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Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Hall Sensor Box SHL02.1 R911292537 Edition 04

Hall Sensor Box

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Page 1: Hall Sensor Box

Functional Description

Electric Drivesand Controls Pneumatics Service

Linear Motion and Assembly TechnologiesHydraulics

Hall Sensor BoxSHL02.1

R911292537Edition 04

Page 2: Hall Sensor Box

Hall Sensor BoxSHL02.1

Functional description

DOK-SUPPL*-SHL********-FK04-EN-P

RS-6bf26e99d40f45140a6846a001b3c723-2-en-US-7

The description of the Hall sensor box contains...● technical data of a Hall sensor box,● notes to handle and mount,● notes to electrical connection

Edition Release Date Notes

DOK-SUPPL*-SHL********-FK01-EN-P 07/2001 First editionDOK-SUPPL*-SHL********-FK02-EN-P 09/2001 Revision / supplementDOK-SUPPL*-SHL********-FK03-EN-P 04/2008 Revision / supplementDOK-SUPPL*-SHL********-FK04-EN-P 07/2008 Revision of the connec‐

tion cables

© 2008 Bosch Rexroth AGCopying this document, giving it to others and the use or communication of thecontents thereof without express authority, are forbidden. Offenders are liablefor the payment of damages. All rights are reserved in the event of the grant ofa patent or the registration of a utility model or design (DIN 34-1).The specified data is for product description purposes only and may not bedeemed to be guaranteed unless expressly confirmed in the contract. All rightsare reserved with respect to the content of this documentation and the availa‐bility of the product.Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr a. Main, GermanyPhone +49 (0)93 52 / 40-0 ■ Fax +49 (0)93 52 / 40-48 85http://www.boschrexroth.com/Dept. BRC/EDM1(fs)This document has been printed on chlorine-free bleached paper.

Title

Type of Documentation

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Internal File Reference

Purpose of Documentation

Record of Revision

Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Copyright

Validity

Published by

Note

Page 3: Hall Sensor Box

Table of ContentsPage

1 Introduction to the Product............................................................................................. 11.1 General Information................................................................................................................................ 11.2 Schematic Assembly.............................................................................................................................. 21.3 Designation of SHL................................................................................................................................. 21.4 Ordering Information............................................................................................................................... 31.5 About this Documentation....................................................................................................................... 31.6 Your Feedback....................................................................................................................................... 3

2 Technical Information..................................................................................................... 52.1 Data Sheet SHL02.1............................................................................................................................... 52.2 Type Code SHL02.1............................................................................................................................... 52.3 Dimension Sheet SHL02.1..................................................................................................................... 6

3 Application Notes........................................................................................................... 73.1 General Information................................................................................................................................ 73.2 Notes to Define the Assembly Position................................................................................................... 73.2.1 Basic Notes......................................................................................................................................... 73.2.2 Permitted Arrangement....................................................................................................................... 83.2.3 Not Permitted Arrangements............................................................................................................... 93.2.4 Mounting Position at MLFxx0-motors.................................................................................................. 93.3 Definition of the Mounting Positíon....................................................................................................... 103.3.1 Observe the Mounting Conditions..................................................................................................... 103.3.2 Notes for Mounting............................................................................................................................ 113.4 Parameter Adjustment.......................................................................................................................... 123.4.1 P-0-0074 "Encoder Type 1 (Motor Encoder)".................................................................................... 123.4.2 P-0-0508 "Commutation Offset"........................................................................................................ 123.5 Signal Specification for Hall Sensor Boxes........................................................................................... 17

4 Connection Technique................................................................................................. 194.1 Connection Cable on the SHL Box....................................................................................................... 194.2 Encoder Cable SHL ⇒ IndraDrive (with Encoder Card EN1)................................................................ 204.2.1 Encoder Cable IKS4042.................................................................................................................... 204.2.2 Ordering Designation for IKS4042..................................................................................................... 204.3 Encoder Cable SHL ⇒ IndraDrive (with Encoder Card ENS)............................................................... 214.3.1 Encoder Cable RKG0027.................................................................................................................. 214.3.2 Ordering Designation RKG0027........................................................................................................ 214.4 Encoder Cable SHL ⇒ Diax.................................................................................................................. 214.4.1 Encoder Cable IKS4042.................................................................................................................... 214.5 Encoder Cable SHL ⇒ EcoDrive........................................................................................................... 224.5.1 Encoder Cable IKS4374.................................................................................................................... 224.5.2 Ordering Designation IKS4374.......................................................................................................... 22

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG I/II

Table of Contents

Page 4: Hall Sensor Box

Page

5 Service and Support.................................................................................................... 235.1 Helpdesk............................................................................................................................................... 235.2 Service Hotline...................................................................................................................................... 235.3 Addresses............................................................................................................................................. 235.4 Helpful Information................................................................................................................................ 23

Index............................................................................................................................ 25

II/II Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Table of Contents

Page 5: Hall Sensor Box

1 Introduction to the Product1.1 General Information

To drive synchronous motors, an absolute position information regarding polepairs or pole pair width is necessary to recognize the position of the permanentmagnets to the motor windings.

Only in connection with an electrical commutation angle offset,which must be determined at initial start up of a synchronous motor,it is possible for the controller to remember the current with correctphasing to the magnetic field so that the motor can its maximumtorque or maximum force

When using an incremental length measuring system a commutation of theaxes has to result from every step up of the phases of the drive device. Thisresults from an drive-internal procedure. After this, a force processing of themotor is possible.

The commutation is determined automatically during the phasestep up by the SHL-Box. Therefore, no power switch-on (this meansno motor movement) is necessary.

The SHL02.1 replaces the SHL01.1. It is mechanically, and in its connectiontechnique completely compatible.The Hall sensor box SHL02.1 of Rexroth is an optional accessory for drive sys‐tems with incremental measuring systems and synchronous motors, like In‐draDynL or LSF of Rexroth, for example.The SHL box offers special advantages, for example at commutation of linearmotors...● in Gantry arrangement● on vertical axis,● in mechanical safe state,● which are not allowed to be driven during the commutation process for

safety reasons.

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 1/25

Introduction to the Product

Page 6: Hall Sensor Box

1.2 Schematic Assembly

① Control unit② Drive device③ Linear scale④ Secondary part⑤ Primary part⑥ SHL with connection cable⑦ Connection cable for SHL / drive deviceFig.1-1: Schematic assemblyA drive control system with a Hall sensor box preferably consists of...● a Rexroth drive controller with appropriate firmware● a start-up software IndraWorks● a Rexroth synchronous linear motor● a connection cable to connect the SHL onto the drive controller● a lengths measuring system (not in the scope of delivery of Rexroth)● a superior controller● technical documentation about all used products for this system

1.3 Designation of SHLA type plate is fixed outside on the housing on each SHL. An additional typeplate is delivered loosely. Store this type plate on a well accessible place onthe machine.

Fig.1-2: Type plate on the SHL box

2/25 Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Introduction to the Product

Page 7: Hall Sensor Box

1.4 Ordering InformationWhen ordering a Hall sensor box as accessory, the following positions must begiven:

Pos. Product Material number Comment1 SHL 02.1-0xx-S-120 R911321893 2 Connection cable (see fig. 4-2 "SHL connection cable overview" on page 19)

3 DOK-SUPPL*-SHL********-FK0x-DE-P R911306588 German editionDOK-SUPPL*-SHL********-FK0x-EN-P R911292537 English edition

Fig.1-3: Information for ordering

1.5 About this DocumentationThis functional description of the Hall sensor box SHL02.1 is part of the syn‐chronous linear motors developed by Rexroth and describes technical data,product characteristics and gives application notes.For further notes, especially about handling synchronous linear motors and thecorresponding safety notes, see the appropriate documentation of the usedsynchronous linear motor and drive controller.To project planning manual the drive-systems it is possible that you need ad‐ditional documentation referring the used devices. Rexroth provides for theoverall product documentation in the Bosch Rexroth media directory athttp://www.boschrexroth.com/various/utilities/mediadirectory/index.jsp in PDF for‐mat.

1.6 Your FeedbackYour experiences are an essential part of the process of improving both theproduct and the documentation.Please do not hesitate to inform us of any mistakes you detect in this docu‐mentation or of any modifications you might desire. We would appreciate yourfeedback.Please send your remarks to:Bosch Rexroth Electric Drives and Controls GmbHDep. BRC/EDM1Buergermeister-Dr.-Nebel-Strasse 297816 Lohr, GermanyFax +49 (0) 93 52 / 40-43 80

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 3/25

Introduction to the Product

Additional Documentation

Page 8: Hall Sensor Box

Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Page 9: Hall Sensor Box

2 Technical Information2.1 Data Sheet SHL02.1

Description Symbol Unit SHL02.1Operating voltage U VDC 7...12

Max. current consumption I mA 250Permissible ambient temperature TA °C 0...45

Degree of protection IP65Length of the connection cable m 2Mass (with cable and coupling) m kg 0,4

Fig.2-1: Data Sheet SHL02.1

2.2 Type Code SHL02.1

Fig.2-2: Type Code SHL02.1

● The selecting pole width must comply with the pole width ofthe referring linear motor.

● Generally, the SHL02.1 is delivered with a 2 m long connectioncable including coupling.

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 5/25

Technical Information

Page 10: Hall Sensor Box

2.3 Dimension Sheet SHL02.1

Fig.2-3: Dimension sheet SHL02.1

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Hall Sensor Box | Functional description

Technical Information

Page 11: Hall Sensor Box

3 Application Notes3.1 General Information

WARNING

Injuries and/or damages due to errors in trigger motors and moving el‐ements!● The Hall sensor box is part of a drive system which consists of a drive

controller and a motor at the minimum. Therefore, heed all documentationof all used products in this system. See chapter"Additional Documenta‐tion" on page 3,

● Absolutely heed all safety notes in the referring documentation.

The assembly and start up of the SHL must be done only by skilled personnel.Skilled personnel are persons, for the purpose of safety-related notes, that havethe right to start up devices, systems and circuits according to the standards ofthe safety technique.The SHL may only be operated under consideration of the notes in this func‐tional description and in connection with permitted components by Rexroth.

3.2 Notes to Define the Assembly Position3.2.1 Basic Notes

The SHL must be positioned in a defined distance to the front end of a syn‐chronous linear motor.

① Secondary part② Primary part③ Hall sensor box SHL④ Active magnet breadth⑤ Cable outputDimension "d" Assembly distanceDimension "e" Assembly distance (only in connection with MLFxx0)Fig.3-1: Possible configuration of the SHL Positioning the SHL must be done according to the following criteria:● Same position of the cable output of the SHL and the primary part. There‐

fore, also note the design under fig. 3-2 "Permitted mounting position" onpage 8,

● The SHL must always be mounted completely over the active breadth ofthe secondary partException:

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 7/25

Application Notes

Page 12: Hall Sensor Box

Heed the additional dimension "e" when mounting the Hall sensor box inconnection with MLF motors. For further information see chapter 3.2.4 "Mounting Position at MLFxx0-motors" on page 9,

● The individual assembly distance (dimension "d") of the SHL box must bedetermined for each machine after mounting.

3.2.2 Permitted ArrangementThere are two different possibilities to arrange the Hall sensor box within themachine or beside the primary part:● Position 1 ⇒ SHL on the front end of the primary part with the cable output● Position 2 ⇒ SHL in opposite of the cable output on the primary part

Precondition of each mounting position is that the cable output ofthe SHL is according to the cable output of the primary part.

The following figure makes the relation clear:

Fig.3-2: Permitted mounting position

8/25 Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Application Notes

Page 13: Hall Sensor Box

3.2.3 Not Permitted Arrangements

Fig.3-3: Not permitted mounting position● Position 3 ⇒ cable output of the SHL in reverse direction to the cable output

of the primary part● Position 4 ⇒ SHL with correct cable output, but partly mounted outside of

the active breadth of the secondary part

3.2.4 Mounting Position at MLFxx0-motorsIs a Hall sensor box used in connection with motors in design MLFxx0, it isnecessary to position the box in certain areas over the active breadth of thesecondary part. For this motor design, a complete covering of the sensors withthe magnets of the secondary part can be made sure only in specified areas.Subsequently you can find an overview about the permitted areas (dimension"e") over the secondary part MSLxx0 in accordance to the motor frame size.

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 9/25

Application Notes

Page 14: Hall Sensor Box

d Assembly dimensione Assembly dimension (only in connection with MLFxx0)① Example Dimension "e" ⇒ negative area② Example Dimension "e" ⇒ positive areaFig.3-4: Schematic diagram dimension "e"

Secondary part design Dimension "e" [mm]MLS040 -2.5 ... -5.5MLS070 +3.5 ... +26.5

MLS100-2.5 ... +12.5

+47.5 ... +62.5

MLS140+3.5 ... +26.5

+73.5 ... +96.5

MLS200

-2.5 ... +12.5+47.5 ... +62.5

+97.5 ... +112.5+147.5 ... +162.5

MLS300

-2.5 ... +12.5+47.5 ... +62.5

+97.5 ... +112.5+147.5 ... +162.5+197.5 ... +212.5+247.5 ... +262.5

Fig.3-5: Table dimension "e" in connection with MLFxx0-motors

3.3 Definition of the Mounting Positíon3.3.1 Observe the Mounting Conditions

The exact mounting position of the SHL into the machine is influenced by dif‐ferent factors. This factors have to be determined and noticed by the user whenmounting the motor.

10/25 Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Application Notes

Page 15: Hall Sensor Box

① Primary part② Secondary part③ MachineL3 Air gap between SHL and secondary partDimension "d" Assembly distanceDimension "e" Assembly distance (only in connection with MLFxx0)Fig.3-6: Mounting position of the SHL

3.3.2 Notes for Mounting1. The air gap L3 between SHL and the secondary part must lie in a defined

area to reach an optimal sensor signal strength.● L3 = 12.4 mm ± 0.5 mm

2. It is independent whether the SHL is mounted on the left or right side ofthe primary part on the machine, the Mounting distance "d" always refersto the specified reference holes.Therefore, note the follwing figure and fig. 3-6 "Mounting position of theSHL" on page 11,

① Reference holes onto the primary part② Reference holes on the SHL box

Fig.3-7: Reference holes for the mounting distance "d"3. You can find detailed information about position and dimension of both

mounting holes (threades hole M6) in the dimension sheet of the SHL box.

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 11/25

Application Notes

Page 16: Hall Sensor Box

The M6 fastening screws may be tightened with a torque moment of 4.3...4.8 Nm.Coat the fastening screws with a screw locking varnish, e.g. Loctite 243before screwing in.

4. The dimension of the mounting distance "d" significantly influences theparameter P-0-508 (commutation offset).Therefore, note the following notes regarding parameter adjustment.

3.4 Parameter Adjustment3.4.1 P-0-0074 "Encoder Type 1 (Motor Encoder)"

In accordance to the used drive controller, assign the parameter P-0-0074 avalue from the following table:

Control device Encoder card P-0-0074

IndraDrivefrom firmware version

MPx05

EN1 14

ENS 15

IndraDrivefrom firmware version

MPx04

EN1 14

ENS 15

DIAX04 --- 14

ECODRIVE --- 14

Fig.3-8: SHL parameter values for P-0-0074

3.4.2 P-0-0508 "Commutation Offset"The parameter P-0-0508 creates a reference from the electric field of the pri‐mary part to the magnetic field of the secondary part. This is called identificationof pole position or commutation adjustment.For further notes regarding commutation adjustment refer to the particular mo‐tor project planning.The evaluation of the parameter P-0-0508 needs the following product specificcharacteristics:

Designation Value Note

Base value of P-0-0508 1024 1024 = 1 round (360°) ofthe electric field

Pole width LP

MLFxx0 37.5 mm

Pole width of the motorMLFxx2 30.0 mm

LSF 37.5 mm

PK-constant depends on the mo‐tor heed the following table

Fig.3-9: Determine the parameter P-0-0508

12/25 Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Application Notes

Notes for determine the parameterP-0-0508

Page 17: Hall Sensor Box

PK-constant for MLFxx0 linear motors

Primary part design PK-constantMLP040A-_S 813MLP040A-_S 540MLP040B-_S 813MLP040B-_T 540MLP070A-_S 813MLP070A-_T 540MLP070B-_S 130MLP070B-_T 881MLP070C-_S 813MLP070C-_T 540MLP100A-_S 130MLP100A-_T 881MLP100B-_S 813MLP100B-_T 540MLP100C-_S 130MLP100C-_T 881MLP140A-_S 130MLP140A-_T 881MLP140B-_S 813MLP140B-_T 540MLP140C-_S 130MLP140C-_T 881MLP200A-_S 130MLP200A-_T 881MLP200B-_S 813MLP200B-_T 540MLP200C-_S 130MLP200C-_T 881MLP200D-_S 813MLP200D_T 540MLP300A-_S 130MLP300A-_T 881MLP300B-_S 813MLP300B-_T 540MLP300C-_S 130MLP300C-_T 881MLP300Z_T 540

Fig.3-10: PK constant to determine the parameter P-0-0508 for MLFxx0 linearmotors

PK-constant for MLFxx2 linear motors

Secondary part design PK-constantin preparation

Fig.3-11: PK constant to determine the parameter P-0-0508 for MLFxx2 linearmotors

PK-constant for linear motors

Secondary part design PK-constantLSP040K-RU2-_ _ 713LSP040L-RU2-_ _ 542LSP080K-RU2-_ _ 627

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 13/25

Application Notes

Page 18: Hall Sensor Box

Secondary part design PK-constantLSP080L-RU2-_ _ 969LSP080M-RU2-_ _ 627LSP080N-RU2-_ _ 969LSP080S-RU2-_ _ 600LSP080T-RU2-_ _ 600LSP080U-RU2-_ _ 600LSP080V-RU2-_ _ 600LSP120K-RU2-_ _ 627LSP120L-RU2-_ _ 969LSP120M-RU2-_ _ 627LSP120N-RU2-_ _ 969LSP120S-RU2-_ _ 600LSP120T-RU2-_ _ 600LSP120U-RU2-_ _ 600LSP120V-RU2-_ _ 600LSP140L-RU2-_ _ 713LSP140N-RU2-_ _ 201LSP160K-RU2-_ _ 627LSP160L-RU2-_ _ 286LSP160M-RU2-_ _ 627LSP160N-RU2-_ _ 286LSP160S-RU2-_ _ 600LSP160T-RU2-_ _ 600LSP160U-RU2-_ _ 600LSP160V-RU2-_ _ 600LSP200K-RU2-_ _ 627LSP200L-RU2-_ _ 286LSP200M-RU2-_ _ 627LSP200N-RU2-_ _ 286LSP200S-RU2-_ _ 600LSP200T-RU2-_ _ 600LSP200U-RU2-_ _ 600LSP200V-RU2-_ _ 600LSP240K-RU2-_ _ 627LSP240L-RU2-_ _ 969LSP240M-RU2-_ _ 627LSP240N-RU2-_ _ 969LSP240S-RU2-_ _ 600LSP240T-RU2-_ _ 600LSP240U-RU2-_ _ 600LSP240V-RU2-_ _ 600

Fig.3-12: PK constant to determine the parameter P-0-0508 for linear motors

14/25 Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Application Notes

Page 19: Hall Sensor Box

Mounting position of the SHL on the primary part side with the cable output.

d Assembly distanceFig.3-13: Mounting position of the SHL on the primary part side with cable output

P0508 Parameter P-0-0508PK Motor specific constant to determine the parameter P-0-05081024 Base value of P-0-0508LP Pole width of the motord Measured mounting distanceFig.3-14: Determination of the P-0-0508 parameter (for mounting position 1)Example:● PK constant of the primary part LSP080K-RU2-_ _ = 627

(see fig. 3-10 "PK constant to determine the parameter P-0-0508 forMLFxx0 linear motors" on page 13)

● Measured mounting distance d= 146 mm● Pole width TP of the motor = 37.5 mm

(see fig. 3-9 "Determine the parameter P-0-0508" on page 12) Calculation:P0508 = 627 - [1.024 / (2 • 37.5 mm)] • 146 mmP0508 = -1,366.4

The parameter P-0-508 can only be allocated with a whole number(rounded without comma) between 0 and + 1,024,Is the determined value not within this range of the aforementionedexample, add or subtract the value of 1,024 until a permissible pa‐rameter value within the specified range is reached,

P0508 = -1,366.4 + 1,024 + 1,024P0508 = 681.6 ≙ 682⇒ Result: P-0-0508 = 682

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 15/25

Application Notes

Example to determine the mountingposition 1

Page 20: Hall Sensor Box

Mounting position of the SHL on the primary part side in opposite of the cableoutput.

d Assembly distanceFig.3-15: Mounting position of the SHL on the primary part side in opposite of the

cable output.

P0508 Parameter P-0-0508PK Motor specific constant to determine the parameter P-0-05081024 Base value of P-0-0508LP Pole width of the motord Measured mounting distanceFig.3-16: Determination of the P-0-0508 parameter (for mounting position 2)Example:● PK constant of the primary part LSP0120K-RU2-_ _ = 969

(see fig. 3-12 "PK constant to determine the parameter P-0-0508 for linearmotors" on page 13)

● Measured mounting distance d= 529.5 mm● Pole width TP of the motor = 37.5 mm

(see fig. 3-9 "Determine the parameter P-0-0508" on page 12) Calculation:P0508 = 969 + [1,024 / (2 • 37.5 mm)] • 529.5 mmP0508 = 8,198.4

The parameter P-0-508 can only be allocated with a whole number(rounded without comma) between 0 and + 1,024,Is the determined value not within this range of the aforementionedexample, add or subtract the value of 1,024 until a permissible pa‐rameter value within the specified range is reached,

P0508 = 8,198.4 - 1,024 - 1,024 - 1,024 - 1,024 - 1,024 - 1,024 - 1,024 - 1,024P0508 = 6,4 ≙ 6⇒ Result: P-0-0508 = 6

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Hall Sensor Box | Functional description

Application Notes

Example to determine the mountingposition 2

Page 21: Hall Sensor Box

3.5 Signal Specification for Hall Sensor BoxesThe following figure shows the form of the output signals of a moving Hall sensorbox.

Fig.3-17: Specification of the Hall sensor signalsThe output signals only then consist to this, if the SHL box and the primary partare moved as shown.

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 17/25

Application Notes

Page 22: Hall Sensor Box

Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Page 23: Hall Sensor Box

4 Connection Technique4.1 Connection Cable on the SHL Box

Each Hall sensor box has a 2 m long connection cable for electrical connection.

Fig.4-1: Connection cable on the Hall sensor boxThe connection cable of the Hall sensor box must be connected via the con‐nector INS0716 onto an encoder cable on the used control device (see fig.1-1 "Schematic assembly" on page 2).Depending on the used control device, the following connection cable is neededto connect the Hall sensor box:

Control device Encoder card Encoder cables Slot

IndraDrivefrom firmware versionMPx05

EN1 IKS4042alternativelyX4, X8 or X10

ENS RKG0027 X8

IndraDrivefrom firmware versionMPx04

EN1 IKS4042 X8

ENS RKG0027 X8

Diax --- IKS4042 X8

EcoDrive --- IKS4374 X8

Fig.4-2: SHL connection cable overview

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 19/25

Connection Technique

Page 24: Hall Sensor Box

4.2 Encoder Cable SHL ⇒ IndraDrive (with Encoder Card EN1)4.2.1 Encoder Cable IKS4042IKS4042

Encoder connec‐tor

Bulk cable Drive device con‐nector

INS0713/C01 INK0448 INS0760/C01

Connection plan

© Bosch Rexroth AG, 2007

Fig.4-3: Single parts of IKS4042

4.2.2 Ordering Designation for IKS4042Ordering type Material number

IKS4042 / xxx,x R911290940xxx.x = space for detailed cable length in m (max. cable length 50 m)Fig.4-4: Ordering designation IKS4042

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Hall Sensor Box | Functional description

Connection Technique

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4.3 Encoder Cable SHL ⇒ IndraDrive (with Encoder Card ENS)4.3.1 Encoder Cable RKG0027RKG0027

Encoder connec‐tor

Bulk cable Drive device con‐nector

INS0713/C01 INK0448 INS0760/C01

Connection plan

© Bosch Rexroth AG, 2007

Fig.4-5: Single parts RKG0027

4.3.2 Ordering Designation RKG0027Ordering type Material number

RKG0027 / xxx.x R911321429xxx.x = space for detailed cable length in m (max. cable length 50 m)Fig.4-6: Ordering designation RKG0027

4.4 Encoder Cable SHL ⇒ Diax4.4.1 Encoder Cable IKS4042

Refer to chapter 4.2.1 "Encoder Cable IKS4042" on page 20.

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 21/25

Connection Technique

Page 26: Hall Sensor Box

4.5 Encoder Cable SHL ⇒ EcoDrive4.5.1 Encoder Cable IKS4374IKS4374

Encoder Connec‐tion

Bulk cable Drive device con‐nector

INS0713/C01 INK0448 INS0760/C01

Connection plan

© Bosch Rexroth AG, 2007

Fig.4-7: Single parts of IKS4374

4.5.2 Ordering Designation IKS4374Ordering type Material number

IKS4374 / xxx.x R911277697xxx.x = space for detailed cable length in m (max. cable length 50 m)Fig.4-8: Ordering designation IKS4374

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5 Service and Support5.1 Helpdesk

Our service helpdesk at our headquarters in Lohr, Germany, will assist you withall kinds of inquiries.Contact us:● By phone through the Service Call Entry Center

Monday to Friday: 7:00 am - 6:00 pm Central European Time+49 (0) 9352 40 50 60

● By fax+49 (0) 9352 40 49 41

● By e-mail: [email protected]

5.2 Service HotlineOut of helpdesk hours please contact our German service department directly:+49 (0) 171 333 88 26or+49 (0) 172 660 04 06Hotline numbers for other countries can be found in the addresses of eachregion on the Internet (see below).

5.3 AddressesFor the current addresses of our sales and service offices, seehttp://www.boschrexroth.comOn this website you will find additional notes regarding service, maintenance(e.g. delivery addresses) and training.Outside Germany please contact our sales/service office in your area first.

5.4 Helpful InformationFor quick and efficient help please have the following information ready:● Detailed description of the fault and the circumstances● Information on the type plate of the affected products, especially type co‐

des and serial numbers● Your phone and fax numbers and e-mail address, so we can contact you

in case of questions

Functional description | Hall Sensor Box Electric Drivesand Controls

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Service and Support

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Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

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IndexAAddresses 23Air gap 11

DDesignation of the SHL-Box 2Determination of the P-0-0508 parameter (formounting position 1) 15Determination of the P-0-0508 parameter (formounting position 2) 16Determine the parameter P-0-0508 12

EEncoder cable IKS4042 20, 21Encoder cable IKS4374 22Encoder cable RKG0027 21Encoder card EN1 20Encoder card EN1S 21

HHelpdesk 23

IIKS4042 20

IKS4374 22

MMounting distance 11

OOrdering Information 3

PParameter values for P-0-0074 12pole width 5Positioning the SHL 7

Definition 10Not permitted mounting position 9Permitted mounting position 8

RRKG0027 21

SSchematic assembly 2Service hotline 23Specification of the Hall sensor signals 17

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG 25/25

Index

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Bosch Rexroth AG | Electric Drivesand Controls

Hall Sensor Box | Functional description

Page 31: Hall Sensor Box

Notes

Functional description | Hall Sensor Box Electric Drivesand Controls

| Bosch Rexroth AG

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Printed in GermanyDOK-SUPPL*-SHL********-FK04-EN-PR911292537

Bosch Rexroth AGElectric Drives and ControlsP.O. Box 13 5797803 Lohr, GermanyBgm.-Dr.-Nebel-Str. 297816 Lohr, GermanyPhone +49 (0)93 52-40-50 60Fax +49 (0)93 52-40-49 [email protected]