C

Turn

Tilt

Locked

SASH

CENTRE

SASH

CENTRE

10,5Turn & Tilt Stay 300

Reference

Surface

*

Note

- Set 10.5mm overlap of

Turn-Tilt 300 stay to Reference

Surface on Sash.

Alternatively mount Top Hinge

temporarily to the Stay to position

it in the C - groove.

*

Stopper

**

Hs

Sash

Height

Ws

Sash Width

*

*

39

Error

Tilt & Turn

Corner Detail

19

11

17

16

B

C

11

15

9

4

23

Hs

Sash

Height

1

4

Ref.


A Lock Rod - TOP Ws - 370

B

Lock Rod - Side,above Handle

Hs/2 - 291

C

Lock Rod - Side,below Handle

Hs/2 - 173

A

B

C

C

15

24

25

Locked Position

Side View

SASH

CENTRE

SASH

CENTRE

17

9

23

21

HBS 100 Turn & Tilt


Note

-Tighten adjustment screw until

the block is hard against the

stopper, incase of sash sag tighten

screw further.

**

40

Error

HBS 200 Turn & Tilt

- Component Overview -

Ref.

Description Qty

Code

3

Turn & Tilt Stay 500 1

HTTH101

5

Turn and tilt top corner(detachable) 1

7

Small corner device w. Locator 2

9

Turn and Tilt HandleTransmission assembly 1

12

Mid transmission locking plate 2

17

Frame lock block 6

11

Bottom corner Turn & Tilt sashlock plate 1

16

Turn & Tilt anti-lift plate 1

13

End Lock Plate 2

15


20

Water Cap 2

24

Upper TT Hinge 1

HTTH103

25

Bottom TT Hinge 1

23

TT Handle 1

21


10,5

SASH

CENTRE

3

17

24

17

13

25

17 13 15

7

11

17

17

16

9

23

17

12

D

H

I

A

E

7

10,5 3

Turn

Tilt

Locked

B C

5

G

F

12

12 5

SASH CENTRE

(Ws / 2)

SASH CENTRE

Ws

Sash Width

3131

23

Tilt & Turn

SASH

CENTRE

Note

Set 10.5mm overlap of

Turn-Tilt 500 stay to Reference Surface

*

*

Locked Position - Top View

Hs

Sash

Height

41

Error

157 16

11

17

5

9

12

11

15

23

D

E

G

F

H

I

A

B

C

12

13

Hs

Sash

Height

3131

Locked Position

Side View

Corner Detail

12

D

E

F

G

3

Tilt & Turn

7

F

Ref.


A Lock Rod - TOP 42


C


D

Lock Rod - Lock Side, Top Hs/2 - 287.5


F Lock Rod - Below Handle Hs/2 - 296.5

G

Lock Rod - Below HandleHs/2 - 176.5- only if not using Mid Lock



I


SASH

CENTRE

SASH

CENTRE

17

5

9

23

17

17

24

7

25

17

13

17

HBS 200 Turn & Tilt


42

Error

Tilt & Turn

Ref Number

Description Qty

Code

10

Transmission Rod actuator 1

HTTH102

17

Frame Lock Block 6

6

Tilt and turn top corner assembly 1

15


20

Water Cap 2

7

Small corner device w. Locator 1

13

End Lock Plate 2

2

Tilt and turn Stay 500 1

14

Bottom corner Lock Plate 1

8

Tilt and turn bottom corner pivot 1

18

Frame tilt lock block 1

12

Mid transmission Lock Plate 2

24

Upper TT Hinge 1

HTTH103

25

Bottom TT Hinge 1

23

TT Handle 1

21


HBS 300 Tilt & Turn


2

C

6

Ws

Sash Width

23

D

G

H

I

2

15

17

17

17

17

13

14

10

24

7

25

6

8

18

A

C

B

13

E

F

12

12

Tilt

Turn

Locked

SASH

CENTRE

SASH CENTRE

.

10,2*

Note

Set 10.2mm overlap of

Turn-Tilt 500 stay to Reference

Surface

*

Locked Position - Top View

Hs

Sash

Height

43

Error

Tilt & TurnHBS 300 Tilt & Turn


14

6

10

15

8

23

12

Hs

Sash

Height

3131

Ref.

Description Cutting Size

A Lock Rod - TOP 42


C


D

Lock Rod - Lock Side, Top Hs/2 - 225


F Lock Rod - Below Handle Hs/2 - 322

G

Lock Rod - Below HandleHs/2 - 202- only if not using Mid Lock



I


A

B

C

D

E

G

F

H

Corner Detail

I

2

F

SASH

CENTRESASH

CENTRE

13

17

18

15

8

14

17

17

12

23

10

17

6

17

12

24

7

13

17

25

D

E

F

44

Error

Disclaimer

Due to HBS's policy of continual research and development to improve our products, to ensure they complywith the latest building codes and requirements, details and specifications contained herein are subject tochange at HBS's discretion. The responsibility remains with the fabricatorto ensure that he is working, and is familiar, with the latest edition of this manual It is assumed, that inaccepting the information contained herein, that the contractor or fabricator has acquainted himself with thenecessary skills and machinery required to effect this type of work and that he has the necessary draughting,factory and site resources and expertise necessary to undertake the fabrication and installation of a productof this nature.

All I-values, strength and loading charts provided herein are for information only and it expected that thefabricator will ensure that his engineer has checked and confirmed that the details and strengthsrecommendations comply with his particular contracts requirements.

Care and Maintenance

Aluminium is an excellent material, nonetheless certain precautions should be taken to ensuremaximum longevity. HBS products should be periodically maintained and their use should be inaccordance with specified aims.

Profiles

Recommendations should be followed.When the environment contains no aggressive elements, as is generally the case in rural or low densityurban areas, cleaning should generally be carried out annually, but with frequency variationsaccording to environmental conditions. Regularly maintained surfaces can be sponge-washed usingwater and neutral detergent. This may be carried out at the same time as window cleaning.Do not use abrasive products.

Glass

Cleaning should be carried out using water only or with neutral detergents. Avoid the use of toolslikely to scratch the glass. During maintenance, care should be taken to avoid damage leading totearing of weathering barriers. Some special glazing requires specific maintenance which should bespecified by the glass supplier.

Drainage

The various rebates, gutters, and rails should be kept clean and free from obstructions to ensureproper movement of leaves and drainage of water ingress.Drainage, guttering and pressure balancing openings should also be kept clean and free fromobstruction.

Hardware

Moving parts should be checked, adjusted, and lubricated at least once a year. Particular attentionshould be paid to screw tightening. In the case of intensive use, maintenance should be suitablyscheduled to ensure joinery remains in good condition and meets safety standards.All non-plastic mechanisms should be lubricated with oil or resin- and acid-free grease. Any damagedparts should be replaced.All lock mechanisms and moving parts should be lubricated. Do not lubricate hinges.

Powder Coating

Powder coating is preferred to anodising for the following reasons:

· Anodising exposes the most discrete die lines, powder coating tends to minimise the impact of die lines· Anodising colour variations are common place; with powder coating colour variations are uncommon· Anodising has directionality which means that transoms and mullions may appear to have a different colour,this does not happen with powder coating· Anodising is difficult if not impossible to clean especially if covered with mortar; powder coating is moreforgiving and easier to clean.

Disclaimer, Care & Maintenance

Tilt & Turn

45

Error

ALUMINIUM SYSTEMS

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