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Guy VerbiestHoneywell Specialty MaterialsGPCA - Dubai 22-24 June 2010
Product StewardshipGetting Started
Honeywell Proprietary
Honeywell.com
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Presentation Overview
• Company Presentation: Honeywell
• What is “Product Stewardship”?
• Product Stewardship – Starting Up
• Benefits and Examples
Honeywell Proprietary
Honeywell.com
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Honeywell’s Businesses
$10.8B$10.8B
$3.4B$3.4B$12.6B
$4.1B
2009 AerospaceSpecialtyMaterials
Automationand Control Solutions Transportation
Systems Total = $30.9B
$10.8B$10.8B
$3.4B$3.4B$12.6B
$4.1B
2009 AerospaceSpecialtyMaterials
Automationand Control Solutions Transportation
Systems Total = $30.9B
Diverse Businesses, Technologies and Products120,000 employees in more than 100 countries
Honeywell Proprietary
Honeywell.com
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Honeywell’s business groups
• Aerospace– The world’s premier supplier of aircraft engines and systems, avionics and other
products and services for airliners, business and general aviation aircraft, military aircraft and spacecraft.
• Automation and Control Solutions– A global leader in providing product and service solutions that improve efficiency and
profitability, support regulatory compliance, and maintain safe, comfortable environments in homes, buildings and industry. Products and services are used around the world in more than 100 million homes and buildings as well as in 24 of 25 top oil refineries.
• Transportation Systems– The world’s leading innovator of automotive turbochargers. We offer some of the best-
known consumer automotive product brands and manufacture world-class braking material for major auto manufacturers around the world.
• Specialty Materials– A global leader in providing customers with high-performance specialty materials,
including fluorocarbons, specialty films and additives, advanced fibers and composites, customized research chemicals, electronic materials and chemicals, catalysts and adsorbents and process technology, engineering, equipment and services for the petrochemical industry.
Honeywell Proprietary
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Specialty Materials
• Products:– Aclar® film packaging– Nylon feedstock– Aegis™ resins – Spectra® high-performance fiber– Solvents and reagents for biotechnology and pharmaceuticals– Specialty Chemicals – Ammonium sulfate fertilizers– Lumilux® luminescent pigments– Genetron® environmentally-friendlier refrigerants – Enovate® non-ozone depleting blowing agent– Wafer thinning materials for electronics– Process technology, catalysts, adsorbents and technical services for the
petroleum refining, petrochemical and gas processing industries (UOP)
Very Diversified Chemicals Portfolio
Honeywell Proprietary
Honeywell.com
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Product Stewardship Overview
• Company Presentation: Honeywell
• What is “Product Stewardship”?
• Product Stewardship – Starting Up
• Benefits and Examples
Honeywell Proprietary
Honeywell.com
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What is Product Stewardship?
• Basic Concept
• Definition and Objectives
• Control/Risk Relationship
• Hazard and Risk
• Risk Control Measures
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Basics
• Origin: USA, early 1980s
• Definition: The responsible and ethical managementof a product during its progress from discoveryto its ultimate use and beyond
• Scope: Health, Safety, Environmental, Quality and Security Aspects of Products
• Main Tool: Product Stewardship Codeof Management Practices (12)
Honeywell Proprietary
Honeywell.com
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Product Stewardship Code – Management Practices
1. Leadership
2. Accountability and Performance Measurement
3. Resources
4. Health, Safety and Environmental Information
5. Product Risk Characterization
6. Risk-Management System
7. Product and Process Design and Improvement
8. Employee Education and Product Use Feedback
9. Contract Manufacturrs
10.Suppliers
11.Distributors
12.Customers and Other Direct Product Receivers
Honeywell Proprietary
Honeywell.com
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Relationship
PRODUCT STEWARDSHIPAND
RESPONSIBLE CARE®
Product Stewardship
is
Responsible Care® applied to Products
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Definition
• Product stewardship is the responsible and ethical managementof the Health, Safety, Environmental, Quality and Security aspects of a product from its invention through to its ultimate use and beyond.
R&D
MANUFACTURINGBLENDING
STORAGE/DISTRIBUTION
MARKETING
USE
RECYCLEREGENERATE
DISPOSAL
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Objectives
To reduce risk to:
Individual companies
The industry as a whole
The end users and those in the supply chain
The general public
The environment
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Control/Risk Relationship
Discovery
Development
Notification
Manufacture
Storage
Distribution
Processing
Use
Disposal
RISK
CONTROL
As the product moves down the chain of commerce,control diminishes and risk increases
Honeywell Proprietary
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Product Stewardship – Hazard and Risk
• HAZARD:– The potential to cause harm
– Hazard is a fixed (constant) property of a substance
• RISK:– A function of hazard “x” the likelihood of exposure
– Risk is NOT constant
– Risk can be managed and reduced
Honeywell Proprietary
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Product Stewardship – Product Risk Balance
Time
PRODUCT RISK
HAZARD EXPOSURE
ToxicityEco-toxicity
Eco-persistenceFlammabilityExplosivityCorrosivity
VolumeMobility
ContainmentUse pattern
Financial liabilityMedia attention
Likelihood
Degree
ZERO Hazard ZERO Risk ZERO Exposure
(Product Stewardship need)
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Risk Reduction
PRODUCT
Reformulate with LessHazardous Components
Haulier/Contractor/OperatorAuditing
After SalesSupport
Labeling
EmissionControlsProtective
Equipment
Safe Disposal Safe Storage
Training
Engineering Controls
Incident MonitoringDistribution Control
ResponsibleAdvertising
Pre-emptivecontrols
Honeywell Proprietary
Honeywell.com
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Product Stewardship Overview
• Company Presentation: Honeywell
• What is “Product Stewardship”?
• Product Stewardship – Starting Up
• Benefits and Examples
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Starting Up
• Who is a Product Steward?
• Product Toolbox
• Big Picture
• Product Stewardship Organization
Honeywell Proprietary
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Who is a Product Steward?
• Highly responsible person in a managerial position with a.o. following characteristics:
– General coordinator with good product and regulatory knowledge
– Dedicated project manager
– Service oriented manager
– Good networker and team player
We are ALL Product Stewards !!
Honeywell Proprietary
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Product Toolbox – Getting Started
• Who are the Customers ? (#12)• Use ? Misuse ? (#8)• Regulatory Requirements ?• Handling Practices ? (#9)• Up to Date Literature ?• Technical Bulletins ?• Distributors ? (#11)• Transportation & Storage ?• Ultimate Fate ?• Packaging ?
#xx refers to Product Stewardship Code
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Big Picture
• Identify the issues (#5)• Communicate - Who is Responsible? (#2)• Gather information (#4)• Communicate - Develop a Plan (#6)• Take Action (#7-10)• Communicate - Inform, Document, Measure (#8)
Communication Is Your Most Valuable Tool !
#xx refers to Product Stewardship Code
Honeywell Proprietary
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Product Stewardship Organization
• Leadership support and involvement (#1-3)
• Create and implement your Product Stewardship procedures
• Design an organization that fits your company:– Vertically integrated (starting phase)
• product line/business group
– Vertical and Regional (matrix)(maturity phase)• product line/business group & regions of interest
#xx refers to Product Stewardship Code
Honeywell Proprietary
Honeywell.com
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Product Stewardship Overview
• Company Presentation: Honeywell
• What is “Product Stewardship”?
• Product Stewardship – Starting Up
• Benefits and Examples
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Benefits and Examples
• Added Value of Product Stewardship
• Examples of Success– Mercury Removing Adsorbents– Hydrofluoric Acid– REACH
• Product Stewardship Controls & Tasks
Honeywell Proprietary
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Product Stewardship Benefits – Added Value
• License to Operate
• Workers and Community Trust
• Customer Appreciation
• Security
• Business Consistency
• Enhances Visibility in Positive Way
• Supports Innovation and Continuity
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Example #1
• Product: Mercury Removing Adsorbent
• Market: Gas Processing – Middle East
• Goal: Introduce Innovative Technology
• Issue: Clean Up Mercury Containing Gas
• Tools: Educate, Demonstrate, Follow Up
• Benefits: Regulatory, Disposal, Cost Effective,Environment
Honeywell Proprietary
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Product Stewardship – Example #2
• Product: HF – Hydrofluoric Acid
• Market: Global
• Goal: Safeguard Use
• Issue: Extremely Hazardous Chemical
• Tools: Extensive Education & Training
• Benefits: Regulatory, Safety
Honeywell Proprietary
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Product Stewardship – Example #3
• Product: All Chemical Substances
• Market: Europe
• Goal: Compliance with REACH
• Issue: New Regulatory Framework
• Tools: Multifunctional Project Team
• Benefits: Regulatory, Safety, Continuity
Honeywell Proprietary
Honeywell.com
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Product Stewardship – Controls & Tasks
• (Material) Safety Data Sheet• Product (HSE) Label• Provides Regulatory Guidance • Global Inventory• New Product Development Documentation• Product Safety Bulletin• HSE Training Tools• Assist Public Communication Experts • HSE Policy & Procedures• Customer Questionnaires & Sales Support• ...........
Honeywell Proprietary
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Thank you!