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    FA LAND

    Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001(standards for environmental management systems) and ISO9001(standards forquality assurance managememt systems)

    Mitsubishi Integrated FA Software

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    Contents

    2

    Integrated software supporting various scenarios from improvemen t of shop floor productivity

    to reduction of engineering time

    Integrated software supporting various scenarios from improvemen t of shop floor productivity

    to reduction of engineering time

    GX Developer a common programming tool for the PLCnow also supports motion controller CNC and inverterGX Developer, a common programming tool for the PLC,now also supports motion controller, CNC and inverter

    Debugging environment on a PCrequiring no real machineDebugging environment on a PCrequiring no real machine

    Direct real time link to shop floordata from the officeDirect real-time link to shop floordata from the office

    Speedy recovery in case of troubleor emergencySpeedy recovery in case of troubleor emergency

    Offering wide variety of functions and ease of use,MELSOFT is a powerful integrated software suite which wi llhelp to improve your daily operations in 4 key areas ; Engineering, Debug & Installation, Operation and Maint enance.

    Programmable Controller P.5GX Series : Programming tool for improving productivity of PLC design and maintenance tasks.

    PX DeveloperPX Series : Programming tool for improving productivity of process control design and maintenance tasks.

    MX Component, MX SheetMX Series : Middleware which directly links FA data with office and accelerates daily operation tasks.

    GX Developer, GX Simulator, GX Explorer,GX Configurator, GX Converter, GX RemoteService-

    Human-Machine Interface P.21GT Designer2, GT Simulator2, GT SoftGOT2GT Series : Programming tool that supports design tasks, ranging from GOT screen creation to debugging

    Numerical Controller P.29RT Series : Supporting CNC custom screen creation.NC Designer

    Inverter P.28FR Series : Supporting operations from startup to maintenance.FR Configurator

    Robot P.30RT Series : Total engineering support tool for robotRT Toolbox

    CAD/ W, RemoteMagicProcessing Machine P.31Design and manufacturing solution software mainly for processing machines

    FX-TRN-BEG

    Trainer P.32Create, Simulate and RUN your own ladder project with only your personal computer

    EZSocket Partners' products

    Partner Products P.33Mitsubishi FA Communicati on Middleware

    Internet Service

    Service P.34Bringing the latest information to our customers

    Motion Controller P.25MT Series : Integrated programming tool for improving productivity of motion controller design and maintenanMT Developer

    AC Servo P.27MR ConfiguratorMR Series : Tool for easily setting up the servo.

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    With compliance to Windows 95, Windows 98,Windows Me, Windows NT 4.0, Windows 2000Professional and Windows XP programs can be easilydesigned and debugged using Windows user-friendlyoperability.

    Multiple programs and comments, etc., can be editedand monitored simultaneously. Program copy, paste and undo operations can be carriedout with a mouse. Copying circuit blocks and commandsis available between programs. Data can be input in list format on the ladder displayscreen. (Data is automatically converted into a circuit.)

    Data can be easily registered from ladder screen withdrag & drop, and debugging is available with simpleoperation such as device tests using Shift + double-clickon the ladder.

    As editing and debugging can be carried out with thesame operations for the MELSEC-Q, QnA, A and FXSeries, there is no need to learn specified operations foreach series.

    Programs can be converted and re-used among the Q,QnA and A Series. Programs can also be converted andre-used between the A and FX Series.

    As the program can be edited with ladder diagram, listsor SFC in each series, designs are suitable for specificapplication.

    Comments can be set for each device, to improve theprogram readability.

    Both program and parameters created using GXDeveloper and PX Developer can be automaticallytransferred to the standby system. This ensures that theprogram does not have to be downloaded twice,therefore reducing total setup and design time.

    The PLC functionality built-in inside the following motioncontroller, CNC and inverter products can beprogrammed with GX Developer.

    Common programs can be translated as parts with function blocks. Large-scale programming can be structured easily.

    Programs can be reused to eliminate coding mistakes.

    Standard programs are displayed as blocks, making theprogram easy-to-view, and thereby improving the editingand debugging efficiency.

    Function block can work with ladder diagram and ST.(Target CPU: Q Series and QnA Series)

    The usage of devices or labels is listed. Used devices can be easily checked and distinguishedbetween unused devised.

    Processes that are difficult to represent with ladders canbe programmed easily using structured text (ST).Design efficiency can be improved by representingcontrol processes with ladders, also operationprocesses, data processes and communicationprocesses with ST.

    ST programming is equivalent to high level language.

    The same programming style is applicable for PLC.Design efficency using parts can be improved asfunction blocks created with ladders or ST can be utilizedby ST. (Target CPU: Q Series)

    When used in combination with GX Simulator, breakpoints can be set in the ST program enabling one-lineexecution of programs. This results in efficientdebugging of ST programs.

    GX Simulator Ver. 6.16 or higher is required.

    Programs can be standardized by programming with labels.Programs can be created without having to consider theactual device.Programs for other systems can be used easily just bychanging the device assignment to match the deviceconfiguration.Devices are automatically assigned to labels usedinternally, so there is no need to consider the devices.(Target CPU: Q Series and QnA Series)

    Supporting all MELSEC modules in Q, QnA, A, and FX SeriesGX Developer

    6

    PLC

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    FB property batchsubstitution ofcurrent values

    Simple to complicated loop control with the following FBand function line up.

    (1) FBs corresponding to process control instructions inprocess CPU

    (2) FBs that combine process control instructions toprovide easier programming.

    (3) FBs for accessing analog modules and input/outputmodules

    IEC61131-3 compliance allows FBD programs to be putin hierarchal format and reused (user's original FB canbe created). This makes it easier to standardize andreuse programs.

    By using logical names (label names), data exchange isavailable between the programs created in FBD andladder. This allows the constants of loop control tags andSV values to be changed, etc., easily from the ladderprogram.

    Various screens (faceplate, tuning panel, alarm, list ofevents) for tuning and monitoring the created controlloops are provided as standard. Tuning and monitoringcan be started right after creating the program.

    Both program and parameters created using GXDeveloper and PX Developer can be automaticallytransferred to the standby system. This ensures that theprogram does not have to be downloaded twice,therefore reducing total setup and design time.

    FB property current values in the PLC CPU can be readand substituted in batch as initial values in the project,thereby preventing individual FB property values frombeing overlooked. This feature saves backup works.(Previously, FB property current values had to besubstituted individually for each FB part in order to usethem as initial values in the project.)

    This function allows a project to be restored on any personalcomputer even if the project data is not saved at thepersonal computer. (The symbolic data required to restorethe project must first be downloaded to the PLC CPU.)

    The following new features have been added to theexisting monitor function in order to simplify operationssuch as debugging, etc.

    (1) Current value monitor / editing from FB property window

    (2) Input variable / output variable current value display at FB part

    The Q/QnA/A/FX Series can be debuggedwith one package.

    As the operation is carried out as a virtualPLC, the ladder can be easily executed atthe site. (There is no need to prepare testdevices.)

    Sufficient debugging can be carried outwithout preparing the actual machine.

    The operation of user applications usingMELSOFT middleware (MX Component,MX Sheet) can be easily confirmed withoutusing the actual machine.

    This function now provides simulation of multiple PLCdevices connected over a network. Consequently, it isnow easier for GX Simulator to debug applications thataccess multiple PLCs via a network.Register up to 1024 PLCs.

    The operation of user application based on device valueswhich change according to the pattern can be checked withoutcreating a debugging program that changes the device values.The reading operations from host stations and otherstation devices can be confirmed without changing theuser application.

    Simple engineering of PID loop controlPX Developer

    Debugging sequence programs on a personal computer GX Simulator Version7

    During simulations, thedevice memory of multiplePLCs can be monitoredsimultaneously.

    The following devicememory monitoringformats are available.Bit & wordBit multi-pointWord multi-pointTime/count

    Display up to 8 windows

    Check whether values written from the user application to the hoststation or other station device are within the range expected by the user.Use this function to check for mistakes in the creation or settings of theuser application.

    Check the error details with the log. The date, network number, stationnumber, PLC series, device, device value and error code message forup to 100 errors can be displayed in the log.

    FB properBproper tyy

    (vvarriabable's initialve s iniialv alue)lue)FB properBproper tyy

    (vvarriabab le's current ve s current v alue)lue)FB property

    (variable's initial value)FB property

    (variable's current v alue)

    Current values can be edited and monitored without having toregister the monitored items at the Variable Entry MonitorWindow, resulting in more efficient debugging.

    This feature also permits input variable / outputvariable display switching.

    PX Developer project File register

    The project symbolic datais downloaded to the PLC

    Symbolic data is uploadedfrom the PLC, allowing theproject to be restored at apersonal computer

    PX DeXDeveloperloperprojectrojec

    PX DeXDev eloperlopersymbolic dataymbolc data

    PX Dev eloperproject

    PX Developersymbolic data

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    FB programs are generated automatically from the intelligent-function-module parameters, and the initialization and auto-refresh settings are possible without any concern for the size of the buffer memory or the I/O interface. These are reusableinitial programs as components.

    The offset/gain settings are easier, and reduce adjustments.The analog to digital transfer characteristics are shown as a graph.

    Easily use high-performance PLC in Windows integrated environment GX Configurator

    The GX Configurator-CC graphically displays the

    CC-Link connection state.The CC-Link line can be tested and the stationstatus can be monitored easily.( This function is for the A Series. GX Developer

    offers the similar function for Q and QnA series.)

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    PLC

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    GX Configurator-QP is a development tool that uses theWindows operability to greatly improve the positioningmodule setting, programming and monitoring efficiency.

    Parameter Input screen displays values changed from thedefault in color, and it offers operations to be carried out andviewed easily.The selection input method simplifies editing the positioningdata.

    The simulation function without a real machine,graphically traces and displays the input positioning data.

    The external I/O signal monitor function allows you toconfirm easily external I/O status.JOG operation can be used for easy operations beforesequence operations.

    The status of I/O signals to/from the PLC CPU is alsoeasy-to-view.

    Without creating complicated sequence programs, equivalent function block programscan be created only by making simple on-screen settings.

    A debugging function for communication between the Q Series C24 module and device controller, required for starting up the system, is available.Packet communication over the line is possible without using other tools.

    Data for various brands of device controllers, such as temperature controllers, are available,so the user can create communication control function blocks just by executing FB conversion.

    Easily use high-performance PLC in Windows integrated environment GX Configurator / GX Converter

    GX Converter data conversion software package forWindows is a software designed to convert other formatdata (text format data, CSV format data) to GX Developerformat data (instruction list, device comment). It allowsCAD data to be utilized on GX Developer for equipmentdesign or GX Developer data to be utilized for design on

    CAD, increasing design efficiency. Operating environment

    Since GX Converter is an add-in software to GX Developer(SW3D5F/C-GPPW-E or later), GX Developer must beinstalled in advance.

    Data conversion functionThe follwing data can be converted by GX Converter.

    Operation Monitor screenConnection Confirmationscreen

    PU LL

    Conversion FactorCSV format data-> GX Developer format data

    Text format data-> GX Developer format data

    GX Developer format data-> text format data

    GX Developer format data-> CSV format data

    Instruction listDevice comment

    Instruction listDevice comment

    Instruction listDevice comment

    Instruction listDevice comment

    Conversion Data

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    GX ExplorerGX Remote Service-I

    Presenting solutions with MELSOFT

    MELSEC compatible remote maintenance tool

    Device monitorDevice test

    Ladder monitorProgram

    Upload/download

    GX Explorer Ver.2

    GX RemoteService-I Ver.2

    A new system can be newly structured with the Q series byusing modulized PC CPUs.

    This system is perfect when a PERSONAL COMPUTER cannot beinstalled due to the installation environment.

    When using the QnA, A or FX series, or when adding to an existingconfiguration, the system can be eas ily configured by installing a PC.

    1 LAN connection and analog modem are also supported.2 The PC CPU module can be used with the Q series.

    The PC CPU module is manufactured by CONTEC Co., Ltd.

    The following CPUs are not compatible with remo te maintenance tools A1, A2, A3, A3H, A3M, A3V, A52G, A73, A0J2, Q12PR H, Q25PRH and F Seri es.

    The Web functions and MELSOFT connection functionscan access almost of all CPU series and CPU typessupported by GX Developer.

    GX RemoteService-I Ver.2

    New

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    Providing convenient and highly necessary functions for maintenanceGX Explorer Version2

    Execute GX Explorer maintenance functions via the internet or intranGX RemoteService-I Version2

    GX Explorer uses graphical displays so that the networkNo., station No. and data details can be v iewed at a glance.Even if the network configuration is not clear, programmaintenance and diagnostics can be carried out easily.Even if the schematics are not available and the networkconfiguration is unknown, the configuration can beconfirmed with GX Explorer. Data read out at the site canbe confirmed online at the design office.

    GX Explorer incorporates intuitive drag & dropoperations to read and write the programs, so evenbeginner for GX Developer can interchange programs.When the program or comment icon is double-clicked,GX Developer will start automatically and editing will beenabled. When the PLC data is double-clicked, the PLCdata will be automatically read.

    With GX Explorer, various diagnostics can be carried out

    just by selecting the target station and clicking on theright mouse button.Diagnostics target: PLC diagnostics, MELSECNET/H,MELSECNET/10 diagnostics, CC-Link diagnostics,system monitor

    Conventional diagnostic and monitor functions, etc., havebeen expanded for use in maintenance applications toconvey necessary information with ideal displays.

    Various functions from project search to reference aresupported for use as the main function when makingcorrections. The operation range has been expandedenabling use not only between a personal computer andPLC, but also between personal computers (FTP transfer).

    For the execution environment, remote access using theinternet or intranet is supported in addition to the CPUdirect access method.

    Use of each function, designation of the connection andselection of access devices can be set for each usersetting. Set data can be protected by setting a password.

    When GX RemoteService-I Ver. 2 is installed in theserver, the PLC system can be remotely accessed fromthe MELSOFT software via the internet or intranet.

    Intranet can now be used in addition to the conventionalinternet. Various connection methods including analogmodem or DSL can be selected. This makes it easy forthe user to structure an ideal system or incorporate thissoftware into an existing system.

    This software is compatible with the PC CPU as well asthe conventional Windows personal c omputer. Thesystem configuration can be selected according to theuser's execution environment. Additional equipment doesnot need to be prepared when using equipment alreadyincorporating a PC CPU. Furthermore, since I/O pointsare not required, even the parameters do not need to bechanged.

    An authentication function, with user name andpassword, is executed when connecting the client andserver to prevent illegal accessing of the server. Securityhas been strengthened for both the Web functions andMELSOFT connection functions. A setting that enablesconnection even without a user name or password canalso be selected for operation over the intranet.

    When a system error occurs, the system status isautomatically notified by e-mail.As e-mail can be automatically sent to the person incharge or service or maintenance when a system erroroccurs, primary diagnosis can be made quickly, and therecovery work time can be shortened.

    Primary diagnostics can be made from a remote location usingthe cellular phone's mobility. A detailed diagnostics can becompleted by having the person in charge of service ormaintenance diagnose the actual system from a remote location.

    Absolutely no complicatedprogramming is required. Justanswer the questions in theWizard settings to setup thesystem.

    Device monitoring and device testing are possible by startingup GX RemoteService-I Ver. 2 with the Web server on theserver in which it is installed, and accessing the corresponding

    URL from the client's web browser or cellular phone.The corresponding URL supports methods to automaticallysend mail by setting trigger conditions in the server, ormethods to send mail manually.

    wNew

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    PLC

    Notify by e-mail Diagnostics screen

    Server(personalcomputer)

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    MX Component MX Sheet

    Presenting solutions with MELSOFT

    Simplifying program creation and communication with PLC

    MX ComponentMX Component recognizes differences in protocol by thecommunication path, and uses the same method forcommunication with the PLC and personal computer.

    This greatly improves the system developmentefficiency.

    MX SheetMonitoring and logging of the on-site PLC data isrealized without an extra program needed. This is doneby setting various attributes from Excel as the commonly

    used office software.

    In combination with GX Developer, GX Simulator and GTSimulator, the MX series can perform system simulationand debugging by a single personal computer withoutactual devices. This remarkably improves systemdevelopment efficiency.

    MX series can access almost of all CPU series and CPU types.

    The MX Series supports a wide selection of communicationpaths between the personal computer and PLC, thereforerealizing easy system design that meets the customer'srequirements.

    Connect to the A motion CPU.

    Connect to othre controllerbrands with gateway connectionfunction.

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    Active X Library for PLC CommunicationMX Component

    Easy collection of shop floor data with ExcelMX Sheet

    Just by accessing the Web Pages created with VBScript(ASP function) using IE (Internet Explorer) or mobiledevices,the factorys PLC can be remotely monitored and

    operated.

    The communications settings are oblivious of theredundant systems. There is no programming requiredto switch communications if the control system goesdown.

    Existing MX Component projects are utilized for theredundant system by just simply changing thecommunication settings for that project.

    The offset and gain can be set with simple settingmethods that do not required complicated operations.

    The input/output characteristics in respect to thedigital/analog values can be confirmed on a graph.

    Settings required to run MX Sheet can all be made easilyfrom the Microsoft Excel menu. This realizes program-less communication between the PLC and Excel.

    This function logs the PLC device data on Excel. The on-site quality/temperature result data, etc. can be collectedand analyzed easily.

    Data is collected at 0.1 sec. pitch.

    By converting the device data values into corresponding comments,the on-site operation state, etc., can be checked quickly.The alarm information can be stored as a historical data. This canbe later used to analyze the line operation rate, etc.

    This function automatically saves and prints the datadisplayed on Excel at a specified time or triggered fromthe condition of a PLC device. It can automatically printand save daily report and test results.

    Multiple settings for automatic save and automatic print.

    The device data in the PLC can be monitored andlogged in real-time with Excel, and recipe data, etc., canbe transferred to the PLC.

    Password protection is nowavailable for your MX Sheetsettings.

    Buttons for the opening-,closing-, and one-shotcommunications are pastedon an Excel sheet.

    Opening, closing and one-shot communications arepossible with only clicking abutton.

    Completed!

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    Reduction in development time by halfWindows standard operability and menu configurationData compatibility with GT Designer

    With GT Designer2, the screen is selected and then created by placing and setting objects and figures.The screen can also be debugged with GT Simulator2.The screen development process time can be greatly reduced by using this integrated screen development software.

    It's easy to see the entire projectso the screen to be edited canbe selected right away.System settings can alsobe changed right away withcommon settings.

    The entire project can beseen easily, and therequired figures or objectcan be selected quickly.

    Figure and object attributescan be set without openingthe object setting screen.

    Similar objects can beselected, and the color andfont size can be set in one go.

    Editing a part couldn't bemore simpler, just double-click on part to enter theLibrary Editor.

    Part contents areautomatically updated afterediting is completed.

    Reduction in development time by half with integrated screen drawing software!GT Designer2 Version2

    Settings can be confirmedon the property sheet ordialog.Result of setting change isdisplayed instantly.

    Window screen display canbe confirmed.

    GOT screens can besimulated on the personalcomputer and debugged.

    The PLC program and GOTscreens can be debuggedsimultaneously.

    The communication I/F and screen save time, etc., canbe set. (Compatible only with GOT1000)

    GT Designer data compatible with GT Designer2. Projects created with GT Designer can be used withGT Designer2.

    GT Simulator2 and GX Simulator are required for simulation debugging. Applicable for the Mitsubishi PLC and Mitsubishi motion controller only. There are some data and functions that cannot be used.The GOT1000 screen data cannot be used with the GOT-900.

    Placing PartsPlacing Parts

    TEMPORARY AREA

    Objects and figures can be temporarilystored when creating the screens orchanging the screen layout.

    LIBRARY EDITOR

    This screen is used to edit template. The user-created library can be reedited

    easily.

    PROPERTY SHEET

    Attribute setting for the selected object orfigures are displayed.

    Various settings can be modified on theproperty sheet.

    WORK SPACE

    The entire screen's configuration can beviewed in tree format, and the screens canbe added, deleted, copied and moved.

    A project unit, category unit or library unitcan be selected by changing the tabs.

    DIALOG BOX

    This screen is used to set object orfigures' display attributes.

    This screen opens when the object orfigures are double-clicked on.

    Each setting item can be customized.

    Select the screen, suchas the base and window,beforedevelopingdisplayscreen.

    The selected objector figures are placedon the screen.

    Devices are assigned andcolors are set, etc., for theselected object(s) orfigure(s).

    The set object(s) orfigure(s) are registeredso that they can beused again.

    Check that the createdscreen operatescorrectly.

    Screendebug

    Design Process FlowDesign Process Flow DebugDebug

    Screenselection

    PlacingParts

    Attributesetting

    RegisterParts

    ScreenSelection

    ScreenSelection

    Placing PartsPlacing Parts

    Drawing

    Drawing

    Drawing

    Drawing

    Drawing

    Placing PartsPlacing Parts

    ScreenDebugScreenDebug

    Debugging

    Placing PartsPlacing Parts

    Register PartsRegister Parts

    Library Workspace

    High-quality design Parts Library

    Property Sheet

    Library EditorView Change directly

    Window preview

    Project Workspace

    Property Sheet

    Simulation Debugging

    Drawing

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    HMI

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    Create and debug screens with just one personal computer!GT Simulator2 Version2

    How about using the personal computer as a GOTGT SoftGOT2

    GT Simulator2 is included in GT Works2.

    Installation

    The GOT, PLC, and motion controller that are requiredto create the screens, to confirm the operation and tomake revisions are no longer required. GT Simulator2allows debugging screen data without connecting todevices in a factory.

    GX Simulator is linked with the simulation sequenceprogram on simulation, but the GOT can also besimulated without a sequence program. This allowseffective use even when connecting to a controller otherthan a MELSEC controller.

    Highly accurate debugging is available by connecting theRS-232C port of the personal computer with the actualPLC CPU. This allows GT Simulator2 to display data ofspecial modules or PLCs in the network as same as theactual GOT.

    Copying and pasting screen images into a document andmanuals can be done easily in a short time. Usedtogether with GX Developer, GX Simulator, and GTsimulator device monitor, device values can be forciblychanged to obtain the required screen image.

    The alarm history data is stored in the personalcomputers hard disk.

    The status monitor function, time action function andrecipe function can be simulated.

    Design costs are reduced by sharing monitor data created on GT Designer2 for GOT with GT soft GOT2.

    A monitoring operation screen for the personal computer can be created more easily and cheaper than the monitoringsoftware such as SCADA or Visual Basic .

    Display colors256 colors

    Resolution1280 1024 dots (SXGA)1024 768 dots (XGA)800 600 dots (SVGA)640 480 dots (VGA)

    GT Simulator2 simulates with moving screens. Remote monitoring by intranet LAN

    Alarms and on-site status are collected at anytime from remote locations(mail function)

    :The remote control software confirmed by Mitsubishito operate properly is pcAnywhere 10.0.The firewall setting must be changed depending onthe connection.

    Production site conditions can bemonitored from the office.

    Effectve utilization of the Internet by combination with general software

    Alarm occurrence/recovery, alarm history data, recipe data and screen image can be sent by e-mail.

    Remote monitoring by the Internet(remote device monitoring function)The device status being monitored by GTSoftGOT2 can also be monitored on a MobilePC or desktop PC.

    By installing the remote control software (commerciallyavailable) on the host side (production site) and remote side(office) respectively, host side GT SoftGOT2 can bemonitored/operated if GT SoftGOT2 is not installed on theremote side.

    GT SoftGOT2personal computer

    GT SoftGOT2personal computer

    personalcomputer

    Ethernet (Intranet)

    GOT

    PLC

    PLC

    PLC

    GOT

    MELSECNET

    Office

    Production site

    Mobile PCFault-notifiedRemotemonitoring

    S en so r Ac tu at or

    Message example

    ErrorReference address:http://URL address

    Click URLaddress

    GT SoftGOT2+

    Mail sendingWeb server

    PULL

    USB

    Q2 5 HCPU Q X1 0 Q J7 1B R1 1RUN

    T.PASSSDERR

    MNGD.LI NKRDERR

    RUNT.PASSSD

    ERR

    MNGD.LINKRDERR

    QX4 1

    0123456789AB

    CDEF

    MODERUNERR

    USERBAT

    BOOT

    PULL

    QJ71BR11QX41POWERQ61P-A1

    P U LL

    U S B

    Q25HCPU QX10 QJ 71BR11RU NT .P A SS

    S DER R

    MN GD .L IN KR DE R R

    R U NT .P AS S

    S DE R R

    MN GD .L IN KR DE RR

    QX41

    0123456789ABCDEF

    MO D E

    R U NE R R

    US E RBA T

    BO O T

    P U LL

    QJ71BR11QX41P O WERQ 6 1P -A 1

    PU L L

    US B

    Q25HCPU QX10 QJ71BR11R UNT.P A SS

    SDE RR

    MN G

    D.L IN KRDER R

    RU N

    T .P A SSS DER R

    MN G

    D .L IN KR DE R R

    QX41

    0123456789ABCDEF

    MOD ERU N

    ER RU SE R

    B ATB OO T

    PU LL

    QJ71BR11QX41PO WE RQ6 1 P-A 1

    P U LL

    U S B

    Q25HCPU QX10 QJ 71BR11RU N

    T .P AS SS DER R

    MN GD .L IN KR DE R R

    R U NT .PA S S

    S DE R R

    MN GD .L IN KR DE RR

    QX41

    0123456789AB

    CDEF

    MO D E

    R U NE R R

    US E RBA T

    BO O T

    P U LL

    QJ71BR11QX41P O WERQ 6 1P -A 1

    24

    HMI

    P L C

    H M I

    M o t i o n

    C o n t r o l l e r

    S e r v o

    I n v e r t e r

    R o b o t

    C N C

    P r o c e s s i n g

    M a c h i n e

    P a r t n e r

    P r o d u c t s

    T r a i n e r

    S e r v i c e

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    Integral start-up support software for Windowsenvironment Motion controller Q Series

    MT Developer

    The system settings and servo data can be set intuitively with graphical screens.

    Various operating system software corresponding to the machine and control details is available with the Motion controller.A programming environment matching each application can be used.

    Documents can be created by outputting theMotion controller various parameters andprograms to a popular Word/Excel file format.

    The system and program operation state can be checked with the monitor function and digital oscilloscope function, etc.,and trouble can be resolved quickly.

    The start-up time can be shortened by using various system tests and program debugging.

    Set the system configuration by clicking the mouse Set the servo parameters

    System setting Servo data setting

    Motion SFC program editing

    Edit the program to match the Motion SFC.

    Mechanical system editing

    Edit the mechanical support language optimum forcomplicated synchrorous control.

    Cam data setting

    Creation of software cam.

    MTDeveloper

    MTDeveloper

    System designprogramming

    System designprogramming

    Documentcreation

    Documentcreation

    Start-updebugging

    Start-updebugging

    Maintenanceand operationMaintenanceand operation

    Motion SFC debugging mode Test

    Greatly reduced debugging timewith powerful debug function.

    Various tests, such as home position returnand JOG operation by clicking mouse.

    Monitor Digital oscilloscope

    Collect and confirm the motion system's time-series operation state without using a realoscilloscope.

    Monitor the program's operation state. Confirm the Motion controller's operationstate.

    Document creation

    Convert the system settings, programs andparameters into Word or Excel file.

    Program editing monitor mode

    26

    Motion Controller

    P L C

    H M I

    M o t i o n

    C o n t r o l l e r

    S e r v o

    I n v e r t e r

    R o b o t

    C N C

    P r o c e s s i n g

    M a c h i n e

    P a r t n e r

    P r o d u c t s

    T r a i n e r

    S e r v i c e

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    Software for a pleasant inverter operation environmentFR Configurator

    The motor is automaticallyaccelerated and themachine system'sresonance frequency isanalyzed. (FR-V500dedicated function)

    The graph display function allows the servomotor state,such as the command pulse, droop pulse and rotationspeed, etc., to be displayed at the input signal trigger.

    The personal computer automatically accelerates theservomotor and analyzes the machine system'sfrequency characteristics. The machine resonancesuppression filter can be set easily based on the results.

    The gain is automatically changed with a personalcomputer to set the gain with the shortest operation timeand smallest overshooting and vibration value.

    When considering replacing a servomotor, the operationcan be confirmed without actually replacing the motor.The results of the machine analyzer can be read into thesimulation model, and the response can be simulatedwith the users machine system.

    A screen that allows the response setting value to be setwith a single button has been prepared so that theservos high level real-time automatic tuning functioncan be used easily.

    The servomotor can be test run easily using a personalcomputer.

    The data display method,meter display method,oscilloscope displaymethod and alarm historymethod have beenprepared.

    Emulate an oscilloscopeby using this functiontogether with the tracecard option T-TRC50. Thedata can be measuredand operations can beanalyzed. (FR-V500dedicated function)

    The test operation functionand automatic tuningoperation function havebeen prepared.

    The internal diagnostics and fault diagnostics methodshave been prepared.

    The operation methods are displayed on the screen.

    Diagnostics Help

    The list method, functionlist method, individual listmethod and simple settingmethod have beenprepared.

    Files can be saved on a hard disk or floppy disk, read outand printed.

    System settings to write and read the data for severalunits has been prepared.

    Optimum tuning with personal computer and setup softwareMR Configurator

    Machine analyzer function Machine simulation functionGain search function

    Inverter

    Inverter

    Multiple windows can be displayed.

    28

    Servo

    P L C

    H M I

    M o t i o n

    C o n t r o l l e r

    S e r v o

    I n v e r t e r

    R o b o t

    C N C

    P r o c e s s i n g

    M a c h i n e

    P a r t n e r

    P r o d u c t s

    T r a i n e r

    S e r v i c e

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    Program editing and total engineering support software for CR-500

    Robot

    RT ToolBox Easily create custom screensNC Designer

    The screen data can be created by laying out figures andparts with various functions onto the screen.

    The macro function describes processes allowing variousprocesses to be executed when the controls are operated.As the control processes can be described on NCDesigner using macro language, control processes canbe added easily without programming in C Language, etc.

    The screens created with NC Designer can be registeredin the main menu for the operation, setup and editscreens.

    In addition to drawing, this software supports windowfunctions required for structuring GUI, such as thecontrol of events such as the mouse and keys, andwindow systems.

    Easily used in a general Windows environment. Compatible with Windows 95, Windows 98,Windows Me, Windows NT 4.0, Windows 2000 andWindows XP

    Compatible with all models connected to the CR-500Series controller.

    The program can be executed on the personal computer,which allows cycle time calculation.

    This function is compatible with the MELFA BASIC IVand MOVEMASTER languages. The robot movements and operation status can bemonitored.

    The status can be remotely monitored using a telephone line. Centralized monitoring is possible using LAN.

    Programs and parameters in the robotcontroller can be backed up.

    The input/output signals and various variables can beset and changed.

    Programming on the Windows screen is available.

    The programs and parameters in the controller arebacked up.

    Factory

    ersonal computerPersonal computer Personal computerModem Modem

    Robot

    The robot program can be simulated on the personalcomputer.

    The simuration view robot can be operated by JOG operation dialog.

    Parameter management Backup

    Various informationin the controllercan be monitored.

    Debuggingstep execution,direct execution

    Simulationautomatic operation,cycle time calculation, JOG

    1: Incompatible with mini version.

    The cause can be accurately analyzed whenan error occurs, so prompt measures can bedetermined.

    Easy maintenance can be available withperiodical diagnosis.

    Robot movement monitorslot run state, error history, input/outputsignal and registers

    Operation monitoroperation time, production information

    Servo monitor

    Service companyervice companyQuality Control Departmentuality Control DepartmentEngineering SupportDepartment, etc.epartment, etc.

    Service companyQuality Control DepartmentEngineering SupportDepartment, etc.

    Cycle time calculation results

    30

    CNC

    P L C

    H M I

    M o t i o n

    C o n t r o l l e r

    S e r v o

    I n v e r t e r

    R o b o t

    C N C

    P r o c e s s i n g

    M a c h i n e

    P a r t n e r

    P r o d u c t s

    T r a i n e r

    S e r v i c e

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    CAD/CAM Providing comprehensive system support - Automatic programming for wire-cut EDM

    CAD/W

    Machine management system of manufacturing premiseRemoteMagic

    M

    EDM

    CAD data created with other CAD using the IGES, DXF,or BMI (option) function can be imported, by designatingmachining of a random position, NC data for machiningcan be generated using this imported data.

    All machining conditions from the MITSUBISHI Wire-cutEDM G Series to the latest are standard. In second andthird cuts with automatic second cutting. NC programsare generated with automatically selected optimummachining conditions and offsets.

    Automatic enlargement machining is required for finemachining. Paths that are not coreless can be createdautomatically even for irregular shapes.

    The new standard 3D NC check, and wire-cut EDMtaper, offset and interference shapes not possibleconventionally can now be confirmed together with themovements as actual machining.

    CAD(2D) functions provided with MEDIAPT CAD/W enable the wire-cut EDM to be used to its fullest extent - Functions tocreate involute gears, cams, point sequence data, rack, etc.NC data is output to exactly fit the wire-cut EDM even while CAM functions are in use, and machine operation is confirmedby CAD - 3D NC check

    RemoteEDM has the following functions.Batch watch of machineData transfer to machineCollection of operation results of machineManagement of articles of consumption

    32

    Master ladder programs with real "3D Simulation"!FX-TRN-BEG-E(Beginner Edition)

    Guidance displays an outline of thetraining details, and the personalcomputer's key operations, etc.

    The training topic menu can bedisplayed and moved

    Check the program operation withmoving 3D images

    Change the viewpoint to front, plane orinclined

    Operation switches such as RUN, start/stopInput numerical values with digital switches, anddisplay numerical values on a 7-segment display

    Read and write programsMonitor programsSave programsPrint programs

    Transmit programs to virtual PLCin personal computerDisplay input/output ON/OFF andRUN statesMonitor internal devices

    Beginner Edition Even first-time users of sequence control can safely

    learn the methodologies.Start from the ABCs of sequence control, includingcontacts, NC contacts, timers and counters.Self-latching circuits and interlocks using PLC basiccommands.

    Trainer

    P L C

    H M I

    M o t i o n

    C o n t r o l l e r

    S e r v o

    I n v e r t e r

    R o b o t

    C N C

    P r o c e s s i n g

    M a c h i n e

    P a r t n e r

    P r o d u c t s

    T r a i n e r

    S e r v i c e

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    Timely internet delivery of latest information to our customersInternet Service

    More than 2000 manuals can be referred to at any time.Our ever-growing library of online manuals currently hasmanuals in English and Chinese.

    Trial version downloadBy registering your ID, the functions, operability andcompatibility can be checked with a trial version beforepurchasing the actual version. The functions are the sameas the product version, but the software can be used onlyfor a limited time.Software update servicePurchased software can be updated and the functionsupdated free of charge. (Note that updates are available

    Customers can upgrade their software versions at alow cost when new versions of priority versionproducts are released.

    Information on new products and new services areprovided by direct mail

    The latest information on new products andcampaigns, etc., is sent to users by e-mail.

    After purchasing MELSOFT, register as a user at MELFANSweb to receive various services.

    This website is updated daily to provide our customers withthe latest technical and industrial information as well asever-advancing machining conditions and machining know-how. This website can also be used by members toexchange information.

    Service

    http://www.diax-net.com/

    http://wwwf2.mitsubishielectric.co.jp/melfansweb/english/

    34

    At production sites which continually advance, the needs for software used in production facilities and machine engineeringcontinue to diversify. Mitsubishi Electric provides each of our partner vendors with the communication middlewareEZSocket for use with Mitsubishi FA products. This realizes a reliable link with a variety of partner applications. UsingEZSocket partner products makes engineering environments more efficient, saves power and increases speeds! Improveyour productivity with this middleware.

    DISEC Corporation SCADA FactoryLink http://www.disec.co.jp/index-e.html [email protected]

    Meiji Corpration Data Collection e-p@k http://www.meijicorp.com [email protected]

    TAKEBISHI Electric Sales Corporation OPC ServerDeviceXPlorer MELSEC OPC Server

    h tt p: / /w ww.faw eb .n et / us / f a- su pp or t@ta ke bi sh i. co .j pMELDAS OPC Server

    EZSocket

    Partner Products

    Introducing real FA applications for the workshop proposedby Mitsubishi Electric and our partners.

    P L C

    H M I

    M o t i o n

    C o n t r o l l e r

    S e r v o

    I n v e r t e r

    R o b o t

    C N C

    P r o c e s s i n g

    M a c h i n e

    P a r t n e r

    P r o d u c t s

    T r a i n e r

    S e r v i c e

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    Vers ion upgrade product Value sets 95 Second Edition

    V-UP

    V-UP

    V-UP

    ModelProduct name DescriptionCategory 98 MillenniumEdition

    XP95 2000

    List of software products

    ModelProduct name DescriptionCategory 98 MillenniumEdition

    XP95 2000

    36

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    Memo

    38

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    To use the products given in this catalog properly, always read the "manuals" beforestarting to use them.

    This product has been manufactured as a general-purpose part for general industries,and has not been designed or manufactured to be incorporated in a device or systemused in purposes related to human life.

    Before using the product for special purposes such as nuclear power, electric power,aerospace, medicine or passenger movement vehicles, consult with Mitsubishi.

    This product has been manufactured under strict quality control. However, wheninstalling the product where major accidents or losses could occur if the product fails,install appropriate backup or failsafe functions in the system.

    For safe useThis catalog explains the typical features and functions of the Q series PLCs and doesnot provide restrictions and other information on usage and module combinations. Whenchoosing the products, always check the detailed specifications, restrictions, etc. of theproducts in the Q series data book. When using the products, always read the user'smanuals of the products.Mitsubishi will not be held liable for damage caused by factors found not to be the causeof Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products;damage, secondary damage, accident compensation caused by special factorsunpredictable by Mitsubishi; damages to products other than Mitsubishi products; and toother duties.

    Precautions for Choosing the Products

    When exported from Japan, this manual does not require application to theMinistry of International Trade and Industry for service transaction permission.

    ELEC TR IC CO R PO R AT IONHEAD OFFICE: 1-8-12,OFFICE TOWER Z 14F HARUMI CHUO-KU 104-6212,JAPAN

    NAGOYA WORKS: 1-14,YADA-MINAMI 5,HIGASHI-KU,NAGOYA,JAPAN

    Country/Region Sales office Tel/Fax

    U.S.A Mitsubishi Electric Automation, Inc. Tel : +1-847-478-2100500 Corporate Woods Parkway, Vernon Hills, IL 60061, USA Fax : +1-847-478-2396

    Brazil MELCO-TEC Representacao Comercial e Assessoria Tecnica Ltda. Tel : +55-11-5908-8331Rua Correia Dias, 184, Edificio Paraiso Trade Center-8 ander Paraiso, Fax : +55-11-5574-5296Sao Paulo, SP Brasil CEP:04104-000

    Germany Mitsubishi Electric Europe B.V. German Branch Tel : +49-2102-486-0Gothaer Strasse 8 D-40880 Ratingen, GERMANY Fax : +49-2102-486-7170

    U.K Mitsubishi Electric Europe B.V. UK Branch Tel : +44-1707-276100Travellers Lane, Hatfield, Hertfordshire., AL10 8XB,U.K. Fax : +44-1707-278695

    Italy Mitsubishi Electric Europe B.V. Italian Branch Tel : +39-039-60531

    Centro Dir. Colleoni, Pal. Perseo - Ingr.2 Fax : +39-039-6053312Via Paracelo 12, I-20041 Agrate Brianza (Milano), Italy

    Spain Mitsubishi Electric Europe B.V. Spanish Branch Tel : +34-93-565-3131Carretera de Rubi 76-80, Fax : +34-93-589-2948E-08190 Sant Cugat del Valles (Barcelona), Spain

    France Mitsubishi Electric Europe B.V. French Branch Tel : +33-1-5568556825, Boulevard des Bouvets, F-92741 Nanterre Cedex, France Fax : +33-1-55685685

    South Africa Circuit Breaker Industries LTD. Tel : +27-11-928-2000Private Bag 2016, ZA-1600 Isando, South Africa Fax : +27-11-392-2354

    Hong Kong Mitsubishi Electric Automation (Hong Kong ) Ltd. Tel : +852-2887-887010th Floor, Manulife Tower, 169 Electric Road, North Point , HongKong Fax : +852-2887-7984

    China Mitsubishi Electric Automation (Shanghai) Ltd. Tel : +86-21-6120-08081-3/F., Block5, 103 Cao Bao Road, Shanghai 200233, China Fax : +86-21-6121-2424

    Mitsubishi Electric Automation (Shanghai) Ltd. Beijing Office Tel : +86-10-6518-8830Unit 917/918, 9/F Office Tower 1, Henderson Center, Fax : +86-10-6518-803018 Jianguomennei Dajie, Dongcheng District, Beijing 100005, China

    Mitsubishi Electric Automation (Shanghai) Ltd. Tianjin Office Tel : +86-22-2635-9090Unit909/910, 9/F Great Ocean Building, No.200 Fax : +86-22-2635-9050Shizulin Avenue, Hebei District, Tianjin 300143, China

    Taiwan Setsuyo Enterprise Co., Ltd. Tel : +886-2-2299-24996F No.105 Wu Kung 3rd RD, Wu-Ku Hsiang, Taipei Hsien, Taiwan Fax : +886-2-2299-2509

    Korea Mitsubishi Electric Automation Korea Co., Ltd. Tel : +82-2-3660-96072F 660-11, Deungchon-Dong, Kangseo-Ku, Seoul 157-030, Korea Fax : +82-2-3663-0475

    Singapore Mitsubishi Electric Asia Pte, Ltd. Tel : +65-6470-2480307 Alexandra Road #05-01/02 Fax : +65-6476-7439Mitsubishi Electric Building Singapore 159943

    Thailand F. A. Tech Co.,Ltd. Tel : +66-2-682-6522 31896/19, 20, 21, 22 S.V.City Building, Office Tower 1, Floor 12, Fax : +66-2-682-602014 Rama III Rd., Bangpongpang, Yannawa, Bangkok 10120, Thailand

    Indonesia P.T. Autoteknindo Sumber Makmur Tel : +62-21-6630833Muara Karang Selatan, Block A/Utara No.1 Kav. Fax : +62-21-6630832No.11, Kawasan Industri Pergudangan, Jakarta-Utara 14440,P.O.Box 5045 Jakarta, Indonesia

    India Messung Systems Pvt.Ltd. Tel : +91-20-2712-3130,8927Electronic Sadan NO:III Unit No15, M.I.D.C Bhosari ,Pune-411026,India Fax : +91-20-2712-8108

    Australia Mitsubishi Electric Australia Pty. Ltd. Tel : +61-2-9684-7777348 Victoria Road, Rydalmere, N.S.W 2116, Australia Fax : +61-2-9684-7245

    Mitsubishi Integrated FA Software