5
The GWF Two Cylinder Pattern Perforator offers a cost efficient solution to producing high quality perforated items such as stamps, coupons, game cards, and tear away direct response envelopes as well a variety of custom shapes and sizes. The unit is designed to perforate using litho perforation strips attached to aluminum plate or manufactured perf/die plates. It can be installed after the Chills before the Press folder or before a sheeter. Standard Features : Heavy-duty 2” (51mm) steel side frames One single around plate cylinder quipped with reel rod lockup mechanism One single around impression / blanket cylinder equipped with reel rod lockup mechanism Heavy-duty precision gear drive for tight tolerances and accurate perf-to-print registration 360 degree motorized circumferential register Motorized +/- ¼” (6.35mm) on-the-run sidelay adjustment for accurate print registration On-the-run depth of perforation adjustment of up to .017” (.43mm) MAIN TWO CYLINDER PATTERN PERFORATOR Example of Installation of Pattern Perforator 1 Specifications: Maximum production speed up 55,000IPH Designed for maximum web width of 965mm Paper weight g/m 2 = 40 – 148 Requirements: • Electrical = 220VAC, 50HZ, 1PH, 15 KW motor High pressure air: 0,0224 m3/min @ 7 Bars On-the-run depth of perforation adjustment of up to .017” (.43mm) A hardened exit draw roll with on-the-run adjustable pneumatic slitter/perf assemblies for continuous line perforation, continuous slitting, edge trimming, and scoring A centralized grease manifold that allows the unit's main cylinder bearings, sidelay sleeves, and eccentrics to be lubricated from one central location Dial Indicator for impression adjustment Non-driven bypass idler rolls Web-up entry platform Remote control box Plate bender CE Conformity Unit mounted press stations (entry & exit) Integrated DMR Automatic Cut-off Register Control Web detection system Web severer High performance shaftless drive VPN Ethernet Connection Optional: Upgrade to magnetic plate cylinder Crusher roller system Auto-lube system click here to end show contact GWF

GWF- Two Cylinder Perforator€¦ · Plate Cylinder (360° Motorized Circ. Blanket Cylinder Hardened Driven Roller G.S. Guard Main Drive Motor 718 1270 2106 457 TWO CYLINDER PATTERN

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Page 1: GWF- Two Cylinder Perforator€¦ · Plate Cylinder (360° Motorized Circ. Blanket Cylinder Hardened Driven Roller G.S. Guard Main Drive Motor 718 1270 2106 457 TWO CYLINDER PATTERN

The GWF Two Cylinder Pattern Perforator offers a cost efficient solution to producing high quality perforated items such as stamps, coupons, game cards, and tear away direct response envelopes as well a variety of custom shapes and sizes. The unit is designed to perforate using litho perforation strips attached to aluminum plate or manufactured perf/die plates. It can be installed after the Chills before the Press folder or before a sheeter.

Standard Features :• Heavy-duty 2” (51mm) steel side frames • One single around plate cylinder quipped with reel rod lockup mechanism• One single around impression / blanket cylinder equipped with reel rod lockup mechanism• Heavy-duty precision gear drive for tight tolerances and accurate perf-to-print registration • 360 degree motorized circumferential register • Motorized +/- ¼” (6.35mm) on-the-run sidelay adjustment for accurate print registration • On-the-run depth of perforation adjustment of up to .017” (.43mm)•

MAINTWO CYLINDER PATTERN PERFORATOR

Example of Installation of Pattern Perforator

1

Specifications: • Maximum production speed up 55,000IPH• Designed for maximum web width of 965mm• Paper weight g/m2 = 40 – 148Requirements:• Electrical = 220VAC, 50HZ, 1PH, 15 KW motor

• High pressure air: 0,0224 m3/min @ 7 Bars

• On-the-run depth of perforation adjustment of up to .017” (.43mm)• A hardened exit draw roll with on-the-run adjustable pneumatic slitter/perf assemblies for

continuous line perforation, continuous slitting, edge trimming, and scoring • A centralized grease manifold that allows the unit's main cylinder bearings, sidelay sleeves,

and eccentrics to be lubricated from one central location • Dial Indicator for impression adjustment • Non-driven bypass idler rolls• Web-up entry platform • Remote control box • Plate bender• CE Conformity• Unit mounted press stations (entry & exit) • Integrated DMR Automatic Cut-off Register Control • Web detection system • Web severer • High performance shaftless drive •VPN Ethernet Connection

Optional: • Upgrade to magnetic plate cylinder• Crusher roller system • Auto-lube system

☞☞☞☞ click here to end show ☺ ☞☞☞☞ contact GWF �

Page 2: GWF- Two Cylinder Perforator€¦ · Plate Cylinder (360° Motorized Circ. Blanket Cylinder Hardened Driven Roller G.S. Guard Main Drive Motor 718 1270 2106 457 TWO CYLINDER PATTERN

Product Applications:

• Stamps

• Coupons

• Game cardsStamps

� MAINPRODUCTSPATTERN PERFORATOR

2

• Game cards

• Business reply cards

Perforator Litho Strips

Business Reply Cards

Discount Cards

Page 3: GWF- Two Cylinder Perforator€¦ · Plate Cylinder (360° Motorized Circ. Blanket Cylinder Hardened Driven Roller G.S. Guard Main Drive Motor 718 1270 2106 457 TWO CYLINDER PATTERN

Plate Cylinder

(360°Motorized

Circ. Blanket Cylinder

Hardened Driven Roller

G.S. Guard

Main Drive Motor

718

1270

2106457

� MAINTWO CYLINDER PATTERN PERFORATOR

QTI EncoderScanner

Gears Oil

Sump

ControlPanel

3

View Workside View Inside

Motorized Circ.

Register ±6mm

Motorized sidelay)

W.S. Guard

1473Safety Guard

Sump

Page 4: GWF- Two Cylinder Perforator€¦ · Plate Cylinder (360° Motorized Circ. Blanket Cylinder Hardened Driven Roller G.S. Guard Main Drive Motor 718 1270 2106 457 TWO CYLINDER PATTERN

� MAINTWO CYLINDER PATTERN PERFORATOR

4

Optional – Universal Semi-Automatic Plate Bender

Manual Plate bender – “Bendito”

Page 5: GWF- Two Cylinder Perforator€¦ · Plate Cylinder (360° Motorized Circ. Blanket Cylinder Hardened Driven Roller G.S. Guard Main Drive Motor 718 1270 2106 457 TWO CYLINDER PATTERN

� MAIN

5

3493 East 83 rd Ave.Merrillville, IN 46410 USA

Tel: +1-219-942-7000, Fax: +1-219-942-7001www.gwf.cc