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GRUNWALD INLINE MACHINESGRUNWALD INLINE MACHINES... SUCCESSFUL ALL ALONG THE LINE!... SUCCESSFUL ALL ALONG THE LINE!
Dosing · Filling · Packing
The Allrounder from the Allgäu
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For many years GRUNWALD hasbeen a competent partnerregarding dosing, filling andpacking.
The attribute "The Allrounderfrom the Allgäu" is no acci-dent. As the GRUNWALD fillingmachines have their traditionalroots in dairy they have beensuccessfully used in many fieldsof the food, delicatessen,petfood and cosmetics industryall over the world.
● GRUNWALD FOODLINER
● GRUNWALD FLEXLINER
On the basis of our many years'experience with different typesof products, cups and lids wehave developed innovative,individual, flexible and reliablemachines which guarantee ourcustomers a high efficiency intheir daily production.
Due to changing habits andpurchasing behaviour of theconsumers the food andbeverage industry developeddifferent varieties of new
products and product variants in the past
few years.
GRUNWALD inline machineshave been designed on thebasis of the following provenfeatures:
● closed base plate (no conta-mination from below)
● service-friendly drive con-cept, easy-to-survey
● visually attractive design by means of open construction with corner posts and solid protective doors
● minimum of space require-ments
● easy access
● low, operator-friendly overallheight
● innovative hygienic design
● easy cleaning due toreduction of components inthe filling area
● extremely low noise nevel even at a speed of more than50 cycles/min.
● quick product and format change
● high availability
● optimum price/performance ratio
GRUNWALD INLINE MACHINESGRUNWALD INLINE MACHINES... THE BEST FOR YOUR PRODUCTS!... THE BEST FOR YOUR PRODUCTS!
Innovative ideas are requiredfor gaining the customers'favour and market shares withmore and more keen competi-
tion at the supermarketshelves.
Many of our food productsbecame branded articles andnot only the product but alsothe packaging is decisive forbeing a success with regard tosales.
Striving of the food brands foran independent and distinctiveappearance in the market placemeans a high demand on thepacking and the creativity ofthe packing designers. Todaythis is often as important asthe ideas of the productdevelopers and the food tech-nologists.
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GRUNWALD TECHNOLOGY...GRUNWALD TECHNOLOGY...AN ABUNDANCE OF POSSIBILITIES!AN ABUNDANCE OF POSSIBILITIES!
Electric● modern electronic PLC con-
trol with operator-friendlypanel
● electronic cam sequential circuit wid deadtimecompensation
● automatic starting andemptying programme
● programme change via modem
Many advantages speaking infavour of GRUNWALD, theAllrounder from the Allgäu.
1) Filling station removable formanual cleaning
2) Cup and lid storagemagazines
3) Movable snap-on lidmagazine for a quick formatchange
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In order to meet the require-ments of our customers andtheir different products flexiblemachines are required.
GRUNWALD cup filling machi-nes do not only succeed bytheir sophisticated and provendesign but also by their indivi-dual optional equipment andtheir technology in detail.
The large number of optionsshows how flexible GRUN-WALD inline machines are:
Drives● pneumatic drive – for
auxiliary functions● mechanical drive – step-by-
step motion gear with cams● electronic drive – servo drive
Fillers● piston filler● piston filler
EASYCLEAN with EHEDGcertificate
● chamber doser● auger filler● flow metering system● weighing system
Filling accessories (nozzles)● tappet valve● membrane valve● rotary cutter● wire cutter● filling nozzles
Types of closure● sealing aluminium/plastic● sealing aluminium/alumi-
nium● sealing aluminium/glass● sealing plastic/plastic
(pre-cut or from the reel)● screw caps e.g. twist-off lid● snap-on lid
Sealing techniques● pneumatic heat sealing● mechanical heat sealing● hydraulic heat sealing
Cleaning● manual● intermediate● CIP
Hygiene● laminar air flow● sterile air covers● packing material sterilization
● only Foodliner
GRUNWALD trolley:our ideas with regard to e.g.format change increases theefficiency of your production.4
Das Flaggschiff unter den GRUNWALD rUNDLÄUFERNIncludes all our experience!
FOODLINER 12000FOODLINER 12000
The FOODLINER is suitable forproducts which are liquid, pastyor non-pumpable, e.g.
● dairy products and desserts● delicatessen salads and
freshly-prepared salads● ready-meals● butter and margarine● jam and honey● sauces, mustard, mayonnaise● pâté, meat and petfood● muesli, crunch, chocolate
flakes
● quick change system for cupslats to change the format
● laminar air flow● sterilization of packing
material● cutting/sealing stations for
aluminium foil and plasticfilm from the reel
● cup turning station● cleaning of steel-plate
conveyor● infeed conveyor for pre-
filled containers● open space for labelling
systems● open space for cup and lid
storage● extension of machine length● registration of production
data ● programme change via
modem● separate operator panel● up to 4 formats on one
machine possible without modification
● automatic format changeon the operator panel
OptionsProducts
FOODLINER 12000Example:4-lane, for jam
CIP-cleanable fillersnap-on lid storageintegrated packing systemSAFEPACK
Highly efficient and variable!
GRUNWALD FOODLINER inlinemachines are precisely engi-neered units which succeed bytheir extremely high speed andtheir versatile possibilities foruse.
● FOODLINER 12000Machine width: 1,400 mm2 to 8 lanesapprox. 6,000 - 24,000 cups/hDosing range: 20 - 1,700 ccm
● FOODLINER 6000Machine width: 1,280 mm2 to 5 lanesapprox. 6,000 - 15,000 cups/hDosing range: 20 - 1,700 ccm
● FOODLINER 3000Machine width: 850 mm1 to 3 lanesapprox. 3,000 - 9,000 cups/hDosing range: 20 - 1,700 ccm
The machine model numbercorresponds to the averagespeed per hour depending onthe cup size, number of lanesand fixed formats. FOODLINERScan be ideally adapted to theproduct and speed you require.
There is hardly any limit withregard to technical equipment.These machines are suitable forhandling all types of cups,trays, jars, ceramic pots withdifferent types of lids (pre-cutor from the reel).
● cup and lid storage● motorized cup height
adjustment● motorized volume adjust-
ment ● automatic speed adjustment ● integration of different
fillers, either in stationaryor movable version
● agitator in the hopper● product feeding via
compensator● open space for manual
filling● filler with servo drive● gas injection● intermediate cleaning● CIP-cleaning● date coding with colour ink
cartridges, ink jet or laser
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Das Flaggschiff unter den GRUNWALD rUNDLÄUFERN
FOODLINER 12000FOODLINER 12000As individual as your products!
By connecting separate dosingmachines the possibilities ofthe FOODLINER are increasedenormously.
Ask for our leaflet on dosingmachines or let us know yourrequirements and wishes – wewill be pleased to give youdetailed information.
GRUNWALD SERVODOSTreats your product carefully!
The SERVODOS is especiallysuitable for liquid and pastyproducts as well as forproducts which are difficult todose, contain pieces andmayonnaise or liquids.
The excellent servo drive gua-rantees an optimized dosingaccuracy and careful fillingbased on high flexibility.
GRUNWALD FLEXODOSFor large pieces!
This bulk filler is ideally suitedfor non-pumpable productsand products which aredifficult to dose, moist, dry orunbound.
Either in mobile or stationaryversion, this machine with avolume metering system isflexible and versatile in use.
DOSING MACHINESDOSING MACHINES
FOODLINER 12000Example: 2/1-lane,for margarine, butter or similarproducts in large containers1 and 2 kg
cup and snap-on lid storagemain filler with productcompensatordrive: dosing piston driven by aservo motorquick change system for cupslats
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Enormously versatile!
FOODLINER 6000FOODLINER 6000
FOODLINER 6000Example: 3-lane,for delicatessen salads andfreshly-prepared salads
SERVODOS and FLEXODOS2 cup formats included, nochange-over necessary
FOODLINER 6000Example: 2-lane,for fruit purée in largecontainers 2 kg
laminar air flowcutting/sealing unit automatic storage systems
FOODLINER 6000 Example: 3-lane,for desserts and delicatessensalads
2 SERVODOS dosing machinesconnected
see FOODLINER 12000(page 5)
Products/Options
FOODLINER 6000Machine width: 1,280 mm2 to 5 lanesapprox. 6,000 - 15,000 cups/hDosing range: 20 - 1,700 ccm
Speed/Dosing range
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A class of its own!
FOODLINER 3000FOODLINER 3000
FOODLINER 3000in special versionExample: 2-lane,for meat pâté in ceramic pots
automatic feeding system forthe potsCIP-cleanable filler
FOODLINER 3000Example: 2-lane,for delicatessen salads
additional indexing station forpre-filled cupscutting/sealing station
see FOODLINER 12000(page 5)
Products/Options
FOODLINER 3000Machine width: 850 mm1 to 3 lanesapprox. 3,000 - 9,000 cups/hDosing range: 20 - 1,700 ccm
Speed/Dosing range
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The future lies with it!
FLEXLINERFLEXLINER
With the FLEXLINERGRUNWALD meets the quicklychanging demands of the mar-kets with regard to productsand packing.
It is therefore no surprise thatespecially the delicatessenindustry prefers the FLEXLINER.
The FLEXLINER is available witha large number of interestingoptions:
● dosing machines e.g.SERVODOS, FLEXODOS,MEGADOS can beconnected
● lifting movement duringdosing
● open space for manualfilling
● seal lid/snap-on lid station● date coding with colour ink
cartridges, ink jet or laser● cup turning station● storage systems ● programme change via
modem● external control box
FLEXLINER1 to multi-laneapprox. 25 - 30 cycles/min.modern PLC control
Products
Speed/Dosing range
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Flexible cup transport fordifferent cup shapes/cup sizeswithout format change!
On the basis of this cleverdesign and simple principle theFLEXLINER offers a large num-ber of possibilities:
● quick product change● different product
consistencies● open space for mobile or
stationary fillers and manualgarnishing of the products
● simple, quick cleaning,important for smallproduction
● mounting of additionalstations at a later date
● simple, favourably-priceddesign
● extremely variable concepts,flexible nature guarantees aquick pay back
The FLEXLINER is suitable forhandling liquid to pastyproducts or non-pumpableproducts.
● delicatessen salads andfreshly-prepared salads
● ready-meals● cereals
Options
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1) cup storage2) cup setter and cup control3) cup transport
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As flexible as your product!
GRUNWALD FLEXLINER inlinemachines are as versatile as therequirements of our customers.
This extremely variable conceptmeets nearly all requirementsand due to the flexible use aquick pay-back is guaranteed.
Discuss your ideas with us!
1) Dosing machine connected2) 2-lane cutting/sealing
station for film3) Snap-on lid station
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To solve the most differentproblems and tasks is a conti-nuous innovation process forour development engineers,designers and programmers.
Striving for perfection, ourpotential for new ideas is thekey to our success. They are themoving spirit of GRUNWALD.
New ideas and innovation infavour of our customers. Givingdetailed information is the firstimportant step for findingsolutions according to ourcustomers' specifications. Ourknowhow, our creativity , thegreat demands on ourselves and the quality of our services havemade GRUNWALD the epitomeof high quality.
Due to our flexibility, speed andreasonable price/performanceratio, short delivery times andprompt and reliable services weestablished long-standingbusiness relationships withmany customers.
GRUNWALD...GRUNWALD... INNOVATIVE AND EXPERIENCED!INNOVATIVE AND EXPERIENCED!
HERBERT GRUNWALD GMBHPettermandstraße 9D-88239 Wangen im AllgäuPhone +49 75 22/97 05-0Fax +49 75 22/97 [email protected]
Dosing · Filling · Packing
The Allrounder from the Allgäu
