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Thermal treatment Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16 th , 2013

Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

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Page 1: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment

Hans-Peter KoschitzkyVEGAS, University of Stuttgart

May 16th, 2013

Page 2: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 2 Hans‐Peter Koschitzky

Why in-situ thermal remediation, ISR ?

Basics of thermal technologies

Operating windows

A successful example of steam-air-injection

Therefore ISR - Conclusions

What you can expect

Page 3: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 3 Hans‐Peter Koschitzky

Groundwater table▼

DNAPLdensity > waterDNAPL

LNAPLdensity < water

LNAPL

NAPL = Non-aqueous phase liquid (not miscible with water)

Remediation technologies needed

LNAP – DNAPL problem

Page 4: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 4 Hans‐Peter Koschitzky

T2 = 70°CT1 = 20°C

ca. 2 cm

Why thermal treatment ?

Photos: A. Winkler

Page 5: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 5 Hans‐Peter Koschitzky

5

SVE“cold”

InjectionSteam High Temperature

TreatmentThermal Enhancement

(e.g. Geodesorb, Joule Resistance Heating)

surface tension σ

viscosity ν

density ρ

temperature

vapour pressure pi

σ, ρ

, ν,

pi

T1 = 20°C

T2 = 70°C

Photos: A. Winkler

Fluid properties - f(Temp)

Page 6: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 6 Hans‐Peter Koschitzky

Eutectic Temperature (boiling point of binary mixure), "steam distillation (McCabe-Thiele)"

0

100

200

300

400

500

600

700

800

900

1000

0 20 40 60 80 100 120

[°C]

Vap

our P

ress

ure

[mba

r]

0

100

200

300

400

500

600

700

800

900

1000

Vap

our p

ress

ure

[mba

r]

BenzeneTrichloroetheneWatero-XylenePerchloroethene1,2,3-TrimethylbenzeneNaphtalenepex - pw

Increasing temperature: 20°C 80°Cand vapour pressure• Water: factor 20• PCE: factor 15• Xylene: factor 19

Reduction of boiling point by steam distillation (azeotropic point):

Benzene 80 69°CTCE 87 74°CPCE 121 87°Cm-Xylene 144 93°C

Steam distillation

Page 7: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 7 Hans‐Peter Koschitzky

Thermal In-situ TechnologiesConvection Conduction Ohm di-electric

Steam- / Steam-Air -

Injection

Electric Resistance

Heating

RF- / Radio-frequency Heating

Conductive Heating,

Thermal Wells (electric or hot

gas)organic compounds (LNAPL & DNAPL)

increase of vapor pressure of contaminant by heating of subsurface / steam distillation

by factors enhanced extraction rates

Extraction of contaminants as gas (SVE Soil Vapour Extraction)

fast and reliable (and controllable) remediation process selection of technique dependent on site conditions and

“composition“ of contaminants (mixtures)expert knowledge required

Page 8: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 8 Hans‐Peter Koschitzky

Operating Windows

Page 9: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 9 Hans‐Peter Koschitzky

Steam – Air – Injection (SAI)

Page 10: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 10 Hans‐Peter Koschitzky

CharacteristicsOperation windows

DNAPL and LNAPL, light and medium volatile, boiling points < 180°C

UZ: Unconsolidated soil, mean to good permeability (silt gravel)

GZ: Pore aquifer (sand to silt) kf: 5 x 10-5 to 1 x 10-3 m/s

Thermal radius of influence (groundwater)Permeability: 0,5 – 5 x 10-4 m/s Steam propagation: 3 - 5 m radius for 150 kg/h steam Advantage: anisotropic soil structure

FeaturesSimultaneous remediation of aquifer and unsaturated soil zonePossible structural changes in highly organic soil structures (peat layers) settlements?

Page 11: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 11 Hans‐Peter Koschitzky

Conductive Heating (Thermal Wells)

Page 12: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 12 Hans‐Peter Koschitzky

CharacteristicsOperation windows

DNAPL and LNAPL, light and heavy volatile, boiling points < 250°C

UZ: Low permeable soil layers (fine sediments, silt, clay, … ), permeability up to 10-9 m/s

GZ: For special conditions feasible, to be proved by pilot investigations

Distance of heating elements in the range of meter (function of site)

FeaturesDuring drying of the soil permeability for SVE can significantly increaseBeware of possible settlements (clay layers,…)Low operating and maintenance costs

Page 13: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 13 Hans‐Peter Koschitzky

generator Match-box380 V

50 Hz

T > 250°Cpossible

13.56 MHz

- Direct heat generation in the soil volume - High flexibility (temperature programmes)- Can be applied for dry and humid, sandy and tenaceous materials, e.g. soils

OH

Hδ+ δ− δ− δ+

- + + -OH

Hδ+ δ− δ− δ+

- + + -

Comparable to Microwave ovenHeating by internal frictionDipole (e.g. water) or other polare structurs are activated by vibration

Principle of heating

From Dr. Ulf Roland

Radio Frequency / RF Heating

Page 14: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 14 Hans‐Peter Koschitzky

Guidelines and tools

Tool for Design Steam-air-injection

Page 15: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 15 Hans‐Peter Koschitzky

Impressions from the site in 2005

Field case: Steam-Air-Injection

Page 16: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 16 Hans‐Peter Koschitzky

Slaughterhouse of 1574

Dry cleaner

Site Karlsruhe Durlach

Page 17: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 17 Hans‐Peter Koschitzky

Historical City Karlsruhe Durlach

Page 18: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 18 Hans‐Peter Koschitzky

Groundwater contamination:plume: > 300 mPCE concentration up to 350 µg/L

O. Trötschler, H.-P. Koschitzky, Steffen Ochs, Stephan Denzel

Contaminant source PCEFormer dry cleaner: Leaking sewage system below the historical building

PCE in the unsaturated zone, capillary fringe and saturated zone (silt, clay 5 m b.g.s.)PCE max. 3.800 mg/kg in vadose zone 60 mg/l in groundwater

Contamination

Page 19: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 19 Hans‐Peter Koschitzky19

S-A-injection:

7- 8 m b. g.s. max. 200 kg/h

SVE:

100 - 150 m³/h

GW-pumping (cooling water)

1- 3 m³/h

Geology / remediation concept

Page 20: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 20 Hans‐Peter Koschitzky

E 4 (S2)EK 3 (S1) E 2 (S1)

EK 1 (S1)

E 8 (S4)

EK 9 (S4)E 10 (S4)

E 7 (S2)

EK 5 (S2)

EK 11 (S4)SI 3.2 SI 2.2

SI 1.2

SI 1.1SI 2.1

SI 3.1

B 7

(GW-Infiltration)E 12

SI 4.1

-8 m

-8 m

-8 m

-8 m

-8 m

-8 m

-8 m

-8 m

-3,0 m

-7 m-7 m

-7 m

-7 m

-7 m

-7 m

BLA-Hor

T1T2T3T4T5T6

T7

T-E4

T9 T11T10

T-EK5

T8

T14T13

T12

T-Hor16 St. Pt100

T-EK1

T-E2T-EK3

T-E7

T-EK11

T-E10T-EK9

T-E8

-5m

-5m -5m

-5m

-3,5m

-3,5m

SI 4.2Hor-16

Hor-15Hor-14

Hor-13Hor-12

Hor-11Hor-10

Hor-9Hor-8

Hor-7Hor-6

Hor-5Hor-4

Hor-3Hor-2

Hor-1

-3,5m

SI 4.2

SI 3.1

SI 3.2

SI 2.1

SI 2.2 SI 1.1

SI 1.2

-7m

© dplan, ZUT, VEGAS

Site owner: Stadt Karlsruhe

Remediation planning and contracting:consultant dplan (& VEGAS)

Operation:Züblin Umwelttechnik

Scientific assistancy, monitoring and remediation control:VEGAS & dplan

Advisory boardRP-Ka, City of KA, EPA (LUBW) of Baden-Württemberg

1234

VEGASVersuchseinrichtung zur Grundwasser- und Altlastensanierung

Remediation: implementation

Page 21: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 21 Hans‐Peter Koschitzky

E 2,4,8,10 bzw. EK 1,3,9SI 1-4.2SI 1-4.1

BLA-Brunnen

Wirkungsbereich DL-InjektionWirkungsbereich DL-Injektion

A'A - SÜD

Auffüllung

GW-Spiegel

︵Fundament proj. ︶

- 1 , 0

- 3 , 0

- 2 , 0

- 8 , 0

- 1 0 , 0

- 9 , 0

- 7 , 0

- 6 , 0

- 5 , 0

- 4 , 0

GasTelefon Strom Wasser

K o m b i - B r u n n e n

B L A - B r u n n e n

" A n d e r S t a d t m a u e r "

H a u s

B L A - H O R

B o d e n p l a t t e

1 1 6 , 6 5 m ü N N

0 1 m 2 m 3 m 4 m 5 m

U , f s

f S - m S

G , m - g S

Soil

vapo

ur

Gro

undw

ater

Soil

vapo

ur

Gro

undw

ater

GW-Spiegel

Steam ZoneSteam Zone

injection wells temperature

monitoring

build

ing

fillings

fine sand

Coarse sand

steamed zonerange of steam

NG supplyTelecommunicationpower lineswater supplyGroundwater table

Combined wells SVE and groundwater

soil vapour wells

SVE wells

SAI below the building

Page 22: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 22 Hans‐Peter Koschitzky

Photo: Steffen Hetzer, ZUT Photo: Steffen Hetzer, ZUT Photo: Steffen Hetzer, ZUT

Drilling and installation of wells

Page 23: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 23 Hans‐Peter Koschitzky

Groundwater and soil vapour extraction,activated carbon filter

Exhaust chimny SVE

Extraction well and temperature measurement

Field installation: remediation

Page 24: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 24 Hans‐Peter Koschitzky

Temperature development during remediation

Page 25: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 25 Hans‐Peter Koschitzky

Heat propagation: compartment 2

Page 26: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 26 Hans‐Peter Koschitzky

Contaminant removal by SVE

Page 27: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 27 Hans‐Peter Koschitzky

Development of CHC in groundwater

Page 28: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 28 Hans‐Peter Koschitzky

• Total duration incl. drilling works 70 weeks

• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection)

• Contaminant removal mass 500 kg CHC (incl. pilot)

Summary and some numbers of remediation (1)

• Remediation goals achieved concerning CHC concentration (10 mg/m³ in soil vapour, << 10 µg/L in groundwater)

• Impressive reduction of groundwater contamination- before: 60.000 µg/L- two years after: < 5,0 µg/L down to not detectable

Page 29: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 29 Hans‐Peter Koschitzky

• costs total budget ca. 600.000 €- 25% drilling and construction- 25% consumables, energy (mainly gas for steam production)- 50% for plants installation and operation

specific costs: ~ 180 €/to soil

• Energy balance: 470 kWh/m³ soil (84% heat; 16% electric)total consumption: 780 MWh (thermal energy)

153 MWh (electrical energy)

Summary and some numbers of remediation (2)

Page 30: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 30 Hans‐Peter Koschitzky

The site after the remediation (15.11.2011)

Page 31: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 31 Hans‐Peter Koschitzky

Therefore ISR

ISR can used under difficult and narrow conditions (even below buildings)ISR reduce remediation time at minimum by one order of magnitudeISR can reduce the total energy consumption by a factor 2Cost for subsurface heating and on site treatment (Soil vapour and groundwater) are approx. similar

Page 32: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 32 Hans‐Peter Koschitzky

Conclusion

ISR can help to solve our contamination problemsBut - no “universal” remedy existsuse ISR carefully expert knowledge is needed

Detailed site information is needed to chose an optimum solutionInvest money in a serious site investigationInvest in (lab experiments, special problems) and pilots

Both will save money and at least led to a cost andeco efficient and sustainable solution

Page 33: Hans-Peter Koschitzky VEGAS, University of Stuttgart May 16th...• Duration of remediation 42 weeks (ca. 30 weeks steam-air injection) • Contaminant removal mass 500 kg CHC (incl

Thermal treatment | 33 Hans‐Peter Koschitzky

[email protected]

http://www.vegas.uni-stuttgart.de

Dr.-Ing. Hans-Peter Koschitzky & Oliver TrötschlerVEGAS, Versuchseinrichtung zur Grundwasser- und Altlastensanierung, Universität Stuttgart

… at the very end