47
GRUNDFOS SP ENGINEERING MANUAL

GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

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Page 1: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

GRUNDFOS SP ENGINEERING MANUAL

Page 2: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

23

Page 3: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

45

1 In

tro

du

ctio

n

2 W

ater

su

pp

ly2.

1 R

eso

urc

es .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

92.

2 G

rou

nd

wat

er..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

92.

2.1

Gro

un

dw

ater

wel

ls..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

9

2.2.

2 R

iver

ba

nk

filt

rati

on

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

92.

2.3

Gro

un

dw

ater

req

uir

emen

t...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

10

2.2.

4

Req

uir

ed r

aw/w

ell w

ater

an

d w

ater

tre

atm

ent

cap

aci

ty .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. .

112.

2.5

Wel

l yie

ld a

nd

op

erat

ion

al e

ffici

ency

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

122.

3 Su

rfa

ce w

ater

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

14

2.3.

1 Fr

om

fre

sh w

ater

so

urc

es..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

142.

3.2

Fro

m t

he

sea

an

d s

alt

wat

er s

ou

rces

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

14

3 A

pp

lica

tio

ns

3.1

Fr

esh

wat

er s

up

ply

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

173.

2

Dew

ater

ing

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

193.

2.1

Min

ing

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

193.

3

Ho

rizo

nta

l ap

plic

atio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 20

3.4

A

ir/g

as

in w

ater

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

203.

5

Co

rro

sive

wat

er (

sea

wat

er)

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

223.

6

Ho

t w

ater

an

d g

eoth

erm

al w

ater

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 23

3.7

B

oo

ster

mo

du

les

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

24

4 P

um

ps

4.1

Pu

mp

pri

nci

ple

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

274

.2

Wea

r p

art

s..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

28

4.3

Pu

mp

sel

ecti

on

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

284

.4

Pum

p c

urv

es a

nd

to

lera

nce

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

29

5 M

oto

rs a

nd

co

ntr

ols

5.1

M

oto

r ty

pes

, gen

era

l des

crip

tio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

335.

2

Mo

tor

cab

les

an

d jo

ints

, ref

eren

ce t

o d

rop

ca

ble

s..

....

....

....

....

....

....

....

....

....

....

....

...

355.

3

Mo

tor

pro

tect

ion

dev

ices

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 36

5.4

R

edu

cin

g t

he

lock

ed-r

oto

r cu

rren

t...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 36

5.4

.1

Dir

ect-

on

-lin

e –

DO

L..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

375.

4.2

St

ar-

del

ta –

SD

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

385.

4.3

A

uto

tra

nsf

orm

er –

AT

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

395.

4.4

Pr

ima

ry r

esis

tor-

typ

e st

art

er, R

R..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

39

5.4

.5

Soft

sta

rter

– S

S ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

395.

4.6

Fr

equ

ency

co

nve

rter

s (v

ari

ab

le s

pee

d d

rive

) ..

....

....

....

....

....

....

....

....

....

....

....

....

....

4

05.

5

Op

erat

ion

wit

h f

req

uen

cy c

on

vert

er .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

4

15.

6

CU

E va

rib

le s

pee

d d

rive

fo

r SP

pu

mp

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

43

6 P

ow

er s

up

ply

6.1

Po

wer

gen

erat

ion

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

4

76

.2

Vo

lta

ge

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 4

76

.2.1

V

olt

ag

e u

nb

ala

nce

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

47

6.2

.2

Ove

rvo

lta

ge

an

d u

nd

ervo

lta

ge

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

47

6.3

Fr

equ

ency

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

48

6.4

V

ari

ab

le f

req

uen

cy d

rive

s..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

48

6.5

G

rid

co

nn

ecti

on

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

49

6.6

C

urr

ent

asy

mm

etry

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

50

7 In

sta

llat

ion

& o

per

atio

n7.

1

Wel

ls a

nd

wel

l co

nd

itio

ns.

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

557.

2

Pum

p s

etti

ng

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

56

7.3

Pu

mp

an

d m

oto

r se

lect

ion

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

567.

3.1

Th

e d

uty

po

int

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

56

Co

nte

nts

7.3.

2

Wel

l dia

met

er..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 57

7.3.

3

Wel

l yie

ld .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

577.

3.4

Pu

mp

effi

cien

cy .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

57

7.3.

5

Wat

er t

emp

erat

ure

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

60

7.3.

6

Der

atin

g o

f su

bm

ersi

ble

mo

tor

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

60

7.3.

7

Pro

tect

ion

ag

ain

st b

oili

ng

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

6

17.

3.8

Sl

eeve

co

olin

g..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 6

17.

4

Ris

er p

ipe

sele

ctio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

6

27.

5

Ca

ble

sel

ecti

on

an

d s

izin

g .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

63

7.6

H

an

dlin

g..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

65

7.6

.1

Pum

p /

mo

tor

ass

emb

ly .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

6

57.

6.2

C

ab

le s

plic

e/C

on

nec

tio

n o

f m

oto

r ca

ble

an

d d

rop

ca

ble

....

....

....

....

....

....

....

....

....

....

...

65

7.6

.3

Ris

er p

ipe

con

nec

tio

ns

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

66

7.7

Pu

mp

s in

pa

ralle

l op

erat

ion

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

66

7.8

Pu

mp

s in

ser

ies

op

erat

ion

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

6

67.

9

No.

of

sta

rt/s

top

s...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 6

77.

10

Pum

p s

tart

up

..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

6

77.

11

VFD

op

erat

ion

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

67

7.12

G

ener

ato

r o

per

atio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

67

8 C

om

mu

nic

atio

n8

.1

Gen

era

l in

tro

du

ctio

n .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

718

.2

Co

mm

un

icat

ion

s a

nd

Net

wo

rkin

g T

ech

no

log

y...

....

....

....

....

....

....

....

....

....

....

....

....

. 71

8.3

SC

AD

A s

yste

ms.

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 72

8.3

.1

SCA

DA

ma

in p

art

s..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 72

8.3

.2

SCA

DA

fu

nct

ion

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

728

.3.3

W

eb-h

ost

ed S

CA

DA

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

738

.4

Net

wo

rkin

g b

asi

cs..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 74

8.4

.1

Net

wo

rkin

g t

op

olo

gy

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

74

8.4

.2

Co

mm

un

icat

ion

s p

roto

col

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

758

.4.3

Fu

nct

ion

al p

rofi

le .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

758

.4.4

Th

e fi

eld

bu

s..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

758

.5

GEN

Ibu

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

768

.5.1

B

ack

gro

un

d .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

76

8.5

.2

Tech

nic

al d

escr

ipti

on

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 76

8.5

.3

Ca

blin

g g

uid

elin

es..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 77

8.6

G

run

dfo

s G

ENIb

us

pro

du

cts

for

SP A

pp

licat

ion

s ..

....

....

....

....

....

....

....

....

....

....

....

....

78

9 T

rou

ble

sho

oti

ng

9

Tro

ub

lesh

oo

tin

g..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

81

10 A

cces

sori

es10

.1

Co

olin

g s

leev

es..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

8

310

.2

Co

rro

sio

n p

rote

ctio

n in

sea

wat

er .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

83

10.2

.1

Cat

ho

dic

pro

tect

ion

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

83

10.2

.2

Ga

lva

nic

cat

ho

dic

pro

tect

ion

sys

tem

s..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

83

10.2

.3

Imp

ress

ed c

urr

ent

cath

od

ic p

rote

ctio

n s

yste

ms

....

....

....

....

....

....

....

....

....

....

....

....

..

84

10.3

D

rop

ca

ble

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

84

10.4

C

ab

le jo

ints

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

85

10.5

R

iser

pip

es .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 8

5

11 A

dd

itio

na

l in

form

atio

n11

A

dd

itio

na

l in

form

atio

n .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

. 8

7

12 I

nd

ex12

in

dex

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

8

8

Page 4: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

67

Intr

od

uct

ion

1.

Intr

od

uct

ion

Serv

ing

ou

r co

mm

on

inte

rest

s

Th

is e

ng

inee

rin

g m

an

ua

l h

as

bee

n c

reat

ed w

ith

a s

pec

ific

focu

s o

n o

ne

of

Gru

nd

fos’

mo

st r

eco

gn

isa

ble

an

d

po

pu

lar

pu

mp

s: t

he

SP. W

hen

it w

as

crea

ted

in t

he

late

19

60

’s, t

his

bre

akt

hro

ug

h p

rod

uct

set

new

sta

nd

ard

s

wit

hin

du

rab

ilit

y, e

ffici

ency

, an

d c

on

stru

ctio

n in

th

in-p

late

sta

inle

ss s

teel

. Th

e n

um

ero

us

pro

du

ct t

ypes

, siz

es,

an

d c

on

fig

ura

tio

n p

oss

ibil

itie

s av

ail

ab

le t

od

ay s

erve

as

a t

esta

men

t to

th

e in

no

vati

ve n

atu

re o

f th

e o

rig

ina

l

SP p

um

ps.

Wo

rkin

g w

ith

SP

pu

mp

s o

n a

da

ily b

asi

s o

ften

giv

es r

ise

to lo

ts o

f d

iffer

ent

qu

esti

on

s. W

e h

ave

crea

ted

th

is e

n-

gin

eeri

ng

ma

nu

al t

o h

elp

yo

u q

uic

kly

an

d e

asi

ly fi

nd

th

e a

nsw

ers

to a

nu

mb

er o

f th

ese

qu

esti

on

s. W

e se

rve

ou

r

com

mo

n in

tere

sts

of

pro

vid

ing

th

e b

est

po

ssib

le S

P s

olu

tio

ns

an

d s

ervi

ce f

or

all

cust

om

ers.

Plea

se n

ote

th

at t

his

en

gin

eeri

ng

ma

nu

al i

s a

su

pp

lem

ent

to a

nd

no

t a

rep

lace

men

t fo

r p

rod

uct

dat

a b

oo

klet

s

an

d i

nst

alla

tio

n m

an

ua

ls. T

he

new

est

edit

ion

s o

f th

ese

pu

blic

atio

ns

are

alw

ays

the

mo

st v

alid

an

d m

ust

be

ad

her

ed t

o.

We

hav

e ta

ken

co

nsi

der

ab

le t

ime

an

d c

are

to

ma

ke t

he

pre

sen

tati

on

as

con

ven

ien

t a

nd

ea

sy t

o u

se a

s p

oss

ible

.

We

rea

lise,

ho

wev

er, t

hat

th

ere

is a

lway

s ro

om

for

imp

rove

men

t, a

nd

invi

te y

ou

to

co

mm

ent.

Ple

ase

co

nta

ct y

ou

r

loca

l Gru

nd

fos

rep

rese

nta

tive

if t

her

e a

re s

ub

ject

s yo

u w

ou

ld li

ke t

o s

ee c

ove

red

in f

utu

re e

dit

ion

s.

We

sin

cere

ly h

op

e th

at y

ou

fin

d t

his

ma

nu

al a

use

ful r

efer

ence

to

ol i

n y

ou

r w

ork

wit

h S

P p

um

ps.

Ken

th H

. Nie

lsen

Glo

ba

l pro

gra

m D

irec

tor,

Gru

nd

fos

Ma

na

gem

ent

A/S

Page 5: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

89

2.

Wa

ter

Su

pp

ly

Wa

ter

sup

ply

2.1

Res

ou

rces

The

am

ou

nt

of

wat

er i

n t

he

wo

rld

is

con

sta

nt.

It

is

cha

ng

ing

po

siti

on

, q

ua

lity,

ph

ase

, et

c.,

bu

t it

is

con

-

sta

nt.

Sea

wat

er a

cco

un

ts f

or

ap

pro

x. 9

7.5%

of

all

wa

-

ter.

Fres

h w

ater

acc

ou

nts

for t

he

rem

ain

ing

2.5

%. T

wo

-

thir

ds

of

the

fres

h w

ater

is

bo

un

d a

s g

laci

ers,

po

lar

ice,

an

d s

no

w c

ove

r. Th

e re

ma

inin

g, l

ess

tha

n 1

% o

f a

ll

wat

er in

th

e w

orl

d, i

s so

meh

ow

ava

ilab

le in

diff

eren

t

sou

rces

fo

r m

an

kin

d t

o u

se.

Thes

e so

urc

es a

re:

• g

rou

nd

wat

er, s

ha

llow

or

dee

p u

nd

erg

rou

nd

aq

ui-

fers

of

wat

er

• s

urf

ace

wat

er, f

rom

riv

ers

or

lake

s.

In c

ase

no

fre

sh w

ater

is

ava

ilab

le, s

eaw

ater

or

con

-

tam

inat

ed w

ater

is t

reat

ed a

nd

use

d a

s fr

esh

wat

er.

2.2

Gro

un

dw

ater

Gro

un

dw

ater

is

ty

pic

ally

b

etw

een

25

a

nd

10

,00

0

yea

rs o

ld. B

efo

re it

rea

ches

th

e a

qu

ifer

, it

ha

s b

een

fil-

tere

d a

nd

exp

ose

d t

o b

iolo

gic

al t

reat

men

t o

n it

s w

ay

thro

ug

h t

he

vari

ou

s la

yers

of

the

gro

un

d. G

rou

nd

wa

-

ter

is t

her

efo

re u

sua

lly o

f h

igh

qu

alit

y a

nd

req

uir

es

littl

e o

r n

o t

reat

men

t b

efo

re it

is c

on

sum

ed.

2.2.

1 G

rou

nd

wat

er w

ells

Irri

gat

ion

an

d w

ater

su

pp

ly s

yste

ms

serv

ing

up

to

500

,00

0 c

on

sum

ers

an

d t

he

ad

jace

nt

ind

ust

ries

are

idea

lly s

up

plie

d b

y g

rou

nd

wat

er. P

ollu

tio

n-f

ree

aq

ui-

fers

larg

er t

ha

n 6

00

km

2 are

no

rma

l. 75

to

150

wel

l-in

-

take

s sp

rea

d o

n t

he

diff

eren

t a

qu

ifer

s w

ill p

rovi

de

the

mo

st

envi

ron

men

tally

-fri

end

ly,

safe

st

an

d

relia

ble

wat

er s

ou

rces

. Fo

r w

ater

wo

rks

serv

ing

mo

re t

ha

n 1

mill

ion

co

nsu

mer

s, a

n a

dd

itio

na

l so

urc

e su

ch a

s ri

v-

erb

an

k fi

ltra

tio

n,

rive

r d

am

s, o

r d

esa

linat

ion

sh

ou

ld

be

con

sid

ered

.

The

ind

ivid

ua

l w

ells

are

to

be

exte

nd

ed i

nto

old

er

gro

un

dw

ater

at

po

lluti

on

-fre

e d

epth

s w

hen

ext

ract

-

ing

fo

r d

rin

kin

g w

ater

. Irr

igat

ion

wel

ls c

an

ea

sily

use

wat

er f

rom

th

e u

pp

er a

qu

ifer

, th

e se

con

da

ry a

qu

ifer

,

wit

h s

ligh

tly

po

llute

d w

ater

qu

alit

y. T

he

gro

un

dw

a-

ter

leve

l w

ill v

ary

ove

r th

e se

aso

ns,

bu

t is

to

be

re-

spec

ted

on

th

e ye

arl

y b

asi

s, a

s th

e m

axi

mu

m r

emo

v-

ab

le q

ua

nti

ty is

sim

ilar

to w

hat

is c

reat

ed e

very

yea

r.

If g

rou

nd

wat

er l

evel

s a

re p

erm

an

entl

y lo

wer

ed,

a

wat

er s

up

ply

dis

ast

er w

ith

an

incr

easi

ng

sa

linit

y a

nd

oth

er u

nd

esir

ed s

ub

sta

nce

s ca

n b

e ex

pec

ted

.

Fig

. 1 G

rou

nd

wa

ter

wel

l wit

h s

ub

mer

sib

le p

um

p

2.2.

2 R

iver

ba

nk

filt

rati

on

In r

iver

ba

nk

filt

rati

on

wel

ls, t

he

wel

l is

pla

ced

nea

rby

a r

iver

. Usi

ng

th

is m

eth

od

, th

e ri

ver

wat

er i

s fi

lter

ed

thro

ug

h t

he

gro

un

d.

This

pro

cess

is

a n

atu

ral

ad

di-

tio

n t

o a

dir

ect

inta

ke p

lan

t n

eed

ing

ca

pa

city

en

larg

e-

men

t. T

he

easy

-to

-cle

an

, p

re-fi

lter

ed w

ater

req

uir

es

less

fin

al t

reat

men

t a

nd

ext

ract

s w

ater

fro

m t

he

aq

-

uif

er w

hen

th

e ri

ver

leve

l ru

ns

low

.

Aft

er e

very

wet

per

iod

wit

h h

igh

riv

er w

ater

lev

els,

the

mu

d/d

un

g/s

edim

ents

of

the

rive

rbed

are

wa

shed

do

wn

stre

am

an

d p

art

ly r

epla

ced

by

new

sed

imen

ts.

This

nat

ura

l pro

cess

pro

vid

es p

erfe

ct c

on

dit

ion

s fo

r a

90

% r

edu

ctio

n o

f h

um

an

-in

du

ced

en

zym

es, v

iru

ses,

ba

cter

ia, p

ath

og

ens,

an

d s

o o

n. E

ach

wet

per

iod

wit

h

hig

h r

iver

wat

er l

evel

s a

lso

fills

th

e a

qu

ifer

s a

rou

nd

the

rive

r w

ith

wat

er, w

her

e it

is s

tore

d a

nd

rea

dy

for

Page 6: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

1011

Wa

ter

sup

ply

Wa

ter

sup

ply

feed

ing

th

e ri

verb

an

k w

ells

wh

en t

he

rive

r w

ater

lev-

el r

un

s lo

w in

dry

sea

son

. Th

e st

ora

ge

of

rive

r w

ater

in

aq

uif

ers

cau

ses

less

wat

er s

tres

s o

n t

he

rive

r d

uri

ng

dry

sea

son

s.

Riv

erb

an

k w

ells

ca

n b

e co

nst

ruct

ed li

ke g

rou

nd

wat

er

wel

ls, o

r fr

om

7-8

m v

erti

cal c

asi

ng

s d

ug

do

wn

un

der

the

rive

rbed

. Th

ey c

an

be

sup

ple

men

ted

wit

h 8

-12

ho

rizo

nta

l in

ject

ed s

teel

scr

een

s o

r fi

lter

s fo

r se

di-

men

t-fr

ee w

ater

inta

ke.

Fig

. 2 R

iver

sid

e w

ell i

nst

alla

tio

ns

Fig

. 3 R

iver

ba

nk

filt

rati

on

Bac

teri

a, p

ath

ogen

s, e

tc. a

re t

rapp

ed b

y th

e

sedi

men

ts.

2.2.

3 G

rou

nd

wat

er r

equ

irem

ent

The

ba

sis

for

det

erm

inin

g t

he

gro

un

dw

ater

req

uir

e-

men

t fr

om

th

e w

ell fi

eld

s is

to

eva

luat

e th

e re

lati

on

-

ship

bet

wee

n t

he

wat

er s

tora

ge

volu

me

an

d t

he

fin

-

ish

ed w

ater

pro

du

ctio

n c

ap

aci

ty c

om

pa

red

to

pea

k

an

d d

aily

co

nsu

mp

tio

n.

To fi

nd

th

e p

eak

ho

url

y co

nsu

mp

tio

n, p

leas

e re

fer

to

the

MPC

-Bo

ost

er s

ecti

on

of

Gru

nd

fos

Win

CA

PS/W

eb-

CA

PS o

r fi

gu

res

4 a

nd

5.

Pum

p-o

ut

req

uir

emen

t

Wat

er is

use

d b

y m

an

y d

iffer

ent

typ

es o

f co

nsu

mer

s,

each

wit

h a

sp

ecifi

c co

nsu

mp

tio

n p

atte

rn. T

her

e a

re

ma

ny

met

ho

ds

of

calc

ula

tin

g t

he

ma

xim

um

wat

er

req

uir

emen

t, b

oth

ma

nu

al a

nd

co

mp

ute

rise

d o

nes

.

The

tab

le b

elo

w c

an

be

use

d f

or

rou

gh

ca

lcu

lati

on

of

the

wat

er r

equ

irem

ent

for:

• o

ffice

bu

ildin

gs

• re

sid

enti

al b

uild

ing

s in

cl. b

lock

s o

f fl

ats

• d

epa

rtm

ent

sto

res

• h

osp

ita

ls

• h

ote

ls.

Cat

ego

ryU

nit

sA

vera

ng

e

m3 /h

Dw

ellin

gs

2,0

00

un

its

70

Offi

ce b

uild

ing

s2,

00

0 e

mp

loye

es30

Dep

art

men

t st

ore

s2,

00

0 e

mp

loye

es55

Ho

tels

1,0

00

bed

s11

0

Ho

spit

als

1,0

00

bed

s8

0

Ma

xim

um

pea

k

loa

d (

wa

rm s

easo

n)

345

Fact

ors

fo

r ca

lcu

lati

ng

da

ily c

on

sum

pti

on

:

• M

inim

um

10

0 c

on

sum

ers

con

nec

ted

: Fa

cto

r 8

• M

inim

um

30

co

nsu

mer

s co

nn

ecte

d: F

act

or

4

• M

inim

um

10

co

nsu

mer

s co

nn

ecte

d: F

act

or

2.5

The

ma

xim

um

da

ily c

on

sum

pti

on

in

th

e ex

am

ple

ab

ove

will

be

fact

or

8 x

34

5 m

3 /h =

2,7

60

m3 /d

ay.

020

06

00

800

100

040

0

0

20406080100

Hot

els

Nu

mb

er o

f b

eds

Con

sum

pti

onm

3 /h

Hos

pit

als

Fig

. 4 P

eak

wa

ter

con

sum

pti

on

Fig

. 5 P

eak

wa

ter

con

sum

pti

on

Pea

k h

ou

rly

con

sum

pti

on

is

stat

ed, t

his

ca

n b

e co

n-

vert

ed in

to a

ssu

med

da

ily c

on

sum

pti

on

by

usi

ng

th

e

fact

ors

8/4

/2.5

.

2.2.

4

Req

uir

ed r

aw

/wel

l wat

er a

nd

w

ater

tre

atm

ent

cap

aci

ty

The

rela

tio

nsh

ip b

etw

een

wat

er s

tora

ge

an

d d

aily

con

sum

pti

on

illu

stra

tes

the

per

cen

tag

e o

f th

e d

aily

con

sum

pti

on

th

at i

s p

rese

nt

in s

tora

ge.

Wit

h t

his

per

cen

tag

e, f

ollo

w it

ho

rizo

nta

lly in

fig

. 6 t

o fi

nd

th

e

nec

essa

ry

per

cen

tag

e fo

r ra

w-w

ater

re

qu

irem

ent.

The

da

ily c

on

sum

pti

on

mu

ltip

lied

by

the

per

cen

tag

e

of

raw

-wat

er r

equ

irem

ent

pro

vid

es t

he

nec

essa

ry c

a-

pa

city

fro

m t

he

wel

l fiel

ds.

If a

tre

atm

ent

pla

nt

ha

s n

o c

lea

nw

ater

ta

nk

or

wat

er

tow

er,

the

raw

-wat

er a

nd

tre

atm

ent

cap

aci

ty m

ust

be

equ

al

to t

he

ma

xim

um

ho

url

y co

nsu

mp

tio

n,

i.e.

Qra

w-w

ater

= 3

45

m3 /h

in t

he

exa

mp

le.

If t

he

trea

tmen

t p

lan

t h

as

a c

lea

n-w

ater

ta

nk

or

a w

a-

ter

tow

er c

ap

aci

ty o

f 2,

760

m3 ,

pea

k lo

ad

sit

uat

ion

s

can

be

cove

red

fro

m t

he

rese

rvo

ir.

This

mea

ns

that

the

raw

-wat

er p

um

ps

can

ru

n c

on

sta

ntl

y a

rou

nd

th

e

clo

ck a

t 2,

760

/24

m3 /h

= 1

15 m

3 /h.

The

effec

tive

vo

lum

e o

f th

e cl

ean

-wat

er t

an

k a

nd

/or

wat

er t

ow

er a

nd

th

e m

axi

mu

m c

ap

aci

ty o

f th

e tr

eat-

men

t p

lan

t a

re c

ruci

al

for

inve

stm

ent

cost

s in

co

n-

nec

tio

n w

ith

gro

un

dw

ater

wel

ls.

In t

he

exa

mp

le, t

her

e is

a c

lea

n-w

ater

ta

nk

of

1,6

00

m3 .

This

mea

ns

that

th

e w

ater

res

ervo

ir c

om

pri

ses

1,6

00

/2,7

60

x 1

00

= 5

8%

of

the

da

ily c

on

sum

pti

on

.

At

a m

axi

mu

m p

eak

con

sum

pti

on

of

345

m3 /h

an

d

a m

axi

mu

m c

on

sum

pti

on

of

2,76

0 m

3 /day

an

d w

ith

an

eff

ecti

ve c

lea

n-w

ater

ta

nk

volu

me

of

1,6

00

m3 , t

he

raw

-wat

er c

ap

aci

ty m

ust

be

at le

ast

2,7

60

x 7

.6/1

00

=

210

m3 /h

. 7.6

is t

ake

n f

rom

fig

. 2. T

his

will

giv

e a

ma

xi-

mu

m d

uty

tim

e o

f th

e ra

w-w

ater

pu

mp

s o

f 2,

760

/210

= 1

3 h

ou

rs/d

ay.

The

210

m3 /h

are

sp

lit u

p b

etw

een

at

lea

st t

hre

e to

fou

r w

ells

. In

ca

se o

f fe

wer

wel

ls, a

sta

nd

by

inst

alla

-

tio

n m

ust

be

ma

de.

Page 7: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

1213

Wa

ter

sup

ply

Wa

ter

sup

ply

Fig

. 6 R

aw

-wa

ter

an

d t

rea

tmen

t ca

pa

city

(m

3 /h)

as

a

per

cen

tag

e a

f th

e d

aily

co

nsu

mp

tio

n (m

3 /da

y)

2.2.

5 W

ell y

ield

an

d o

per

atio

na

l effi

cien

cy

Each

wel

l h

as

spec

ific

cap

aci

ty,

con

sist

ing

of

m3 /h

for

each

met

re o

f d

raw

do

wn

of

the

pu

mp

ing

wa-

ter

leve

l. W

ith

yo

ur

raw

-wat

er r

equ

irem

ent,

yo

u a

re

ab

le t

o l

oa

d e

ach

wel

l to

ob

tain

th

e lo

wes

t av

era

ge

dra

wd

ow

n.

The

sma

ller

the

dra

wd

ow

n, t

he

sma

ller

the

tota

l hea

d. T

he

sma

ller

the

volt

ag

e d

rop

in p

ow

er

cab

les,

th

e b

ette

r th

e o

per

atio

na

l effi

cien

cy.

• O

verp

um

pin

g w

ill r

esu

lt i

n d

eep

dra

wd

ow

n.

This

giv

es ro

om

for

oxi

dat

ion

, res

ult

ing

in t

he

form

atio

n

of

och

re w

hic

h m

ay c

log

wel

l sc

reen

an

d p

um

p.

This

mea

ns

incr

ease

d s

ervi

ce c

ost

s fo

r w

ell

reg

en-

erat

ion

an

d p

oss

ibly

red

uce

d w

ell l

ife.

• O

verp

um

pin

g m

ean

s lo

wer

ing

of

the

wat

er le

vel o

f

the

aq

uif

er w

hic

h c

an

res

ult

in

ch

emic

al

cha

ng

es

an

d p

reci

pit

atio

n o

f h

eavy

met

als

. In

filt

rati

on

of

ni-

trat

e a

nd

pes

tici

des

in t

he

wat

er m

ay o

ccu

r, re

sult

-

ing

in in

crea

sed

exp

ense

s fo

r w

ater

tre

atm

ent.

The

mo

st c

om

mo

n c

au

se o

f o

verp

um

pin

g o

f a

wel

l or

aq

uif

er i

s in

crea

sed

wat

er c

on

sum

pti

on

. Th

is i

s co

v-

ered

by

incr

ease

d p

um

p c

ap

aci

ty o

r lo

ng

er d

uty

tim

e

of

the

gro

un

dw

ater

pu

mp

s w

ith

ou

t in

crea

sin

g t

he

catc

hm

ent

are

a o

r th

e n

um

ber

of

wel

ls.

Aq

uif

er lo

ad

Wh

en

pu

mp

ing

at

co

nst

an

t ca

pa

city

fo

r se

vera

l

ho

urs

, th

e d

yna

mic

wat

er le

vel i

n t

he

wel

l sh

ou

ld r

e-

ma

in f

air

ly c

on

sta

nt.

If t

he

leve

l is

low

ered

co

nsi

der

-

ab

ly, t

his

mea

ns

that

th

e a

mo

un

t o

f p

um

ped

wat

er

exce

eds

the

infl

ux

. If

the

leve

l dro

ps

fro

m y

ear

to y

ear,

the

qu

an

tity

of p

um

ped

wat

er s

ho

uld

be

red

uce

d a

nd

wat

er f

rom

oth

er a

qu

ifer

s sh

ou

ld b

e u

tilis

ed.

Wel

l lo

ad

Du

rin

g t

est

pu

mp

ing

, th

e a

mo

un

t o

f p

um

ped

wat

er

is i

ncr

ease

d a

t fi

xed

in

terv

als

wh

ich

will

res

ult

in

a

low

erin

g o

f th

e d

yna

mic

wat

er l

evel

. If

th

e d

raw

-

do

wn

is p

lott

ed a

ga

inst

incr

ease

d p

um

pin

g, a

ro

ug

h

pa

rab

ola

will

res

ult

.

Lin

ear

dra

wd

ow

n a

t m

od

erat

e fl

ow

s

At

mo

der

ate

flo

ws,

th

is m

ean

s th

at t

ypic

ally

an

in

-

crea

sed

am

ou

nt

of

wat

er o

f 1

m3 /h

will

res

ult

in a

n a

l-

mo

st li

nea

r in

crea

se in

th

e d

raw

do

wn

of

10 c

m/m

3 .

An

incr

ease

fro

m 1

0 t

o 2

0 m

3 /h w

ill c

on

seq

uen

tly

re-

sult

in a

low

erin

g o

f th

e w

ater

leve

l of

ap

pro

x. 1

m.

An

incr

ease

fro

m 1

0 t

o 3

0 m

3 /h w

ill g

ive

a lo

wer

ing

of

the

wat

er le

vel o

f a

pp

rox

. 2m

.

At

mo

der

ate

flo

ws,

th

e d

raw

do

wn

cu

rve

will

be

clo

se

to l

inea

r a

s th

e in

crea

sed

dra

wd

ow

n i

s d

ue

to fl

ow

resi

sta

nce

in s

cree

n s

etti

ng

.

Para

bo

lic

dra

wd

ow

n a

t la

rge

flo

ws

At

incr

easi

ng

ly la

rge

flo

ws,

a p

rog

ress

ivel

y in

crea

sin

g

fric

tio

na

l res

ista

nce

in s

cree

n s

etti

ng

an

d a

qu

ifer

will

giv

e a

pa

rab

olic

dra

wd

ow

n c

urv

e o

f th

e se

con

d d

e-

gre

e. T

his

mea

ns

a p

rog

ress

ivel

y fa

llin

g w

ater

leve

l in

the

wel

l wit

h in

crea

sed

pu

mp

ing

.

An

in

crea

se f

rom

80

to

90

m3 /h

will

giv

e a

n a

dd

i-

tio

na

l dra

wd

ow

n o

f a

pp

rox

. 5m

; fro

m 8

0 t

o 1

00

m3 /h

ap

pro

x. 1

1 m

, i.e

. mu

ch m

ore

th

an

at

mo

der

ate

flo

ws.

The

mo

st e

con

om

ic w

ell l

oa

d o

ccu

rs a

t a

flo

w w

her

e

the

dra

wd

ow

n c

urv

e g

oes

fro

m li

nea

r to

pro

gre

ssiv

e.

If t

he

wel

l yi

eld

is

no

t su

ffici

ent

to m

eet

the

wat

er

req

uir

emen

t, e

ven

by

pro

lon

ged

op

erat

ion

, th

e fo

l-

low

ing

sh

ou

ld b

e d

on

e:

• H

ave

a s

pec

ialis

t lo

ok

at t

he

pro

ble

m.

• H

ave

a s

up

ple

men

tary

wel

l dri

lled

.

Plea

se n

ote

th

at r

ule

s a

nd

reg

ula

tio

ns

may

va

ry f

rom

cou

ntr

y to

co

un

try.

Fig

. 7 D

yna

mic

wa

ter-

leve

l va

ria

tio

ns

by

test

pu

mp

ing

Page 8: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

1415

Wa

ter

sup

ply

Wa

ter

sup

ply

2.3

Surf

ace

wat

er

2.3.

1 Fr

om

fre

shw

ater

so

urc

esSu

rfa

ce w

ater

is

usu

ally

ta

ken

fro

m l

ake

s o

r ri

vers

.

Un

like

gro

un

dw

ater

, it

is

no

t p

rote

cted

fro

m n

atu

re

or

hu

ma

n a

ctiv

itie

s, a

nd

tre

atm

ent

is t

her

efo

re a

l-

way

s n

eces

sary

. Su

rfa

ce w

ater

lev

el a

nd

qu

alit

y w

ill

vary

ove

r th

e se

aso

ns.

Fo

r ex

am

ple

, aft

er h

eavy

ra

in-

fall,

or

sno

w m

elt,

lots

of

solid

s a

nd

sa

nd

are

wa

shed

do

wn

stre

am

.

Thes

e sh

arp

an

d a

bra

ssiv

e m

iner

als

as

wel

l as

bio

de-

gra

da

ble

mat

eria

ls a

re t

o b

e se

ttle

d o

r sc

reen

ed o

ff

bef

ore

pu

mp

in

take

to

avo

id n

egat

ive

effec

ts o

n t

he

fin

al

wat

er t

reat

men

t p

roce

ss.

Sub

mer

sib

le p

um

ps

are

idea

l fo

r th

ese

ap

plic

atio

ns

wit

h p

erio

dic

un

con

-

tro

llab

ly h

igh

wat

er l

evel

s. N

ote

th

at p

ow

er c

ab

les

an

d e

lect

ric

equ

ipm

ent

mu

st b

e el

evat

ed t

o p

erm

a-

nen

tly

dry

loca

tio

ns.

Fig

. 8 S

ettl

ing

ta

nk

pri

nci

ple

For

mo

re p

erm

an

ent

inst

alla

tio

ns,

in

dir

ect

rive

rsid

e

infi

ltra

tio

n v

ia s

an

d o

r g

rave

l b

an

k fi

llin

gs

to i

nta

ke

casi

ng

s o

r ri

verb

an

k w

ells

are

rec

om

men

ded

. Th

is

nat

ura

l fi

lter

ing

im

pro

ves

the

wat

er

qu

alit

y a

nd

save

s u

p t

o 2

0%

on

po

wer

co

nsu

mp

tio

n,

chem

ica

ls

an

d t

esti

ng

at

fin

al t

reat

men

t.

Usi

ng

dir

ect

wat

er in

take

an

d s

tan

da

rd c

on

ven

tio

na

l

wat

er t

reat

men

t w

ill o

nly

res

ult

in

a m

icro

sco

pic

di-

vers

e b

iod

yna

mic

-ba

lan

ced

fa

un

a e

nte

rin

g t

he

ac-

com

pa

nyi

ng

pip

ewo

rk a

nd

ta

nk

syst

em.

The

fau

na

can

ra

ng

e fr

om

sin

gle

-cel

led

org

an

ism

s to

mill

ime-

tre-

size

d p

red

ato

rs. T

his

fau

na

mu

st b

e el

imin

ated

by

do

sin

g h

igh

lev

els

of

chlo

rin

e. D

irec

t w

ater

in

take

at

a t

emp

erat

e cl

imat

e w

ill r

equ

ire

chem

ica

l ove

rdo

sin

g

du

rin

g t

he

cold

est

sea

son

of

the

yea

r, w

hen

ch

emic

al

rea

ctio

ns

hav

e sl

ow

ed t

o n

earl

y in

act

ivit

y.

2.3.

2 Fr

om

sea

an

d s

alt

wat

er s

ou

rces

Co

ast

al s

eaw

ater

inta

ke s

ho

uld

be

pla

ced

wh

ere

the

low

est

salt

co

nte

nt

is e

xpec

ted

. In

th

e co

ast

al s

pla

sh-

ing

zo

ne,

a l

ot

of

wat

er e

vap

ora

tes

ma

kin

g t

he

salt

con

cen

trat

ion

of

rem

ain

ing

wat

ers

gre

ater

th

an

ou

t-

sid

e th

e sp

lash

ing

zo

ne.

In f

act

, it

can

be

up

to

tw

ice

as

gre

at.

This

ma

kes

it n

eces

sary

to

ext

end

th

e se

aw

ater

in

-

take

up

to

hu

nd

red

s o

f m

eter

s fr

om

th

e sp

lash

ing

zon

e to

ob

tain

th

e lo

wes

t sa

lt c

on

ten

t. T

his

typ

e o

f

inta

ke s

tru

ctu

re i

s g

ener

ally

ben

efici

al

wh

en i

nta

ke

cap

aci

ty e

xcee

ds

1,0

00

m3 /h

.

For

inta

ke c

ap

aci

ties

lo

wer

th

an

1,0

00

m3 /h

, co

r-

rosi

on

-sa

fe b

each

wel

ls a

nd

co

ast

al

ba

nk

filt

rati

on

wel

ls a

re r

eco

mm

end

ed. T

hes

e in

sta

llati

on

s ca

n p

ro-

vid

e sa

vin

gs

of

up

to

20

% p

er y

ear

on

co

sts

rela

ted

to

ma

inte

na

nce

, rep

air

, po

wer

co

nsu

mp

tio

n a

nd

ch

emi-

cals

at

the

des

alin

atio

n p

lan

t.

Co

ast

al

ba

nk

filt

rati

on

wel

ls a

re c

on

stru

cted

lik

e ri

v-

erb

an

k fi

ltra

tio

n w

ells

, bu

t in

hig

her

co

rro

sio

n c

lass

es

to r

esis

t th

e im

pa

ct f

rom

th

e p

rese

nt

salt

s.

Page 9: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

1617

3.

Ap

pli

cati

on

s

Ap

pli

cati

on

s

3.1

Fres

hw

ater

su

pp

lyTh

e su

pp

ly o

f fr

esh

wat

er f

or

dri

nki

ng

wat

er,

irri

ga

-

tio

n a

nd

va

rio

us

ind

ust

ria

l a

pp

licat

ion

s is

th

e m

ost

com

mo

n a

pp

licat

ion

fo

r su

bm

ersi

ble

pu

mp

s. P

um

ps

of

ma

ny

diff

eren

t d

esig

ns,

an

d m

ad

e fr

om

ma

ny

dif

-

fere

nt

mat

eria

ls c

an

be

use

d w

ith

a r

easo

na

bly

go

od

resu

lt h

ere.

Gru

nd

fos

SP p

um

ps

ma

de

of s

tain

less

ste

el E

N 1

.430

1/

AIS

I 30

4 a

re t

he

ob

vio

us

cho

ice

for

this

ap

plic

atio

n. I

f

the

wel

l is

ma

de

corr

ectl

y a

nd

pro

du

ces

clea

n, s

an

d-

free

wat

er, t

he

pu

mp

ca

n la

st f

or

ma

ny

yea

rs.

Ho

wev

er,

in s

om

e liv

esto

ck w

ater

ing

an

d i

rrig

atio

n

ap

plic

atio

ns,

th

e w

ater

qu

alit

y is

so

po

or

that

pu

mp

s

ma

de

of

sta

nd

ard

sta

inle

ss s

teel

mat

eria

l do

no

t su

r-

vive

ver

y lo

ng

. In

th

ese

case

s a

pu

mp

in

EN

1.4

40

1/

AIS

I 316

or

EN 1

.453

9/A

ISI 9

04

L st

ain

less

ste

el c

an

be

use

d.

Esti

mat

es f

or

a t

imef

ram

e fo

r ca

rryi

ng

ou

t se

vera

l

act

ivit

ies

are

fo

un

d i

n t

he

dia

gra

ms

bel

ow

. Th

ey i

n-

clu

de:

• th

e re

com

men

ded

ser

vice

per

iod

s ca

use

d b

y w

ear

an

d t

ear

• th

e ex

pec

ted

ser

vice

rep

air

co

st

• th

e lo

ss o

f effi

cien

cy in

th

e se

rvic

e p

erio

ds.

Plea

se n

ote

th

at t

he

dia

gra

ms

do

no

t re

flec

t lo

ss o

f ef-

fici

ency

ca

use

d b

y cl

og

gin

g f

rom

sed

imen

t o

r sc

ale

.

Serv

ice

inte

rva

ls f

or

sub

mer

sib

le p

um

ps

Sub

mer

sib

le p

um

ps

are

su

bje

ct t

o w

ear

just

lik

e a

ll

oth

er p

um

ps.

Un

fort

un

atel

y, t

hei

r p

lace

men

t u

nd

er-

gro

un

d m

ake

s vi

ewin

g t

his

wea

r d

ifficu

lt.

The

dia

-

gra

m h

ere

ena

ble

s yo

u t

o c

alc

ula

te t

he

follo

win

g:

· W

hen

sh

ou

ld I

serv

ice

my

sub

mer

sib

le p

um

p?

· H

ow

mu

ch e

ffici

ency

ha

s b

een

lo

st s

ince

th

e la

st

serv

ice?

· H

ow

mu

ch w

ill a

ren

ova

tio

n c

ost

(ap

pro

xim

atel

y)?

A n

um

ber

of

thin

gs

mu

st b

e d

eter

min

ed b

efo

reh

an

d.

They

incl

ud

e:

· W

ater

vel

oci

ty a

t th

e co

mp

on

ent

you

wis

h t

o t

est

· Th

e co

nd

itio

ns

rela

ted

to

pu

mp

mat

eria

l a

nd

th

e

pu

mp

ing

en

viro

nm

ent

· Th

e p

rese

nce

or

ab

sen

ce o

f so

lids

an

d a

gg

ress

ive

carb

on

dio

xid

e.

Page 10: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

1819

Ap

pli

cati

on

sA

pp

lica

tio

ns

3.2

Dew

ater

ing

Dew

ater

ing

in

co

nn

ecti

on

wit

h m

inin

g a

pp

licat

ion

s

or

con

stru

ctio

n s

ites

is

oft

en d

on

e w

ith

su

bm

ersi

ble

pu

mp

s. T

he

wat

er q

ual

ity

det

erm

ines

wh

eth

er t

he

pu

mp

can

be

a st

and

ard

EN

1.4

301

(AIS

I 30

4) p

um

p, o

r

if it

has

to

be

stai

nle

ss s

teel

of

a h

igh

er g

rad

e.

Wh

en

red

uci

ng

g

rou

nd

wat

er

leve

ls,

the

aqu

ifer

is

exp

ose

d t

o o

xyg

en,

crea

tin

g r

ust

an

d o

ther

ad

hes

ive

solid

s. T

hey

are

was

hed

ou

t an

d p

enet

rate

s th

e w

ell

scre

en, t

hen

pas

sin

g o

n t

o t

he

pu

mp

inle

t.

To m

ain

tain

pu

mp

per

form

ance

, th

e d

uty

po

int

is t

o

be

sele

cted

to

th

e ri

gh

t o

f th

e b

est

effici

ency

po

int.

The

hig

her

th

e ve

loci

ty in

sid

e th

e p

um

p, t

he

lon

ger

in-

terv

als

bet

wee

n s

ervi

ce c

an b

e. A

hig

h v

elo

city

pre

ven

ts

the

pu

mp

fro

m c

logg

ing

up

an

d lo

sin

g p

erfo

rman

ce. I

n

very

ad

hes

ive

mix

ture

s, i

t ca

n b

e b

enefi

cial

to

rem

ove

the

no

n-r

etu

rn v

alve

fro

m t

he

pu

mp

to

en

han

ce b

ack-

was

h o

f th

e p

um

p a

nd

pip

es a

fter

pu

mp

sto

pp

age.

3.2.

1 M

inin

g

Min

ing

is a

typ

ica

l dew

ater

ing

ap

plic

atio

n. H

ow

ever

,

the

wat

er q

ua

lity

is v

ery

oft

en a

gg

ress

ive

in r

elat

ion

to t

he

sub

mer

sib

le p

um

p,

an

d h

igh

-gra

de

sta

inle

ss

stee

l is

reco

mm

end

ab

le.

A s

pec

ial

min

ing

ap

plic

atio

n i

s le

ach

min

ing

, w

her

e

an

ag

gre

ssiv

e liq

uid

is

use

d t

o d

isso

lve

the

min

era

ls

to b

e m

ined

. Th

ese

are

th

en p

um

ped

wit

h t

he

liqu

id

to t

he

surf

ace

an

d r

ecla

imed

.

On

e w

ay o

f d

oin

g t

his

is d

escr

ibed

in t

he

follo

win

g:

1. F

ind

th

e ch

lori

de

corr

osi

on

p

ote

nti

al

(ch

lori

de

equ

iva

len

t =

pp

m c

hlo

rid

e –

(0

.5 x

pp

m a

cid

)).

2. W

ith

th

is c

hlo

rid

e eq

uiv

alen

t, u

se fi

g. 1

0 t

o fi

nd

th

e

min

imu

m p

H v

alu

e ac

cep

tab

le f

or

EN 1

.453

9 (

AIS

I

90

4L)

sta

inle

ss s

teel

. If

th

e ill

ust

rati

on

in

dic

ates

that

th

ere

is a

hig

h c

orr

osi

on

ris

k, e

pox

y-co

atin

g o

f

the

mo

tor

is r

equ

ired

.

3. M

ost

po

wer

ca

ble

mat

eria

ls a

nd

ju

nct

ion

kit

s a

re

un

sta

ble

in

aci

dic

wat

ers.

If

po

ssib

le, u

se t

he

blu

e

Gru

nd

fos

TML

mo

tor

cab

le i

n f

ull

len

gth

to

th

e

jun

ctio

n b

ox

on

th

e su

rfa

ce.

4.

Inst

all t

he

pu

mp

cen

teri

ng

dev

ice

on

yo

ur

pu

mp

or

mo

tor

to e

nsu

re p

erfe

ct c

oo

ling

of

the

enti

re s

ur-

face

.

5. I

f co

rro

sio

n o

ccu

rs,

inst

all

ion

-exc

ha

ng

e u

nit

s to

bri

ng

do

wn

th

e ch

lori

de

con

ten

t, o

r in

sta

ll zi

nc

an

-

od

es a

s ca

tho

dic

pro

tect

ion

.

Fig

. 9 R

eco

mm

end

ed s

ervi

ce in

terv

als

fo

r su

bm

ersi

ble

pu

mp

s

The

cha

rt b

elo

w is

use

ful a

s a

gu

idel

ine

to d

eter

min

e

the

serv

ice

inte

rva

ls f

or

sub

mer

sib

le p

um

ps.

Follo

w t

he

step

s b

elo

w:

1. N

ote

po

int

1 o

n C

urv

e A

. Pu

mp

mat

eria

l an

d m

edia

con

dit

ion

s a

re a

s in

dic

ated

in t

he

leg

end

.

2. D

raw

a p

ara

llel l

ine

to t

he

rig

ht.

Imp

elle

r m

ater

ial

loss

is

ap

pro

x.

0.1

8m

m p

er 1

,00

0 h

ou

rs o

f o

per

a-

tio

n (

po

int

2).

3. F

ollo

w t

he

pa

ralle

l lin

e u

nti

l yo

u r

each

th

e d

iffer

-

enti

atio

n l

ine

that

co

rres

po

nd

s to

ag

gre

ssiv

e C

O2

an

d c

om

po

nen

t m

ater

ial.

No

te t

he

con

dit

ion

s in

the

exa

mp

le (

po

int

3).

4.

Dro

p d

irec

tly

do

wn

(9

0°)

.Th

e a

gg

ress

ive

CO

2 co

n-

ten

t h

as

incr

ease

d t

he

mat

eria

l lo

ss t

o 0

.25m

m.

No

te t

he

salin

ity

leve

l of

the

wat

er (

po

int

4).

Dra

w

a h

ori

zon

tal l

ine

thro

ug

h t

his

po

int;

follo

w it

to

th

e

left

an

d r

ead

th

e re

sult

s.

5. R

eco

mm

end

ed s

ervi

ce in

terv

als

fo

r yo

ur

pu

mp

: Af-

ter

ever

y 6

,00

0 h

ou

rs o

f o

per

atio

n (

po

int

5).

6.

Loss

of

effici

ency

: Ap

pro

x. 1

8%

(p

oin

t 6

).

7. E

stim

ated

co

st o

f re

no

vati

ng

th

e p

um

p: 7

5% o

f th

e

pri

ce o

f a

new

pu

mp

(p

oin

t 7)

.

Fig

. 10

Co

rro

sio

n d

ue

to c

hlo

rid

es

Page 11: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

2021

Ap

pli

cati

on

sA

pp

lica

tio

ns

3.3

Ho

rizo

nta

l ap

pli

cati

on

Pum

pin

g w

ater

fro

m a

tan

k or

res

ervo

ir i

s ve

ry o

ften

don

e w

ith

a s

tan

dar

d s

ub

mer

sib

le p

um

p. A

su

bm

ersi

ble

pu

mp

has

man

y ad

van

tage

s co

mp

ared

to

a d

ry-i

nst

alle

d

pu

mp

su

ch a

s:

• Lo

w n

ois

e le

vel:

Th

e su

bm

ersi

ble

pu

mp

is

very

si-

len

t a

nd

do

es n

ot

dis

turb

an

y n

eig

hb

ou

rs.

• Th

eft

pro

of:

Th

e p

um

p is

inst

alle

d a

t th

e b

ott

om

of

the

tan

k/re

serv

oir

.

• N

o s

ha

ft s

eal:

Th

is e

limin

ates

th

e ri

sk o

f le

aka

ge

ab

ove

gro

un

d.

In h

ori

zon

tal

inst

alla

tio

ns,

Gru

nd

fos

alw

ays

reco

m-

men

ds

that

yo

u in

clu

de

a fl

ow

sle

eve

an

d b

affl

e p

late

at lo

w w

ater

leve

ls.

Fig

. 11

Flo

w s

leev

e o

n h

ori

zon

tally

inst

alle

d p

um

p

Fig

. 12

Vo

rtex

ba

ffle

pla

te o

n h

ori

zon

tally

-in

sta

lled

pu

mp

(see

n f

rom

ab

ove)

Fig

. 13

Vo

rtex

ba

ffle

pla

te o

n h

ori

zon

tally

inst

alle

d

pu

mp

(cro

ss-s

ecti

on

)

If m

ore

th

an

on

e su

bm

ersi

ble

pu

mp

is

inst

alle

d i

n a

tan

k o

r re

serv

oir

th

e d

ista

nce

bet

wee

n t

he

pu

mp

s

mu

st e

qu

al

the

ove

rall

dia

met

er o

f th

e p

um

p a

nd

mo

tor

incl

ud

ing

co

olin

g s

leev

e.

Sub

mer

sib

le p

um

ps

use

d f

or

fou

nta

in a

pp

licat

ion

s

are

oft

en in

sta

lled

ho

rizo

nta

lly. B

eca

use

of

its

low

in-

erti

a,

a s

ub

mer

sib

le p

um

p i

s a

ble

to

sta

rt a

nd

sto

p

very

fa

st.

This

ma

kes

it i

dea

l fo

r fo

un

tain

ap

plic

a-

tio

ns.

Bec

au

se o

f th

e h

igh

sta

rt/s

top

fre

qu

ency

, it

is

reco

mm

end

ed t

o u

se c

an

ned

mo

tors

on

ly.

Rew

ind

-

ab

le m

oto

rs s

ho

uld

nev

er b

e u

sed

in c

on

nec

tio

n w

ith

an

ext

rem

e n

um

ber

of

sta

rts

an

d s

top

s.

The

larg

e n

um

ber

of

sta

rts/

sto

ps

is a

lso

ha

rd o

n t

he

con

tact

ors

, w

hic

h h

ave

a l

imit

ed l

ifet

ime.

In

ord

er

to p

rote

ct t

he

mo

tor

fro

m f

ailu

re i

n t

he

con

tact

ors

,

Gru

nd

fos

reco

mm

end

s th

at y

ou

in

sta

ll th

e p

ha

se-

failu

re r

elay

bet

wee

n t

he

ove

rlo

ad

rel

ay a

nd

th

e m

o-

tor.

Fin

ally

, it

is

imp

ort

an

t to

siz

e th

e p

um

p a

nd

no

zzle

tog

eth

er, s

o t

he

pu

mp

nev

er

op

erat

es a

t m

axi

mu

m

flo

w, b

ut

alw

ays

as

clo

se t

o t

he

bes

t effi

cien

cy p

oin

t

as

po

ssib

le.

3.4

Air

/ga

s in

wat

erIf

air

/ga

s is

mix

ed i

n t

he

pu

mp

ed w

ater

, th

e p

um

p

will

un

der

per

form

, an

d s

om

etim

es e

ven

sto

p p

um

p-

ing

. A

ir/g

as

gre

atly

dis

turb

s th

e h

ydra

ulic

fu

nct

ion

s

of

cen

trif

ug

al

pu

mp

s. T

o i

mp

rove

per

form

an

ce,

the

pu

mp

mu

st b

e su

bm

erg

ed d

eep

er in

to t

he

wel

l, th

us

incr

easi

ng

th

e p

ress

ure

.

If t

hat

is n

ot

po

ssib

le, t

he

pro

ble

m m

ay b

e o

verc

om

e

by

inst

alli

ng

a s

leev

e a

rou

nd

th

e p

um

p,

bel

ow

th

e

pu

mp

in

let.

Th

e sl

eeve

sh

ou

ld e

xten

d u

pw

ard

s a

s

far

as

po

ssib

le,

bu

t n

ever

ab

ove

th

e d

yna

mic

wat

er

leve

l.

Fig

. 14

Ga

s ev

acu

ati

on

Fig

. 15

Va

cuu

m w

ells

Va

cuu

m w

ells

If t

he

wel

l wat

er c

on

tain

s so

mu

ch g

as

in s

usp

ensi

on

that

a s

leev

e is

insu

ffici

ent

to m

eet

the

wat

er q

ua

lity

req

uir

emen

ts, a

va

cuu

m m

ust

be

crea

ted

in t

he

wel

l

casi

ng

. Th

is c

an

be

do

ne

by

con

nec

tin

g a

va

cuu

m

pu

mp

to

th

e ve

nt

pip

e w

hen

th

e ca

sin

g is

her

met

ica

l-

ly s

eale

d. T

his

req

uir

es t

hat

th

e w

ell

casi

ng

is

stro

ng

eno

ug

h t

o w

ith

sta

nd

th

e va

cuu

m a

nd

th

at t

he

NPS

H

req

uir

emen

t is

met

.

Page 12: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

2223

Ap

pli

cati

on

sA

pp

lica

tio

ns

3.5

Co

rro

sive

wat

er (

sea

wat

er)

Sub

mer

sib

le p

um

ps

are

use

d f

or

ma

ny

sea

wat

er a

p-

plic

atio

ns

like

fish

fa

rmin

g, o

ffsh

ore

ind

ust

ria

l ap

pli-

cati

on

s a

nd

wat

er s

up

ply

fo

r re

vers

e o

smo

sis-

trea

ted

wat

er.

SP p

um

ps

are

ava

ilab

le in

diff

eren

t m

ater

ials

an

d c

or-

rosi

on

cla

sses

dep

end

ing

on

th

e a

pp

licat

ion

of

the

pu

mp

s. T

he

com

bin

atio

n o

f sa

linit

y a

nd

tem

per

atu

re

is n

ot

favo

ura

ble

to

sta

inle

ss s

teel

, an

d m

ust

alw

ays

be

take

n in

to c

on

sid

erat

ion

.

A g

oo

d w

ay t

o c

om

pa

re t

he

corr

osi

on

res

ista

nce

of

sta

inle

ss s

teel

, is

to

co

mp

are

its

res

ista

nce

ag

ain

st

pit

tin

g.

The

fig

ure

use

d a

s a

co

mp

ari

son

is

calle

d:

‘Pit

tin

g R

esis

tan

ce E

qu

iva

len

t’ (

PR

E).

Fig

. 16

sh

ow

s th

e m

ost

co

mm

on

sta

inle

ss s

teel

typ

es

use

d b

y G

run

dfo

s.

PR

E =

(%

Cr)

+ (

3.3

x %

Mo

)

For

com

pa

riso

n t

o o

ther

sta

inle

ss s

teel

typ

es, w

hic

h

con

tain

Nit

rog

en (

N)

the

form

ula

loo

ks li

ke b

elo

w:

PR

EN =

(%

Cr)

+ (

3.3

x %

Mo

) +

(16

x %

N)

In a

dd

itio

n t

o t

emp

erat

ure

an

d s

alin

ity,

th

e co

rro

-

sio

n t

emp

erat

ure

is a

ffec

ted

by

the

pre

sen

ce o

f o

ther

met

als

, aci

ds

an

d b

iolo

go

cal a

ctiv

ity.

Th

is is

als

o in

di-

cate

d in

fig

. 16

.

The

cha

rt b

elo

w c

an

be

use

d f

or

the

sele

ctio

n o

f th

e

pro

per

gra

de

of

stee

l.0

200

400

600

800

1000

1400

1600

1800

2000

1200

Corr

osio

n di

agra

mEN

1.4

301,

1.4

401

and

1.45

39

Chlo

ride

[ppm

]

Temperature [°C]

020406080100 1030507090

SPR

1.45

39

SPN

1.4

401

CRN

1.4

401

SP 1

.430

1

Fig

. 17

Co

rro

sio

n d

iag

ram

Fig

. 18

Co

rro

sio

n d

iag

ram

The

ela

sto

mer

co

mp

on

ents

in t

he

pu

mp

may

als

o b

e

da

ma

ged

by

po

or

wat

er q

ua

lity,

fo

r ex

am

ple

if

the

wat

er h

as

a h

igh

co

nte

nt

of

hyd

roca

rbo

ns

an

d m

an

y

chem

ica

ls. I

n s

uch

ca

ses

the

sta

nd

ard

ela

sto

mer

ca

n

be

rep

lace

d b

y FK

M r

ub

ber

. Th

e G

run

dfo

s SP

E p

um

ps

are

pa

rtic

ula

rly

des

ign

ed to

mee

t th

ese

req

uir

emen

ts.

For

all

oth

er m

od

els,

th

e p

um

ps

can

be

spec

ified

an

d

del

iver

ed o

n r

equ

est.

3.6

Ho

t w

ater

an

d g

eoth

erm

al w

ater

Gro

un

dw

ater

clo

se t

o t

he

surf

ace

will

be

clo

se t

o t

he

aver

ag

e a

nn

ua

l a

ir t

emp

erat

ure

in

th

e re

gio

n. G

oin

g

dee

per

, th

e te

mp

erat

ure

will

in

crea

se 2

to

3 °

C f

or

each

10

0m

of

wel

l dep

th, i

n t

he

ab

sen

ce o

f g

eoth

er-

ma

l in

flu

ence

.

In g

eoth

erm

al

are

as,

th

is i

ncr

ease

mig

ht

be

as

hig

h

as

5 to

15

°C f

or

each

10

0m

of

wel

l dep

th. G

oin

g d

eep

for

wat

er r

equ

ires

tem

per

atu

re-r

esis

tan

t el

ast

om

ers,

elec

tric

al c

ab

les,

co

nn

ecti

on

s a

nd

mo

tors

.

Ho

t g

rou

nd

wat

er is

use

d f

or

gen

era

l hea

tin

g a

pp

lica

-

tio

ns,

an

d f

or

leis

ure

in

ma

ny

are

as,

esp

ecia

lly t

ho

se

wit

h v

olc

an

ic a

ctiv

ity.

The

mo

tor

liqu

id o

f yo

ur

sub

mer

sib

le m

oto

r h

as

a

hig

her

bo

ilin

g p

oin

t te

mp

erat

ure

th

an

th

e w

ell w

ater

pre

ven

ts t

he

mo

tor

bea

rin

g l

ub

rica

tio

n f

rom

bei

ng

red

uce

d d

ue

to t

he

low

er v

isco

sity

of

the

liqu

id. T

he

mo

tor

mu

st b

e su

bm

erg

ed d

eep

er t

o r

ais

e th

e b

oil-

ing

tem

per

atu

re a

s th

e ta

ble

bel

ow

.

Tem

per

atu

re

Va

po

ur

pre

ssu

re

Kin

emat

ic

visc

osi

ty

°C

mW

Cm

m2 /s

00

.00

611

1.79

2

40

.00

813

1.56

8

100

.012

271.

307

200

.023

371.

00

4

300

.04

241

0.8

01

40

0.0

7375

0.6

58

500

.123

350

.554

60

0.1

99

200

.475

700

.311

62

0.4

13

80

0.4

736

00

.36

5

90

0.7

010

90

.326

100

1.0

1325

0.2

94

110

1.4

326

60

.26

8

120

1.9

854

30

.24

6

130

2.70

132

0.2

28

140

3.6

1379

0.2

12

150

4.7

599

70

.19

9

160

6.1

80

65

0.1

88

35 30 25 20 15 10 5 0

Temperature of standard seawater (21,000 ppm Cl¯) - °C

Full-

deve

lope

d pi

ttin

g re

sist

ance

equ

ival

ent i

n 60

day

s

Criti

cal c

revi

ce te

mpe

ratu

re in

stag

nant

wat

er

EN 1

.430

1/A

ISI 3

04

Criti

cal t

empe

ratu

re fo

r pe

rman

ent s

till-s

tand

ing

wat

er

Cor

rosi

on re

sist

ance

of s

eaw

ater

-sub

mer

ged

pum

ps

Pitt

ing

resi

stan

ce

PRE

= %

Cr +

3.3

x %

Mo

= 7.

5PR

E =

% C

r + 3

.3 x

% M

o=

24.3

PRE

= %

Cr +

3.3

x %

Mo

= 33

.5PR

E =

% C

r + 3

.3 x

% M

o=

34.9

EN 1

.440

1/A

ISI 3

16EN

1.4

462/

AIS

I 904

LEN

453

9/A

ISI 9

04L

Zink anodes increase temp.acceptance by 15°C

Cast iron and mild steel anodes increase temp. acceptance by 5°C

Biological activity decreases temp. acceptance by 5°C

Chlorine, sulphuric acids and chemicals decrease temp. acceptance by 8°C

En

vir

on

me

nta

l im

pa

ct

Fig

. 16

Co

rro

sio

n r

esis

tan

ce

Page 13: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

2425

Gas

in t

he

wat

er is

to

be

exp

ecte

d w

her

e th

ere

is g

eo-

ther

mal

act

ivit

y. T

o a

void

red

uce

d p

um

p c

apac

ity

in a

geo

ther

mal

wat

er i

nst

alla

tio

n w

her

e ai

r is

mix

ed i

n,

Gru

nd

fos

reco

mm

end

s to

in

stal

l th

e p

um

p a

min

i-

mu

m o

f 50

m b

elo

w t

he

dyn

amic

wat

er le

vel.

3.7

Bo

ost

er m

od

ule

sG

run

dfo

s p

um

p t

ypes

BM

an

d B

ME

are

SP

pu

mp

s

bu

ilt in

to a

sle

eve.

By

con

nec

tin

g e

ach

un

it in

ser

ies,

a v

ery

hig

h p

ress

ure

ca

n b

e o

bta

ined

.

The

pu

mp

s a

re p

rim

ari

ly u

sed

for

reve

rse

osm

osi

s a

p-

plic

atio

ns,

pro

du

cin

g c

lea

n w

ater

fro

m p

ollu

ted

wa-

ter

or

sea

wat

er.

Gru

nd

fos

bo

ost

er m

od

ule

s a

re a

lso

use

d f

or

wat

er

sup

ply

in d

istr

ibu

tio

n n

etw

ork

s to

bo

ost

wat

er p

res-

sure

ove

r lo

ng

dis

trib

uti

on

lin

es. T

he

ma

in a

dva

nta

g-

es c

om

pa

red

to

co

nve

nti

on

al b

oo

ster

pu

mp

s a

re t

he

qu

iet

op

erat

ion

, an

d t

her

e is

no

sh

aft

sea

l th

at m

ay

lea

k.

Fig

. 19

Gru

nd

fos

BM

Ap

pli

cati

on

sA

pp

lica

tio

ns

Page 14: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

2627

4.

Pu

mp

s

Pu

mp

s

4.1

Pu

mp

pri

nci

ple

The

SP p

um

p is

a c

entr

ifu

ga

l pu

mp

, wh

ere

the

pu

mp

pri

nci

ple

is t

o t

ran

sfo

rm m

ech

an

ica

l en

erg

y fr

om

th

e

mo

tor

to v

elo

city

en

erg

y in

th

e p

um

ped

med

ium

, an

d

ther

eby

crea

tin

g a

pre

ssu

re d

iffer

ence

in

th

e m

edia

bet

wee

n t

he

pu

mp

inle

t a

nd

ou

tlet

.

Fig

. 20

Su

bm

ersi

ble

pu

mp

pri

nci

ple

The

pu

mp

co

nsi

sts

in

pri

nci

ple

o

f a

n

inle

t (1

), a

nu

mb

er o

f p

um

p s

tag

es (

2) a

nd

a p

um

p o

utl

et (

3).

Each

pu

mp

sta

ge

crea

tes

a p

ress

ure

diff

eren

ce,

an

d

the

mo

re p

ress

ure

nee

ded

, th

e m

ore

sta

ges

nee

d t

o

be

incl

ud

ed.

A p

um

p s

tag

e in

clu

des

an

imp

elle

r (4

) w

her

e th

e im

-

pel

ler

bla

des

tra

nsf

er e

ner

gy

to t

he

wat

er i

n t

erm

s

of

a v

elo

city

an

d p

ress

ure

in

crea

se.

Each

im

pel

ler

is

fixe

d t

o t

he

pu

mp

sh

aft

(5)

by

mea

ns

of

a s

plin

e co

n-

nec

tio

n o

r sp

lit-c

on

e co

nn

ecti

on

.

For

sub

mer

sib

le p

um

ps,

th

ere

are

tw

o g

ener

al d

esig

n

typ

es:

• ra

dia

l

• se

mi-

axi

al.

The

rad

ial

des

ign

is

cha

ract

eris

ed b

y a

la

rge

diff

er-

ence

bet

wee

n t

he

imp

elle

r in

let

an

d t

he

ou

tlet

dia

m-

eter

of

the

imp

elle

r. It

is

suit

ab

le w

her

e a

hig

h h

ead

is r

equ

ired

.

The

sem

i-a

xia

l des

ign

is m

ore

su

ita

ble

fo

r la

rger

flo

w

pu

mp

s.

A s

eal

rin

g (

6)

bet

wee

n t

he

imp

elle

r in

let

an

d t

he

cha

mb

er e

nsu

res

that

an

y b

ack

flo

w i

s lim

ited

. Th

e

cha

mb

er i

ncl

ud

es a

gu

ide

van

e (7

), w

hic

h l

ead

s th

e

wat

er t

o t

he

nex

t st

ag

e. It

als

o c

on

vert

s th

e d

yna

mic

pre

ssu

re in

to s

tati

c p

ress

ure

.

In a

dd

itio

n t

o g

uid

ing

th

e w

ater

into

th

e fi

rst

imp

el-

lers

, th

e p

um

p in

let

is a

lso

th

e in

terc

on

nec

tor

for

the

mo

tor.

For

mo

st p

um

ps

the

dim

ensi

on

s co

nfo

rms

to

the

NEM

A s

tan

da

rd fo

r 4

”, 6

” a

nd

8”.

Fo

r la

rger

pu

mp

s

an

d m

oto

rs t

her

e a

re v

ari

ou

s st

an

da

rds

dep

end

ing

on

th

e su

pp

lier.

The

pu

mp

inle

t m

ust

be

des

ign

ed in

ord

er t

o d

eliv

er t

he

wat

er t

o t

he

firs

t im

pel

ler

in t

he

bes

t p

oss

ible

way

an

d t

her

eby

min

imis

e th

e lo

sses

as

mu

ch a

s p

oss

ible

. Fo

r so

me

rad

ial d

esig

ned

imp

elle

rs,

the

inle

t a

lso

in

clu

des

a p

rim

ing

scr

ew (

fast

ened

on

the

pu

mp

sh

aft

) in

ord

er t

o s

ecu

re t

he

wat

er i

nta

ke

an

d a

void

dry

ru

nn

ing

of

the

pu

mp

.

The

pu

mp

o

utl

et

no

rma

lly

incl

ud

es

a

no

n-r

etu

rn

valv

e, w

hic

h p

reve

nts

ba

ck fl

ow

in

th

e ri

ser

pip

e,

Page 15: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

2829

Pu

mp

sP

um

ps

wh

en t

he

pu

mp

is

sto

pp

ed. S

ever

al

ben

efits

are

ob

-

tain

ed s

uch

as:

• En

erg

y lo

ss d

ue

to b

ack

flu

sh is

avo

ided

.

• A

co

un

ter

pre

ssu

re is

alw

ays

ensu

red

, wh

en s

tart

-

ing

up

th

e p

um

p a

ga

in. T

his

is e

ssen

tia

l in

ord

er t

o

ma

ke c

erta

in t

hat

pu

mp

per

form

an

ce r

ema

ins

on

the

pu

mp

cu

rve.

• D

am

ag

e in

th

e p

um

p d

ue

to w

ater

ha

mm

erin

g i

s

limit

ed.

• C

on

tam

inat

ion

of

the

gro

un

dw

ater

du

e to

ba

ck

flu

sh is

lim

ited

.

4.2

Wea

r p

art

sD

epen

din

g o

n t

he

pu

mp

ed m

edia

an

d t

he

nu

mb

er o

f

yea

rs a

pu

mp

ha

s b

een

in o

per

atio

n, a

ser

vice

insp

ec-

tio

n o

f th

e p

um

p i

s re

com

men

ded

. Th

is i

ncl

ud

es r

e-

pla

cin

g a

ll w

ear

pa

rts

in t

he

pu

mp

. Th

e re

com

men

d-

ed s

ervi

ce p

art

s a

re:

• b

eari

ng

s, r

ad

ial

• va

lve

seat

• n

eck

rin

gs

• se

al r

ing

• u

pth

rust

rin

g.

If e

xten

sive

wea

r fr

om

sa

nd

ha

s o

ccu

rred

in

th

e

pu

mp

, re

pla

cin

g t

he

pu

mp

sh

aft

an

d i

mp

elle

rs m

ay

als

o b

e n

eces

sary

.

Ren

ewin

g t

he

wea

r p

art

s in

ca

se o

f se

rvic

e is

ess

en-

tia

l fo

r m

ain

tain

ing

a h

igh

pu

mp

effi

cien

cy a

nd

a lo

w

op

erat

ing

co

st.

For

furt

her

ser

vice

in

form

atio

n,

see

the

Gru

nd

fos

serv

ice

inst

ruct

ion

s.

4.3

Pu

mp

sel

ecti

on

Sele

ctio

n o

f a

pu

mp

sta

rts

wit

h e

stim

atin

g t

he

flo

w

an

d p

ress

ure

. Th

e to

tal h

ead

is t

he

sum

of

the

follo

w-

ing

• d

yna

mic

wat

er t

ab

le (

1)

• lif

t a

bo

ve g

rou

nd

(2)

• d

isch

arg

e p

ress

ure

(3)

• lo

sses

in p

ipes

, va

lve

an

d b

end

s (4

)

Fric

tion

loss

es: 0

m

Flow

(Q):

60 m

3 h

Hea

d: 9

0 m

: 80

m

: 50

mPi

pe le

ngth

of r

iser

pip

e: 0

m

: 10

m

Pipe

leng

th o

f dis

char

ge p

ipe:

0 m

4

4

3

2

1

Fig

. 21

Tota

l hea

d c

alc

ula

tio

n

Wh

en e

stim

atin

g t

he

flo

w d

ema

nd

, th

e w

ell

yiel

d

mu

st a

lso

be

take

n i

nto

co

nsi

der

atio

n.

Info

rmat

ion

reg

ard

ing

th

e w

ell

yiel

d i

s av

aila

ble

fro

m t

he

wel

l

dri

llers

tes

t re

po

rt,

wh

ich

is

ma

de

du

rin

g w

ell

de-

velo

pm

ent.

If

po

ssib

le,

the

nec

essa

ry fl

ow

mu

st b

e

red

uce

d a

s m

uch

as

po

ssib

le. T

his

will

min

imis

e th

e

wat

er t

ab

le d

raw

do

wn

, an

d r

edu

ce t

ota

l po

wer

co

n-

sum

pti

on

in t

erm

s o

f kw

h/m

3 .

4.4

Pu

mp

cu

rves

an

d t

ole

ran

ces

Aft

er e

stim

atin

g t

he

nec

essa

ry fl

ow

an

d h

ead

, pu

mp

sele

ctio

n c

an

be

per

form

ed b

y u

sin

g G

run

dfo

s W

in-

CA

PS/W

ebC

APS

o

r th

e co

rres

po

nd

ing

p

um

p

dat

a

bo

okl

et. B

oth

so

urc

es c

on

tain

per

form

an

ce c

urv

es.

In a

dd

itio

n t

o t

he

pu

mp

hea

d,

the

req

uir

ed p

ow

er

con

sum

pti

on

is

als

o a

vaila

ble

in

th

e d

ata

bo

okl

et,

wh

ere

the

pu

mp

su

pp

lier

dis

tin

gu

ish

es b

etw

een

th

e

mo

tor

sha

ft p

ow

er o

utp

ut

P1 (p

rin

ted

on

th

e m

oto

r

na

mep

late

) an

d t

he

mo

tor

inp

ut

po

wer

, P1.

P1

is u

sed

for

sizi

ng

th

e el

ectr

ica

l in

sta

llati

on

s.

Plea

se n

ote

th

at P

4 i

s th

e h

ydra

ulic

eff

ect

pro

du

ced

by

the

pu

mp

.

Fig

. 22

Pow

er d

efin

itio

ns

No

rma

lly t

he

po

wer

co

nsu

mp

tio

n is

als

o s

ho

wn

as

a

fun

ctio

n o

f th

e fl

ow

.

Fig

ure

s 23

an

d 2

4 P

um

p p

erfo

rma

nce

pa

ram

eter

s

incl

ud

ing

to

lera

nce

s

In t

he

dat

a b

oo

klet

, in

form

atio

n r

ega

rdin

g p

um

p e

f-

fici

ency

is

als

o a

vaila

ble

, an

d i

t ca

n b

e sh

ow

n a

s th

e

pu

mp

-en

d e

ffici

ency

(b

ase

d o

n P

2 )

or

as

a c

om

ple

te

pu

mp

effi

cien

cy i

ncl

ud

ing

th

e m

oto

r (b

ase

d o

n P

1).

In s

om

e ca

ses,

lo

ses

in n

on

-ret

urn

va

lves

are

no

t in

-

clu

ded

in

th

e effi

cien

cy s

ho

wn

. Th

e effi

cien

cy c

urv

es

are

use

d f

or

the

sele

ctio

n o

f p

um

p s

ize,

wh

ere

the

bes

t effi

cien

cy a

rea

mat

ches

th

e re

qu

ired

flo

w. I

f th

e

com

ple

te p

um

p e

ffici

ency

is n

ot

sho

wn

, it

can

be

cal-

cula

ted

by

usi

ng

th

e fl

ow

(Q

), h

ead

(H

) a

nd

po

wer

inp

ut

P1:

eta to

tal =

(Q x

H x

9.8

1)/(

P1 x

36

00

)

The

NPS

H v

alu

e st

an

ds

for

“Net

Po

siti

ve S

uct

ion

Hea

d”

an

d is

a m

easu

re f

or

req

uir

ed in

let

pre

ssu

re =

min

imu

m w

ater

leve

l ab

ove

pu

mp

inle

t.

In g

ener

al,

the

NPS

H v

alu

e w

ill i

ncr

ease

fo

r b

igg

er

Fig

. 23

Fig

. 24

Page 16: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

3031

Pu

mp

sP

um

ps

flo

ws

an

d if

th

e re

qu

ired

inle

t p

ress

ure

is n

ot

met

, it

will

res

ult

in

eva

po

rati

on

of

the

wat

er a

nd

a r

isk

of

cavi

tati

on

da

ma

ge

in t

he

pu

mp

.

In g

ener

al,

ther

e a

re m

an

y d

iffer

ent

loca

l st

an

da

rds

for

tole

ran

ces

on

per

form

an

ce c

urv

es.

Pum

p p

er-

form

an

ce f

or

Gru

nd

fos

SP p

um

ps

is s

ho

wn

acc

ord

-

ing

to

ISO

99

06

, A

nn

ex A

. Q

H c

urv

es p

rin

ted

in

th

e

do

cum

enta

tio

n s

ho

w t

he

no

min

al

curv

e. A

cco

rdin

g

to IS

O 9

90

6, A

nn

ex A

, po

wer

cu

rves

on

ly h

ave

an

up

-

per

to

lera

nce

. Fo

r effi

cien

cy c

urv

es, o

nly

lo

wer

to

ler-

an

ces

are

sh

ow

n.

Plea

se s

ee t

he

exa

mp

le s

ho

wn

in

fig

. 23

an

d 2

4 a

bo

ve. T

he

gen

era

l co

nd

itio

ns

acc

ord

-

ing

to

ISO

99

06

fo

r th

e p

erfo

rma

nce

cu

rves

in

th

is

illu

stra

tio

n a

re:

• Th

e m

easu

rem

ents

are

ma

de

wit

h a

irle

ss w

ater

at

a t

emp

erat

ure

of

20 °

C.

• C

urv

es a

pp

ly t

o a

kin

emat

ic v

isco

sity

of

1 m

m2 /s

. Wh

en p

um

pin

g li

qu

ids

wit

h a

hig

her

den

sity

, a h

igh

er m

oto

r o

utp

ut

is r

equ

ired

.

In a

dd

itio

n t

o Q

H,

Q-P

, Q

-eta

cu

rves

, a

n a

xia

l lo

ad

curv

e is

no

rma

lly a

lso

ava

ilab

le o

n r

equ

est.

Th

e d

ow

n

thru

st l

oa

d i

s cr

eate

d b

y th

e h

ydra

ulic

s a

nd

tra

ns-

ferr

ed t

o t

he

mo

tor

thru

st b

eari

ng

. Th

e to

tal

axi

al

loa

d is

ca

lcu

late

d b

y m

ult

iply

ing

th

e si

ng

le-s

tag

e va

l-

ues

by

the

nu

mb

er o

f st

ag

es. I

t ca

n b

e u

sed

to

ch

eck

wh

eth

er t

he

cap

aci

ty o

f th

e m

oto

r th

rust

bea

rin

g i

s

suffi

cien

t.

Fig

. 25

Sin

gle

-sta

ge

axi

al-

loa

d c

urv

e, S

P 6

0

Page 17: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

3233

5.

Mo

tors

an

d c

on

tro

ls

Mo

tors

an

d c

on

tro

ls

5.1

Mo

tor

typ

es, g

ener

al d

escr

ipti

on

This

ch

ap

ter

dea

ls e

xclu

sive

ly w

ith

su

bm

ersi

ble

mo

-

tors

, an

d c

on

tro

ls f

or

sub

mer

sib

le m

oto

rs. S

ub

mer

s-

ible

mo

tors

are

sp

ecia

l bec

au

se t

hey

are

des

ign

ed t

o

run

un

der

wat

er. O

ther

wis

e, t

hei

r o

per

atin

g p

rin

cip

le

is t

he

sam

e a

s a

ll o

ther

ele

ctri

c m

oto

rs.

Plea

se n

ote

th

at a

ll G

run

dfo

s 4

”, 6

”, a

nd

8”

mo

tors

con

form

to

NEM

A s

tan

da

rds.

A s

ub

mer

sib

le m

oto

r co

nsi

sts

of

a m

oto

r b

od

y a

nd

a

mo

tor

cab

le. T

he

cab

le is

det

ach

ab

le in

a p

lug

sys

tem

.

The

cab

le is

dim

ensi

on

ed f

or

sub

mer

ged

use

in o

rder

to m

inim

ise

the

spat

ial r

equ

irem

ent

alo

ng

th

e p

um

p.

The

mo

tor

cab

le is

co

nn

ecte

d t

o t

he

dro

p c

ab

le a

bo

ve

the

pu

mp

by

use

of

a c

ab

le t

erm

inat

ion

kit

. Th

e d

rop

cab

le u

sed

to

ra

ise

an

d lo

wer

th

e p

um

p.

Ca

nn

ed

In a

ca

nn

ed m

oto

r, th

e w

ind

ing

s a

re e

na

mel

wir

e (l

ike

in s

tan

da

rd s

urf

ace

mo

tors

) her

met

ica

lly s

eale

d f

rom

the

surr

ou

nd

ing

s a

nd

fille

d w

ith

em

bed

din

g m

a-

teri

al

in o

rder

to

wit

hh

old

th

e w

ind

ing

s a

nd

at

the

sam

e ti

me

incr

ease

hea

t tr

an

sfer

. Th

ese

mo

tors

hav

e

a j

ou

rna

l b

eari

ng

sys

tem

, co

nsi

stin

g o

f u

pp

er a

nd

low

er r

ad

ial b

eari

ng

s a

s w

ell a

s u

pth

rust

an

d d

ow

n-

thru

st b

eari

ng

s. T

hru

st a

nd

jo

urn

al

bea

rin

gs

run

hy-

dro

dyn

am

ica

lly in

th

e w

ater

-ba

sed

mo

tor

liqu

id.

Wet

wo

un

d (

rew

ind

ab

le)

Wet

wo

un

d m

oto

rs h

ave

a s

pec

ial

wat

er r

esis

tan

ce

wir

e, a

nd

a w

ater

tig

ht

join

t b

etw

een

th

e w

ind

ing

s

an

d t

he

mo

tor

cab

le.

The

join

t is

alw

ays

insi

de

the

mo

tor,

an

d n

o p

lug

sys

tem

is a

vaila

ble

.

The

mo

tor

liqu

id m

ain

ly c

on

sist

s o

f cl

ean

wat

er. T

he

liqu

id c

ircu

late

s a

rou

nd

th

e en

tire

mo

tor,

tra

nsf

er-

rin

g h

eat

aw

ay f

rom

win

din

gs

an

d r

oto

r a

nd

lub

rica

t-

ing

th

e b

eari

ng

sys

tem

s.

Oil

-fill

ed

An

oil-

fille

d m

oto

r is

eq

uip

ped

wit

h a

n im

pre

gn

ated

sta

nd

ard

su

rfa

ce m

oto

r w

ind

ing

. Tr

an

sfo

rmer

oil

is

fille

d in

to t

he

mo

tor

an

d u

sed

as

lub

rica

nt

an

d c

oo

l-

ing

. Th

e o

il ca

n b

e m

iner

al o

r ve

get

ab

le o

il w

ith

hig

h

insu

lati

on

res

ista

nce

. Th

e m

oto

r ca

ble

sp

lice

is t

ypi-

cally

ma

de

insi

de

the

mo

tor

as

in a

wet

wo

un

d m

o-

tors

, fe

w h

ave

plu

g s

yste

ms.

Oil-

fille

d m

oto

rs i

nco

r-

po

rate

a b

all-

bea

rin

g s

yste

m.

Sin

gle

-ph

ase

mo

tors

Ther

e a

re s

ever

al

vers

ion

s o

f si

ng

le p

ha

se m

oto

rs.

They

all

hav

e th

eir

dis

tin

ctiv

e a

dva

nta

ges

an

d d

isa

d-

van

tag

es. M

ost

typ

es n

eed

a c

ap

aci

tor

an

d s

om

e o

th-

er a

cces

sori

es,

wh

ich

is

bu

ilt i

nto

a s

tart

er b

ox

. Th

e

sta

rter

bo

x is

ded

icat

ed f

or

sta

rtin

g a

giv

en m

oto

r at

spec

ific

volt

ag

e a

nd

fre

qu

ency

.

Perm

an

ent-

spli

t ca

pa

cito

r (P

SC)

mo

tors

Sim

ple

an

d r

elia

ble

, PSC

mo

tors

hav

e a

ru

n-t

ype

ca-

pa

cito

r in

clu

ded

in t

he

circ

uit

. Th

e ca

pa

cito

r si

ze is

a

com

pro

mis

e b

etw

een

ad

din

g s

tart

ing

to

rqu

e a

nd

en

-

suri

ng

a h

igh

effi

cien

cy d

uri

ng

op

erat

ion

.

Pro

s: S

imp

le, l

ow

-co

st, r

elia

ble

an

d s

ilen

t.

Co

ns:

Lo

w lo

cked

-ro

tor

torq

ue

an

d lo

w e

ffici

ency

.

L

PSC

Swit

ch

Ove

rloa

d

Cap

acit

or

Ligh

tnin

gar

rest

or(o

pti

onal

)

Mai

n

Star

t

N PE Fig

. 26

PSC

Page 18: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

3435

Mo

tors

an

d c

on

tro

lsM

oto

rs a

nd

co

ntr

ols

Ca

pa

cito

r-st

art

/in

du

ctio

n-r

un

(CSI

R)

mo

tor

The

sta

rt-u

p c

ap

aci

tor

bo

ost

s th

e to

rqu

e d

uri

ng

sta

rt

up

. Th

en it

is d

isco

nn

ecte

d b

y a

sw

itch

. Th

e C

SIR

mo

-

tor

typ

e is

typ

ica

lly u

sed

fo

r sm

alle

r kW

rat

ing

s.

Pro

s: L

ock

ed-r

oto

r to

rqu

e.

Co

ns:

No

isy

op

erat

ion

(tr

ue

sin

gle

-ph

ase

), re

lay

nee

ded

to

cu

t o

ut

the

sta

rt-u

p c

ap

aci

tor.

CSI

R

L

Mai

n

Star

t

N PE

Star

tca

p.

Rela

is

Cap

acit

or s

tart

In

du

ctio

n r

un

0,3

7 ...

0,7

5 kW

Ca

pa

cito

r-st

art

/ca

pa

cito

r-ru

n (C

SCR

) m

oto

rs

This

mo

tor

typ

e h

as

bo

th a

sta

rtin

g c

ap

aci

tor

to

bo

ost

sta

rtin

g t

orq

ue,

an

d a

ru

n c

ap

aci

tor

(PSC

). Th

is

ensu

res

a s

mo

oth

op

erat

ion

an

d a

go

od

effi

cien

cy.

The

mo

tor

typ

e co

mb

ines

th

e a

dva

nta

ges

of

bo

th o

f

the

ab

ove

typ

es.

Pro

s: G

oo

d s

tart

ing

to

rqu

e, h

igh

effi

cien

cy.

Co

ns:

Pri

ce o

f co

ntr

ol b

ox

.

CSC

R

L

Mai

n

Star

t

N PE

Star

tca

p.

Rela

is

Run

cap

.

Cap

acit

or s

tart

C

apac

itor

ru

n1,

1 - 3

,7 k

W

Res

ista

nce

-sta

rt/i

nd

uct

ion

-ru

n (

RSI

R)

mo

tor

This

mo

tor

ha

s a

rel

ay b

uilt

dir

ectl

y in

to t

he

mo

tor

win

din

g.

The

rela

y d

isco

nn

ects

th

e st

art

ing

ph

ase

wh

en t

he

mo

tor

is r

un

nin

g.

Pro

s: N

o n

eed

fo

r ca

pa

cito

rs (

no

co

ntr

ol b

ox)

, ea

se o

f

inst

alla

tio

n.

Co

ns:

Lim

ited

sta

rtin

g t

orq

ue,

lim

ited

kW

rat

ing

s

(on

ly t

hro

ug

h 1

.1 k

W).

RSIR

Swit

ch

Ligh

tnin

gar

rest

or

Ove

rloa

d

L

Mai

n

Tmac

Star

t

Bim

etal

N PE Fig

. 29

RSI

R m

oto

r

Term

ino

log

y; 2

-wir

e a

nd

3-w

ire

mo

tors

The

term

ino

log

y is

rel

ated

to

th

e n

um

ber

of

wir

es

nee

ded

in

th

e in

sta

llati

on

exc

lud

ing

ea

rth

ca

ble

. 2-

wir

e m

oto

rs m

ust

be

sup

plie

d b

y th

ree

lea

ds

: ph

ase

,

neu

tra

l en

d e

art

h. 3

-wir

e m

oto

rs m

ust

be

sup

plie

d b

y

fou

r le

ad

s: p

ha

se, n

eutr

al,

po

int

bet

wee

n s

tart

- a

nd

run

- w

ind

ing

in m

oto

r +

ea

rth

ca

ble

.

2-w

ire

mo

tors

:

• PS

C m

oto

rs a

ca

pa

cito

r is

bu

ilt in

to t

he

mo

tor.

• R

SIR

.

3-w

ire

mo

tors

:

• PS

C m

oto

rs if

th

ere

is a

ca

pa

cito

r in

th

e st

art

er b

ox

on

th

e g

rou

nd

.

• C

SIR

mo

tors

• C

SCR

mo

tors

Mo

tor

der

atin

g

Mo

tor

der

atin

g i

s w

her

e th

ere

are

sp

ecia

l re

qu

ire-

men

ts t

o t

he

mo

tor,

such

as

hig

h w

ater

tem

per

a-

ture

, vo

lta

ge

tole

ran

ces

ou

tsid

e o

f a

ccep

tab

le i

n-

terv

al,

or

volt

ag

e u

nb

ala

nce

. All

of

thes

e si

tuat

ion

s

stre

ss t

he

mo

tor

win

din

g m

ore

th

an

wh

at i

t h

as

bee

n d

esig

ned

fo

r.

The

sim

ple

st s

olu

tio

n i

s to

use

an

ove

rsiz

ed m

oto

r,

typ

ica

lly n

ot

mo

re t

wo

ou

tpu

t si

zes

ab

ove

th

e re

-

qu

ired

ou

tpu

t. T

he

resu

lt is

an

ext

end

ed li

feti

me,

bu

t

the

effici

ency

is

no

t o

pti

ma

l, si

nce

th

e m

oto

r n

ever

op

erat

es a

t it

s o

pti

ma

l d

uty

po

int.

Th

e p

ow

er f

act

or

is n

orm

ally

be

low

du

e to

th

e p

art

ial l

oa

d o

n t

he

con

-

stru

ctio

n.

A b

ette

r so

luti

on

is t

o h

ave

a m

oto

r sp

ecia

lly w

ou

nd

in a

la

rger

sta

ck l

eng

th.

Du

e to

th

e in

crea

sed

su

r-

face

, th

e el

ectr

ica

l d

ata

an

d c

oo

ling

ca

pa

bili

ty a

re

imp

rove

d. T

hes

e m

oto

rs a

re d

esig

ned

for

hig

her

tem

-

per

atu

res,

wid

er v

olt

ag

e to

lera

nce

s, e

tc. A

lso,

th

e ef

-

fici

ency

of

a s

tan

da

rd m

oto

r is

ma

inta

ined

or

even

incr

ease

d.

5.2

Mo

tor

cab

les

an

d jo

ints

, ref

eren

ce

to d

rop

ca

ble

s

Sub

mer

sib

le p

um

p i

nst

alla

tio

n a

re d

esig

ned

to

be

use

d w

ith

th

e su

bm

ersi

ble

mo

tor,

the

mo

tor

cab

le

an

d t

he

join

t b

etw

een

mo

tor

cab

le a

nd

dro

p c

ab

le

un

der

wat

er. I

f fo

r a

ny

rea

son

th

e m

oto

r ca

ble

is

no

t

fully

su

bm

erg

ed, t

he

curr

ent-

carr

yin

g c

ap

aci

ty m

ust

alw

ays

be

chec

ked

. See

ch

ap

ter

7.5

as

wel

l.

Ther

efo

re, t

he

mo

tor

cab

le, j

oin

t a

nd

su

bm

erg

ed p

art

of

the

dro

p c

ab

le h

ave

a r

elat

ive

larg

e su

rfa

ce a

rea

that

is

in c

on

tact

wit

h t

he

pu

mp

ed m

edia

. It

is

im-

po

rta

nt

to c

ho

ose

th

e co

rrec

t m

ater

ial

for

the

giv

en

inst

alla

tio

n.

You

mu

st a

lso

be

aw

are

of

you

r lo

cal

dri

nki

ng

wat

er a

pp

rova

l req

uir

emen

ts.

Fig

. 27

Sch

ema

tic

dia

gra

m o

f a

CSI

R m

oto

rFi

g. 2

8 S

chem

ati

c d

iag

ram

of

a C

SCR

mo

tor

Page 19: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

3637

Mo

tors

an

d c

on

tro

lsM

oto

rs a

nd

co

ntr

ols

5.3

Mo

tor

pro

tect

ion

dev

ices

Th

e sa

me

typ

e o

f m

oto

r-p

rote

ctiv

e d

evic

es u

sed

fo

r

sta

nd

ard

su

rfa

ce m

oto

rs c

an

be

use

d f

or

sub

mer

s-

ible

mo

tors

. It

is im

po

rta

nt

to s

ecu

re a

nd

lim

it s

ho

rt-

circ

uit

ing

cu

rren

ts a

nd

pro

tect

ag

ain

st p

ha

se-f

ailu

res

as

wel

l as

ove

rlo

ad

.

Mo

st s

ing

le-p

ha

se m

oto

rs h

ave

a b

uilt

-in

th

erm

al

pro

tect

or.

If t

he

pro

tect

or

is n

ot

bu

ilt i

nto

th

e w

ind

-

ing

, it

mu

st b

e in

corp

ora

ted

in

th

e st

art

er b

ox

. Th

e

pro

tect

ors

fea

ture

au

tom

atic

or

ma

nu

al

rese

t. T

her

-

ma

l p

rote

cto

rs a

re d

esig

ned

to

mat

ch t

he

mo

tor

win

din

g c

ha

ract

eris

tics

.

Pt1

00

an

d P

t10

00

are

lin

ear

resi

sto

rs. C

om

bin

ed w

ith

a s

tan

da

rd s

enso

r d

evic

e, t

hey

ca

n in

dic

ate

the

tem

-

per

atu

re d

evel

op

men

t o

ver

tim

e. O

n c

an

ned

-typ

e

mo

tors

, th

e se

nso

r d

evic

e is

pla

ced

in

th

e st

ayb

olt

ho

le;

on

wet

-wo

un

d v

ersi

on

s, t

he

sen

sor

dev

ice

is

pla

ced

in t

he

mo

tor

liqu

id.

PTC

an

d N

TC r

esis

tors

are

ra

rely

use

d in

su

bm

ersi

ble

inst

alla

tio

ns

bec

au

se t

hey

are

no

t su

ffici

entl

y fa

st

an

d r

elia

ble

to

pro

tect

th

e su

bm

ersi

ble

mo

tor.

Gru

nd

fos

off

ers

a s

pec

ial t

emp

erat

ure

sen

sin

g d

evic

e

calle

d T

emp

con

. It

is a

NTC

-res

isto

r b

uilt

in

nea

r th

e

win

din

g, a

nd

sen

ses

the

tem

per

atu

re. T

he

tem

per

a-

ture

is c

on

vert

ed in

to a

hig

h-f

req

uen

cy s

ign

al,

tra

ns-

mit

ted

to

th

e co

ntr

ol

pa

nel

by

mea

ns

of

po

wer

-lin

e

com

mu

nic

atio

n.

Fro

m t

he

con

tro

l p

an

el,

the

sig

na

l

can

be

pic

ked

up

by

a s

ign

al

con

vert

er,

tra

nsm

itte

d

to t

he

MP

20

4 c

on

tro

l pa

nel

an

d in

dic

ated

as

a t

em-

per

atu

re o

n t

he

MP

20

4 c

on

tro

l pa

nel

dis

pla

y. M

P 2

04

is a

ad

van

ced

mo

tor

pro

tect

or

des

ign

ed f

or

the

pro

-

tect

ion

of

the

sub

mer

sib

le m

oto

r a

ga

inst

net

dis

tur-

ba

nce

s.

5.4

Red

uci

ng

th

e lo

cked

-ro

tor

curr

ent

The

pu

rpo

se o

f re

du

cin

g t

he

lock

ed-r

oto

r cu

rren

t is

to p

rote

ct o

ther

eq

uip

men

t a

ga

inst

po

wer

su

rges

in

con

nec

tio

n w

ith

hig

h p

ow

er lo

ad

s. T

his

als

o p

rote

cts

the

pip

ing

ag

ain

st e

xces

sive

pre

ssu

re s

urg

es.

Ther

e

are

sev

era

l way

s o

f red

uci

ng

th

e im

pa

ct o

n t

he

ma

ins,

ho

wev

er n

ot

all

of

them

are

rel

eva

nt

to p

um

ps.

Th

is

sect

ion

co

vers

sev

era

l diff

eren

t w

ays

of

red

uci

ng

th

e

lock

ed-r

oto

r cu

rren

t, a

nd

info

rmat

ion

ab

ou

t ru

nn

ing

sub

mer

sib

le p

um

ps

wit

h f

req

uen

cy c

on

vert

ers.

The

follo

win

g a

pp

lies

to r

ad

ial a

nd

sem

i-ra

dia

l

pu

mp

s, in

clu

din

g G

run

dfo

s SP

pu

mp

s. A

xia

l pu

mp

s

are

ho

wev

er n

ot

dea

lt w

ith

her

e.

As

the

lock

ed-r

oto

r cu

rren

t o

f a

pu

mp

mo

tor

is o

ften

4-7

tim

es a

s h

igh

as

the

rate

d c

urr

ent,

th

ere

will

be

a c

on

sid

era

ble

pea

k lo

ad

of

gri

d a

nd

mo

tor

for

a s

ho

rt p

erio

d. I

n o

rder

to

pro

tect

th

e g

rid

, ma

ny

cou

ntr

ies

hav

e re

gu

lati

on

s fo

r re

du

cin

g t

he

lock

ed-

roto

r cu

rren

t. N

orm

ally

it is

giv

en a

s a

ma

xim

um

loa

d in

kW

or

in A

mp

s a

llow

ed t

o s

tart

Dir

ect

on

Lin

e

(DO

L); T

he

ma

xim

um

loa

d a

llow

ed v

ari

es q

uit

e a

lot

thro

ug

ho

ut

the

wo

rld

, so

yo

u m

ust

be

cert

ain

th

at

you

ad

her

e to

yo

ur

loca

l reg

ula

tio

ns.

In s

om

e ca

ses,

on

ly s

pec

ific

met

ho

ds

for

red

uci

ng

th

e lo

cked

-ro

tor

curr

ent

are

allo

wed

.

The

follo

win

g t

ypes

are

des

crib

ed in

th

e fo

llow

ing

:

DO

L -

Dir

ect-

on

-lin

e

SD-

Sta

r-d

elta

AF

- A

uto

tra

nsf

orm

er

RR

– R

esis

tor

sta

rter

SS -

So

ft s

tart

er

FC -

Fre

qu

ency

co

nve

rter

Bef

ore

a c

ho

ice

is m

ad

e, a

pp

licat

ion

, req

uir

emen

ts

an

d lo

cal s

tan

da

rds

mu

st b

e co

nsi

der

ed.

5.4

.1 D

irec

t-o

n-l

ine

– D

OL

In D

OL

star

tin

g,

the

mo

tor

is c

ou

ple

d d

irec

tly

to t

he

gri

d b

y m

ean

s o

f a

con

tact

or

or

sim

ilar.

Ass

um

ing

all

oth

er a

spec

ts t

o b

e th

e sa

me,

DO

L st

arti

ng

will

alw

ays

giv

e th

e lo

wes

t g

ener

atio

n o

f h

eat

in t

he

mo

tor,

con

-

seq

uen

tly

pro

vid

ing

th

e lo

ng

est

life

span

of

mo

tors

up

to 4

5 kW

. A

bo

ve t

his

siz

e, t

he

mec

han

ical

im

pac

t o

n

the

mo

tor

will

be

so c

on

sid

erab

le t

hat

Gru

nd

fos

rec-

om

men

ds

curr

ent

red

uct

ion

. Fu

rth

erm

ore

, al

tho

ug

h

the

DO

L m

oto

r st

arte

r g

ives

th

e h

igh

est

lock

ed-r

oto

r

curr

ent,

it w

ill c

ause

min

imal

gri

d d

istu

rban

ce.

Lots

of

sub

mer

sib

le p

um

ps

use

lo

ng

cab

les,

ho

wev

er.

Thes

e lo

ng

cab

les

auto

mat

ical

ly t

rig

ger

a r

edu

ctio

n o

f

the

lock

ed-r

oto

r cu

rren

t d

ue

to t

he

sim

ple

ph

ysic

s in

-

volv

ed, a

s th

e re

sist

ance

in t

he

cab

le r

edu

ces

the

cur-

ren

t. If

, fo

r ex

amp

le, t

he

cab

le is

lon

g a

nd

des

ign

ed f

or

a vo

ltag

e d

rop

of

5 %

fu

ll lo

ad (

amp

s), a

red

uct

ion

of

the

lock

ed-r

oto

r cu

rren

t w

ill o

ccu

r au

tom

atic

ally

. Th

e

exam

ple

bel

ow

illu

stra

tes

this

po

int.

Exam

ple

:

Fig

. 30

Cu

rren

t fl

ow

by

DO

L st

art

ing

Typ

eR

edu

ced

lo

cked

-ro

tor

curr

ent

Pri

ceFe

atu

res

in

rela

tio

n t

o

pri

ce

Spa

ce

req

uir

emen

tC

ust

om

er

frie

nd

lyR

elia

ble

Red

uce

d p

ress

ure

su

rge

Ener

gy

sav-

ing

s d

uri

ng

o

per

atio

nM

ech

an

ica

lH

ydra

uli

c

DO

LN

oLo

wO

KLo

wYe

sYe

sN

oN

oN

o

SDB

elo

w 4

5 kW

ab

ove

45

kW

No

Yes

Low

Low

Low

OK

Low

Low

Yes

Yes

Yes

Yes

No

No

N

oN

oN

o

AF

Yes

Med

ium

OK

Med

ium

Yes/

No

Yes

Yes/

No

No

No

RR SS

Yes

Med

ium

OK

Med

ium

Yes/

No

Yes/

No

Yes

No

Yes/

No

FCYe

sH

igh

OK

Med

ium

/h

igh

Yes/

No

Yes/

No

Yes

Yes/

No

Yes/

No

Page 20: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

3839

Mo

tors

an

d c

on

tro

lsM

oto

rs a

nd

co

ntr

ols

5.4

.2 S

tar-

del

ta –

SD

Th

e m

ost

co

mm

on

met

ho

d f

or

red

uci

ng

th

e lo

cked

-

roto

r cu

rren

t fo

r m

oto

rs

in

gen

era

l is

st

ar-

del

ta

sta

rtin

g.

Du

rin

g s

tart

-up

, th

e m

oto

r is

co

nn

ecte

d

for

sta

r o

per

atio

n.

Wh

en t

he

mo

tor

is r

un

nin

g,

it

is s

wit

ched

ove

r to

del

ta c

on

nec

tio

n. T

his

ha

pp

ens

au

tom

atic

all

y a

fter

a fi

xed

per

iod

of

tim

e. D

uri

ng

sta

rt-u

p i

n s

tar

po

siti

on

, th

e vo

lta

ge

on

mo

tor

ter-

min

als

is

red

uce

d t

o 5

8 %

of

the

no

min

al

sta

rtin

g

volt

ag

e. T

his

sta

rtin

g m

eth

od

is

very

wel

l kn

ow

n i

n

the

ma

rket

an

d r

elat

ivel

y ch

eap

, sim

ple

an

d r

elia

ble

,

wh

ich

ma

kes

it v

ery

po

pu

lar.

Fig

. 31

Cu

rren

t fl

ow

by

SD s

tart

ing

For

SP p

um

ps,

an

d i

n g

ener

al

for

pu

mp

s w

ith

a l

ow

mo

men

t o

f in

erti

a, S

D s

tart

ing

is

no

t re

com

men

ded

du

e to

th

e fa

ct t

hat

sp

eed

is

lost

du

rin

g s

wit

chin

g

fro

m Y

/D.

A s

ub

mer

sib

le p

um

p g

oes

fro

m 0

to

2.9

00

rpm

wit

hin

th

ree

cycl

es (0

.06

s)!

Th

is a

lso

mea

ns

that

the

pu

mp

sto

ps

imm

edia

tely

wh

en t

he

curr

ent

is d

is-

con

nec

ted

fro

m t

he

ma

ins.

Wh

en c

om

pa

rin

g t

he

DO

L a

nd

sta

r-d

elta

lo

cked

-ro

-

tor

curr

ent,

sta

r-d

elta

sta

rtin

g r

edu

ces

the

curr

ent

at t

he

beg

inn

ing

. Wh

en s

wit

chin

g o

ver

fro

m s

tar

to

del

ta, t

he

pu

mp

slo

ws

con

sid

era

bly

, alm

ost

sto

pp

ing

com

ple

tely

. Aft

erw

ard

s, it

ha

s to

sta

rt d

irec

tly

in d

elta

(DO

L). T

he

dia

gra

m s

ho

ws

that

th

ere

is n

o r

eal r

edu

c-

tio

n o

f th

e lo

cked

-ro

tor

curr

ent.

Thin

gs

are

som

ewh

at d

iffer

ent

for

cen

trif

ug

al p

um

ps

wit

h a

gre

ater

dia

met

er a

nd

mas

s, a

s th

ey c

on

se-

qu

entl

y h

ave

a h

igh

er m

om

ent

of

iner

tia.

Rem

emb

er

that

sta

r o

per

atio

n fo

r to

o lo

ng

may

res

ult

in c

on

sid

er-

able

mo

tor

hea

tin

g a

nd

a r

edu

ced

life

tim

e as

a r

esu

lt.

Sub

mer

sib

le in

sta

llati

on

s w

ith

SD

sta

rter

s w

ill o

ften

be

mo

re e

xpen

sive

th

an

oth

er s

imila

r in

sta

llati

on

s.

Two

su

pp

ly c

ab

les

(6 l

ead

s) a

re r

equ

ired

fo

r th

e m

o-

tor

inst

ead

of

on

e (3

lea

ds)

in

th

e n

orm

al

situ

atio

n.

The

mo

tor

mu

st a

lso

fea

ture

tw

o s

ock

ets,

ma

kin

g i

t

typ

ica

lly 5

% m

ore

exp

ensi

ve t

ha

n a

tra

dit

ion

al,

sin

-

gle

-so

cket

mo

tor.

Fig

. 32.

Wye

eo

nfi

gu

rati

on

at

sta

rt-u

p

Aft

er a

pre

-det

erm

ined

tim

e, t

he

sta

rter

ele

ctri

cally

swit

ches

th

e w

ind

ing

s o

ver

to t

he

Del

ta C

on

fig

ura

-

tio

n, s

ho

wn

in fi

g. 3

3.

Fig

. 33.

Del

ta C

onfi

gura

tion

mot

or

5.4

.3 A

uto

tra

nsf

orm

er –

AT

In t

his

sta

rtin

g m

eth

od

, th

e vo

lta

ge

is r

edu

ced

by

mea

ns

of

au

totr

an

sfo

rmer

s. T

his

pri

nci

ple

is

als

o

calle

d t

he

Ko

rnd

orf

met

ho

d.

Fig

. 34

Cu

rren

t fl

ow

by

au

totr

an

sfo

rmer

sta

rtin

g

Wh

en t

he

mo

tor

is t

o b

e st

art

ed, i

t is

firs

t co

nn

ecte

d

to a

red

uce

d v

olt

ag

e, w

ith

full

volt

ag

e fo

llow

ing

aft

er-

wa

rds.

Du

rin

g t

his

sw

itch

ove

r, p

art

of

the

au

totr

an

s-

form

er is

co

nn

ecte

d a

s a

ch

oke

co

il. T

his

mea

ns

that

the

mo

tor

will

be

con

nec

ted

to

th

e g

rid

th

e en

tire

tim

e. M

oto

r sp

eed

will

no

t b

e re

du

ced

.

The

po

wer

co

nsu

mp

tio

n w

hen

sta

rtin

g c

an

be

seen

fro

m fi

g. 3

4.

Au

totr

an

sfo

rmer

st

art

ers

are

re

lati

vely

ex

pen

sive

,

bu

t ve

ry r

elia

ble

. Th

e lo

cked

-ro

tor

curr

ent

nat

ura

lly

dep

end

s o

n t

he

cha

ract

eris

tics

of

mo

tor

an

d p

um

p,

an

d v

ari

es c

on

sid

era

bly

fro

m t

ype

to t

ype.

Nev

er h

ave

the

au

totr

an

sfo

rmer

in

th

e ci

rcu

it f

or

mo

re t

ha

n 3

sec

on

ds.

Fig

. 35

Typ

ica

l ele

ctri

cal d

iag

ram

fo

r a

n a

uto

tra

ns-

form

er r

edu

ced

vo

lta

ge

sta

rter

5.4

.4 P

rim

ary

resi

sto

r-ty

pe

star

ter,

RR

In t

his

sta

rtin

g m

eth

od

, th

e vo

lta

ge

is r

edu

ced

by

mea

ns

of

resi

sto

rs p

ut

in s

erie

s o

n e

ach

mo

tor

ph

ase

.

The

fun

ctio

n is

to

incr

ease

th

e re

sist

an

ce d

uri

ng

th

e

sta

rt t

hu

s lim

itin

g t

he

lock

ed-r

oto

r cu

rren

t fl

ow

ing

.

A c

orr

ectl

y d

imen

sio

ned

sta

rter

will

red

uce

th

e st

art

-

ing

vo

lta

ge

(on

th

e te

rmin

als

of

the

mo

tor)

to

ap

-

pro

xim

atel

y 70

% o

f th

e lin

e vo

lta

ge.

The

sta

rter

is c

ut

ou

t b

y m

ean

s o

f a

tim

er c

on

tro

llin

g

a c

on

tact

or

wh

ich

mea

ns

that

th

e re

du

ced

vo

lta

ge

will

on

ly b

e p

rese

nt

for

the

pre

defi

ned

tim

e a

nd

th

at

the

mo

tor

is e

ner

giz

ed t

he

enti

re t

ime.

Nev

er h

ave

resi

sto

rs c

on

nec

ted

fo

r m

ore

th

an

3 s

ec-

on

ds,

as

it w

ill r

edu

ce t

he

sta

rtin

g t

orq

ue

wit

h c

on

se-

qu

entl

y in

crea

sed

win

din

g.

Fig

. 36

. Typ

ica

l ele

ctri

cal d

iag

ram

fo

r a

pri

ma

ry r

esis

-

tor

red

uce

d v

olt

ag

e st

art

er

5.4

.5 S

oft

sta

rter

– S

S A

so

ft s

tart

er is

an

ele

ctro

nic

un

it w

hic

h r

edu

ces

the

volt

ag

e a

nd

co

nse

qu

entl

y th

e lo

cked

-ro

tor

curr

ent

by

mea

ns

of

ph

ase

-an

gle

co

ntr

ol.

The

elec

tro

nic

s

un

it c

on

sist

s o

f a

co

ntr

ol s

ecti

on

, wh

ere

the

diff

eren

t

op

erat

ing

an

d p

rote

ctiv

e p

ara

met

ers

are

set

, a

nd

a

po

wer

pa

rt w

ith

tri

acs

.

The

lock

ed-r

oto

r cu

rren

t is

typ

ica

lly r

edu

ced

to

2-3

tim

es t

he

op

erat

ing

cu

rren

t.

Page 21: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

40

41

Mo

tors

an

d c

on

tro

lsM

oto

rs a

nd

co

ntr

ols

Fig

. 37

Reco

mm

ende

d st

art-

up

and

stop

tim

e, m

ax. 3

sec

.

Fig

. 38

Cu

rren

t fl

ow

by

soft

sta

rtin

g

Oth

er t

hin

gs

bei

ng

th

e sa

me,

th

is a

lso

giv

es a

red

uce

d

sta

rtin

g t

orq

ue.

Th

e sl

ow

sta

rt m

ay r

esu

lt i

n a

n i

n-

crea

sed

hea

t g

ener

atio

n in

th

e m

oto

r, le

ad

ing

to

a r

e-

du

ced

lif

etim

e. W

ith

sh

ort

acc

eler

atio

n/d

ecel

erat

ion

tim

es (

such

as

thre

e se

con

ds)

, th

is i

s o

f n

o p

ract

ica

l

imp

ort

an

ce. T

he

sam

e g

oes

fo

r SD

an

d A

T st

art

ing

.

Gru

nd

fos

ther

efo

re r

eco

mm

end

s fo

llow

ing

th

e a

ccel

-

erat

ion

/dec

eler

atio

n t

imes

sta

ted

in t

he

fig

ure

wh

en

usi

ng

a s

oft

sta

rter

. It

sho

uld

no

t b

e n

eces

sary

in c

on

-

nec

tio

n w

ith

Gru

nd

fos

pu

mp

s to

ra

ise

the

sta

rtin

g

volt

ag

e a

bo

ve 5

5%.

Ho

wev

er i

f a

pa

rtic

ula

rly

hig

h

sta

rtin

g t

orq

ue

is r

equ

ired

, th

e st

art

ing

vo

lta

ge

may

be

incr

ease

d t

o a

chie

ve t

he

req

uir

ed t

orq

ue.

A s

oft

sta

rter

will

ab

sorb

a n

on

-sin

uso

ida

l cu

rren

t

an

d g

ive

rise

to

so

me

gri

d n

ois

e. I

n c

on

nec

tio

n w

ith

very

sh

ort

acc

eler

atio

n/d

ecel

erat

ion

tim

es, t

his

is

of

no

pra

ctic

al

imp

ort

an

ce a

nd

do

es n

ot

con

flic

t w

ith

reg

ula

tio

ns

con

cern

ing

gri

d n

ois

e.

A n

ew s

erie

s/g

ener

atio

n o

f so

ft s

tart

ers

ha

s b

een

in-

tro

du

ced

. Th

ey a

re e

qu

ipp

ed w

ith

a p

rog

ram

ma

ble

sta

rt r

am

p f

un

ctio

n f

or

red

uci

ng

th

e lo

cked

-ro

tor

curr

ent

furt

her

, o

r fo

r ra

mp

ing

hig

h i

ner

tia

lo

ad

s. I

f

such

so

ft s

tart

ers

are

use

d,

ple

ase

use

ra

mp

tim

es

of

ma

x.

thre

e se

con

ds.

In

gen

era

l, G

run

dfo

s re

com

-

men

ds

that

yo

u a

lway

s in

sta

ll th

e so

ft s

tart

er w

ith

a b

ypa

ss c

on

tact

or,

ena

blin

g t

he

mo

tor

to r

un

DO

L

du

rin

g o

per

atio

n. I

n t

his

way

, wea

r a

nd

po

wer

loss

is

avo

ided

in t

he

soft

sta

rter

du

rin

g o

per

atio

n.

Plea

se n

ote

th

at if

ram

pin

g d

ow

n is

req

uir

ed, i

t m

igh

t

no

t b

e p

oss

ible

to

use

th

e b

ypa

ss c

on

tact

or

solu

tio

n

for

red

uci

ng

th

e p

ow

er c

on

sum

pti

on

du

rin

g n

orm

al

op

erat

ion

.

We

reco

mm

end

th

e u

se o

f fr

equ

ency

co

nve

rter

s if

oth

er r

am

p t

imes

are

req

uir

ed.

Tem

per

atu

re r

ead

ou

t o

f G

run

dfo

s m

oto

rs w

ith

tem

-

per

atu

re t

ran

smit

ters

is

po

ssib

le i

f th

e so

ft s

tart

er

ha

s a

byp

ass

co

nta

cto

r.

Soft

sta

rter

s m

ay o

nly

be

use

d o

n 3

ph

ase

su

bm

ers-

ible

mo

tors

.

Ma

x. t

ime

for

red

uce

d v

olt

ag

e sh

all

be

limit

ed n

ot

to

exce

ed 3

sec

on

ds.

5.4

.6 F

req

uen

cy c

on

vert

ers

(va

ria

ble

sp

eed

dri

ve)

Freq

uen

cy c

on

vert

ers

are

th

e id

eal

dev

ice

to c

on

tro

l

the

per

form

an

ce o

f th

e p

um

p, b

y a

dju

stin

g t

he

spee

d

of

the

mo

tor.

It is

th

eref

ore

als

o a

n id

eal s

tart

er t

ype,

bo

th f

or

red

uct

ion

of

the

lock

ed-r

oto

r cu

rren

t a

nd

fo

r

red

uct

ion

of

pre

ssu

re s

urg

es.

No

te:

a l

ow

fre

qu

ency

pro

du

ces

slo

w i

mp

elle

r ro

ta-

tio

n, r

edu

cin

g p

um

p p

erfo

rma

nce

.

Fig

. 39

Pu

mp

per

form

an

ce w

ith

diff

eren

t fr

equ

enci

es

Fig

. 40

Cu

rren

t fl

ow

by

freq

uen

cy c

on

vert

er s

tart

ing

Freq

uen

cy c

on

vert

ers

are

th

e m

ost

exp

ensi

ve o

f th

e

ab

ove

-men

tio

ned

sta

rtin

g d

evic

es, a

nd

will

pri

ma

rily

be

use

d in

co

nn

ecti

on

wit

h o

per

atio

n a

t va

ria

ble

per

-

form

an

ce.

Ther

e a

re s

ever

al

typ

es o

f fr

equ

ency

co

nve

rter

s o

n

the

ma

rket

, ea

ch h

avin

g i

ts o

wn

ch

ara

cter

isti

cs.

A

bri

ef o

verv

iew

is p

rese

nte

d h

ere:

• T

he

sim

ple

st f

req

uen

cy c

on

vert

er i

s b

ase

d o

n a

volt

ag

e fr

equ

ency

cu

rve

. T

his

co

nve

rter

is

som

e-

tim

es c

all

ed a

n U

/f o

r V

/f c

on

vert

er.

Th

ey c

alc

u-

late

th

e a

ctu

al o

utp

ut

volt

ag

e fr

om

th

e fr

equ

ency

,

wit

ho

ut

taki

ng

th

e a

ctu

al

loa

d i

nto

co

nsi

der

a-

tio

n. D

iffer

ent

U/f

or

V/f

cu

rves

ca

n b

e ch

ose

n t

o

op

tim

ise

for

the

act

ua

l a

pp

lica

tio

n.

Pum

ps

wil

l

typ

ica

lly

use

th

e V

ari

ab

le T

orq

ue

curv

e. T

hes

e fr

e-

qu

ency

co

nve

rter

s a

re t

he

chea

pes

t o

n t

he

ma

r-

ket,

an

d a

re o

ften

em

plo

yed

.

• Th

e n

ext

step

is

th

e V

ecto

r-C

on

tro

lled

fr

equ

ency

con

vert

er. T

his

fre

qu

ency

co

nve

rter

use

s a

mo

del

of

the

mo

tor,

and

cal

cula

tes

the

ou

tpu

t vo

ltag

e b

ased

on

sev

eral

par

amet

ers

incl

ud

ing

the

actu

al lo

ad. T

his

give

s h

igh

er p

erfo

rman

ce i

n c

on

tro

llin

g th

e sh

aft

of

the

mo

tor,

such

as

a h

igh

er a

ccu

racy

of m

in-1

, to

rqu

e,

etc.

Th

ese

dri

ves

are

mo

re e

xpen

sive

th

an t

he

U/f

bas

ed d

rive

s, a

nd

are

typ

ical

ly u

sed

fo

r in

du

stri

al a

p-

plic

atio

ns.

Ho

wev

er,

they

are

als

o u

sed

in

sys

tem

s

wh

ere

inst

abili

ties

oft

en o

ccu

r. Th

e m

ore

pre

cise

way

of c

on

tro

llin

g th

e sh

aft

no

rmal

ly e

limin

ates

th

e p

rob

-

lem

s ca

use

d b

y an

inst

able

pu

mp,

Th

e ve

cto

r-co

ntr

ol-

led

dri

ves

usu

ally

hav

e a

hig

her

effi

cien

cy, o

r an

au

to-

mat

ic e

ner

gy

op

tim

izer

fu

nct

ion

.

The

ou

tpu

t se

ctio

n o

f a

fre

qu

ency

co

nve

rter

ca

n b

e

ma

de

in t

wo

diff

eren

t w

ays:

eit

her

wit

h s

ix o

r w

ith

12 t

ran

sist

ors

.

Th

is c

an

als

o b

e re

ferr

ed t

o a

s 6

-pu

lse

an

d 1

2-p

uls

e

inve

rter

s. S

ix t

ran

sist

ors

are

th

e m

ost

co

mm

on

ly

fou

nd

so

luti

on

, a

s it

is

the

chea

pes

t a

nd

th

e si

m-

ple

st w

ay o

f cr

eati

ng

an

ou

tpu

t st

ag

e. T

o r

edu

ce t

he

stre

ss o

n m

oto

r in

sula

tio

n a

nd

in

crea

se t

he

con

tro

l

per

form

an

ce,

the

12-t

ran

sist

or

ou

tpu

t st

ag

e w

as

intr

od

uce

d. 1

2-tr

an

sist

or

op

erat

ion

is t

ypic

all

y co

m-

bin

ed w

ith

ad

van

ced

co

ntr

ols

th

at a

re b

ase

d o

n fl

ux

mo

del

s o

f th

e m

oto

r. T

he

ad

van

tag

e o

f a

12-

tra

nsi

s-

tor

solu

tio

n u

sua

lly

incl

ud

es i

mp

rove

d c

on

tro

l at

low

sp

eed

s a

nd

les

s st

ress

on

th

e m

oto

r. A

12-

pu

lse

freq

uen

cy c

on

vert

er l

ies

in t

he

exp

ensi

ve r

an

ge

of

freq

uen

cy c

on

vert

ers.

Th

e m

ain

sel

ecti

on

fa

cto

r fo

r co

mb

inin

g f

req

uen

cy

con

vert

er a

nd

pu

mp

is

the

full

lo

ad

am

ps

incl

ud

ing

the

ove

rlo

ad

fa

cto

r. T

he

freq

uen

cy c

on

vert

er s

ho

uld

be

cho

sen

so

it

ca

n d

eliv

er t

he

req

uir

ed c

urr

ent

all

the

tim

e. F

or

exa

mp

le,

if t

he

mo

tor

req

uir

es 9

.7 A

,

cho

se a

fre

qu

ency

co

nve

rter

wit

h a

nd

ou

tpu

t cu

r-

ren

t at

9.7

A o

r h

igh

er.

Page 22: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

42

43

5.5

Op

erat

ion

wit

h f

req

uen

cy

con

vert

er

Ther

e a

re s

ever

al

thin

gs

that

sh

ou

ld b

e co

nsi

der

ed

wh

en u

sin

g f

req

uen

cy c

on

vert

ers

tog

eth

er w

ith

su

b-

mer

sib

le m

oto

rs. S

om

e o

f th

e co

nd

itio

ns

for

run

nin

g

sub

mer

sib

le

mo

tors

o

n

freq

uen

cy

con

vert

ers

are

fou

nd

bel

ow

.

1a. T

he

freq

uen

cy c

on

vert

er m

ust

hav

e so

me

kin

d o

f

ou

tpu

t fi

lter

to

lim

it v

olt

ag

e p

eaks

(U

pea

k) a

nd

to r

edu

ce d

U/d

t (o

r d

V/d

t) w

hic

h c

ou

rses

str

ess

on

th

e in

sola

tio

n o

f th

e su

bm

ersi

ble

mo

tor.

The

ma

xim

um

vo

lta

ge

(Up

eak)

sho

uld

be

red

uce

d t

o a

leve

l o

f le

ss t

ha

n 8

50 V

(ex

cep

t fo

r th

e M

S 4

02)

;

dU

/dt

sho

uld

als

o b

e lim

ited

in

acc

ord

an

ce w

ith

the

follo

win

g t

ab

le.

Ma

x p

eak

volt

ag

e a

nd

ma

x d

U /

dt

for

Gru

nd

fos

sub

mer

sib

les

Mo

tor

seri

esM

ax

. Up

eak v

olt

ag

eM

ax

. dU

/ d

t

MS4

02

650

V P

ha

se -

Ph

ase

200

0 V

/ m

icro

s.

MS4

00

08

50 V

Ph

ase

- P

ha

se20

00

V /

mic

ro s

.

MS6

/MS6

00

08

50 V

Ph

ase

- P

ha

se20

00

V /

mic

ro s

.

MM

S6/M

MS6

00

08

50 V

Ph

ase

- G

rou

nd

500

V /

mic

ro s

.

MM

S80

00

850

V P

ha

se -

Gro

un

d50

0 V

/ m

icro

s.

MM

S10

00

08

50 V

Ph

ase

- G

rou

nd

500

V /

mic

ro s

.

MM

S120

00

850

V P

ha

se -

Gro

un

d50

0 V

/ m

icro

s.

Th

e ty

pic

al

ou

tpu

t fi

lter

s fo

r fr

equ

ency

co

nve

rt-

ers

are

LC

(a

lso

ca

lled

sin

us

filt

ers)

or

RC

filt

ers.

Freq

uen

cy c

on

vert

er s

up

plie

rs c

an

su

pp

ly d

ata

reg

ard

ing

Up

eak a

nd

dU

/dt

for

thei

r d

iffer

ent

fre-

qu

ency

co

nve

rter

ser

ies.

Ple

ase

see

ch

ap

ter

5.6

.

N

orm

ally

, filt

ers

are

als

o r

equ

ired

if lo

ng

mo

tor

ca-

ble

s a

re t

o b

e u

sed

to

get

her

wit

h t

he

freq

uen

cy

con

vert

er.

Th

e U

pea

k a

nd

dU

/dt

valu

es s

ho

uld

be

mea

sure

d

on

th

e m

oto

r te

rmin

als

.

See

tab

le a

bo

ve f

or

acc

epta

ble

va

lues

of

dV

/dt.

1b. F

req

uen

cy c

on

vert

ers

are

no

rma

lly d

esig

ned

fo

r

use

in

an

in

du

stri

al

envi

ron

men

t. I

f a

fre

qu

ency

con

vert

er i

s u

sed

in

res

iden

tia

l a

rea

s, i

t m

igh

t b

e

nec

essa

ry t

o a

dd

so

me

kin

d o

f in

pu

t fi

lter

to

pre

-

ven

t el

ectr

ica

l d

istu

rba

nce

s fr

om

th

e fr

equ

ency

con

vert

er f

rom

aff

ecti

ng

oth

er e

qu

ipm

ent

on

th

e

sam

e m

ain

s. N

orm

ally

th

ere

are

th

ree

diff

eren

t

leve

ls o

f fi

lter

s to

sel

ect

am

on

g:

No

filt

er (

On

ly f

or

ind

ust

ria

l use

wh

ere

filt

erin

g

is d

on

e el

sew

her

e)

Filt

ers

for

ind

ust

ria

l ap

plic

atio

ns

Filt

ers

for

do

mes

tic

ap

plic

atio

ns.

Th

e ve

rsio

n f

or

do

mes

tic

ap

plic

atio

ns

can

be

an

ad

d-o

n f

or

the

ind

ust

ria

l ap

plic

atio

n, o

r it

ca

n b

e a

sep

ara

te v

ersi

on

.

It

is

ma

nd

ato

ry t

o f

ulfi

l th

e re

qu

irem

ents

in

th

e

ma

nu

als

fo

r th

e fr

equ

ency

co

nve

rter

fo

r ke

epin

g

the

CE

ma

rk o

n t

he

pro

du

ct.

If t

his

is

no

t d

on

e

pro

per

ly t

he

CE

ma

rkin

g is

no

t a

llow

ed.

2.

The

flo

w r

ate

pa

st t

he

mo

tor

mu

st b

e at

lea

st

0.1

5 m

/s. T

he

mo

tor

mu

st b

e fi

tted

wit

h a

co

olin

g

slee

ve i

f th

e p

um

pin

g d

oes

no

t cr

eate

su

ffici

ent

flo

w p

ast

th

e m

oto

r.

3.

Wit

h c

on

tro

l o

f su

bm

ersi

ble

mo

tors

in

op

en s

ys-

tem

s w

ith

hig

h s

tati

c lif

t, t

he

po

wer

co

nsu

mp

tio

n

will

ch

an

ge

on

ly m

od

erat

ely.

Th

is m

ean

s th

at a

red

uct

ion

of

the

pu

mp

per

form

an

ce w

ill g

ive

in-

crea

sed

gen

erat

ion

of

hea

t in

th

e m

oto

r. A

red

uc-

tio

n o

f th

e m

oto

r lif

etim

e m

ust

th

eref

ore

be

ex-

pec

ted

. Fo

r o

per

atio

n w

ith

a f

req

uen

cy c

on

vert

er,

Gru

nd

fos

ther

efo

re a

lway

s re

com

men

ds

usi

ng

a

mo

tor

wit

h s

pa

re c

ap

aci

ty, i

.e. a

n in

du

stri

al m

oto

r

or

a d

erat

ed s

tan

da

rd m

oto

r.

4.

The

mo

tor

freq

uen

cy:

min

.: 30

Hz

ma

x.:6

0 H

z

5.

Tem

per

atu

re p

rote

ctio

n o

f G

run

dfo

s su

bm

ersi

ble

mo

tors

wit

h f

req

uen

cy c

on

vert

er i

s p

oss

ible

fo

r

mo

tors

wit

h a

bu

ilt-i

n t

her

mo

con

tact

s. T

he

mo

tor

tem

per

atu

re c

an

no

t b

e re

ad

, bu

t th

e p

rote

ctio

n is

the

sam

e. A

n a

dd

itio

na

l ca

ble

is

req

uir

ed f

or

the

mo

tor,

bu

t a

s o

per

atio

n o

f su

bm

ersi

ble

mo

tors

by

mea

ns

of

freq

uen

cy c

on

vert

ers

is u

sua

lly u

sed

in c

on

nec

tio

n w

ith

ta

nk

ap

plic

atio

n, t

his

will

no

t

cau

se d

istu

rba

nce

s o

r a

dd

itio

na

l co

sts.

If t

he

po

ints

dis

cuss

ed a

bo

ve a

re m

et, t

he

mo

tor

wil

l

hav

e a

n a

ccep

tab

le li

feti

me.

Plea

se n

ote

th

at e

xter

na

l fre

qu

ency

co

nve

rter

s re

sult

in p

ow

er lo

ss a

nd

tra

nsm

its

tra

nsi

ents

, th

ey w

ill:

• g

ener

ate

mo

re h

eat

in t

he

mo

tor

com

pa

red

to

di-

rect

on

lin

e o

per

atio

n

red

uce

th

e m

oto

r effi

cien

cy

incr

ease

th

e p

ow

er c

on

sum

pti

on

of

the

mo

tor.

Bec

au

se o

f th

is,

an

in

du

stri

al

mo

tor

sho

uld

alw

ays

be

use

d, a

s it

ha

s b

een

bu

ilt t

o c

om

pen

sate

fo

r th

ese

dis

ad

van

tag

es.

As

far

as

the

op

erat

ing

eco

no

my

is c

on

cern

ed, t

he

fol-

low

ing

sh

ou

ld b

e ta

ken

into

co

nsi

der

atio

n:

• Fr

equ

ency

co

ntr

ol o

f dee

p w

ell s

ub

mer

sib

le p

um

ps

will

no

rma

lly n

ot

resu

lt i

n i

mp

rove

d o

per

atin

g

eco

no

my

wh

en in

sta

lled

in a

wel

l.

• It

do

es, h

ow

ever

, red

uce

th

e n

eed

fo

r la

rge

tan

ks

an

d s

pa

ce f

or

thes

e.

• Fr

equ

ency

co

ntr

ol

of

raw

-wat

er p

um

ps

red

uce

s

pre

ssu

re s

urg

es in

th

e p

ipe

syst

em a

nd

va

riat

ion

s

of

the

wat

er l

evel

in

th

e w

ell

at p

um

p s

tart

an

d

sto

p.

Ho

wev

er w

her

e so

me

kin

d o

f co

ntr

ol i

s n

eed

ed s

uch

as

con

stan

t p

ress

ure

, co

nst

ant

wel

l w

ater

lev

el, o

r si

mi-

lar,

ther

e m

igh

t b

e d

iffer

ent

leve

ls o

f im

pro

vem

ent

in

usi

ng

fre

qu

ency

co

nve

rter

s. A

fre

qu

ency

co

nve

rter

in-

clu

des

so

me

log

ic in

pu

t an

d o

utp

ut.

It a

lso

typ

ical

ly in

-

clu

des

a P

ID c

on

tro

l sec

tio

n, f

or

esta

blis

hin

g c

on

tro

l of

the

app

licat

ion

. In

man

y ca

ses

add

itio

nal

eq

uip

men

t

can

be

om

itte

d, a

nd

th

e u

se o

f th

e fr

equ

ency

co

nve

rt-

er a

s a

star

ter

and

as

a p

art

of

the

con

tro

l sys

tem

will

imp

rove

th

e o

vera

ll ec

on

om

ic p

ersp

ecti

ve.

The

PID

co

ntr

olle

r is

wid

ely

use

d i

n c

on

tro

l ap

plic

a-

tio

ns,

an

d f

req

uen

cy c

on

vert

er m

anu

fact

ure

s n

orm

al-

ly g

ives

so

me

hin

ts a

bo

ut

ho

w t

o o

pti

miz

e th

e u

se o

f

this

fea

ture

.

Plea

se b

e aw

are

of

that

an

in

corr

ectl

y p

rog

ram

med

PID

co

ntr

olle

r co

uld

lea

d t

o a

n i

nst

able

per

form

ance

and

exc

essi

ve p

ress

ure

on

th

e sy

stem

.

Plea

se n

ote

th

at t

he

ram

p-u

p t

ime

to a

min

imu

m f

re-

qu

ency

of

30 H

z m

ay n

ot

take

lon

ger

th

an 3

sec

on

ds.

5.6

CU

E va

ria

ble

sp

eed

dri

ve f

or

SP

pu

mp

s

CU

E is

a G

run

dfo

s fr

equ

ency

dri

ve w

ith

a l

og

ica

l in

-

terf

ace

fo

r ea

sy s

etu

p a

nd

op

erat

ion

.

Wit

h a

CU

E, i

t is

po

ssib

le t

o c

on

tro

l p

um

p p

erfo

rm-

an

ce b

y ch

an

gin

g t

he

freq

uen

cy.

This

allo

ws

you

to

pro

gra

m a

sm

oo

th s

tart

up

an

d s

top

of

the

pu

mp

.

This

min

imis

es t

he

risk

of

da

ma

ges

on

th

e p

ress

ure

pip

e a

nd

th

e en

tire

pre

ssu

re p

ipin

g s

yste

m.

It a

lso

re-

du

ces

the

stre

ss f

rom

wat

er h

am

mer

wh

ile m

inim

is-

ing

th

e co

sts

for

valv

es a

nd

oth

er r

egu

lati

ng

dev

ices

.

Op

erat

ion

bel

ow

30

Hz

is a

ccep

tab

le f

or

no

mo

re

tha

n t

hre

e se

con

ds.

Ab

ove

30

Hz,

th

ere

is n

o l

imit

a-

tio

n r

ega

rdin

g o

per

atio

n t

ime.

Th

is m

ust

alw

ays

be

ob

serv

ed h

ow

ever

, b

oth

du

rin

g r

am

p-u

p a

nd

ra

mp

-

do

wn

seq

uen

ces.

The

ma

x. f

req

uen

cy is

60

Hz.

Mo

tors

an

d c

on

tro

lsM

oto

rs a

nd

co

ntr

ols

Fig

. 41

CU

E fa

mily

Page 23: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

44

45

Mo

tors

an

d c

on

tro

lsM

oto

rs a

nd

co

ntr

ols

The

set-

up

dat

a f

or

the

CU

E is

alw

ays

curr

ent,

an

d

no

t kW

, sin

ce s

ub

mer

sib

le m

oto

rs a

re o

ften

diff

eren

t

fro

m n

orm

mo

tors

.

Fun

ctio

ns

The

CU

E a

llow

s yo

u t

o m

ain

tain

th

e fo

llow

ing

pa

-

ram

eter

s:

• C

on

sta

nt

pre

ssu

re

• C

on

sta

nt

leve

l

• C

on

sta

nt

flo

w r

ate

• C

on

sta

nt

tem

per

atu

re

• C

on

sta

nt

curv

e.

Pow

er c

ab

le

A s

ub

mer

sib

le p

um

p p

ow

er c

ab

le i

n a

scr

een

ed v

er-

sio

n i

s n

ot

ava

ilab

le.

No

rma

lly,

it i

s n

ot

req

uir

ed a

c-

cord

ing

to

th

e EM

C re

gu

lati

on

s d

ue

to t

he

sub

mer

ged

inst

alla

tio

n.

Ma

ins

cab

le

This

ca

ble

ru

ns

fro

m t

he

ma

ins

sup

ply

to

th

e C

UE

un

scre

ened

. Th

e ca

ble

bet

wee

n C

UE

an

d fi

lter

is

scre

ened

. Th

e ca

ble

ru

nn

ing

fro

m t

he

filt

er t

o t

he

pu

mp

mo

tor

is n

orm

ally

un

scre

ened

. Th

e tw

o e

xam

-

ple

s ill

ust

rate

th

ese

setu

ps.

If t

he

cab

le is

use

d o

uts

ide

the

wel

l in

a d

ry e

nvi

ron

-

men

t, a

scr

een

ed c

ab

le m

ay b

e u

sed

wit

h a

ca

ble

co

n-

nec

tio

n t

o t

he

sub

mer

sib

le p

um

p c

ab

le a

t th

e w

ell

hea

d. fi

g. 4

2 b

elo

w s

ho

ws

ho

w a

ca

ble

sel

ecti

on

ca

n

be

use

d t

og

eth

er w

ith

CU

E a

nd

a fi

lter

. In

th

e se

con

d

exa

mp

le,

the

con

nec

tio

n b

ox

is l

oca

ted

at

the

wel

l

hea

d.

Furt

her

in

form

atio

n m

ay b

e fo

un

d i

n w

ebC

APS

on

ww

w.g

run

dfo

s.co

m.

Filt

er s

elec

tio

n

Fig

. 4

4 b

elo

w s

ho

ws

ho

w t

o s

elec

t th

e co

rrec

t fi

lter

for

the

inst

alla

tio

n.

The

ma

in d

iffer

ence

bet

wee

n d

U/d

t fi

lter

s a

nd

sin

e

wav

e fi

lter

s is

:

Bo

th fi

lter

s co

nsi

st o

f co

ils a

nd

ca

pa

cito

rs. T

he

coils

an

d t

he

cap

aci

tors

are

sm

all

in v

alu

e in

th

e d

U/d

t fi

l-

ters

co

mp

are

d t

o t

he

valu

es u

sed

in s

ine

wav

e fi

lter

s.

Gru

nd

fos

off

ers

a f

ull

ran

ge

of

filt

ers

to b

e u

sed

wit

h

CU

E.

Sett

ing

gu

idel

ines

• R

am

p (

up

an

d d

ow

n):

ma

xim

um

3 s

eco

nd

s. T

his

is t

o e

nsu

re t

he

lub

rica

tio

n o

f jo

urn

al b

eari

ng

s to

limit

wea

r, a

nd

pre

ven

t th

e w

ind

ing

fro

m b

eco

m-

ing

bu

rnt

ou

t.

• U

se t

emp

erat

ure

mo

nit

ori

ng

by

PT10

0 (

use

of

scre

ened

ca

ble

ca

n b

e n

eed

ed).

• H

eat

kills

th

e m

oto

r =

> lo

w is

ola

tio

n r

esis

tan

ce

=>

sen

siti

ve t

o v

olt

ag

e p

eaks

.

• M

oto

r re

com

men

dat

ion

s:

– F

or

MS:

use

mo

tors

wit

h 1

0%

ext

ra in

giv

en

du

ty p

oin

t.

Fo

r M

MS:

alw

ays

use

mo

tors

th

at a

re P

E2 –

PA

wo

un

d.

• R

emem

ber

to

use

a L

C fi

lter

.

• R

edu

ce p

eaks

to

ma

x. 8

00

V.

• G

run

dfo

s re

com

men

d D

an

foss

fre

qu

ency

inve

rt-

er, i

n c

om

bin

atio

n w

ith

a L

C fi

lter

.

• C

ab

les

act

as

am

plifi

ers

=>

mea

sure

pea

ks a

t th

e

mo

tor.

• D

imen

sio

n it

wit

h r

esp

ect

for

the

curr

ent

an

d n

ot

the

po

wer

ou

tpu

t.

• D

imen

sio

n t

he

coo

ling

pro

visi

on

fo

r th

e st

ato

r

tub

e at

du

ty p

oin

t w

ith

low

est

flo

w r

ate.

Th

e

min

imu

m fl

ow

m/s

alo

ng

th

e st

ato

r h

ou

sin

g

mu

st b

e co

nsi

der

ed.

• A

ssu

re t

hat

th

e p

um

p is

use

d w

ith

in t

he

inte

nd

-

ed r

an

ge

of

the

pu

mp

cu

rve.

• Fo

cus

on

th

e d

isch

arg

e p

ress

ure

an

d s

uffi

cien

t

NPS

H, a

s vi

bra

tio

ns

will

kill

th

e m

oto

r.

CU

EFi

lter

Ma

ins

Un

scre

en

ed

ca

ble

scre

en

ed

ca

ble

Un

scre

en

ed

dro

p c

ab

le

CU

E a

nd

Fil

ter

mo

un

ted

clo

se t

o w

ell

M

CU

EFi

lter

Ma

ins

Un

scre

en

ed

ca

ble

scre

en

ed

ca

ble

Un

scre

en

ed

d

rop

ca

ble

Msc

ree

ne

d

cab

leC

on

nec

tio

n

bo

x*

* B

oth

en

ds

of

the

scr

ee

ne

d c

ab

le f

rom

th

e fi

lte

r to

th

e c

on

ne

ctio

n b

ox

mu

st c

on

ne

cte

d t

o e

art

h

NO

Y

ES

Ho

w t

o c

ho

se a

fi

lte

r

Is t

he

pu

mp

an

SP

/BM

or

BM

B

Ca

ble

len

gth

<15

0m

an

dp

> 1

1 kW

Use

sin

e w

ave

fi

lte

rU

se d

U/d

t fi

lte

r

Fig

. 42

Sub

mer

sib

le p

um

p w

ith

ou

t co

nn

ecti

on

bo

x

Fig

. 43

Sub

mer

sib

le p

um

p w

ith

co

nn

ecti

on

bo

x a

nd

scr

een

ed c

ab

le

Fig

. 44

Set

tin

g g

uid

elin

es

Page 24: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

46

47

6.

Po

we

r S

up

ply

Po

we

r S

up

ply

6.1

Po

wer

gen

erat

ion

The

follo

win

g w

ill o

nly

fo

cus

on

alt

ern

atin

g c

urr

ent

(AC

) a

s th

is i

s th

e p

rim

ary

so

urc

e o

f p

ow

er f

or

asy

n-

chro

no

us

mo

tors

.

Dis

trib

uti

on

In o

rder

fo

r g

ener

ated

po

wer

to

be

use

ful,

it m

ust

be

tra

nsm

itte

d f

rom

th

e g

ener

atin

g p

lan

t to

th

e a

rea

wh

ere

con

sum

pti

on

ta

kes

pla

ce. T

he

cha

llen

ge

is t

o

hav

e su

ffici

ent

am

ou

nt

of

ener

gy

ava

ilab

le a

t th

e

tim

e a

nd

pla

ce w

her

e w

ork

is d

ema

nd

ed.

The

mo

st e

ffici

ent

way

to

tra

nsf

er e

ner

gy

fro

m g

en-

erat

ing

pla

nt

to c

on

sum

pti

on

pla

ces

is t

o i

ncr

ease

volt

ag

e w

hile

red

uci

ng

cu

rren

t. T

his

is

nec

essa

ry i

n

ord

er t

o m

inim

ize

the

ener

gy

loss

as

con

seq

uen

ce

of

tra

nsm

issi

on

. Th

ese

loss

es a

re r

efer

red

to

as

I2 x R

loss

es, s

ince

th

ey a

re e

qu

al

to t

he

squ

are

of

the

cur-

ren

t ti

mes

th

e re

sist

an

ce o

f th

e p

ow

er li

nes

. On

ce t

he

elec

tric

al e

ner

gy

get

s n

ear t

he

end

use

r, th

e u

tilit

y w

ill

nee

d t

o s

tep

do

wn

th

e vo

lta

ge

to t

he

leve

l nee

ded

by

the

con

sum

ing

ma

chin

e. E

ach

tim

e, t

he

volt

ag

e le

vel

is c

ha

ng

ed, e

ner

gy

is l

ost

, eve

n i

n t

he

mo

st e

ffici

ent

tra

nsf

orm

ers.

6.2

Vo

lta

ge

6.2

.1 V

olt

ag

e u

nb

ala

nce

Sub

mer

sib

le m

oto

rs a

re d

esig

ned

to

op

erat

e o

n p

ow

-

er li

nes

wit

h g

iven

vo

lta

ge

an

d f

req

uen

cy.

Vo

lta

ge

un

ba

lan

ce c

an

be

reg

ula

ted

at

the

reg

ula

tin

g

bo

ard

of

the

tra

nsf

orm

er a

nd

/or

the

gen

erat

or.

The

volt

ag

e u

nb

ala

nce

sh

all

be

kep

t a

s sm

all

as

po

ssib

le,

as

it is

th

e p

rim

ary

so

urc

e o

f cu

rren

t u

nb

ala

nce

. Th

is

lea

ds

to t

he

crea

tio

n o

f a

dd

itio

na

l hea

t in

th

e m

oto

r.

On

e p

oss

ible

ca

use

of

volt

ag

e u

nb

ala

nce

is

the

un

-

equ

al d

istr

ibu

tio

n o

f si

ng

le p

ha

se lo

ad

s. T

hes

e lo

ad

s

vary

ove

r ti

me.

Vo

lta

ge

un

ba

lan

ce i

s su

bse

qu

entl

y

very

diffi

cult

to

avo

id i

f th

e n

et c

on

tain

s h

igh

per

-

cen

tag

e o

f si

ng

le p

ha

se c

on

sum

pti

on

.

Use

of

two

sin

gle

ph

ase

tra

nsf

orm

ers

in s

o c

alle

d

“op

en d

elta

” co

nn

ecti

on

is

no

t re

com

men

ded

fo

r

thre

e p

ha

se s

up

ply

.

6.2

.2 O

verv

olt

ag

e a

nd

un

der

volt

ag

ePo

wer

lin

es a

re e

xpec

ted

to

del

iver

a s

pec

ific

volt

ag

e.

Nea

r th

e lo

w v

olt

ag

e tr

an

sfo

rmer

, th

ere

will

oft

en

be

an

ove

rvo

lta

ge

of

3-5%

. Wh

en t

he

po

wer

lin

es a

re

loa

ded

, a v

olt

ag

e d

rop

will

occ

ur

du

e to

oh

mic

res

ist-

an

ce in

per

iod

s o

f p

eak

po

wer

co

nsu

mp

tio

n.

Mo

st p

ow

er li

nes

are

dim

ensi

on

ed s

o t

hat

un

der

volt

-

ag

e o

f m

ore

th

an

-10

% w

ill o

ccu

r le

ss t

ha

n o

nce

a

yea

r at

th

e w

eake

st p

oin

t. B

ut

ma

ny

con

sum

ers

still

exp

erie

nce

per

iod

s o

f co

nsi

der

ab

le v

olt

ag

e d

rop

.

An

y m

oto

r w

ill s

uff

er if

it d

oes

no

t re

ceiv

e th

e vo

lta

ge

sta

mp

ed o

n t

he

na

mep

late

. If

the

volt

ag

e d

rop

s, t

he

mo

tor

torq

ue

will

be

red

uce

d a

nd

th

e sp

eed

of

the

loa

ded

mo

tor

will

co

nse

qu

entl

y b

e re

du

ced

, to

o.

As

a r

esu

lt o

f th

is, t

he

effici

ency

an

d in

du

ctio

n r

esis

t-

an

ce o

f th

e m

oto

r w

ill d

rop

. Th

is w

ill m

ake

th

e p

ow

er

con

sum

pti

on

incr

ease

, res

ult

ing

in in

crea

sed

gen

era

-

tio

n o

f h

eat

in t

he

mo

tor.

Wh

en a

fully

-lo

ad

ed c

entr

ifu

ga

l pu

mp

mo

tor r

ecei

ves

10%

un

der

volt

ag

e, t

he

po

wer

co

nsu

mp

tio

n w

ill i

n-

crea

se b

y a

pp

rox

. 5%

, an

d t

he

mo

tor

tem

per

atu

re b

y

ab

ou

t 20

%. I

f th

is t

emp

erat

ure

in

crea

se e

xcee

ds

the

ma

xim

um

tem

per

atu

re o

f th

e in

sula

tio

n m

ater

ial

aro

un

d t

he

win

din

gs,

th

ese

will

be

sho

rt-c

ircu

ited

an

d t

he

stat

or

will

be

des

tro

yed

. In

th

e su

bm

ersi

ble

mo

tor,

the

tem

per

atu

re o

f th

e m

oto

r liq

uid

is

very

imp

ort

an

t fo

r th

e lu

bri

cati

on

of

the

jou

rna

l bea

rin

gs.

The

loa

d c

ap

aci

ty a

s fu

nct

ion

of

the

tem

per

atu

re c

an

be

seen

on

th

e d

iag

ram

bel

ow

.

Fig

. 45

Dia

gra

m: J

ou

rna

l bea

rin

gs

loa

d c

ap

aci

ty a

s

fun

ctio

n o

f m

oto

r liq

uid

tem

per

atu

re.

Page 25: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

48

49

Po

we

r S

up

ply

This

is c

riti

cal i

f th

e m

oto

r is

pla

ced

in a

ho

t en

viro

n-

men

t a

nd

is b

ad

ly c

oo

led

, or

in c

ase

of

volt

ag

e a

sym

-

met

ry,

curr

ent

asy

mm

etry

or

volt

ag

e tr

an

sien

ts a

t

the

sam

e ti

me.

Usu

ally

, an

incr

ease

d w

ind

ing

tem

per

atu

re c

au

sed

by

un

der

volt

ag

e w

ill l

ead

to

fa

ster

ag

ing

of

the

insu

la-

tio

n, r

esu

ltin

g in

a r

edu

ced

life

.

In c

ase

of

ove

rvo

lta

ge

fro

m t

he

gri

d, t

he

po

wer

co

n-

sum

pti

on

an

d h

eat

gen

erat

ion

in t

he

mo

tor

win

din

gs

will

incr

ease

as

wel

l.

Fig

. 46

Cu

rren

t va

ria

tio

n a

s a

fu

nct

ion

of

ove

r- a

nd

un

der

volt

ag

e o

n a

230

V m

oto

r.

Co

ncl

usi

on

1. F

or

volt

age

vari

atio

ns

of

+6

/-10

% o

f th

e ra

ted

val

ue,

mea

sure

d a

t th

e m

oto

r te

rmin

als,

no

rmal

lif

e ca

n

be

exp

ecte

d w

hen

th

e p

ow

er c

on

sum

pti

on

is e

qu

al

to o

r le

ss t

han

th

e ra

ted

cu

rren

t st

amp

ed o

n t

he

nam

epla

te a

nd

if t

he

mo

tor c

oo

ling

is s

uffi

cien

t an

d

no

tra

nsi

ents

or

asym

met

ry o

ccu

r.

2. F

or

sho

rt/p

erio

dic

vo

ltag

e va

riat

ion

s ex

ceed

ing

+6

/-10

% o

f th

e ra

ted

val

ue,

th

e re

du

ctio

n in

life

will

be

mo

der

ate

un

til u

nd

ervo

ltag

e/o

verv

olt

age

vari

a-

tio

ns

are

so c

on

sid

erab

le t

hat

th

e st

ato

r w

ind

ing

s

are

sho

rt-c

ircu

ited

.

3. W

ith

per

man

ent

or

lon

g l

asti

ng

vo

ltag

e va

riat

ion

s

exce

edin

g +

6/-

10%

, th

e m

oto

r sh

ou

ld b

e d

erat

ed o

r

a G

run

dfo

s o

vers

ize

mo

tor

cho

sen

in

ord

er t

o o

b-

tain

acc

epta

ble

life

an

d e

ffici

ency

. Co

ntr

ol o

f m

oto

r

tem

per

atu

re is

by

use

of G

run

dfo

s M

P 20

4 e

lect

ron

-

ical

ly m

oto

r p

rote

cto

r is

alw

ays

reco

mm

end

ed.

It is

cu

sto

ma

ry t

o d

erat

e a

sta

nd

ard

mo

tor

to e

nsu

re

lon

g li

fe if

ove

rvo

lta

ge

or

un

der

volt

ag

e o

f m

ore

th

an

+6

/-10

% c

an

be

exp

ecte

d a

t th

e m

oto

r ca

ble

en

try.

Sin

gle

-ph

ase

m

oto

rs

will

o

ften

re

qu

ire

cap

aci

tor

ad

ap

tio

n w

hen

exp

ose

d t

o lo

w v

olt

ag

e su

pp

ly.

6.3

Fre

qu

ency

The

freq

uen

cy s

ho

uld

alw

ays

be

kep

t at

th

e n

om

ina

l

valu

e. If

th

e fr

equ

ency

is h

igh

er, t

he

pu

mp

may

ove

r-

loa

d t

he

mo

tor.

If t

he

freq

uen

cy i

s lo

wer

, pu

mp

per

-

form

an

ce w

ill d

rop

.

6.4

Va

ria

ble

fre

qu

ency

dri

ves

In o

rder

to

ma

ke r

atio

na

l ele

ctri

c p

ow

er d

istr

ibu

tio

n

uti

liti

es h

ave

ag

reed

to

use

sa

me

freq

uen

cy. T

his

en

-

ab

le d

irec

t co

nn

ecti

on

of

diff

eren

t n

ets

un

der

co

nd

i-

tio

n t

hat

th

e fr

equ

ency

an

d s

equ

ence

of

this

is

the

sam

e.

The

do

min

an

t fr

equ

enci

es u

sed

in

th

e w

orl

d t

od

ay

are

60

Hz

an

d 5

0 H

z.

The

freq

uen

cy d

eter

min

es t

he

spee

d o

f a

n a

syn

chro

-

no

us

mo

tor.

Un

fort

un

atel

y it

is

very

diffi

cult

to

ca

l-

cula

te e

xact

ly t

he

spee

d o

f a

n a

syn

chro

no

us

mo

tor.

This

is

det

erm

ined

by

the

spee

d o

f a

syn

chro

no

us

mo

tor

min

us

the

slip

.

Slip

is

defi

ned

as

the

diff

eren

ce i

n s

pee

d b

etw

een

roto

r a

nd

sta

tor

fiel

d. T

he

slip

is

the

pro

du

ct o

f th

e

resu

ltin

g t

orq

ue

– t

his

mea

ns

the

gre

ater

th

e lo

ad

,

(to

rqu

e) t

he

gre

ater

th

e sl

ip. I

n o

ther

wo

rds,

th

e sl

ip

of

an

asy

nch

ron

ou

s m

oto

r is

loa

d d

epen

den

t.

The

syn

chro

no

us

spee

d c

an

be

calc

ula

ted

by

use

of

follo

win

g f

orm

ula

:

Ns

=12

0 x

f

P

Ns

= t

he

spee

d o

f th

e ro

tati

ng

ma

gn

etic

fiel

d.

120

= c

on

sta

nt.

f =

fre

qu

ency

.

P =

nu

mb

er o

f p

ole

s.

Po

we

r S

up

ply

Va

ria

ble

fre

qu

ency

dri

ves

(VFD

s) a

re u

sed

to

cre

ate

a “

new

” lo

cal

net

wit

h a

fre

qu

ency

diff

eren

t fr

om

wh

at t

he

sup

ply

co

mp

an

y is

pro

vid

ing

. Th

is a

llo

ws

the

freq

uen

cy a

nd

th

e m

oto

r (a

nd

pu

mp

) sp

eed

to

be

reg

ula

ted

.

Mo

der

n f

req

uen

cy d

rive

s ca

n r

egu

late

in

an

in

terv

al

bet

wee

n 0

an

d 4

00

Hz

(or

even

mo

re).

Plea

se re

mem

-

ber

, as

the

spee

d g

oes

up

th

e lo

ad

is

als

o i

ncr

easi

ng

even

tua

lly le

ad

ing

to

ris

k o

f o

verl

oa

din

g t

he

mo

tor

if

no

t d

imen

sio

ned

co

rrec

tly.

An

oth

er i

mp

ort

an

t is

sue

to r

emem

ber

is

that

th

e

freq

uen

cy d

rive

mu

st n

ot

be

use

d t

o b

oo

st v

olt

ag

e.

Wh

en y

ou

reg

ula

te t

he

volt

ag

e, t

he

freq

uen

cy m

ust

rem

ain

co

nst

an

t.

Pra

ctic

al e

xam

ple

:

Giv

en n

et =

40

0 V

, 50

Hz

In o

rder

to

hav

e b

igg

er r

egu

lati

on

are

a, y

ou

ch

oo

se

to d

imen

sio

n t

he

pu

mp

set

fo

r 6

0 H

z o

per

atio

n. T

his

giv

es r

eco

mm

end

ed r

egu

lati

on

are

a fr

om

30

– 6

0 H

z.

Hen

ce y

ou

are

no

t to

bo

ost

vo

lta

ge

you

hav

e to

cho

ose

a m

oto

r su

ited

fo

r ru

nn

ing

at

40

0 V

, 6

0 H

z

(pra

ctic

ally

th

is w

ill le

ad

into

ch

oo

sin

g a

38

0 V

, 60

Hz

mo

tor

hen

ce t

his

is a

sta

nd

ard

).

Filt

ers:

Va

ria

ble

fre

qu

ency

dri

ves

is b

ase

d o

n a

tec

hn

olo

gy

that

sw

itch

es (

cho

ps)

in

an

d o

ut

the

volt

ag

e. T

his

mea

ns

that

th

e re

sult

ing

ou

tpu

t fr

om

a v

ari

ab

le f

re-

qu

ency

dri

ve i

s o

nly

pa

rtly

a s

inu

soid

al

curv

e. T

he

resu

lt i

s g

ener

atio

n o

f n

ois

e o

n p

rim

ary

as

wel

l a

s

seco

nd

ary

sid

e o

f th

e va

ria

ble

fre

qu

ency

dri

ve.

The

pri

ma

ry s

ide

is r

egu

late

d b

y a

uth

ori

ties

an

d/o

r u

tili-

ties

an

d d

ema

nd

s R

FI fi

lter

so

luti

on

s. O

n t

he

ou

tpu

t

sid

e, t

he

cha

llen

ge

is t

he

len

gth

, th

e ty

pe,

th

e si

ze a

nd

ho

w t

he

cab

les

are

pla

ced

in t

he

inst

alla

tio

n. L

on

g c

a-

ble

s in

crea

se t

he

risk

of

crea

tin

g h

igh

vo

lta

ge

pea

ks

lea

din

g t

o d

eter

iora

tio

n o

f th

e in

sula

tio

n s

yste

m o

f

the

sub

mer

sib

le m

oto

r.

Gru

nd

fos

reco

mm

end

s th

e u

se o

f LC

filt

ers

on

th

e

seco

nd

ary

sid

e o

f a

ll v

ari

ab

le f

req

uen

cy d

rive

s. If

th

e

sup

pli

er o

f a

VFD

wit

h a

giv

en c

ab

le c

on

fig

ura

tio

n

wil

l is

sue

ass

ura

nce

th

at U

pea

k fo

r g

iven

mo

tor

is

no

t ex

ceed

ed a

t m

oto

r te

rmin

als

th

is c

an

be

acc

ept-

ed. S

ee t

he

tab

le o

n p

ag

e 4

2.

Cu

rren

t:

Plea

se n

ote

th

at d

imen

sio

nin

g o

f va

ria

ble

fre

qu

ency

dri

ves

is d

on

e fr

om

th

e cu

rren

t va

lue

of

the

mo

tor

– a

nd

th

at a

su

bm

ersi

ble

mo

tor

ha

s h

igh

er c

urr

ent

valu

es t

ha

n s

imila

r o

utp

ut

surf

ace

mo

tor.

6.5

Gri

d c

on

nec

tio

nB

efo

re c

on

nec

tin

g t

o g

rid

, th

e ch

ara

cter

isti

cs o

f th

e

gri

d s

ha

ll b

e kn

ow

n:

Ho

w i

s th

e q

ua

lity

of

the

net

,

wh

at k

ind

of

eart

h is

use

d a

nd

ho

w g

oo

d is

th

e su

rge

an

d li

gh

tnin

g p

rote

ctio

n?

• W

hat

vo

lta

ge

will

be

sup

plie

d a

nd

wit

h w

hat

to

ler-

an

ces?

• W

hat

fre

qu

ency

will

be

sup

plie

d a

nd

wit

h w

hat

tole

ran

ces?

• W

hat

po

wer

is a

t d

isp

osi

tio

n?

• H

ow

oft

en c

an

gri

d d

istu

rba

nce

s b

e ex

pec

ted

?

• Is

an

ow

n t

ran

sfo

rmer

fo

rese

en o

r w

ill a

co

mm

on

tra

nsf

orm

er b

e u

sed

? If

a c

om

mo

n t

ran

sfo

rmer

is

use

d, a

sk h

ow

eve

n lo

ad

of

the

net

is a

ssu

red

(o

nly

ap

plic

ab

le f

or

3-p

ha

se m

oto

rs).

The

sup

ply

fro

m t

he

gri

d t

o t

he

mo

tor

is n

orm

ally

re-

ferr

ed t

o a

s th

e n

et s

up

ply

. N

et s

up

ply

is

the

po

wer

line

hav

ing

th

e vo

lta

ge

for

ma

chin

e u

ses.

Net

qu

alit

y

we

div

ide

into

so

ca

lled

“st

iff”

or

“so

ft”

net

.

A g

iven

gri

d v

olt

ag

e is

tra

nsf

orm

ed i

nto

ap

pro

pri

ate

net

vo

lta

ge

by

use

of

a t

ran

sfo

rmer

.

The

chea

pes

t w

ay o

f tr

an

sfo

rmin

g a

giv

en g

rid

vo

lt-

ag

e in

to a

pp

rop

riat

e n

et v

olt

ag

e is

do

ne

thro

ug

h a

so c

alle

d a

uto

tra

nsf

orm

er. P

lea

se n

ote

th

at t

his

is n

ot

po

ssib

le in

all

cou

ntr

ies.

In o

rder

to

pro

tect

th

e su

bm

ersi

ble

mo

tor,

you

nee

d

a d

evic

e th

at c

an

iso

late

th

e m

oto

r fr

om

th

e n

et/g

rid

sup

ply

in

ca

se o

f p

rob

lem

s. G

run

dfo

s re

com

men

ds

the

use

of

elec

tro

nic

mo

tor

pro

tect

or

dev

ice

MP

20

4.

Page 26: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

5051

Po

we

r S

up

ply

6.6

Cu

rren

t a

sym

met

ryLo

w c

urr

ent

asy

mm

etry

giv

es t

he

bes

t m

oto

r effi

cien

-

cy a

nd

lo

ng

est

life.

It

is t

her

efo

re i

mp

ort

an

t to

hav

e

all

ph

ase

s lo

ad

ed e

qu

ally

. B

efo

re m

easu

rin

g t

ake

s

pla

ce, i

t sh

ou

ld b

e ch

ecke

d t

hat

th

e d

irec

tio

n o

f ro

ta-

tio

n o

f th

e p

um

p i

s co

rrec

t, i

.e. t

he

on

e w

hic

h g

ives

the

hig

hes

t p

erfo

rma

nce

. Th

e d

irec

tio

n o

f ro

tati

on

can

be

cha

ng

ed b

y in

terc

ha

ng

ing

tw

o p

ha

ses.

Th

e

curr

ent

asy

mm

etry

sh

ou

ld n

ot

exce

ed 5

%.

If t

her

e

is a

MP

20

4 c

on

nec

ted

, 10

% w

ill b

e a

ccep

tab

le.

It i

s

calc

ula

ted

by

mea

ns

of

the

follo

win

g t

wo

fo

rmu

las:

I (%

) =

I ph

ase

ma

x. –

I aver

ag

e

I aver

ag

e(

)

x 1

00

[%

]

(

)I (

%)

=I p

ha

se –

I aver

ag

e m

in.

I aver

ag

e

x 1

00

[%

]

The

ma

xim

um

va

lue

is u

sed

as

an

exp

ress

ion

of

the

curr

ent

asy

mm

etry

. Th

e cu

rren

t m

ust

be

mea

sure

d

on

all

thre

e p

ha

ses

as

illu

stra

ted

bel

ow

. Th

e b

est

con

-

nec

tio

n i

s th

e o

ne

wh

ich

giv

es t

he

low

est

curr

ent

asy

mm

etry

. In

ord

er n

ot

to h

ave

to c

ha

ng

e th

e d

irec

-

tio

n o

f ro

tati

on

wh

en t

he

con

nec

tio

n is

ch

an

ged

, th

e

ph

ase

s m

ust

alw

ays

be

mo

ved

as

illu

stra

ted

. MP

20

4

ma

kes

it p

oss

ible

no

t o

nly

to

pro

tect

ag

ain

st t

oo

hig

h

a c

urr

ent

asy

mm

etry

, bu

t a

lso

to

hav

e re

ad

ou

ts o

f th

e

act

ua

l va

lues

if u

sed

wit

h a

n R

100

. Th

is m

ake

s it

ea

sy

to fi

nd

th

e o

pti

ma

l co

nn

ecti

on

.

Fig

. 47

Op

tim

al c

on

nec

tio

n

Exa

mp

le

See

the

dia

gra

m in

fig

. 45

an

d t

he

tab

le b

elo

w.

Step

1C

on

nec

tio

n 1

UZ

31

AV

X 2

6 A

WY

28

ATo

tally

85

A

Co

nn

ecti

on

2Z

30

AX

26

AY

29

ATo

tally

85

A

Co

nn

ecti

on

3Z

29

AX

27

AY

29

ATo

tally

85

A

Step

2=

Tota

l cu

rren

t

3 x

3=

28

.3 A

85

+ 8

5 +

85

3 x

3A

vera

ge

curr

ent:

Step

3M

ax

. am

ps.

diff

eren

ce f

rom

ave

rag

e:

Co

nn

ecti

on

1 =

31

- 28

.3 =

2.7

AC

on

nec

tio

n 2

= 2

8.3

- 2

6 =

2.3

AC

on

nec

tio

n 3

= 2

8.3

- 2

7 =

1.3

A

Step

4%

un

ba

lan

ce:

Co

nn

ecti

on

1 =

9.5

% -

no

go

od

Co

nn

ecti

on

2 =

8.1

% -

no

go

od

Co

nn

ecti

on

3 =

4.6

% -

ok

Step

5If

th

e cu

rren

t u

nb

ala

nce

is g

reat

er t

ha

n 5

%, t

he

po

wer

co

mp

an

y sh

ou

ld b

e co

nta

cted

. As

an

alt

ern

ativ

e, a

d

erat

ed o

r in

du

stri

al m

oto

r p

rote

cted

by

an

MP

20

4

sho

uld

be

use

d.

On

th

e re

mo

te c

on

tro

l, yo

u w

ill b

e a

ble

to

rea

d t

he

act

ua

l cu

rren

t a

sym

met

ry. A

cu

rren

t u

nb

ala

nce

of

5%

corr

esp

on

ds

to a

vo

lta

ge

un

ba

lan

ce o

f 1-

2%.

Even

a s

ma

ll vo

lta

ge

un

ba

lan

ce g

ives

a la

rge

curr

ent

un

ba

lan

ce.

This

un

ba

lan

ce,

in t

urn

, ca

use

s u

nev

en

dis

trib

uti

on

of

hea

t in

th

e st

ato

r w

ind

ing

s le

ad

ing

to

ho

t sp

ots

an

d l

oca

l o

verh

eati

ng

. Th

e ke

y re

sult

s a

re

illu

stra

ted

gra

ph

ica

lly b

elo

w.

Po

we

r S

up

ply

02

46

8

010203050 4060%

Cu

rren

t u

nb

alan

ce

Vol

tage

un

bal

ance

%

Fig

. 48

Rel

ati

on

ship

bet

wee

n v

olt

ag

e a

nd

cu

rren

t

un

ba

lan

ce

Fig

. 49

Rel

ati

on

ship

bet

wee

n v

olt

ag

e u

nb

ala

nce

an

d

tem

per

atu

re

Cu

rren

t u

nb

ala

nce

ca

n b

e cr

eate

d b

y th

e p

osi

tio

n-

ing

of

the

dro

p c

ab

les.

If ja

cket

ed c

ab

les

are

use

d, n

o

pro

ble

ms

sho

uld

be

exp

ecte

d. I

f si

ng

le le

ad

is u

sed

it

is a

lway

s re

com

men

d t

o p

lace

th

e th

ree

ph

ase

co

n-

du

cto

rs o

n o

ne

sid

e o

f th

e ri

ser

pip

e a

nd

th

en h

ave

the

eart

h le

ad

dia

go

na

lly o

pp

osi

te.

Vo

lta

ge

tra

nsi

ents

/ li

gh

tnin

g

Pow

er li

nes

are

su

pp

ose

d t

o d

eliv

er s

inu

soid

al s

ha

ped

wav

es o

n a

ll th

ree

ph

ase

s. T

he

sin

uso

ida

l sh

ap

ed

wav

es p

rod

uce

d a

t th

e p

ow

er s

tati

on

are

ad

ded

to

the

tra

nsi

ents

in t

he

dis

trib

uti

on

sys

tem

.

Sou

rces

of

tra

nsi

ents

:

1. F

req

uen

cy c

on

vert

ers

wit

ho

ut

filt

ers

2. S

oft

sta

rter

s

3. C

on

tact

ors

fo

r b

ig m

ach

ines

4.

Ca

pa

cito

rs f

or

pro

cess

ma

chin

es

5. L

igh

tnin

g

1.

Freq

uen

cy c

on

vert

ers

wit

ho

ut

filt

ers

Mo

der

n f

re-

qu

ency

co

nve

rter

s w

ith

an

LC

or

RC

filt

er c

an

be

pro

tect

ed s

o t

hat

th

ey d

o n

ot

pro

du

ce v

olt

ag

e

pea

ks a

bo

ve 8

50V

in c

on

nec

tio

n w

ith

ca

ble

s o

f u

p

to 1

00

m b

etw

een

fre

qu

ency

co

nve

rter

an

d m

oto

r.

This

is

fully

acc

epta

ble

an

d a

ny

Gru

nd

fos

mo

tor

wit

h c

orr

ect

rati

ng

an

d c

oo

ling

will

hav

e a

n a

ccep

t-

ab

le l

ife.

Fre

qu

ency

co

nve

rter

s o

f th

e P

WM

typ

e

(Pu

lse

Wid

th M

od

ula

tio

n)

wit

ho

ut

LC o

r R

C fi

lter

yiel

d a

n o

utp

ut

volt

ag

e w

hic

h d

iffer

s m

uch

fro

m

the

idea

l sin

uso

ida

l cu

rve

wit

h t

ran

sien

ts o

f 6

00

V

at 4

00

V m

ain

s a

nd

dU

/dt:

20

00

-24

00

V/u

s, m

eas-

ure

d a

t a

ca

ble

len

gth

of

1m,

dep

end

ing

on

th

e

ma

ke. T

hes

e tr

an

sien

ts w

ill i

ncr

ease

wit

h i

ncr

eas-

ing

ca

ble

len

gth

bet

wee

n f

req

uen

cy c

on

vert

er a

nd

mo

tor.

At

200

m,

for

inst

an

ce,

the

tra

nsi

ents

will

be

do

ub

le a

t th

e m

oto

r ca

ble

plu

g, i

.e. U

pea

k eq

ua

ls

120

0V

an

d d

U/d

t: 1

200

V/u

s (4

00

V m

ain

s). T

he

re-

sult

will

be

red

uce

d li

feti

me

of

the

mo

tor.

Bec

au

se

of

this

, fre

qu

ency

co

nve

rter

s m

ust

at

lea

st c

on

tain

an

RC

filt

er t

o e

nsu

re o

pti

mu

m m

oto

r lif

e.

2. A

co

nn

ecte

d s

oft

sta

rter

will

ab

sorb

a n

on

-sin

uso

i-

da

l cu

rren

t a

nd

giv

e ri

se t

o a

cer

tain

gri

d n

ois

e. In

con

nec

tio

n w

ith

ver

y sh

ort

acc

eler

atio

n/d

ecel

era

-

tio

n t

imes

, th

is i

s o

f n

o p

ract

ica

l im

po

rta

nce

an

d

do

es n

ot

con

flic

t w

ith

reg

ula

tio

ns

con

cern

ing

gri

d

no

ise.

If t

he

sta

rt-u

p t

ime

is lo

ng

er t

ha

n t

hre

e se

c-

on

ds,

th

e n

on

-sin

uso

ida

l tr

an

sien

ts w

ill o

verh

eat

the

mo

tor

win

din

gs

an

d c

on

seq

uen

tly

aff

ect

the

liftt

ime

of

the

mo

tor.

Page 27: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

5253

Po

we

r S

up

ply

3. B

ig m

ach

ines

sta

rtin

g D

OL

or

in s

tar-

del

ta c

on

-

nec

tio

n m

ay c

reat

e sp

ark

s a

nd

sen

d c

on

sid

era

ble

tra

nsi

ents

ba

ck t

o t

he

gri

d w

hen

th

e co

nta

cto

rs

are

op

ened

. Th

ese

surg

es c

an

ha

rm t

he

sub

mer

s-

ible

mo

tor.

4.

Pha

se c

om

pen

sati

on

of

pro

cess

pla

nts

may

co

n-

tain

co

mp

licat

ed c

on

tro

ls w

ith

ma

ny

an

d b

ig c

a-

pa

cito

rs w

hic

h s

end

su

rges

ba

ck t

o t

he

gri

d. S

urg

es

can

be

ha

rmfu

ll fo

r su

bm

ersi

ble

mo

tors

.

5. A

sev

ere

stro

ke o

f lig

htn

ing

dir

ectl

y o

n a

wel

l in

-

sta

llati

on

, st

art

er o

r p

ow

er s

up

ply

will

gen

era

lly

des

tro

y a

ll liv

ing

org

an

ism

s a

nd

all

elec

tric

al i

nst

al-

lati

on

s. T

he

tra

nsi

ents

fro

m s

uch

a s

tro

ke o

f lig

ht-

nin

g w

ill b

e at

lea

st 2

0-1

00

kV

an

d t

he

gen

erat

ion

of

hea

t en

ou

gh

to

mel

t th

e in

sula

tio

n m

ater

ials

.

Lig

htn

ing

str

ikin

g t

he

gri

d w

ill g

ener

ate

tra

nsi

ents

wh

ich

will

pa

rtly

be

ab

sorb

ed b

y th

e lig

htn

ing

ar-

rest

ers

int

gri

d s

yste

m. T

he

fun

ctio

n o

f a

lig

htn

ing

arr

este

r is

to

lea

k th

e o

verv

olt

ag

e to

ea

rth

. If

a

low

-vo

lta

ge

gri

d i

s h

it d

irec

tly

by

ligh

tnin

g t

her

e

is a

ris

k o

f tr

an

sien

ts o

f m

ore

th

an

10

-20

kV

at

the

pu

mp

mo

tor

sta

rter

. If

sta

rter

an

d m

oto

r a

re

no

t co

rrec

tly

pro

tect

ed b

y lig

htn

ing

arr

este

rs a

nd

eart

hin

g, t

he

inst

alla

tio

n m

ay b

e d

am

ag

ed, a

s it

is

inst

alle

d i

n e

lect

rica

lly c

on

du

ctin

g g

rou

nd

wat

er,

wh

ich

is t

he

bes

t ki

nd

of

eart

hin

g t

her

e is

.

Dam

age

to s

ub

mer

sib

le m

oto

rs f

rom

lig

htn

ing

may

aris

e b

oth

in

co

nn

ecti

on

wit

h p

ow

er s

up

ply

th

rou

gh

ove

rhea

d c

able

s an

d u

nd

erg

rou

nd

cab

les.

In a

reas

wit

h

freq

uen

t lig

htn

ing

, th

e b

est

pro

tect

ion

of

bo

th s

tart

er

and

su

bm

ersi

ble

mo

tor

is t

o in

stal

l lig

htn

ing

arr

este

rs

on

th

e d

isch

arg

e si

de

of

the

star

ter

mai

n s

wit

ch a

nd

con

nec

t th

em t

o g

rou

nd

ing

ro

ds

or

if p

oss

ible

to

th

e

rise

r m

ain

of

the

wel

l if

this

is m

ade

of

stee

l.

At

the

bo

reh

ole

, lig

htn

ing

arr

este

rs s

ho

uld

be

fitt

ed

on

th

e d

isch

arg

e si

de

of

the

iso

lati

on

sw

itch

gro

un

d-

ed t

o t

he

rise

r m

ain

an

d t

he

wel

l ca

sin

g i

f m

ad

e o

f

stee

l. Fo

r d

eep

in

sta

llati

on

s, l

igh

tnin

g a

rres

ters

ca

n

be

fitt

ed i

n t

he

mo

tor

cab

le,

too,

as

tra

nsi

ents

do

u-

ble

th

e vo

lta

ge

in a

20

0m

dro

p c

ab

le. B

ut

in g

ener

al,

ligh

tnin

g a

rres

ters

sh

ou

ld b

e p

osi

tio

ned

so

th

at t

hei

r

fun

ctio

n c

an

be

chec

ked

by

per

iod

ic m

egg

ing

as

they

wea

r o

ut

wh

en e

xpo

sed

to

mu

ch h

eavy

lig

htn

ing

.

If t

he

po

wer

su

pp

ly s

uff

ers

fro

m h

eavy

lig

htn

ing

tra

nsi

ents

, ca

ll th

e p

ow

er c

om

pa

ny

to h

ave

them

tes

t

thei

r lig

htn

ing

arr

este

rs a

t th

e tr

an

sfo

rmer

sta

tio

n.

If a

sys

tem

ha

s b

een

ex

po

sed

to

lig

htn

ing

, all

co

m-

po

nen

ts i

n t

he

sta

rter

bo

x s

ho

uld

be

tho

rou

gh

ly

test

ed. T

he

con

tact

or

may

be

bu

rned

on

on

e p

ha

se

wh

ich

may

giv

e ri

se t

o v

olt

ag

e a

nd

cu

rren

t u

nb

al-

an

ce i

n t

he

mo

tor.

Th

e co

nta

cto

r o

r th

e th

erm

al

rela

y ca

n b

e b

urn

ed o

n s

ever

al

ph

ase

s w

hic

h m

ay

cau

se b

oth

un

der

volt

ag

e a

nd

un

ba

lan

ce. T

he

ther

-

ma

l re

lay

may

be

bu

rned

wh

ich

mea

ns

that

it

can

-

no

t tr

ip a

nd

co

nse

qu

entl

y ca

nn

ot

pro

tect

th

e m

oto

r

win

din

gs.

On

ly s

om

e o

f th

e m

oto

rs w

hic

h a

re d

am

-

ag

ed b

y li

gh

tnin

g a

re d

estr

oye

d b

y th

e st

roke

itse

lf;

the

rest

a

re

da

ma

ged

b

y co

nse

qu

enti

al

effec

ts.

Gru

nd

fos

sub

mer

sib

le m

oto

rs t

ype

MS

40

2 h

ave

an

in

sula

tio

n l

evel

of

up

to

15

kV. T

his

is

the

ma

xi-

mu

m v

olt

ag

e p

eaks

, wh

ich

th

e m

oto

r is

ex

po

sed

to

in p

ract

ice,

e.g

. in

co

nn

ecti

on

wit

h l

igh

tnin

g c

lose

to t

he

inst

all

atio

n.

Lig

htn

ing

dir

ectl

y o

n t

he

pu

mp

inst

all

atio

n i

s ex

clu

ded

her

e. A

dd

itio

na

l li

gh

tnin

g

pro

tect

ion

is t

her

efo

re n

ot

nec

essa

ry.

Po

we

r S

up

ply

Page 28: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

5455

7. Inst

all

ati

on

& o

pe

rati

on

Inst

all

ati

on

& o

pe

rati

on

7.1

Wel

ls a

nd

wel

l co

nd

itio

ns

A w

ell

is a

ho

le,

stre

tch

ing

fro

m t

he

surf

ace

of

the

eart

h t

o t

he

un

der

gro

un

d a

qu

ifer

, wh

ere

the

gro

un

d-

wat

er is

fou

nd

. Th

e d

epth

of

the

wel

l may

va

ry f

rom

a

few

met

ers

to s

ever

al h

un

dre

d m

eter

s.

Wel

ls a

re t

ypic

ally

dri

lled

wit

h s

pec

ial d

rilli

ng

eq

uip

-

men

t, w

hic

h is

ab

le t

o p

entr

ate

the

vari

ou

s la

yers

of

the

gro

un

d, s

uch

as

san

d, c

lay,

bed

rock

, etc

. In

sid

e th

e

dri

lled

ho

le a

ca

sin

g (p

ipe)

is t

ypic

ally

inst

alle

d, w

hic

h

pre

ven

ts t

he

wel

l fro

m c

olla

psi

ng

aro

un

d t

he

pu

mp

.

Bel

ow

th

e ca

sin

g, a

nd

in

lin

e w

ith

th

e a

qu

ifer

, is

an

-

oth

er ‘c

asi

ng

’ wit

h fi

ne

slo

ts. T

his

is

the

wel

l sc

reen

,

wh

ere

the

slo

ts a

llow

s th

e w

ater

to

en

ter

the

wel

l. It

ho

lds

ba

ck s

an

d a

nd

la

rger

pa

rtic

les

tryi

ng

to

en

ter

the

wel

l. Se

e fi

g. 5

0.

To i

mp

rove

th

e fi

lter

ing

fu

nct

ion

, th

e b

ore

ho

le t

ypi-

cally

fea

ture

s a

dia

met

er t

hat

is

2-3”

la

rger

th

an

th

e

casi

ng

. A

fin

e sa

nd

gra

vel

pa

ck fi

lter

is

pla

ced

be-

twee

n t

he

casi

ng

an

d t

he

aq

uif

er,

as

sho

wn

fig

. 4

5.

Som

e ca

sin

gs

com

e w

ith

a p

re-m

ad

e g

rave

l p

ack

filt

er.

Ma

de

corr

ectl

y, t

his

filt

erin

g m

eth

od

pre

ven

ts

san

d a

nd

silt

fro

m e

nte

rin

g t

he

wel

l.

Fig

. 50

Typ

ica

l gro

un

dw

ate

r w

ell c

om

po

nen

ts

Reco

mm

end

atio

ns

on

san

d c

on

ten

t va

ries

fro

m o

ne

cou

ntr

y to

an

oth

er.

The

Nat

ion

al

Gro

un

d W

ater

Ass

oci

atio

n (

NG

WA

) in

USA

rec

om

men

ds

the

follo

win

g s

an

d l

imit

s in

wel

l

wat

er:

• 1.

10 m

g/l

in

wat

er u

sed

fo

r fo

od

an

d b

ever

ag

e

pro

cess

ing

.

• 2.

50 m

g/l

in

wat

er f

or

pri

vate

ho

mes

, in

stit

uti

on

s

an

d in

du

stri

es.

• 3.

10 m

g/l

in w

ater

for

spri

nkl

er ir

rig

atio

n, i

nd

ust

ria

l

eva

po

rati

ve c

oo

ling

an

d o

ther

ap

plic

atio

ns

wh

ere

a m

od

erat

e co

nte

nt

of

solid

s is

no

t p

art

icu

larl

y

ha

rmfu

l.

• 4

.15

mg

/l in

wat

er f

or

flo

od

irri

gat

ion

.

Page 29: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

5657

Inst

all

ati

on

& o

pe

rati

on

If t

he

con

cen

trat

ion

of s

an

d e

xcee

ds

15 m

g/l

, so

mu

ch

mat

eria

l w

ill b

e re

mo

ved

fro

m t

he

wel

l th

at t

he

aq

-

uif

er a

nd

th

e st

rata

ab

ove

it

may

co

llap

se a

nd

th

us

sho

rten

th

e lif

e o

f th

e w

ell.

Gru

nd

fos

per

mit

s a

sa

nd

co

nte

nt

of

no

mo

re t

ha

n 5

0

pp

m in

th

e w

ell w

ater

. Wit

h a

sa

nd

co

nte

nt

of

50 m

g/

l, th

e p

um

p e

ffici

ency

an

d t

he

liftt

ime

will

rem

ain

ac-

cep

tab

le f

or

up

to

25,

00

0-3

5,0

00

du

ty h

ou

rs, e

qu

al t

o

ap

pro

x. f

ou

r ye

ars

of

op

erat

ion

fo

r ei

gh

t h

ou

rs a

day

.

If t

he

we

ll w

ate

r h

as

a s

an

d c

on

ten

t h

igh

er

tha

n

50 m

g/l

, a s

pe

cia

l p

um

p a

nd

mo

tor

is a

vail

ab

le o

n

req

ue

st.

Bef

ore

th

e w

ell c

an b

e p

ut

into

op

erat

ion

, it

mu

st b

e d

e-

velo

ped

. A n

ew w

ell w

ill a

lway

s p

rod

uce

so

me

san

d a

nd

silt

in t

he

beg

inn

ing

, an

d w

ell d

evel

op

men

t is

th

e p

roc-

ess

of

pu

mp

ing

a n

ew w

ell f

ree

fro

m s

and

an

d s

ilt. I

t is

do

ne

by

pu

mp

ing

wit

h a

ver

y h

igh

flo

w, w

hic

h d

raw

s

the

fin

e p

arti

cles

in

th

e aq

uif

er i

nto

th

e fi

lter

of

the

wel

l. Th

is s

low

ly m

akes

th

e fi

lter

mo

re e

ffec

tive

. Aft

er

app

roxi

mat

ely

on

e d

ay o

f pu

mp

ing

, th

e w

ell i

s n

orm

ally

pu

mp

ed c

lean

, an

d is

read

y fo

r n

orm

al o

per

atio

n.

The

pu

mp

use

d f

or

wel

l dev

elo

pm

ent

wea

rs o

ut

rela

-

tive

ly q

uic

kly

bec

au

se o

f th

e h

igh

sa

nd

co

nte

nt,

an

d

it s

ho

uld

th

eref

ore

alw

ays

be

rep

lace

d w

ith

a n

ew

pu

mp

as

soo

n a

s th

e w

ell d

oes

no

t p

rod

uce

an

y m

ore

san

d.

The

pu

mp

mu

st a

lway

s b

e in

sta

lled

ab

ove

th

e sc

reen

are

a o

f th

e ca

sin

g.

In t

his

way

, yo

u e

nsu

re t

hat

th

e

wat

er i

s fo

rced

pa

st t

he

mo

tor,

pro

vid

ing

ad

equ

ate

mo

tor

coo

ling

. If

the

pu

mp

ca

n n

ot

be

inst

alle

d a

bo

ve

the

scre

en fi

lter

, a

co

olin

g s

leev

e is

alw

ays

reco

m-

men

ded

to

cre

ate

the

nec

essa

ry fl

ow

alo

ng

th

e m

o-

tor

for

pro

per

co

olin

g. S

ee c

ha

pte

r 10

.

7.2

Pum

p s

etti

ng

Pum

p s

etti

ng

is

the

dep

th a

t w

hic

h t

he

pu

mp

ha

s

bee

n i

nst

alle

d b

enea

th t

he

gro

un

d. T

he

pu

mp

mu

st

be

ab

le t

o l

ift

the

wat

er f

rom

th

e a

qu

ifer

to

th

e su

r-

face

an

d d

eliv

er a

cer

tain

min

imu

m p

ress

ure

.

Wh

en t

he

pu

mp

is in

sta

lled

, th

e d

raw

do

wn

an

d t

he

dyn

am

ic w

ater

leve

l mu

st a

lway

s b

e kn

ow

n. D

uri

ng

op

erat

ion

, th

e w

ater

mu

st n

ever

fa

ll b

elo

w t

he

inle

t

of

the

pu

mp

. Th

e ri

sk o

f ca

vita

tio

n i

s n

orm

all

y ve

ry

sma

ll w

ith

su

bm

ersi

ble

pu

mp

s. H

ow

ever

, N

PSH

of

the

spec

ific

pu

mp

in

its

du

ty p

oin

t, s

ho

uld

alw

ays

be

chec

ked

.

Min

imu

m p

um

p in

let

sub

mer

gen

ce in

met

ers:

NPS

H

(m)

– 1

0 (

m).

Fig

. 51

Sta

tic

an

d d

yna

mic

wa

ter

leve

l

7.3

Pum

p a

nd

mo

tor

sele

ctio

nPl

ease

see

ch

ap

ter

4 f

or

sizi

ng

an

d s

elec

tio

n o

f su

b-

mer

sib

le p

um

ps.

7.3.

1 Th

e d

uty

po

int

The

du

ty p

oin

t o

f th

e p

um

p is

th

e fl

ow

wh

ere

pu

mp

effici

ency

is b

est.

Th

e p

um

p m

ust

be

sele

cted

so

th

e

req

uir

ed fl

ow

is a

s cl

ose

as

po

ssib

le t

o t

he

du

ty p

oin

t,

or

slig

htl

y to

th

e ri

gh

t o

f th

e d

uty

po

int.

Inst

all

ati

on

& o

pe

rati

on

7.3.

2 W

ell d

iam

eter

In g

ener

al,

the

larg

er t

he

dia

met

er o

f th

e p

um

p, t

he

hig

her

th

e effi

cien

cy.

Ho

wev

er, t

he

pu

mp

mu

st b

e a

ble

to

fit

into

th

e w

ell,

an

d a

cer

tain

min

imu

m c

lea

ran

ce b

etw

een

mo

tor

surf

ace

an

d i

nte

rna

l w

ell

dia

met

er i

s th

eref

ore

al-

way

s re

qu

ired

.

In a

co

rrec

tly

des

ign

ed w

ell,

wit

h t

he

wel

l scr

een

be-

low

th

e p

um

p a

nd

mo

tor,

the

wat

er h

as

to p

ass

th

e

clea

ran

ce b

etw

een

th

e ca

sin

g a

nd

th

e m

oto

r. Th

is

will

ca

use

a f

rict

ion

loss

.

If a

t th

e sa

me

tim

e th

e m

oto

r is

ecc

entr

ic p

osi

tio

ned

in t

he

wel

l wit

h o

ne

sid

e a

ga

inst

th

e ca

sin

g, t

he

sin

-

gle

sid

ed in

let

of

wat

er in

to t

he

pu

mp

will

cre

ate

tur-

bu

len

ces

an

d a

ffec

t th

e p

erfo

rma

nce

of

the

pu

mp

.

Fig

. 52

sho

ws

the

fric

tio

n lo

ss f

or

clea

ran

ce f

rom

4 t

o

16 m

m i

n a

6“

wel

l, a

nd

fig

. 53

is s

ho

win

g t

he

sam

e

for

a 8

” w

ell.

Bo

th t

he

turb

ule

nce

an

d t

he

fric

tio

n lo

ss w

ill r

esu

lt in

pu

mp

un

der

per

form

an

ce,

wh

ich

in

so

me

situ

atio

ns

can

be

extr

eme.

In w

ell

s w

ith

we

ll s

cre

en

are

a p

osi

tio

ne

d a

bo

ve

the

pu

mp

, th

e w

ate

r h

as

to p

ass

th

e c

lea

ran

ce b

e-

twe

en

th

e p

um

p a

nd

th

e c

asi

ng

, w

hic

h w

ill

cau

se

a f

rict

ion

loss

.

If a

t th

e sa

me

tim

e th

e p

um

p is

po

siti

on

ed e

ccen

tric

ag

ain

st t

he

casi

ng

, it

will

res

tric

t th

e in

flo

w a

t h

alf

of

the

suct

ion

inte

rco

nn

ecte

r. Th

is s

ing

le s

ided

U-t

urn

of

inle

t w

ater

will

cre

ate

inle

t tu

rbu

len

ce a

ffec

tin

g

the

fun

ctio

n o

f th

e p

um

p.

Fig

. 54

sh

ow

s th

e w

ors

t ca

se t

urb

ule

nce

/fri

ctio

n lo

ss

at 6

” p

um

ps

in 6

” w

ells

of

diff

eren

t d

iam

eter

s .

Fig

. 55

sho

ws

the

wo

rst

case

tu

rbu

len

ce/f

rict

ion

lo

ss

at 8

” p

um

ps

in 8

” w

ells

of

diff

eren

t d

iam

eter

s.

The

turb

ule

nce

an

d f

rict

ion

will

be

seen

as

un

der

per

-

form

an

ce o

f th

e p

um

p.

7.3.

3 W

ell y

ield

Ma

ny

pu

mp

s a

re a

ble

to

ove

rpu

mp

th

e w

ell,

wh

ich

mea

ns

it w

ill r

un

dry

in

a s

ho

rt p

erio

d o

f ti

me.

Th

e

pu

mp

mu

st b

e se

lect

ed w

ith

du

e re

spec

t to

th

e ca

-

pa

city

of

the

wel

l, so

ove

rpu

mp

ing

is

avo

ided

. W

e

ther

efo

re r

eco

mm

end

mo

nit

ori

ng

th

e w

ater

ta

ble

.

Seve

ral p

rob

lem

s m

ay a

rise

fro

m o

verp

um

pin

g:

• D

ry r

un

nin

g a

nd

pu

mp

da

ma

ge

• In

filt

rati

on

of

no

n-p

ota

ble

wat

er, i

.e. s

eaw

ater

• C

hem

ica

l re

act

ion

s in

th

e w

ell

wh

en o

xyg

en c

on

-

tact

s th

e d

ry a

qu

ifer

.

Exce

ssiv

e d

raw

do

wn

als

o t

rig

ger

s in

crea

sed

po

wer

con

sum

pti

on

, sin

ce it

mu

st b

e co

mp

ensa

ted

wit

h a

d-

dit

ion

al p

um

p li

ft.

7.3.

4 P

um

p e

ffici

ency

All

pu

mp

s h

ave

thei

r p

eak

effici

ency

ove

r a

rel

ativ

ely

na

rro

w fl

ow

ra

ng

e. T

his

ra

ng

e is

no

rma

lly u

sed

to

sele

ct t

he

pu

mp

. A

Gru

nd

fos

SP4

6 h

as

its

pea

k effi

-

cien

cy a

t a

nd

aro

un

d 4

6 m

3 /h fl

ow

, ju

st a

s SP

60

lie

s

aro

un

d 6

0 m

3 /h, a

nd

so

on

fo

r a

ll o

ther

SP

pu

mp

s.

If t

he

flo

w re

qu

irem

ent

falls

bet

wee

n t

wo

mo

del

s, i.

e.

66

m3 /h

, bo

th a

n S

P6

0 a

nd

an

SP

77 m

ay b

e u

sed

wit

h

the

sam

e effi

cien

cy. S

om

e o

f th

e o

ther

cri

teri

a c

om

e

into

pla

y a

s a

res

ult

:

• W

ell d

iam

eter

(se

e ch

ap

ter

7.3.

2)

• W

ell y

ield

(se

e ch

ap

ter

7.3.

3)

• Sp

are

ca

pa

city

.

Page 30: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

5859

Fig

. 52

Fric

tio

n lo

ss, 6

Fig

. 53

Fric

tio

n lo

ss, 8

Inst

all

ati

on

& o

pe

rati

on

Fig

. 54

U-t

urn

, 6”

Fig

. 55

U-t

urn

, 8”

Inst

all

ati

on

& o

pe

rati

on

Page 31: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

60

61

Inst

all

ati

on

& o

pe

rati

on

7.3.

5 W

ater

tem

per

atu

reTh

e lim

itin

g f

act

or

is t

he

sub

mer

sib

le m

oto

r a

nd

coo

ling

of

the

mo

tor.

Co

olin

g is

th

e ke

y to

a lo

ng

life

-

tim

e o

f th

e m

oto

r.

Sub

mer

sib

le m

oto

rs in

stal

led

at

max

imu

m a

ccep

tab

le

wat

er t

emp

erat

ure

mu

st b

e co

ole

d a

t a

flo

w r

ate

of

at

leas

t 0

.15

m/s

, wh

ich

en

sure

s tu

rbu

lar

flo

w. T

his

vel

oc-

ity

is e

nsu

red

by

no

t le

ttin

g t

he

pu

mp

flo

w d

rop

bel

ow

a ce

rtai

n m

inim

um

val

ue.

See

fig

. 56

.

In la

rge

dia

met

er w

ells

or

tan

ks it

may

be

nec

cess

ary

to u

se a

flo

w s

leev

e to

in

crea

se t

he

flo

w a

lon

g t

he

mo

tor

to m

inim

un

0.1

5 m

/s. S

ee c

ha

pte

r 10

as

wel

l.

In t

he

dia

gra

m b

elo

w, t

he

mo

tor

is a

ssu

med

to

be

po

-

siti

on

ed a

bo

ve t

he

scre

en s

etti

ng

.

Ma

xim

um

wat

er t

emp

erat

ure

:

The

ma

xim

um

tem

per

atu

res

sho

wn

bel

ow

are

ba

sed

on

flo

w a

lon

g t

he

mo

tor

of

0.1

5 m

/s

MS

40

2 30

°C

MS

40

00

4

0 °

C

MS

40

00

I 6

0 °

C

MS

60

00

4

0 °

C

MS

60

00

I 6

0 °

C

MS6

T30

30

°C

MS6

T60

6

0 °

C

MM

S w

ith

PV

C w

ire:

25

°C

MM

S w

ith

PE2

/PA

wir

e:

40

°C

Wat

er

tem

per

atu

res

ab

ove

th

e te

mp

erat

ure

lim

it

Gru

nd

fos

MS

40

2 m

oto

rs m

ust

no

t b

e u

sed

at

liqu

id

tem

per

atu

res

ab

ove

30

°C. O

per

atio

n w

ith

MS

40

00

an

d M

S6 i

s p

oss

ible

at

a l

iqu

id t

emp

erat

ure

ab

ove

the

giv

en t

emp

erat

ure

lim

it, i

f th

e m

oto

r is

der

ated

(See

fig

. 57

in c

ha

pte

r 7.

3.6

).

In g

ener

al,

ho

wev

er,

this

will

sh

ort

en t

he

life

of

the

mo

tor.

It i

s im

po

ssib

le t

o s

ay b

y h

ow

mu

ch,

as

this

dep

end

s o

n a

nu

mb

er o

f o

ther

pa

ram

eter

s, e

.g.

the

volt

ag

e su

pp

ly, m

oto

r lo

ad

, mo

tor

coo

ling

co

nd

itio

ns,

etc.

Fo

llow

ing

th

e re

com

men

dat

ion

s in

th

is m

an

ua

l

ho

wev

er, s

ho

uld

pro

vid

e a

n a

ccep

tab

le li

feti

me.

In t

hes

e ca

ses,

we

reco

mm

end

th

at t

he

pu

mp

is s

erv-

iced

an

d a

ll ru

bb

er p

art

s re

pla

ced

eve

ry t

hre

e ye

ars

in o

rder

to

kee

p c

on

sta

nt

effici

ency

an

d e

nsu

re a

no

r-

ma

l lif

etim

e.

At

op

erat

ion

ab

ove

th

e te

mp

erat

ure

lim

it,

wa

rra

nty

issu

es m

ust

alw

ays

be

ag

reed

up

on

. No

wa

rra

nty

ca

n

be

giv

en w

ith

ou

t d

erat

ing

an

d M

P 2

04

pro

tect

ion

.

7.3.

6 D

erat

ing

of

sub

mer

sib

le m

oto

rsM

ult

iply

th

e m

oto

r si

ze (

P2)

wit

h t

he

der

atin

g f

act

or.

This

giv

es t

he

der

ated

mo

tor

ou

tpu

t P

2. T

hat

is

the

ma

xim

um

lo

ad

th

at m

ay b

e a

pp

lied

on

th

e m

oto

r.

In m

an

y ca

ses

this

res

ult

s in

a m

oto

r th

at is

on

e si

ze

big

ger

th

an

ori

gin

ally

ca

lcu

late

d.

Fig

. 56

Ma

xim

um

fu

ll-lo

ad

co

olin

g w

ate

r te

mp

era

ture

Inst

all

ati

on

& o

pe

rati

on

Fig

. 57

Der

ati

ng

of

sub

mer

sib

le m

oto

rs

Exa

mp

le:

A M

S6T3

0 w

ith

sta

nd

ard

rat

ing

, P2

= 3

0 k

W, i

s a

ble

to

pro

du

ce 3

0 x

0.9

= 2

7 kW

in

40

°C w

ater

at

a c

oo

ling

flo

w r

ate

of

0.1

5 m

/s. T

he

sub

mer

sib

le m

oto

r sh

ou

ld

be

inst

alle

d a

t th

e re

com

men

ded

dep

th.

Plea

se n

ote

th

at d

erat

ing

of

MS

40

00

I an

d M

S6T6

0 is

no

t re

com

men

ded

.

7.3.

7 P

rote

ctio

n a

ga

inst

bo

ilin

gIn

ord

er t

o p

rote

ct t

he

mo

tor

ag

ain

st b

oili

ng

at

pu

mp

sto

p a

nd

co

nse

qu

entl

y a

co

olin

g w

ater

sto

p, i

t sh

ou

ld

be

inst

alle

d 5

m b

elo

w t

he

dyn

am

ic w

ater

lev

el. T

his

will

ra

ise

the

bo

ilin

g p

oin

t.

Fig

. 58

Req

uir

ed w

ate

r te

mp

era

ture

/in

sta

llati

on

dep

th o

f M

S 4

00

0 a

nd

MS

60

00

For

MS

40

00

an

d M

S6, t

he

bes

t a

nd

sim

ple

st p

rote

c-

tio

n a

ga

inst

ove

rlo

ad

an

d e

xces

sive

tem

per

atu

res

is t

o m

easu

re t

he

mo

tor

tem

per

atu

re b

y m

ean

s o

f

an

MP

20

4.

For

oth

er s

ub

mer

sib

le m

oto

rs,

a P

t10

0/

Pt1

00

0 m

ay b

e u

sed

to

mo

nit

or

the

tem

per

atu

re.

7.3.

8 S

leev

e co

oli

ng

Flo

w p

ast

th

e m

oto

r m

ust

be

a m

inim

um

of

0.1

5 m

/s

in o

rder

to

sec

ure

pro

per

co

olin

g o

f th

e m

oto

r.

If t

he

min

imu

m fl

ow

pa

st t

he

mo

tor

can

no

t b

e o

b-

tain

ed t

he

nat

ura

l w

ay,

Gru

nd

fos

off

ers

a r

an

ge

of

coo

ling

sle

eves

th

at e

nsu

re c

orr

ect

flo

w a

nd

co

olin

g,

an

d a

re e

asy

to

wo

rk w

ith

. Flo

w s

leev

es a

re t

ypic

ally

use

d w

hen

th

e p

um

p is

inst

alle

d in

a re

serv

oir

or t

an

k,

or

in a

wel

l, w

her

e th

e w

ater

flo

ws

to t

he

pu

mp

fro

m

ab

ove

, an

d t

her

efo

re d

oes

no

t co

ol

the

mo

tor.

Ther

e

mu

st b

e re

aso

na

ble

sp

aci

ng

bet

wee

n t

he

casi

ng

an

d

the

ou

ter

dia

met

er t

o li

mit

th

e p

ress

ure

dro

p.

Page 32: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

62

63

Inst

all

ati

on

& o

pe

rati

on

The

reco

mm

end

ed m

in. s

pa

cin

g b

etw

een

ca

sin

g a

nd

flo

w s

leev

e m

ay b

e ca

lcu

late

d f

rom

th

e fo

rmu

la b

e-

low

:

v =

Q x

354

(D

2 – d

2 )

v =

m/s

. Mu

st b

e m

ax

. 3 m

/s t

o li

mit

hea

d lo

ss

Q =

m3 /h

D =

Ca

sin

g in

ner

dia

met

er in

mm

d =

Flo

w s

leev

e o

ute

r d

iam

eter

in m

m.

1. I

f th

e w

ell

wat

er c

on

tain

s la

rge

am

ou

nts

of

iro

n

(an

d i

ron

ba

cter

ia),

ma

ng

an

ese

an

d l

ime,

th

ese

sub

sta

nce

s w

ill

be

oxi

dis

ed

an

d

dep

osi

ted

o

n

the

mo

tor

surf

ace

. Th

is i

s a

pp

rox

. 5-

15 °C

wa

rmer

tha

n t

he

infl

ux

wat

er.

In c

ase

of

slo

w fl

ow

pa

st

the

mo

tor,

this

bu

ild-u

p o

f a

hea

t in

sula

tin

g l

ay-

er o

f o

xid

ized

min

era

ls a

nd

met

als

may

res

ult

in

ho

t sp

ots

in

th

e m

oto

r w

ind

ing

in

sula

tio

n.

This

tem

per

atu

re in

crea

se m

ay r

each

va

lues

wh

ich

will

red

uce

th

e in

sula

tin

g a

bili

ty a

nd

co

nse

qu

entl

y

the

mo

tor

life.

A c

oo

ling

sle

eve

alw

ays

giv

es a

tu

r-

bu

lar

flo

w p

ast

th

e m

oto

r. Tu

rbu

len

t fl

ow

giv

es

op

tim

um

co

olin

g i

rres

pec

tive

of

the

cha

ract

er o

f

the

dep

osi

ts.

2. I

f th

e g

rou

nd

wat

er is

ag

gre

ssiv

e o

r co

nta

ins

chlo

-

rid

e, t

he

corr

osi

on

rat

e w

ill d

ou

ble

fo

r ev

ery

15 °C

incr

ease

in

wat

er t

emp

erat

ure

. A

co

olin

g s

leev

e

will

th

eref

ore

red

uce

th

e ri

sk o

f m

oto

r co

rro

sio

n.

3. A

t th

e to

p o

f th

e w

ell,

oxi

dis

ed r

aw w

ater

is f

ou

nd

.

Each

tim

e th

e p

um

p s

tart

s, t

he

wat

er l

evel

in

th

e

wel

l is

lo

wer

ed.

This

dra

ws

new

oxy

gen

in

to t

he

wel

l. Th

is o

xid

atio

n o

f th

e to

p f

ew m

eter

s is

ha

rm-

less

un

less

th

e o

xyg

en r

each

es t

he

scre

en.

If t

he

infl

ux

of

raw

wat

er t

hro

ug

h t

he

scre

en w

ith

a lo

w

con

ten

t o

f o

xyg

en is

mix

ed w

ith

wat

er c

on

tain

ing

fres

h o

xyg

en,

iro

n,

ma

ng

an

ese

an

d l

ime

will

oxi

-

diz

e a

nd

be

dep

osi

ted

in t

he

scre

en s

lots

. Th

is w

ill

red

uce

th

e effi

cien

cy a

nd

co

nse

qu

entl

y th

e ca

pa

c-

ity

of

the

wel

l. A

wa

rm s

ub

mer

sib

le m

oto

r w

ith

ou

t

coo

ling

sle

eve

will

hea

t u

p t

he

surr

ou

nd

ing

wat

er

wh

en s

wit

ched

off

.

The

ther

ma

l eff

ect

will

m

ake

th

e h

eate

d

wat

er

mo

ve t

ow

ard

s th

e to

p o

f th

e w

ell.

At

the

sam

e ti

me,

oxi

diz

ed w

ater

will

mo

ve t

ow

ard

s th

e sc

reen

set

tin

g.

Wh

en u

sin

g a

co

olin

g s

leev

e, t

he

mo

tor

will

ru

n a

t

a lo

wer

tem

per

atu

re a

nd

wh

en t

he

mo

tor

sto

ps,

th

e

coo

ling

sle

eve

will

ab

sorb

th

e re

sid

ua

l hea

t fr

om

th

e

mo

tor

an

d c

on

seq

uen

tly

pre

ven

t w

ater

fro

m m

ovi

ng

up

wa

rd b

eca

use

of

the

ther

ma

l eff

ect

an

d o

xid

ated

wat

er f

rom

mo

vin

g d

ow

nw

ard

. Th

is w

ill c

on

trib

ute

to lo

ng

er p

erio

ds

bet

wee

n w

ell s

calin

gs.

For

thes

e a

pp

licat

ion

s,

the

risk

o

f lo

cal

hea

tin

g

sho

uld

be

con

sid

ered

, pa

rtic

ula

rly

in c

on

nec

tio

n w

ith

ho

rizo

nta

l in

sta

llati

on

s a

nd

wh

ere

seve

ral p

um

ps

are

inst

alle

d n

ext

to e

ach

oth

er.

In s

uch

ca

ses,

co

olin

g

slee

ves

sho

uld

alw

ays

be

use

d.

7.4

Ris

er p

ipe

sele

ctio

nTh

e ch

oic

e o

f ri

ser

ma

in d

epen

ds

on

sev

era

l diff

eren

t

fact

ors

:

• D

isch

arg

e p

ress

ure

an

d in

sta

llati

on

dep

th

• Th

e a

gg

ress

ivit

y o

f th

e g

rou

nd

wat

er

• Fr

icti

on

loss

/ o

per

atin

g c

ost

• A

cces

sib

ility

an

d c

ost

of

alt

ern

ativ

e

• Pr

iori

ty o

f in

itia

l co

sts

in r

elat

ion

to

ser

vice

an

d r

e-

pa

ir c

ost

s at

a la

ter

sta

ge.

Fig

. 59

Req

uir

ed p

ipe

pre

ssu

re c

lass

at

diff

eren

t in

sta

l-

lati

on

dep

ths

an

d a

ctu

al p

ress

ure

at

gro

un

d le

vel

The

ag

gre

ssiv

ity

of

mo

st g

rou

nd

wat

er i

s so

mo

der

-

ate

that

co

ated

or

ga

lva

niz

ed s

teel

pip

es w

ill b

e fu

lly

acc

epta

ble

.

Inst

all

ati

on

& o

pe

rati

on

PEL

or

PEM

ris

er m

ain

s a

re p

rim

ari

ly u

sed

fo

r d

om

es-

tic

ap

plic

atio

ns.

In

ca

se o

f w

ater

wh

ich

is

so a

gg

res-

sive

th

at i

t w

ill a

tta

ck e

ven

th

e b

est

sta

inle

ss s

teel

,

rep

lace

ab

le z

inc

an

od

es s

ho

uld

be

fitt

ed i

n o

rder

to

pro

tect

mo

tor

an

d p

um

p. I

n s

uch

inst

alla

tio

ns,

it w

ill

be

too

exp

ensi

ve t

o p

rote

ct s

tain

less

ste

el r

iser

ma

ins

ag

ain

st c

orr

osi

on

.

In s

uch

ca

ses

the

Wel

lma

ster

is r

eco

mm

end

ed.

See

cha

pte

r 10

.

Fric

tio

n lo

ss in

ris

er m

ain

s

Fric

tio

n lo

ss in

pip

es o

r h

ose

s co

ntr

ibu

tes

sig

nifi

can

t-

ly t

o t

he

po

wer

co

nsu

mp

tio

n o

f a

su

bm

ersi

ble

pu

mp

.

A s

ma

ll d

iam

eter

ste

el p

ipe

is c

ost

-wis

e at

tra

ctiv

e,

bu

t it

cre

ates

a lo

t o

f in

tern

al f

rict

ion

, an

d o

ver

tim

e

this

is

go

ing

to

in

crea

se. T

he

resu

lt i

s h

igh

er p

ow

er

con

sum

pti

on

an

d c

ost

s.

A l

arg

er d

iam

eter

sta

inle

ss s

teel

pip

e re

pre

sen

ts a

larg

er in

vest

men

t, b

ut

the

low

er f

rict

ion

loss

req

uir

es

less

en

erg

y fo

r p

um

pin

g.

The

smo

oth

in

tern

al

sur-

face

is r

eta

ined

ea

sier

, req

uir

ing

less

ma

inte

na

nce

for

clea

nin

g.

Exa

mp

le:

Flo

w is

54

m3 /h

, or

15 l/

s.

Fric

tio

n l

oss

in

10

0m

of

3” p

ipe

an

d

100

m o

f 4

pip

e is

ca

lcu

late

d f

rom

a f

rict

ion

loss

ta

ble

.

3” p

ipe:

14

m

4”

pip

e: 3

.8 m

Ch

oo

sin

g a

4”

pip

e in

stea

d o

f a

3”

pip

e sa

ves

mo

re

tha

n 1

0 m

hea

d p

er 1

00

m o

f p

ipe.

The

ener

gy

savi

ng

s a

re c

alc

ula

ted

as

follo

ws:

kWh

=Q

x H

36

7xη

=54

x 1

0.2

36

7x0

.6=

2.4

5 kW

h

Flex

ible

ho

ses

spec

ially

des

ign

ed f

or

pre

ssu

rise

d w

a-

ter,

like

Wel

lma

ster

, a

re a

n a

lter

nat

ive

to s

tain

less

stee

l p

ipes

. So

me

typ

es a

re e

ven

ap

pro

ved

fo

r u

se

wit

h p

ota

ble

wat

er.

This

so

luti

on

is

gen

era

lly r

eco

mm

end

ed a

s a

ris

er

pip

e fo

r su

bm

ersi

ble

pu

mp

s. B

eca

use

of

the

ho

se d

e-

sig

n, t

he

dia

met

er w

ill s

wel

l sl

igh

tly

wh

en t

he

ho

se

is p

ress

uri

sed

, an

d t

hu

s d

ecre

ase

fri

ctio

n lo

ss. A

t th

e

sam

e ti

me,

it a

lso

pre

ven

ts t

he

bu

ilt u

p o

f sc

alin

g o

n

the

surf

ace

, wh

ere

the

con

sta

nt

cha

ng

e o

f th

e d

iam

-

eter

fo

rces

th

e sc

alin

g t

o b

rea

k o

ff.

The

ho

se s

olu

tio

n a

lso

ma

kes

pu

mp

pu

llin

g f

ast

er

com

pa

ired

wit

h t

he

tra

dit

ion

al

pip

ing

so

luti

on

, a

nd

is t

her

efo

re a

lso

rec

om

men

ded

wh

en f

req

uen

t p

ull-

ing

fo

r se

rvic

e h

as

to b

e d

on

e.

Nev

er u

se fi

re h

ose

s, n

ylo

n h

ose

s o

r th

e lik

e w

hic

h

ag

e q

uic

kly,

an

d d

o n

ot

hav

e th

e re

qu

ired

pre

ssu

re

rati

ng

. Th

ere

is a

ris

k th

at p

um

p a

nd

mo

tor

will

fa

ll

do

wn

into

th

e w

ell w

hic

h m

ay r

equ

ire

the

dri

llin

g o

f

a n

ew w

ell.

Rem

emb

er t

o a

tta

ch a

wir

e to

all

ho

se

inst

alla

tio

ns

to p

reve

nt

the

pu

mp

fro

m f

alli

ng

in

to

the

wel

l.

The

dis

adva

nta

ge

of

flex

ible

ho

se s

olu

tio

ns

is t

hat

som

etim

es i

t is

diffi

cult

to

pre

ven

t th

e h

ose

s fr

om

get

tin

g i

nto

co

nta

ct w

ith

th

e g

rou

nd

. Th

is c

an c

ause

con

tam

inat

ion

fro

m b

acte

ria

and

ger

ms,

wh

ich

can

-

no

t b

e re

mo

ved

un

less

yo

u e

mp

loy

exp

ensi

ve s

pec

ial

equ

ipm

ent.

Wh

en d

imen

sio

nin

g r

iser

mai

ns

and

raw

-

wat

er p

ipes

by

mea

ns

of

dia

gra

ms

or

PC p

rog

ram

mes

,

rem

emb

er t

o u

se a

pip

e su

rfac

e ro

ug

hn

ess

of

1 m

m.

7.5

Ca

ble

sel

ecti

on

an

d s

izin

gTh

e d

rop

ca

ble

is

the

cab

le r

un

nin

g f

rom

th

e w

ell

hea

d t

o t

he

mo

tor

cab

le t

hat

is a

tta

ched

to

th

e su

b-

mer

sib

le m

oto

r.

No

rma

lly, t

he

dro

p c

ab

le h

as

fou

r w

ires

, wh

ere

on

e is

a g

rou

nd

/PE

wir

e. I

n s

om

e lo

cal

are

as,

a g

rou

nd

/PE

is n

ot

req

uir

ed. A

lway

s ch

eck

loca

l re

gu

lati

on

ab

ou

t

gro

un

din

g b

efo

re c

ab

le t

ype

is s

elec

ted

.

Oth

er c

rite

ria

fo

r d

rop

ca

ble

sel

ecti

on

are

:

1.

Cu

rren

t ca

rryi

ng

ca

pa

city

2.

Vo

lta

ge

dro

p

3.

Wat

er q

ua

lity

an

d t

emp

erat

ure

4.

Dri

nki

ng

wat

er a

pp

rova

l req

uir

emen

ts

5.

Reg

ula

tio

ns

Page 33: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

64

65

Inst

all

ati

on

& o

pe

rati

on

Cu

rren

t-ca

rryi

ng

ca

pa

city

Sub

mer

sib

le p

um

p d

rop

ca

ble

is

nev

er d

imen

sio

ned

for

the

lock

ed-r

oto

r cu

rren

t, a

s th

e m

oto

r st

art

s u

p

in l

ess

tha

n 1

/10

of

a s

eco

nd

. A

lway

s u

se t

he

full

loa

d c

urr

ent

fro

m t

he

na

mep

late

as

the

dim

ensi

on

-

ing

cu

rren

t. T

he

enti

re le

ng

th o

f th

e d

rop

ca

ble

is n

ot

sub

mer

ged

in

wat

er,

so a

dd

itio

na

l co

olin

g f

rom

th

e

wat

er m

ay b

e en

cou

nte

red

.

Typ

ica

l gu

idel

ines

fo

r m

ax

. am

ps

in s

ub

mer

sib

le d

rop

cab

les: D

imen

sio

n (

mm

2 )M

ax

. cu

rren

t (A

)

1.5

18.5

2.5

25

434

64

3

106

0

168

0

2510

1

3512

6

5015

3

7019

6

95

238

120

276

150

319

185

364

240

430

300

49

7

Plea

se a

lway

s ch

eck

the

loca

l gu

idel

ines

, wh

ich

ove

r-

rule

th

e ta

ble

ab

ove

.

Vo

lta

ge

dro

p

The

cab

le m

ust

be

size

d s

o t

he

volt

ag

e d

rop

do

es n

ot

exce

ed 3

%. U

nd

er n

o c

ircu

mst

an

ces

mu

st t

he

volt

ag

e

at t

he

mo

tor

term

ina

ls b

e lo

wer

th

an

th

e m

inim

um

volt

ag

e fo

r th

e m

oto

r, w

hic

h is

th

e ra

ted

vo

lta

ge

mi-

nu

s 10

%.

The

ma

xim

um

len

gth

is

calc

ula

ted

acc

ord

ing

to

th

e

form

ula

s sh

ow

n b

elo

w:

Ma

x.

cab

le

len

gth

o

f a

si

ng

le-p

ha

se

sub

mer

sib

le

pu

mp

:

L =

U x

∆U

l x

2 x

10

0 x

(co

sφ x

+

sinφ

x X

l)[m

]

Ma

x.

cab

le

len

gth

o

f a

th

ree-

ph

ase

su

bm

ersi

ble

pu

mp

:

L =

U x

∆U

l x

1,7

3 x

10

0 x

(co

sφ x

+

sinφ

x X

l)[m

]

U =

Rat

ed v

olt

ag

e [V

]

U =

Vo

lta

ge

dro

p [

%]

I =

Rat

ed c

urr

ent

of

the

mo

tor

[A]

ρ =

Sp

ecifi

c re

sist

an

ce: 0

.02

[mm

²/m

]

q

= C

ross

-sec

tio

n o

f su

bm

ersi

ble

dro

p c

ab

le [

mm

²]

XI =

In

du

ctiv

e re

sist

an

ce: 0

.078

x 1

0-3

[�

/m]

Wat

er q

ua

lity

an

d t

emp

erat

ure

Th

e b

est

cab

le m

ater

ial

for

clea

n w

ater

is

EPR

(EP

M

or

EPD

M).

Th

is m

ater

ial h

as

go

od

ele

ctri

c p

rop

erti

es

com

bin

ed w

ith

a g

oo

d r

esis

tan

ce t

o w

ater

. Th

is t

ype

of

cab

le is

alw

ays

reco

mm

end

ed w

hen

th

e p

um

ped

wat

er i

s n

ot

con

tam

inat

ed w

ith

hyd

roca

rbo

ns.

EP

R

off

ers

on

ly li

mit

ed r

esis

tan

ce t

o h

ydro

carb

on

s, h

ow

-

ever

.

In li

gh

ter

hyd

roca

rbo

n s

olu

tio

ns,

a C

hlo

rop

ren

e ca

ble

may

be

use

d.

In h

eavi

er c

on

cen

trat

ion

s o

f h

ydro

carb

on

s it

may

be

nec

essa

ry t

o u

se P

TFE

(Te

flo

n)

jack

eted

ca

ble

. T

he

SPE

vers

ion

of

the

SP p

um

ps

com

es s

tan

da

rd w

ith

PTFE

mo

tor

cab

le,

an

d m

ake

s it

su

ita

ble

fo

r p

um

p-

ing

wat

er w

ith

a h

igh

co

nte

nt

of

hyd

roca

rbo

ns.

A l

ow

er c

ost

so

luti

on

is

a s

tan

da

rd C

hlo

rop

ren

e

typ

e o

f ca

ble

. Sp

ecifi

cati

on

s m

ay b

e o

bta

ined

fro

m

Gru

nd

fos.

Wh

en t

he

wat

er t

emp

erat

ure

in

crea

ses,

th

e ca

ble

mu

st b

e d

erat

ed. T

he

curr

ent

carr

yin

g c

ap

aci

ty o

f th

e

dro

p c

ab

les

is u

sua

lly v

alid

at

30 °C

. A

t h

igh

er t

em-

per

atu

res,

th

is m

ust

alw

ays

be

com

pen

sate

d i

n a

c-

cord

an

ce w

ith

th

e ta

ble

bel

ow

.

Inst

all

ati

on

& o

pe

rati

on

Ca

ble

typ

eTM

L-A

-BH

07R

N

Insu

lati

on

m

ater

ial

EPR

NR

/SR

Am

bie

nt

tem

p.

°CC

orr

ecti

on

fa

cto

rC

orr

ecti

on

fa

cto

r

101.

181.

29

151.

141.

22

201.

101.

15

251.

05

1.0

5

301.

00

1.0

0

350

.95

0.9

1

40

0.8

90

.82

45

0.8

40

.71

500

.77

0.5

8

550

.71

0.4

1

60

0.6

3-

65

0.5

5-

700

.45

-

Dri

nki

ng

wat

er a

pp

rova

l

All

Gru

nd

fos

mo

tors

ou

tsid

e N

ort

h A

mer

ica

an

d J

a-

pa

n a

re d

eliv

ered

fro

m f

act

ory

wit

h d

rin

kin

g w

ater

-

ap

pro

ved

mo

tor

cab

les.

If t

he

pu

mp

is u

sed

for

pu

mp

-

ing

p

ota

ble

w

ater

, G

run

dfo

s a

lway

s re

com

men

ds

als

o u

sin

g a

dro

p c

ab

le t

hat

ha

s a

dri

nki

ng

wat

er a

p-

pro

val.

Reg

ula

tio

ns

Loca

l re

gu

lati

on

s m

ust

alw

ays

be

chec

ked

an

d f

ol-

low

ed.

7.6

Ha

nd

lin

g

7.6

.1 P

um

p /

mo

tor

ass

emb

lyG

run

dfo

s su

bm

ersi

ble

p

um

ps

an

d

mo

tors

a

re

all

ma

de

in a

cco

rda

nce

wit

h N

EMA

sta

nd

ard

s. T

hey

are

fully

co

mp

atib

le w

ith

pu

mp

s a

nd

mo

tors

th

at c

on

-

form

to

th

ese

sta

nd

ard

s a

s w

ell.

Gru

nd

fos

reco

m-

men

ds

alw

ays

usi

ng

on

ly a

Gru

nd

fos

pu

mp

to

get

her

wit

h a

Gru

nd

fos

mo

tor

an

d v

ice

vers

a.

For

det

aile

d a

ssem

bly

inst

ruct

ion

s p

lea

se s

ee t

he

in-

div

idu

al

inst

alla

tio

n a

nd

op

erat

ing

in

stru

ctio

ns

for

SP p

um

ps.

7.6

.2 C

ab

le s

pli

ce/c

on

nec

tio

n o

f m

oto

r ca

ble

an

d d

rop

ca

ble

Fau

lty

or

un

app

rove

d c

able

join

ts a

re f

req

uen

t ca

use

s

of

bu

rned

-ou

t m

oto

rs. G

run

dfo

s-re

com

men

ded

pro

d-

uct

s o

r p

rod

uct

s o

f si

mila

r q

ual

ity

sho

uld

be

cho

sen

and

th

e m

anu

fact

ure

r’s g

uid

elin

es fo

llow

ed. A

ny

cab

le

join

t m

ust

be

wat

erti

gh

t an

d h

ave

an in

sula

tio

n re

sist

-

ance

of

min

imu

m 1

0 m

egao

hm

s, m

easu

red

in a

su

b-

mer

ged

sta

te a

fter

24

ho

urs

in w

ater

. In

ord

er t

o o

bta

in

this

, all

cab

le p

arts

mu

st b

e 10

0%

cle

an a

nd

all

oth

er

req

uir

emen

ts i

nd

icat

ed i

n t

he

serv

ice

man

ual

an

d i

n

serv

ice

vid

eo p

rog

ram

mes

ob

serv

ed.

Ther

e ar

e fo

ur

way

s o

f m

akin

g a

cab

le jo

int.

1. H

eat

shri

nk

Hea

t sh

rin

k is

a p

last

ic t

ub

e w

ith

th

e in

sid

e co

vere

d

wit

h g

lue.

Wh

en e

xpo

sed

to

hea

t, i

t w

ill s

hri

nk,

an

d

the

glu

e m

elts

, an

d m

ake

s a

wat

erti

gh

t ca

ble

sp

lice.

It t

ake

s a

lot

of

pra

ctic

e to

per

form

th

is k

ind

of

join

t.

Furt

her

mo

re, h

igh

tem

erat

ure

are

req

uir

ed f

or

larg

e

cab

le t

ypes

. Lig

hte

rs a

nd

ho

bb

y h

eate

rs a

re n

ot

suffi

-

cien

t. T

he

ad

van

tag

e o

f th

is p

rin

cip

le is

th

at t

he

con

-

nec

tio

n d

oes

no

t re

qu

ire

tim

e fo

r d

ryin

g b

ut

is r

ead

y

imm

edia

tely

aft

er fi

ttin

g.

2. R

esin

Sea

ling

wit

h r

esin

is t

he

old

est

an

d b

est

kno

wn

typ

e

of

join

t. I

t is

als

o t

he

join

t w

hic

h i

s si

mp

lest

to

ca

rry

ou

t co

rrec

tly.

It c

an

be

per

form

ed in

th

e fi

eld

wit

ho

ut

spec

ial t

oo

ls. T

he

dis

ad

van

tag

e is

th

at it

mu

st h

ard

en

for

at le

ast

24

ho

urs

. As

far

as

the

pri

ce is

co

nce

rned

,

ther

e is

no

diff

eren

ce b

etw

een

th

is a

nd

sh

rin

k fl

ex.

3. T

ap

e

It i

s im

po

rta

nt

to u

se s

pec

ial

tap

e fo

r co

nn

ecti

ng

sub

mer

sib

le c

ab

les.

Ta

pe

join

ts s

ho

uld

on

ly b

e u

sed

at w

ater

pre

ssu

res

bel

ow

5 m

.

4. P

lug

co

nn

ecti

on

It is

imp

ort

an

t n

ot

to u

se c

ab

le jo

int

kits

or t

ap

e w

hic

h

are

mo

re t

ha

n t

hre

e ye

ars

old

. Th

is a

ge

limit

sh

ou

ld

be

red

uce

d t

o o

ne

yea

r if

sto

red

ab

ove

15

°C. A

lway

s

test

th

e ca

ble

join

t d

uri

ng

ma

inte

na

nce

.

Mo

tor

cab

le p

lug

The

mo

tor

cab

le p

lug

mu

st a

lway

s b

e fi

tted

at

the

torq

ue

stat

ed i

n t

he

do

cum

enta

tio

n.

In c

ase

of

lu-

Page 34: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

66

67

Inst

all

ati

on

& o

pe

rati

on

bri

cati

on

of

the

cab

le p

lug

, a

no

n-c

on

du

ctiv

e m

ate-

ria

l sh

ou

ld b

e u

sed

(e.

g. s

ilico

ne

pa

ste)

. Mo

tor

cab

le

plu

gs

that

are

mo

re t

ha

n t

hre

e ye

ars

old

sh

ou

ld n

ot

be

reu

sed

, as

they

may

hav

e lo

st t

he

ab

ility

to

ma

ke a

safe

, wat

er t

igh

t co

nn

ecti

on

.

7.6

.3 R

iser

pip

e co

nn

ecti

on

s Su

bm

ersi

ble

pu

mp

s a

re a

vaila

ble

bo

th w

ith

RP

an

d

NPT

th

rea

ds,

as

wel

l as

fla

ng

es in

va

rio

us

sta

nd

ard

s.

In g

ener

al,

ho

wev

er,

Gru

nd

fos

reco

mm

end

s fi

ttin

g

a 5

0 c

m l

eng

th o

f p

ipe

firs

t to

th

e p

um

p. T

his

giv

es

go

od

ha

nd

ling

of

the

pu

mp

du

rin

g t

he

inst

alla

tio

n,

as

the

pu

mp

do

es n

ot

bec

om

e to

o lo

ng

. It

als

o le

aves

roo

m f

or

the

cla

mp

wh

ich

ho

lds

the

pu

mp

un

til

the

nex

t p

ipe

ha

s b

een

fitt

ed.

As

an

alt

ern

ativ

e to

a t

hre

ad

ed c

on

nec

tio

n,

vari

ou

s

fla

ng

e ty

pes

ca

n b

e o

ffer

ed:

Gru

nd

fos

fla

ng

es,

JIS

fla

ng

es a

nd

DIN

fla

ng

es.

Pip

e co

nn

ecti

on

s a

nd

inst

all

atio

n

Gru

nd

fos

sta

nd

ard

fla

ng

es a

re m

ad

e p

art

icu

larl

y fo

r

fitt

ing

into

a w

ell.

This

mea

ns

that

th

ey d

o n

ot

com

-

ply

wit

h a

ny

nat

ion

al

no

r in

tern

atio

na

l st

an

da

rds;

they

hav

e b

een

dim

ensi

on

ed t

o w

ith

sta

nd

Gru

nd

fos

pu

mp

pre

ssu

res.

Ther

e a

re

seve

ral

ad

van

tag

es

in

usi

ng

G

run

dfo

s

sta

nd

ard

fla

ng

es i

nst

ead

of

oth

er fl

an

ges

. Th

ey a

re

no

t o

nly

ch

eap

er,

an

d b

eca

use

of

thei

r d

imen

sio

n

they

are

ea

sier

to

fit

into

th

e w

ell.

Gru

nd

fos

can

su

pp

ly c

ou

nte

r fl

an

ges

fo

r G

run

dfo

s

fla

ng

es, w

hic

h c

an

be

wel

ded

on

to t

he

firs

t p

ipe.

7.7

Pum

ps

in p

ara

llel

op

erat

ion

Para

llel p

um

pin

g o

per

atio

n is

oft

en u

sed

wit

h a

va

ri-

ab

le c

on

sum

pti

on

pat

tern

. A s

ing

le p

um

p o

per

atio

n

wo

uld

req

uir

e a

hig

h c

ap

aci

ty p

um

p, w

her

e th

e sp

are

cap

aci

ty i

s o

nly

use

d i

n a

ver

y sh

ort

per

iod

. Th

e in

-

vest

men

t w

ou

ld b

e ve

ry h

igh

, a

nd

th

e o

per

atio

na

l

effici

ency

to

o l

ow

. Th

e p

eaks

may

als

o r

esu

lt i

n a

d-

dit

ion

al d

raw

do

wn

of

the

dyn

am

ic w

ater

leve

l wit

h a

nu

mb

er o

f w

ater

- a

nd

wel

l qu

alit

y is

sues

as

a r

esu

lt.

Thes

e p

rob

lem

s a

re t

ypic

ally

avo

ided

by

usi

ng

on

e o

f

the

follo

win

g:

1.

Seve

ral s

mal

ler

casc

ade

op

erat

ed p

um

ps

(ad

dit

ion

-

al p

um

ps

star

ts a

nd

sto

ps

as d

eman

d c

han

ges

)

2.

Freq

uen

cy c

on

tro

l o

f th

e p

um

p v

ia a

pre

ssu

re

tra

nsd

uce

r

3.

A c

om

bin

atio

n o

f 1

an

d 2

.

For

corr

ect

pu

mp

sel

ecti

on

, th

e w

ell’s

ch

ara

cter

isti

cs

mu

st b

e kn

ow

n,

eith

er f

rom

th

e w

ell

log

or

a t

est

pu

mp

ing

.

7.8

Pu

mp

s in

ser

ies

op

erat

ion

Wit

h p

um

p s

etti

ng

dee

per

th

an

th

e m

ax

. h

ead

ca

-

pa

city

of

a s

tan

da

rd S

P p

um

p,

it m

ay b

e co

up

led

in

seri

es w

ith

a B

M p

um

p (

SP in

sle

eve)

. See

fig

. 60

.

Inst

all

ati

on

& o

pe

rati

on

Fig

. 60

Ser

ies

cou

ple

d s

ub

mer

sib

le p

um

p

7.9

Nu

mb

er o

f st

art

/sto

ps

In o

rder

to

get

a m

axi

mu

m l

ife

ou

t o

f th

e su

bm

ersi

-

ble

pu

mp

s, t

he

nu

mb

er o

f st

art

s m

ust

be

limit

ed. I

t is

usu

ally

th

e m

oto

r th

at is

th

e lim

itin

g f

act

or.

It is

als

o

nec

essa

ry t

o s

tart

th

e m

oto

r at

lea

st o

nce

per

yea

r to

avo

id it

fro

m s

eizi

ng

up

.

The

tab

le

bel

ow

sh

ow

s th

e re

com

men

ded

m

ax

.

nu

mb

er o

f st

art

s fo

r d

iffer

ent

mo

tor

typ

es:

Incl

. N, R

an

d R

E ve

rsio

ns

Min

. sta

rts

per

yea

rM

ax

. sta

rts

per

ho

ur

Ma

x. s

tart

s p

er d

ay

MS

40

21

100

300

MS

40

00

110

030

0

MS6

/MS

60

00

130

300

MM

S 6

00

01

1536

0

MM

S 8

00

01

1024

0

MM

S 10

00

01

819

0

MM

S 12

00

01

512

0

7.10

Pu

mp

sta

rt-u

p

Det

aile

d i

nfo

rmat

ion

ab

ou

t m

eth

od

s fo

r re

du

cin

g

lock

ed-r

oto

r cu

rren

t, s

ee c

ha

pte

r 5.

You

sh

ou

ld a

lway

s fo

llow

th

e in

stru

ctio

ns

fou

nd

in

the

inst

alla

tio

n a

nd

op

erat

ing

in

stru

ctio

ns

for

each

pu

mp

reg

ard

ing

sta

rt u

p.

For

pu

mp

s in

ser

ies

con

nec

tio

ns,

rem

emb

er t

o s

tart

them

in

th

e co

rrec

t se

qu

ence

: th

e p

um

p w

ith

th

e

low

est

am

bie

nt

pre

ssu

re m

ust

be

sta

rted

firs

t.

For

pu

mp

s in

pa

ralle

l o

per

atio

n,

rem

emb

er t

hat

air

ven

tin

g p

oss

ibili

ties

are

alr

ead

y b

uilt

into

th

e sy

stem

.

This

will

pre

ven

t a

ir lo

ckin

g.

7.11

VFD

op

erat

ion

See

cha

pte

r 5.

7.12

Gen

erat

or

op

erat

ion

Eng

ine

dri

ven

gen

erat

ors

fo

r su

bm

ersi

ble

mo

tors

are

oft

en o

ffer

ed a

cco

rdin

g t

o s

tan

da

rd c

on

dit

ion

s, e

.g.

• M

ax

. alt

itu

de

ab

ove

sea

leve

l: 1

50 m

• M

ax

. air

inle

t te

mp

erat

ure

: 30

°C

• M

ax

. hu

mid

ity:

60

%.

Page 35: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

68

69

Inst

all

ati

on

& o

pe

rati

on

If t

hes

e lim

its

are

exc

eed

ed, t

he

sta

nd

ard

die

sel

en-

gin

e a

nd

po

ssib

ly t

he

gen

erat

or

hav

e to

be

der

ated

in

ord

er t

o g

ive

the

mo

tor

suffi

cien

t p

ow

er s

up

ply

.

Wh

en o

rder

ing

a g

ener

ato

r se

t, a

ltit

ud

e, a

ir i

nle

t

tem

per

atu

re a

nd

ma

xim

um

hu

mid

ity

sho

uld

be

giv

-

en t

o t

he

ma

nu

fact

ure

r to

hav

e th

e g

ener

ato

r fa

cto

ry

der

ated

. Gen

erat

or

sets

fo

r th

ree-

ph

ase

su

bm

ersi

ble

mo

tors

mu

st b

e a

ble

to

wit

hst

an

d 3

5% v

olt

ag

e re

du

c-

tio

n d

uri

ng

sta

rt-u

p.

For

the

sele

ctio

n o

f in

tern

ally

reg

ula

ted

gen

erat

ors

ava

ilab

le,

stic

k to

th

e ta

ble

s b

elo

w f

or

con

tin

uo

us

bre

ak

kW f

or

sin

gle

-ph

ase

an

d t

hre

e-p

ha

se m

oto

rs

wit

h D

OL

sta

rt.

Exa

mp

les

of

der

atin

g f

act

ors

fo

r

sta

nd

ard

die

sel e

ng

ines

Exa

mp

les

of

der

atin

g f

act

ors

fo

r

sta

nd

ard

gen

erat

ors

Alt

itu

de:

3.5%

fo

r ev

ery

300

m a

bo

ve

150

m a

bo

ve s

ea le

vel (

2.5%

fo

r

turb

o-c

ha

rged

en

gin

es).

Alt

itu

de:

2.5%

fo

r ev

ery

300

m a

bo

ve

100

0 m

ab

ove

sea

leve

l.

Air

inle

t te

mp

erat

ure

:

2% f

or

ever

y 5.

5 °C

ab

ove

30 °C

(3%

fo

r tu

rbo

-ch

arg

ed

eng

ines

).

Air

inle

t te

mp

erat

ure

:

5% f

or

ever

y 5

°C a

bo

ve 4

0 °C

.

Hu

mid

ity:

6%

at

100

% h

um

idit

y.

Sub

mer

sib

le

mo

tor

rati

ng

for

sin

gle

-

ph

ase

an

d

thre

e-p

ha

se

vers

ion

s [k

W]

Gen

erat

or

rati

ng

Elev

atio

n o

f

ma

x. 1

50 m

an

d a

hu

mi-

dit

y o

f 10

0%

Elev

atio

n o

f

ma

x. 7

50 m

an

d a

hu

mi-

dit

y o

f 10

0%

Die

sel e

ng

ine

rati

ng

at

an

am

bie

nt

tem

per

atu

re o

f

[kW

]

[kW

]

30

°C

40

°C

[kW

]

[kW

]

30 °C

4

0 °C

[kW

]

[kW

]

0.2

5

0.3

7

0.5

5

0.7

5

1.1

1.5

2.2

3.7

5.5

7.5

11.0

15.0

18.5

22.0

30.0

37.0

45.

0

55.0

75.0

90

.0

110

.0

132.

0

150

.0

185.

0

1.

5

1.0

2.

0

1.5

2.

5 2.

0

3.

0

2.5

4

.0

3.0

5.

0

4.0

7.

0

6.0

11

.0

9.0

16

.0

12.5

19

.0

15.0

28

.0

22.0

38

.0

30.0

50

.0

40

.0

55

.0

45.

0

75

.0

60

.0

9

5.0

75

.0

11

0.0

9

0.0

13

5.0

11

0.0

18

5.0

15

0.0

220

.0

175.

0

250

.0

200

.0

31

3.0

25

0.0

34

4.0

27

5.0

39

6.0

33

0.0

1.

25

1.3

2.

0

2.1

2.

5 3.

1

3.

0

3.1

4

.0

4.2

5.

0

5.2

7.

0

7.3

10

.0

10.4

14

.0

14.6

17

.0

17.7

25

.0

26.0

35

.0

36.0

4

5.0

4

7.0

50

.0

52.0

6

5.0

6

8.0

8

3.0

8

6.0

10

0.0

10

4.0

120

.0

125.

0

16

5.0

17

2.0

19

2.5

200

.0

220

.0

230

.0

27

5.0

29

0.0

30

5.0

31

5.0

36

5.0

4

05.

0

1.

4

1.4

3

2.

3 2.

3

2.

8

2.8

6

3.

4

3.4

4

4

.5

4.5

8

5.

6

5.73

7.

8

8.0

11

.1

11.5

15

.6

16.0

19

.0

20.0

28

.0

29.0

39

.0

40

.0

50

.0

52.0

56

.0

57.0

72

.0

75.0

9

2.0

9

5.0

111

.0

115.

0

133

.0

137.

0

18

3.0

18

9.0

215

.0

220

.0

24

4.0

25

0.0

30

5.0

31

5.0

335

.0

345.

0

40

5.0

4

15.0

If t

he

gen

erat

or

an

d d

iese

l en

gin

e a

re d

erat

ed a

cco

rd-

ing

to

th

e ta

ble

, th

e fo

llow

ing

cri

teri

a a

pp

ly:

1.

Th

e vo

lta

ge

dro

p a

t th

e g

ener

ato

r w

ill n

ot

exce

ed

10%

du

rin

g s

tart

-up

. Th

is m

ean

s th

at i

t is

po

ssi-

ble

to

use

eve

n t

he

fast

est

un

der

volt

ag

e p

rote

c-

tio

n o

n t

he

ma

rket

in t

he

sta

rter

bo

x o

f th

e p

um

p

mo

tor.

2.

Gen

erat

or

an

d d

iese

l en

gin

e w

ill h

ave

a n

orm

al

life

as

the

new

fu

lly r

un

-in

en

gin

e is

on

ly l

oa

ded

ap

pro

x.

70%

wit

h c

on

tin

uo

us

pu

mp

mo

tor

rate

d

curr

ent.

A d

iese

l en

gin

e w

ill t

ypic

ally

hav

e m

axi

-

mu

m e

ffici

ency

(lo

wes

t fu

el c

on

sum

pti

on

per

kW

ou

tpu

t) a

t 70

-80

% o

f m

axi

mu

m lo

ad

.

Inst

all

ati

on

& o

pe

rati

on

3.

By

au

totr

an

sfo

rmer

st

art

o

r in

sta

llati

on

o

f a

Gru

nd

fos

MP

20

4 f

or

un

der

volt

ag

e p

rote

ctio

n,

it

is p

oss

ible

to

ch

oo

se b

oth

a g

ener

ato

r a

nd

die

sel

eng

ine

tha

n a

re 2

0%

sm

alle

r th

an

sta

ted

in t

he

ta-

ble

. Th

is,

ho

wev

er,

mea

ns

freq

uen

t m

ain

ten

an

ce

of

air

filt

er a

nd

in

ject

ion

no

zzle

s, c

lea

nin

g o

f th

e

coo

ler

an

d c

ha

ng

e o

f o

il. F

urt

her

mo

re,

it w

ill r

e-

sult

in a

vo

lta

ge

dro

p d

uri

ng

sta

rt-u

p o

f u

p t

o 2

0%

.

If t

he

loss

in

th

e d

rop

ca

ble

an

d m

oto

r ca

ble

of

up

to

15%

is

ad

ded

, th

e to

tal

volt

ag

e lo

ss w

ill b

e

mo

re t

ha

n 3

5% a

t th

e m

oto

r. Th

is i

s n

o p

rob

lem

for

thre

e-p

ha

se m

oto

rs, b

ut

som

etim

es f

or

sin

gle

-

ph

ase

mo

tors

, wh

ich

will

oft

en r

equ

ire

an

ove

rsiz

e

sta

rtin

g c

ap

aci

tor

for

low

sta

rt-u

p v

olt

ag

es.

Ther

e a

re t

wo

typ

es o

f g

ener

ato

rs:

inte

rna

lly a

nd

ex-

tern

ally

-reg

ula

ted

.

Inte

rna

lly-r

egu

late

d g

ener

ato

rs h

ave

an

ad

dit

ion

al

win

din

g i

n t

he

gen

erat

or

stat

or

an

d a

re a

lso

ca

lled

self

-exc

ited

. Th

e ex

tra

win

din

g s

ense

s th

e o

utp

ut

curr

ent

an

d i

ncr

ease

s th

e o

utp

ut

volt

ag

e a

uto

mat

i-

cally

.

Inte

rna

lly-r

egu

late

d g

ener

ato

rs n

orm

ally

sh

ow

th

e

bes

t ru

nn

ing

effi

cien

cy.

Exte

rnal

ly-r

egu

late

d

gen

erat

ors

u

se

an

exte

rnal

ly

mo

un

ted

vo

ltag

e re

gu

lato

r th

at s

ense

s th

e o

utp

ut

volt

age.

As

the

volt

age

dip

s at

mo

tor

star

t-u

p, t

he

reg

-

ula

tor

incr

ease

s th

e o

utp

ut

volt

age

of

the

gen

erat

or.

An

ext

ern

ally

-reg

ula

ted

gen

erat

or

is t

o b

e d

imen

-

sio

ned

ap

pro

xim

atel

y 50

% h

igh

er i

n k

W/k

VA

rat

ing

to d

eliv

er t

he

sam

e st

art

ing

to

rqu

e a

s a

n i

nte

rna

lly

reg

ula

ted

gen

erat

or.

Gen

erat

or

freq

uen

cy i

s a

ll im

po

rta

nt

as

the

mo

tor

spee

d v

ari

es w

ith

th

e fr

equ

ency

[H

z].

Du

e to

pu

mp

affi

nit

y la

ws,

a p

um

p r

un

nin

g a

t 1

to 2

Hz

bel

ow

mo

-

tor

na

mep

late

fre

qu

ency

will

no

t m

eet

its

per

form

-

an

ce c

urv

e. C

on

vers

ely,

a p

um

p r

un

nin

g 1

or

2 H

z

hig

her

may

tri

p t

he

ove

rlo

ad

rel

ay.

Gen

erat

or

op

erat

ion

Alw

ays

sta

rt t

he

gen

erat

or

bef

ore

th

e m

oto

r is

sta

rt-

ed a

nd

alw

ays

sto

p t

he

mo

tor

bef

ore

th

e g

ener

ato

r is

sto

pp

ed. T

he

mo

tor

thru

st b

eari

ng

may

be

da

ma

ged

if g

ener

ato

rs a

re a

llow

ed t

o c

oa

st d

ow

n w

ith

th

e m

o-

tor

con

nec

ted

. Th

e sa

me

con

dit

ion

occ

urs

wh

en g

en-

erat

ors

are

allo

wed

to

ru

n o

ut

of

fuel

.

Page 36: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

7071

8.

Co

mm

un

ica

tio

n

Co

mm

un

ica

tio

n

8.1

Pu

rpo

se o

f co

mm

un

icat

ion

an

d

net

wo

rkin

g

Ther

e a

re t

wo

ma

in p

urp

ose

s o

f u

sin

g d

ata

co

mm

u-

nic

atio

n a

nd

net

wo

rkin

g in

rel

atio

n t

o e

qu

ipm

ent

an

d m

ach

iner

y in

all

ind

ust

ria

l in

sta

llati

on

s o

r in

pro

cess

ing

inst

alla

tio

ns

like

wat

er s

up

ply

pla

nts

:

To c

entr

ali

se s

up

ervi

sio

n a

nd

co

ntr

ol

It is

wel

l do

cum

ente

d t

hat

mo

st a

uto

mat

ion

sys

tem

s

can

ben

efit

sub

sta

nti

ally

fro

m c

entr

alis

atio

n o

f co

n-

tro

l a

nd

su

per

visi

on

. Th

e is

sues

th

at a

re m

ost

oft

en

men

tio

ned

are

:

• O

pti

mis

e p

erfo

rma

nce

(e.

g.

ener

gy

an

d m

ater

ial

savi

ng

s)

• O

pti

mis

e p

roce

ss q

ua

lity

(co

rrec

tive

act

ion

s)

• B

ette

r m

ain

ten

an

ce (

serv

ice

on

dem

an

d)

• R

edu

ctio

n o

f ru

nn

ing

co

sts

(e.g

. sta

ff c

utt

ing

)

• O

rga

nis

ed/q

uic

k re

act

ion

to

fa

ult

s (m

inim

ise

do

wn

tim

e)

• Ea

sy a

cces

s to

cu

rren

t d

ata

an

d t

he

po

ssib

ility

to

sto

re d

ata

in d

ata

ba

ses

(rep

ort

gen

erat

ion

)

Syst

ems

for

this

kin

d o

f ce

ntr

al

ma

na

gem

ent

are

calle

d S

CA

DA

sys

tem

s (S

up

ervi

sory

Co

ntr

ol

an

d D

ata

Acq

uis

itio

n)

To r

eali

se d

istr

ibu

ted

sys

tem

s

Ma

ny

of

tod

ay’s

au

tom

atio

n s

yste

ms

wo

uld

nev

er b

e

rea

lisa

ble

wit

ho

ut

dat

a c

om

mu

nic

atio

n. I

n a

n a

uto

-

mat

ion

sys

tem

, dis

cree

t d

evic

es, w

hic

h a

re p

hys

ica

lly

sep

ara

ted

, hav

e to

exc

ha

ng

e d

ata

. Th

ese

are

typ

ica

lly

in t

he

form

of

mea

sure

d p

hys

ica

l va

lues

, co

mm

an

ds

an

d s

et p

oin

ts.

The

dis

cree

t d

evic

es w

ork

to

get

her

to

fu

lfil a

su

per

ior

pu

rpo

se (

e.g

. su

pp

lyin

g w

ater

) a

nd

by

do

ing

so

th

ey

con

stit

ute

wh

at i

s ca

lled

a d

istr

ibu

ted

sys

tem

. Ea

ch

dev

ice

is li

ke a

co

mp

on

ent

in a

larg

er e

nti

ty, c

on

trib

-

uti

ng

to

th

e o

vera

ll p

erfo

rma

nce

, effi

cien

cy a

nd

rel

i-

ab

ility

of

the

syst

em.

The

nu

mb

er o

f d

iscr

eet

dev

ices

ca

n o

ften

be

very

hu

ge

an

d s

o c

an

th

e d

ista

nce

bet

wee

n t

hem

. In

th

ese

case

s th

e co

mm

un

icat

ion

an

d n

etw

ork

ing

in

its

elf

bec

om

es t

he

mo

st im

po

rta

nt

an

d v

uln

era

ble

pa

rt o

f

the

syst

em a

nd

its

ab

ility

to

fu

lfil i

ts p

urp

ose

.

It i

s im

po

rta

nt

that

th

e se

lect

ion

of

net

wo

rk a

nd

com

mu

nic

atio

ns

pro

toco

l is

no

t a

lim

itin

g f

act

or

for

the

syst

em p

erfo

rma

nce

an

d e

spec

ially

th

at it

is n

ot

a li

mit

ing

fa

cto

r fo

r th

e fu

ture

gro

wth

an

d fl

exib

ility

.

8.2

Co

mm

un

icat

ion

s a

nd

net

wo

rkin

g

tech

no

log

y Th

e u

se o

f co

mm

un

icat

ion

an

d n

etw

ork

ing

is

inev

ita

ble

in m

od

ern

au

tom

atio

n s

yste

ms,

bu

t th

e

kin

d o

f sy

stem

an

d t

he

use

d t

ech

no

log

y is

ver

y

div

ersi

fied

. Sys

tem

s m

ad

e b

efo

re 1

99

5 w

her

e a

lmo

st

alw

ays

ba

sed

on

ele

ctri

cal c

ab

les,

wh

erea

s th

e te

ch-

no

log

y to

day

off

er fi

ber

op

tics

or

rad

io c

om

mu

nic

a-

tio

n a

s a

n a

lter

nat

ive

(or

com

bin

ed)

solu

tio

n.

Op

tica

l fib

ers

are

flex

ible

an

d c

an

be

bu

nd

led

as

ca-

ble

s. I

t is

esp

ecia

lly

ad

van

tag

eou

s fo

r lo

ng

-dis

tan

ce

com

mu

nic

atio

ns,

bec

au

se li

gh

t p

rop

ag

ates

th

rou

gh

the

fib

er w

ith

litt

le a

tten

uat

ion

co

mp

are

d t

o e

lect

ri-

cal

cab

les.

Ad

dit

ion

all

y, t

he

lig

ht

sig

na

ls p

rop

ag

at-

ing

in t

he

fib

er c

an

be

mo

du

late

d a

t ra

tes

as

hig

h a

s

40

Gb

/s, a

nd

ea

ch fi

ber

ca

n c

arr

y m

an

y in

dep

end

ent

cha

nn

els,

ea

ch b

y a

diff

eren

t w

avel

eng

th o

f li

gh

t.

Fib

er is

als

o im

mu

ne

to e

lect

rica

l in

terf

eren

ce, w

hic

h

als

o m

ean

s im

mu

nit

y to

da

ma

gin

g v

olt

ag

e su

rges

ind

uce

d b

y li

gh

tnin

g –

a b

ig a

dva

nta

ge

wh

en u

sin

g

lon

g-d

ista

nce

ca

bli

ng

in o

utd

oo

r in

sta

llat

ion

s.

Co

mm

un

ica

tio

n u

sin

g r

ad

io s

ign

als

fa

lls

in t

wo

cate

go

rie

s: S

ho

rt d

ista

nce

an

d l

on

g d

ista

nce

ra

dio

com

mu

nic

ati

on

. We

kn

ow

th

e t

ech

no

log

y o

f sh

ort

dis

tan

ce r

ad

io c

om

mu

nic

ati

on

fro

m w

ire

less

LA

Ns.

Mo

st f

ield

bu

sse

s o

ffe

r w

ire

less

re

pe

ate

rs t

o e

xte

nd

the

fi

eld

bu

s co

mm

un

ica

tio

n

dis

tan

ce

ove

r re

la-

tive

ly s

ho

rt r

an

ge

s o

r to

avo

id u

sin

g c

ab

les

wh

ere

cab

lin

g w

ou

ld b

e c

ost

ly o

r im

pra

ctic

al (

e.g

. mo

vin

g

dev

ice

s).

Lon

g d

ista

nce

ra

dio

co

mm

un

icat

ion

ca

n b

e b

ase

d

on

pri

vate

ra

dio

tel

emet

ry.

The

UH

F b

an

d b

etw

een

40

0 M

Hz

to

500

MH

z h

as

bec

om

e in

tern

atio

na

lly

ad

op

ted

fo

r lo

w p

ow

er l

icen

se-f

ree

use

fo

r d

igit

al

dat

a a

nd

tel

emet

ry s

yste

ms.

It h

as

the

ad

van

tag

e o

f

pro

pa

gat

ing

in d

irec

t lin

e o

f si

gh

t a

nd

will

pen

etra

te

con

ven

tio

na

l bu

ildin

g m

ater

ials

. Fo

r d

ista

nce

s a

bo

ve

100

0 m

, ra

dio

s w

ith

hig

her

po

wer

req

uir

ing

a li

cen

sed

cha

nn

el is

typ

ica

lly n

eed

ed.

Page 37: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

7273

Co

mm

un

ica

tio

nC

om

mu

nic

ati

on

SCA

DA

sys

tem

so

ftw

are

oft

en h

as

net

wo

rk s

erve

r ca

-

pa

bili

ty, m

ean

ing

th

at i

f th

e h

ost

PC

is

con

nec

ted

to

a L

AN

or

to t

he

inte

rnet

, it

will

be

po

ssib

le t

o l

og

on

to t

he

syst

em r

emo

tely

fro

m a

no

ther

net

wo

rk c

on

-

nec

ted

PC

. Th

e SC

AD

A s

yste

m s

oft

wa

re is

a s

tan

da

rd

pa

cka

ge

(ava

ilab

le f

rom

ma

ny

diff

eren

t so

ftw

are

ven

-

do

rs),

bu

t w

ith

a h

igh

deg

ree

of

cust

om

ized

ad

ap

ta-

tio

n (d

ata

, fu

nct

ion

s, g

rap

hic

s, e

tc).

1.

Esta

blis

h t

he

hea

lth

of

the

syst

em

Is

syst

em O

K (

op

erat

ing

as

inte

nd

ed a

nd

fu

lfill-

ing

its

pu

rpo

se)?

Do

es t

he

syst

em n

eed

ser

vice

(ca

use

an

d k

ind

)?

Is

the

syst

em b

roke

n d

ow

n (

cau

se)?

2.

Dis

pla

y sy

stem

va

ria

ble

s/co

nd

itio

ns

Co

nd

itio

ns

(lik

e o

n/o

ff) i

llust

rate

d w

ith

gra

ph

ics

an

d c

olo

rs

Im

po

rta

nt

syst

em v

ari

ab

les

dis

pla

yed

on

sys

tem

dra

win

g (

pre

ssu

re, fl

ow

, etc

.)

Im

po

rta

nt

syst

em v

ari

ab

les

sho

wn

gra

ph

ica

lly

3.

Ala

rm lo

gg

ing

an

d a

larm

ro

uti

ng

Ma

na

gin

g d

uty

ro

ster

s

Ro

uti

ng

of

mes

sag

es (

e.g

. SM

S)

4.

Dat

a lo

gg

ing

/ R

etri

eva

l of

log

ged

dat

a

In

terf

ace

to

dat

ab

ase

(e.

g. M

icro

soft

SQ

L)

Dat

a p

roce

ssin

g /

Dat

a s

tori

ng

/ G

rap

hic

al v

isu

-

aliz

atio

n

5.

Co

ntr

ol

Ma

nu

ally

op

erat

ion

Au

tom

atic

op

erat

ion

Clo

sed

loo

p c

on

tro

l (ra

re)

6.

Setu

p

Dis

pla

y m

ain

set

up

pa

ram

eter

s

Ch

an

gin

g o

f m

ain

set

up

pa

ram

eter

s

7.

Ma

inte

na

nce

info

rmat

ion

Ma

inte

na

nce

pla

n a

nd

his

tory

Sp

are

pa

rts

list

Ma

nu

als

, ph

oto

s, in

stru

ctiv

e vi

deo

s

8.

Exp

ert

syst

em

Art

ifici

al i

nte

llig

ence

Fa

ult

dia

gn

ost

ics

Dec

isio

n s

up

po

rt

9.

Inte

rfa

cin

g t

o E

nte

rpri

se R

eso

urc

e Pl

an

nin

g (

ERP

).

8.3

.3 W

eb-h

ost

ed S

CA

DA

A

SC

AD

A s

yste

m s

oft

wa

re w

hic

h r

un

s o

n a

web

ser

ver

inst

ead

of

on

a n

orm

al W

ind

ow

s P

C i

s ca

lled

a w

eb-

ho

sted

SC

AD

A s

yste

m.

All

dat

a i

s a

cces

sib

le v

ia t

he

inte

rnet

by

the

use

of

a w

eb-b

row

ser

(e.g

. In

tern

et

Exp

lore

r).

The

sub

syst

ems

can

be

mo

nit

ore

d a

nd

op

erat

ed fr

om

an

y P

C i

n a

ny

loca

tio

n w

ith

in

tern

et a

cces

s a

ll o

ver

the

wo

rld

. Th

ere

is n

o n

eed

to

in

sta

ll a

n e

xpen

sive

soft

wa

re s

yste

m o

n o

ne

or

mo

re P

C.

The

SCA

DA

sys

tem

so

ftw

are

an

d a

ll th

e d

ata

res

ides

on

th

e w

eb s

erve

r, w

hic

h c

ou

ld b

e o

per

ated

by

a c

on

-

tra

cto

r (s

yste

m in

teg

rato

r) o

r b

y th

e cu

sto

mer

(e.

g. a

cen

tra

l web

ser

ver

for

a c

om

ple

te m

un

icip

alit

y).

The

cust

om

er/u

ser

do

esn

’t h

ave

to w

orr

y a

bo

ut

in-

form

atio

n,

com

mu

nic

atio

n a

nd

so

ftw

are

/ha

rdw

are

tech

no

log

y b

ut

can

co

nce

ntr

ate

on

th

e p

ract

ica

l u

se

of

the

dat

a a

nd

th

e p

ract

ica

l ma

inte

na

nce

of

the

sub

-

syst

em.

Pass

wo

rds

ensu

re t

hat

on

ly a

uth

ori

sed

per

son

nel

re-

ciev

es a

cces

s to

op

erat

e sp

ecifi

c su

bsy

stem

s.

Fig

. 62

Illu

stra

tio

n o

f th

e p

rin

cib

le in

web

-ho

sted

SCA

DA

For

rad

io c

om

mu

nic

atio

n in

are

as

that

are

co

vere

d b

y

exis

tin

g o

per

ato

r n

etw

ork

s lik

e G

SM t

he

easi

est

(bu

t

no

t a

lway

s th

e ch

eap

est)

way

of

esta

blis

hin

g r

emo

te

com

mu

nic

atio

n i

s b

y su

bsc

rip

tio

n t

o t

his

ser

vice

. It

is u

p t

o t

he

cust

om

er (

or

the

syst

em i

nte

gra

tor

he

is u

sin

g)

to e

xam

ine

an

d a

sses

s if

th

e d

ema

nd

s fo

r

com

mu

nic

atio

n s

pee

d, r

esp

on

se t

ime

an

d r

elia

bili

ty

are

fu

lfille

d.

In r

ecen

t ye

ars

Eth

ern

et n

etw

ork

ing

tec

hn

olo

gy,

wit

h

the

com

mu

nic

atio

ns

pro

toco

l TC

P/IP

, w

hic

h h

as

tra

-

dit

ion

ally

bee

n u

sed

fo

r LA

Ns

an

d w

hic

h h

as

bec

om

e

tota

lly d

om

inat

ing

wit

hin

th

at fi

eld

, h

as

sta

rted

to

mig

rate

to

fiel

db

us

ap

plic

atio

ns.

Her

e it

no

w e

nte

rs

into

co

mp

etit

ion

w

ith

th

e tr

ad

itio

na

l fi

eld

bu

sses

like

Dev

iceN

et, P

rofi

bu

s, M

od

bu

s, e

tc.,

bu

t in

stea

d o

f

rep

rese

nti

ng

on

e co

her

ent

pro

toco

l, Et

her

net

TC

P/IP

sho

ws

up

in

ma

ny

inco

mp

atib

le s

tan

da

rds

like

Eth

-

ern

et I

P (

a D

evic

eNet

va

ria

nt)

, Pr

ofi

net

(a

Pro

fib

us

vari

an

t), M

od

bu

s TC

P (

a M

od

bu

s va

ria

nt)

an

d s

imila

r

sta

nd

ard

s th

at a

re b

ase

d o

n (

an

d c

om

pat

ible

wit

h)

corr

esp

on

din

g o

ld fi

eld

bu

sses

. Th

e fa

ct t

hat

so

me

new

Eth

ern

et s

tan

da

rds

like

Eth

erC

at t

hat

are

sp

e-

cia

lly d

esig

ned

to

uti

lize

the

hig

h s

pee

d a

dva

nta

ges

of

Eth

ern

et h

ave

als

o e

mer

ged

ha

s n

ot

ma

de

the

cho

ice

an

d c

om

pat

ibili

ty s

itu

atio

n w

ith

in n

etw

ork

-

ing

of

au

tom

atio

n s

yste

ms

easi

er.

8.3

SC

AD

A s

yste

ms

8.3

.1 S

CA

DA

ma

in p

art

sTh

e th

ree

ma

in p

art

s o

f a

typ

ica

l SC

AD

A s

yste

m a

re:

1. A

ma

ster

co

mp

ute

r

The

com

pu

ter

(e.g

. a

PC

ru

nn

ing

Win

do

ws

or

Un

ix)

ha

s H

MI

(Hu

ma

n M

ach

ine

Inte

rfa

ce)

soft

wa

re a

nd

a d

ata

ba

se.

Nu

mer

ou

s sp

ecia

lized

th

ird

pa

rty

HM

I/

SCA

DA

so

ftw

are

pa

cka

ges

are

ava

ilab

le. S

om

e ex

am

-

ple

s a

re iF

ix f

rom

GE

Fan

uc,

Cit

ectS

CA

DA

fro

m C

itec

t,

SIM

ATI

C f

rom

Sie

men

s a

nd

Wo

nd

erw

are

fro

m In

ven

-

sys.

2. A

nu

mb

er o

f o

uts

tati

on

s

An

ou

tsta

tio

n o

ften

rep

rese

nts

an

au

ton

om

ou

s su

b-

syst

em. A

uto

no

mo

us

mea

ns

that

if t

he

con

nec

tio

n t

o

the

SCA

DA

sys

tem

is b

roke

n, t

he

sub

syst

em is

ab

le t

o

keep

on

op

erat

ing

alo

ne

an

d s

till

fulfi

llin

g it

s p

urp

ose

(e.g

. su

pp

lyin

g w

ater

to

a t

an

k).

The

ove

rall

syst

em

des

ign

(ch

oic

e o

f te

chn

olo

gy

an

d e

qu

ipm

ent)

sh

ou

ld

aim

at

sub

syst

em a

uto

no

my

wh

enev

er p

oss

ible

an

d

alw

ays

wit

ho

ut

exce

pti

on

en

sure

th

at s

ub

syst

ems

are

fa

ilsa

fe a

nd

will

ret

urn

to

a p

red

icta

ble

wel

l-d

e-

fin

ed a

nd

sec

ure

sta

te if

co

mm

un

icat

ion

wit

h S

CA

DA

is b

roke

n. T

he

ou

tsta

tio

n w

ill t

ypic

ally

be:

• A

PLC

(Pr

og

ram

ma

ble

Lo

gic

Co

ntr

olle

r)

• A

DD

C (

Ded

icat

ed D

igit

al C

on

tro

ller)

• A

gat

eway

to

an

oth

er (

un

der

lyin

g)

net

wo

rk

3. A

co

mm

un

icat

ion

s in

fra

stru

ctu

re

This

is w

hat

tie

s it

all

tog

eth

er. A

mix

of

tech

no

log

ies

will

oft

en b

e u

sed

as

no

sin

gle

tec

hn

olo

gy

(net

wo

rk

or

pro

toco

l) s

pa

ns

all

dem

an

ds

in m

ore

co

mp

lex

ap

-

plic

atio

ns.

Fig

. 61

Illu

stra

tio

n o

f th

e m

ain

pa

rts

of

a S

CA

DA

syst

em

8.3

.2 S

CA

DA

fu

nct

ion

sB

elo

w is

a li

st o

f th

e fu

nct

ion

s th

at is

typ

ica

lly f

ou

nd

in S

CA

DA

sys

tem

so

ftw

are

pa

cka

ges

. Th

e lis

t is

pri

ori

-

tize

d w

ith

th

e m

ost

im

po

rta

nt

fun

ctio

ns

at t

he

top

.

Page 38: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

7475

Co

mm

un

ica

tio

nC

om

mu

nic

ati

on

8.4

Net

wo

rkin

g b

asi

cs

8.4

.1 N

etw

ork

to

po

log

y

Ref

ers

to t

he

way

in w

hic

h t

he

net

wo

rk o

f co

mm

un

i-

cati

ng

dev

ices

is

con

nec

ted

. Ea

ch t

op

olo

gy

is s

uit

ed

to s

pec

ific

task

s a

nd

ha

s it

s o

wn

ad

van

tag

es a

nd

dis

-

ad

van

tag

es.

In a

sta

r n

etw

ork

, a

ll w

irin

g i

s d

on

e fr

om

a c

entr

al

po

int

(e.g

. a

hu

b o

r a

cen

tra

l co

ntr

olle

r).

It h

as

the

gre

ates

t ca

ble

len

gth

s o

f a

ny

top

olo

gy

an

d t

hu

s u

ses

the

mo

st a

mo

un

t o

f ca

ble

. Et

her

net

net

wo

rks

are

usu

ally

ba

sed

on

th

e st

ar

top

olo

gy.

Fig

. 63

Sta

r to

po

log

y

Ad

van

tag

esD

isa

dva

nta

ges

• Ea

sy t

o a

dd

new

dev

ices

• C

entr

aliz

ed c

on

tro

l, n

et-

wo

rk/h

ub

mo

nit

ori

ng

• H

ub

fa

ilure

cri

pp

les

all

de -

vice

s co

nn

ecte

d t

o t

hat

hu

b

A r

ing

net

wo

rk, i

s a

net

wo

rk t

op

olo

gy

in w

hic

h e

ach

net

wo

rk d

evic

e co

nn

ects

to

exa

ctly

tw

o o

ther

dev

ic-

es, f

orm

ing

a c

ircu

lar

pat

hw

ay f

or

sig

na

ls. D

ata

tra

v-

els

fro

m d

evic

e to

dev

ice,

wit

h e

ach

dev

ice

ha

nd

ling

ever

y p

ack

et. T

he

old

IB

M L

AN

sta

nd

ard

To

ken

Rin

g

an

d t

he

ind

ust

ria

l fi

eld

bu

s In

terb

us

are

bo

th u

sin

g

the

rin

g t

op

olo

gy.

Fig

. 64

Rin

g t

op

olo

gy

Ad

van

tag

esD

isa

dva

nta

ges

• Eq

ual

acc

ess

for

all d

evic

es

• Ea

ch d

evic

e h

as f

ull

acce

ss

spee

d t

o t

he

rin

g

• O

nly

slig

ht

per

form

ance

dro

p

wit

h in

crea

sed

no.

of

dev

ices

.

• C

ost

ly w

irin

g

• D

ifficu

lt a

nd

exp

ensi

ve c

on

-n

ecti

on

s

In a

bu

s n

etw

ork

, all

dev

ices

co

nn

ect

to t

he

sam

e ca

-

ble

seg

men

t. W

irin

g i

s n

orm

ally

do

ne

po

int

to p

oin

t

in a

ch

ain

fa

shio

n o

r vi

a d

rop

ca

ble

s. T

he

cab

le i

s

term

inat

ed a

t ea

ch e

nd

. M

essa

ges

are

tra

nsm

itte

d

alo

ng

th

e ca

ble

are

vis

ible

to

all

dev

ices

co

nn

ecte

d t

o

that

ca

ble

. Mo

st fi

eld

bu

sses

(e.g

. Pro

fib

us,

Dev

iceN

et,

GEN

Ibu

s) u

se t

he

bu

s to

po

log

y, b

ut

des

pit

e th

e n

am

e,

fiel

db

uss

es c

an

als

o b

e b

ase

d o

n o

ther

to

po

log

ies.

Fig

. 65

Bu

s to

po

log

y

Ad

van

tag

esD

isa

dva

nta

ges

• Ea

sy t

o im

ple

men

t

• Lo

w c

ost

• Li

mit

s o

n c

ab

le le

ng

th a

nd

d

evic

e n

um

ber

s

• D

ifficu

lt t

o is

ola

te n

etw

ork

fa

ult

s

• A

ca

ble

fa

ult

aff

ects

all

dev

ices

• N

etw

ork

slo

ws

do

wn

wit

h

incr

ease

d n

o. o

f d

evic

es

Ver

y o

ften

a c

om

bin

atio

n o

f th

ese

thre

e b

asi

c to

po

lo-

gie

s is

use

d –

th

en w

e ta

lk a

bo

ut

mix

ed t

op

olo

gy.

If

the

net

wo

rkin

g t

ech

no

log

y u

sed

allo

ws

con

nec

tio

n

in a

ny

top

olo

gy

– t

hen

we

talk

ab

ou

t fr

ee t

op

olo

gy.

8.4

.2 C

om

mu

nic

atio

ns

pro

toco

lTh

e co

mm

un

ica

tio

ns

pro

toco

l co

vers

th

e ru

les

that

spec

ify

ho

w a

fu

nct

ion

al

dev

ice

con

nec

ted

to

a n

et-

wo

rk c

an

in

terc

ha

ng

e d

ata

wit

h o

ther

dev

ices

th

at

are

pa

rt o

f th

e n

etw

ork

. It

sp

ecifi

es d

eta

ils i

n t

he

ph

ysic

al

ha

rdw

are

lik

e im

ped

an

ce a

nd

ele

ctri

cal

sig

-

na

ls. I

t sp

ecifi

es d

eta

ils in

th

e d

ata

tra

nsf

er li

ke b

au

d

rate

, tim

ing

an

d d

ata

pa

cket

fo

rmat

an

d i

t sp

ecifi

es

ho

w a

dd

ress

ing

of

dev

ices

, re

qu

esti

ng

of

dat

a a

nd

rep

lyin

g t

o r

equ

ests

sh

ou

ld w

ork

.

The

com

mu

nic

atio

ns

pro

toco

l is

th

e m

an

ag

er o

f th

e

com

mu

nic

atio

n l

ine.

Th

e p

roto

col

rule

s co

ntr

ol

wh

o

is a

llow

ed t

o t

ran

smit

, ho

w m

uch

an

d f

or

ho

w lo

ng

.

In

ma

ster

/sla

ve

pro

toco

ls

(lik

e G

ENIb

us,

M

od

bu

s,

Pro

fib

us)

th

e a

rbit

rati

on

ru

les

of

the

pro

toco

l co

ntr

ol

wh

o is

ma

ster

an

d w

ho

is s

lave

.

It is

th

e re

spo

nsi

bili

ty o

f th

e p

roto

col t

hat

eve

ryth

ing

wo

rks

relia

bly

a

nd

th

at

dat

a

get

s co

mm

un

icat

ed

wit

ho

ut

erro

rs.

Bu

t in

ca

ses

wh

ere

som

eth

ing

go

es

wro

ng

, in

pro

toco

l te

rms

calle

d e

xcep

tio

ns,

it

is a

lso

the

resp

on

sib

ility

of

the

pro

toco

l to

det

ect

thes

e ex

-

cep

tio

ns,

to

rea

ct u

po

n t

hem

(e.

g.

erro

r re

po

rtin

g,

retr

an

smis

sio

n,

etc.

) a

nd

fin

ally

to

rec

ove

r fr

om

an

y

erro

r co

nd

itio

n i

ncl

ud

ing

fro

m a

co

mp

lete

net

wo

rk

bre

ak

do

wn

.

8.4

.3 F

un

ctio

na

l pro

file

The

fun

ctio

na

l p

rofi

le o

f a

net

wo

rk d

evic

e m

ean

s

the

spec

ifica

tio

n o

f it

s fu

nct

ion

al

inte

rfa

ce t

o t

he

net

wo

rk. T

his

is

pri

ma

rily

a d

escr

ipti

on

of

the

inp

ut

an

d t

he

ou

tpu

t d

ata

of

the

dev

ice.

Th

ese

dat

a a

re

mo

st o

ften

ref

erre

d t

o a

s th

e d

ata

po

ints

or

the

dat

a

item

s o

f th

e d

evic

e. T

he

fun

ctio

na

l p

rofi

le d

escr

ibes

the

dat

a it

ems

– w

hat

fo

rmat

th

ey h

ave

(8 b

it, 1

6 b

it,

etc.

), th

eir

sca

ling

(re

solu

tio

n a

nd

ra

ng

e), l

imit

atio

ns

an

d m

utu

al r

elat

ion

.

Ap

art

fro

m t

he

dat

a it

em d

escr

ipti

on

, th

e fu

nct

ion

al

pro

file

als

o d

escr

ibes

ho

w t

o o

per

ate

the

dev

ice

via

the

net

wo

rk, w

hen

th

e d

evic

e is

use

d in

ap

plic

atio

ns.

It d

ocu

men

ts t

he

rela

tio

n b

etw

een

th

e d

evic

e fu

nc-

tio

ns,

th

e d

ata

item

s a

nd

th

e b

ehav

iou

r o

f th

e a

pp

li-

cati

on

/sys

tem

in w

hic

h t

he

dev

ice

is o

per

atin

g.

Dev

ices

th

at u

se t

he

sam

e co

mm

un

icat

ion

s p

roto

col

an

d e

xch

an

ge

dat

a a

cco

rdin

g t

o a

defi

ned

an

d s

ha

red

fun

ctio

na

l pro

file

are

sa

id t

o b

e in

tero

per

ab

le.

8.4

.4 T

he

fiel

db

us

The

kin

d o

f n

etw

ork

s th

at a

re u

sed

in

in

du

stri

al

au

-

tom

atio

n s

yste

ms

to c

on

nec

t se

nso

rs,

act

uat

or

an

d

con

tro

llers

are

ca

lled

fiel

db

uss

es a

s o

pp

ose

d t

o n

et-

wo

rks

use

d f

or

ad

min

istr

ativ

e p

urp

ose

s in

offi

ce e

n-

viro

nm

ents

, w

hic

h a

re g

ener

ally

ref

erre

d t

o a

s Lo

cal

Are

a N

etw

ork

s (L

AN

s).

Fiel

db

uss

es a

re d

esig

ned

to

wo

rk i

n h

ars

h e

nvi

ron

-

men

ts –

ou

t in

th

e fi

eld

so

to

sp

eak

- an

d u

se in

du

stri

-

al g

rad

e eq

uip

men

t a

nd

ca

blin

g. M

ore

ove

r a

fiel

db

us

pro

toco

l g

ener

ally

p

rom

ote

s o

ther

ch

ara

cter

isti

cs

tha

n a

LA

N d

oes

, bec

au

se t

he

dem

an

ds

are

qu

iet

dif

-

fere

nt.

The

fiel

db

us

typ

ica

lly t

ran

sfer

s sm

all

am

ou

nts

of

dat

a,

bu

t th

e d

ata

is

tra

nsf

erre

d f

req

uen

tly

(hig

h

sam

ple

rat

es c

an

oft

en b

e a

req

uir

emen

t).

Als

o t

he

fiel

db

us

mu

st b

e a

ble

to

ha

nd

le t

ime

crit

ica

l d

ata

tra

nsf

er, m

ean

ing

it h

as

to f

ulfi

l ha

rd t

imin

g r

equ

ire-

men

ts (

low

del

ays

in b

us

acc

ess

an

d d

ata

rep

ly a

nd

fast

dat

a p

roce

ssin

g).

The

LAN

, on

th

e o

ther

han

d, t

ran

sfer

s h

ug

e am

ou

nts

of

dat

a (fi

les,

etc

.) b

etw

een

co

mp

ute

rs a

nd

ser

vers

,

bu

t th

ese

dat

a ar

e tr

ansf

erre

d s

eld

om

. Als

o t

he

reac

-

tio

n n

eed

no

t b

e ve

ry f

ast,

bec

ause

it

inte

ract

s w

ith

hu

man

s an

d n

ot

wit

h t

ime-

crit

ical

ph

ysic

al p

roce

sses

.

Da

isy

ch

ain

fa

shio

n

Dro

p c

ab

le f

ash

ion

Page 39: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

7677

Co

mm

un

ica

tio

nC

om

mu

nic

ati

on

8.5

. GEN

Ibu

sG

ENIb

us,

th

e G

run

dfo

s El

ectr

on

ics

Net

wo

rk In

terc

om

-

mu

nic

atio

ns

bu

s is

a p

rop

riet

ary

fiel

db

us

dev

elo

ped

by

Gru

nd

fos

to m

eet

the

nee

d f

or

dat

a tr

ansf

er a

nd

net

-

wo

rkin

g i

n t

ypic

al w

ater

pu

mp

ap

plic

atio

ns

in b

uild

-

ing

s, w

ater

su

pp

ly, w

ater

pu

rifi

cati

on

an

d in

du

stry

.

8.5

.1 B

ack

gro

un

dG

ENIb

us

wa

s fi

rst

intr

od

uce

d t

o t

he

ma

rket

in 1

99

1 a

s

a fi

eld

bu

s in

terf

ace

fo

r th

e G

run

dfo

s ci

rcu

lato

r p

um

p

typ

e U

PE.

Th

is p

um

p b

eca

me

the

firs

t w

ater

pu

mp

in

the

wo

rld

wit

h i

nte

gra

ted

fre

qu

ency

co

nve

rter

an

d

als

o t

he

firs

t w

ith

inte

gra

ted

fiel

db

us

inte

rfa

ce.

The

ori

gin

al p

urp

ose

of

the

GEN

Ibu

s in

terf

ace

wa

s to

ena

ble

net

wo

rkin

g o

f th

e sp

eed

co

ntr

olle

d c

ircu

la-

tor

pu

mp

s in

to s

ub

syst

ems,

wh

ere

a c

entr

al

ma

ster

cou

ld h

an

dle

sev

era

l co

ntr

ol

loo

ps

wit

h p

um

ps

con

-

nec

ted

hyd

rau

lica

lly p

ara

llel

an

d a

t th

e sa

me

tim

e

ma

ke i

mp

ort

an

t p

um

p d

ata

lik

e p

ress

ure

, fl

ow

an

d

ala

rms

ava

ilab

le o

n a

dis

pla

y.

Sin

ce t

hen

GEN

Ibu

s h

as

dev

elo

ped

into

an

ad

van

ced

an

d y

et c

ost

eff

ecti

ve d

e-fa

cto

Gru

nd

fos

sta

nd

ard

an

d is

ava

ilab

le fo

r a

lmo

st a

ll G

run

dfo

s p

rod

uct

s w

ith

elec

tro

nic

s. It

s m

ain

are

a o

f a

pp

licat

ion

is:

• N

etw

ork

ing

b

etw

een

p

um

ps,

a

uxi

liary

d

evic

es

an

d c

on

tro

llers

in

Gru

nd

fos

sub

syst

ems

(e.g

. H

y-

dro

MP

C)

• In

teg

rati

on

in

au

tom

atio

n s

yste

ms

(e.g

. SC

AD

A)

via

gat

eway

s

• C

on

nec

tio

n t

o P

C t

oo

ls v

ia a

da

pte

r fo

r co

nfi

gu

-

rati

on

, fa

ult

fin

din

g,

valu

e m

on

ito

rin

g,

dat

a l

og

-

gin

g, e

tc.

8.5

.2 T

ech

nic

al d

escr

ipti

on

Like

mo

st o

ther

fiel

db

uss

es,

GEN

Ibu

s su

pp

ort

s th

e

mec

ha

nis

ms

for

sin

gle

-ca

stin

g (

sin

gle

-ad

dre

ssin

g),

mu

ltic

ast

ing

(g

rou

p a

dd

ress

ing

) a

nd

bro

ad

cast

ing

(glo

ba

l a

dd

ress

ing

). A

un

iqu

e fe

atu

re o

f G

ENIb

us

is

the

Co

nn

ecti

on

Req

ues

t, w

hic

h m

ake

s it

po

ssib

le f

or

a m

ast

er d

evic

e to

rec

og

niz

e a

ll co

nn

ecte

d u

nit

s o

n a

net

wo

rk w

ith

ou

t h

avin

g t

o p

oll

thro

ug

h a

ll p

oss

ible

ad

dre

sses

.

Hav

ing

bee

n d

evel

op

ed a

nd

no

w b

ein

g m

ain

tain

ed

by

a s

ing

le c

om

pa

ny

inst

ead

of

by

an

in

dep

end

ent

use

r o

rga

niz

atio

n m

ake

s G

ENIb

us

a s

o-c

alle

d p

ro-

pri

eta

ry fi

eld

bu

s. H

ow

ever

th

e st

an

da

rd i

s o

pen

fo

r

an

yon

e to

use

, wh

ich

ha

s re

sult

ed in

th

e em

erg

ence

of

seve

ral t

hir

d p

art

y g

atew

ays

ena

blin

g t

he

con

nec

-

tio

n o

f G

ENIb

us

dev

ices

(e.

g.

pu

mp

s) t

o c

on

tro

llers

of

oth

er b

ran

ds

an

d o

f g

atew

ays,

wh

ich

ca

n c

on

nec

t

GEN

Ibu

s to

a f

ew r

eco

gn

ized

fiel

db

us

sta

nd

ard

s.

Bel

ow

is

a G

ENIb

us

tech

nic

al

sum

ma

ry.

The

com

-

ple

te G

ENIb

us

pro

toco

l sp

ecifi

cati

on

is

ava

ilab

le o

n

req

ues

t.

Phys

ica

l lay

er (

ha

rdw

are

)

Top

olo

gy

Bu

s

Tra

nsm

itte

rEI

A R

S48

5, h

alf

du

ple

x

Dat

a f

orm

atSt

art

bit

(=

0),

8 d

ata

bit

s w

ith

lea

st

sig

nifi

can

t b

it fi

rst,

sto

p b

it (

=1)

Ba

ud

rat

e9

60

0 b

its/

sSo

me

dev

ices

su

pp

ort

pro

gra

mm

ab

le

ba

ud

rat

e fr

om

120

0-3

84

00

bit

s/s

Dis

tan

ceD

ais

y ch

ain

: 120

0 m

Mu

ltid

rop

: 50

0 m

Twis

ted

pa

ir c

ab

le w

ith

sh

ield

is r

eco

m-

men

ded

. No

ter

min

atio

n.

No.

of

bu

s u

nit

sM

ax

. 32

Dat

a li

nk

laye

r (t

imin

g, v

erifi

cati

on

)

Inte

r B

yte

Del

ay<

=1.

2ms

Inte

r Te

leg

ram

Del

ay>

=3m

s

Rep

ly D

elay

[3m

s; 5

0m

s]So

me

dev

ices

su

pp

ort

pro

gra

mm

ab

le

min

imu

m r

eply

del

ay [

3ms;

2.5

s]

Cyc

lic r

edu

nd

an

cy

chec

kin

g16

bit

CC

ITT

Med

ium

acc

ess

Ma

ster

/Sla

ve

Phys

ica

l ad

dre

ss

ran

ge

Ma

ster

ad

dre

ss r

an

ge:

[0

; 231

]Sl

ave

ad

dre

ss r

an

ge:

[32

; 231

]C

on

nec

tio

n r

equ

est

ad

dre

ss: 2

54B

roa

dca

st a

dd

ress

: 255

ma

x. 1

200

m

M

SS

S

ma

x. 5

00

m

M SS

S

ma

x. 1

200

m

M SS

S

A Y B

A Y B

A Y B

Bu

s u

nit

#1

Bu

s u

nit

#2

Bu

s u

nit

#3

Da

isy

cha

inin

g, t

he

idea

l wa

y o

f ca

blin

g G

ENIb

us

8.5

.3 C

ab

lin

g g

uid

elin

es

In g

ener

al

• U

se t

wis

ted

pa

ir c

ab

les

wit

h s

hie

ld

• C

on

nec

t th

e sh

ield

in b

oth

en

ds

• D

ais

y ch

ain

ing

is

the

pre

ferr

ed w

ay t

o c

on

nec

t

mu

ltip

le u

nit

s

• A

void

lon

g s

tub

s

• K

eep

wir

es a

s sh

ort

as

po

ssib

le

• Se

pa

rate

bu

s w

ires

fro

m p

ow

er c

ab

les

if p

oss

ible

.

GEN

Ibu

s

• D

o n

ot

use

ter

min

atin

g r

esis

tors

• A

co

mm

un

icat

ion

dis

tan

ce u

p t

o 1

200

m is

no

rma

l-

ly n

ot

a p

rob

lem

• Th

e d

ista

nce

ca

n b

e ex

ten

ded

wit

h r

epea

ters

• If

yo

u e

xper

ien

ce p

rob

lem

s w

ith

no

ise,

try

dis

con

-

nec

tin

g t

he

shie

ld t

hat

is f

ou

nd

at

on

e en

d p

er b

us

un

it.

Page 40: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

7879

Co

mm

un

ica

tio

nC

om

mu

nic

ati

on

8.6

Gru

nd

fos

GEN

Ibu

s p

rod

uct

s fo

r SP

ap

pli

cati

on

s

By

the

usa

ge

of

the

elec

tro

nic

mo

tor

pro

tect

or

MP

204

(d

escr

ibed

in

ch

ap

ter

10, “

Acc

esso

ries

”) i

t is

po

s-

sib

le t

o m

on

ito

r th

e SP

pu

mp

rem

ote

ly:

• 3-

ph

ase

cu

rren

t a

nd

vo

lta

ges

• 3-

ph

ase

vo

lta

ge

an

gle

s a

nd

co

s (θ

)

• St

art

cu

rren

t

• C

urr

ent

asy

mm

etry

• In

sula

tio

n r

esis

tan

ce

• Po

wer

an

d e

ner

gy

con

sum

pti

on

• Su

pp

ly f

req

uen

cy

• M

oto

r te

mp

erat

ure

• Pr

esen

t a

larm

s a

nd

wa

rnin

gs

• Lo

gg

ed a

larm

s

• Po

wer

on

tim

e a

nd

ru

nn

ing

tim

e co

un

ter

• St

art

co

un

ter

(to

tal a

nd

per

ho

ur)

• R

e-st

art

co

un

ter

(to

tal a

nd

per

day

)

• O

per

atin

g m

od

e o

f M

P 2

04

mo

tor

pro

tect

or.

By

op

erat

ing

th

e el

ectr

on

ic m

oto

r p

rote

cto

r M

P 2

04

as

an

on

/off

act

uat

or,

it is

po

ssib

le t

o s

tart

/sto

p c

on

-

tro

l th

e SP

pu

mp

rem

ote

ly. I

t is

als

o p

oss

ible

to

res

et

ala

rms,

log

ged

ala

rms

an

d v

ari

ou

s co

un

ters

like

ru

n-

nin

g h

ou

rs a

nd

sta

rt c

ou

nte

rs.

By

the

usa

ge

of

the

inp

ut/

ou

tpu

t IO

111

dev

ice

(de-

scri

bed

in c

ha

pte

r 10

, “A

cces

sori

es”)

alo

ne

or

tog

eth

-

er w

ith

MP

20

4 it

is p

oss

ible

to

mo

nit

or

the

follo

win

g

valu

es:

• V

alu

e o

f PT

100

tem

per

atu

re s

enso

r

• V

alu

e o

f p

uls

e co

un

ter

inp

ut

• V

alu

e o

f a

na

log

ue

4-2

0m

A in

pu

t

• A

larm

lim

it e

xcee

ded

(fo

r th

e a

bo

ve in

pu

ts)

• Po

wer

on

tim

e

• Lo

gg

ed a

larm

s.

MP

20

4 a

nd

IO 1

12 b

oth

hav

e G

ENIb

us

inte

rfa

ce. M

P

204

is

sup

po

rted

by

the

Gru

nd

fos

gat

eway

G10

0

(dat

a s

hee

t av

aila

ble

via

WEB

cap

s), w

hic

h c

an

ha

nd

le

sim

ult

an

eou

s co

nn

ecti

on

of

up

to

32

MP

20

4 d

evic

es

an

d s

up

po

rts

com

mu

nic

atio

n v

ia M

od

bu

s (R

S232

, ra

-

dio

or

GSM

) o

r vi

a P

rofi

bu

s. It

als

o h

as

a b

uild

in d

ata

log

ger

wit

h a

ca

pa

city

of

ap

pro

xim

atel

y 30

0,0

00

tim

e st

am

ped

log

gin

gs.

Fig

. 66

Illu

stra

tio

n o

f th

e re

mo

te m

on

ito

rin

g a

nd

con

tro

l of

SP p

um

p in

sta

llati

on

s

Page 41: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

80

81

9.

Tro

ub

lesh

oo

tin

g

Tro

ub

lesh

oo

tin

g

Fau

ltC

au

seSo

luti

on

Lou

d n

ois

es in

pip

ewo

rk in

ho

me

or

bu

ildin

g.

Pres

sure

ga

ug

es s

top

wo

rkin

g a

fter

sho

rt t

ime.

Blo

w-o

ut

in p

ipin

g a

nd

fitt

ing

s

Wat

er h

am

mer

at

pu

mp

sta

rt a

nd

sto

p.

Fit

a 5

0-l

itre

dia

ph

rag

m t

an

k w

her

e

the

rise

r m

ain

an

d t

he

ho

rizo

nta

l

dis

cha

rge

pip

e m

eet.

Wat

er f

rom

th

is d

iap

hra

gm

ta

nk

will

be

dis

cha

rged

wh

en t

he

pu

mp

is s

wit

ched

off

an

d t

hu

s p

reve

nt

the

form

atio

n o

f th

e va

cuu

m.

Air

pen

etra

tin

g s

uct

ion

pip

ing

as

wel

l as

pre

ssu

rise

d p

ipin

g.

Wat

er h

am

mer

cre

atin

g v

acu

um

Intr

od

uce

so

ft -

sta

rt/s

top

,- V

FD o

r

pre

ssu

re t

an

k sh

ock

ab

sorp

tio

n.

A r

ap

id d

eclin

e in

pu

mp

per

form

-

an

ce.

Wea

r a

nd

tea

r d

ue

to s

an

d/s

ilt

pen

etra

tin

g in

to w

ell

Det

ect

the

pro

ble

mat

ic w

ells

, sea

l

off

th

e p

rob

lem

atic

sec

tio

n o

f th

e

wel

l or

red

uce

pu

mp

per

form

an

ce

to le

ss t

ha

n h

alf

of

the

pro

ble

mat

ic

cap

aci

ty.

Co

nta

cto

rs f

ail

too

oft

en,

an

d m

oto

rs c

on

sum

e ex

cess

ive

kWh

per

m3 p

um

ped

.

Hig

h s

tart

ing

fre

qu

ency

Red

uce

pu

mp

ca

pa

city

, in

sta

ll a

VFD

or

larg

er t

an

k ca

pa

city

.

Pow

er c

on

sum

pti

on

by

the

mo

tor

is e

xces

sive

, an

d s

ha

ft /

cou

plin

g

splin

es w

ear

do

wn

.

Up

thru

stTh

rott

le p

um

p p

erfo

rma

nce

to

aro

un

d t

he

bes

t effi

cien

cy p

oin

t o

r

red

uce

th

e n

um

ber

of

imp

elle

rs o

n

the

pu

mp

.

Wo

rn u

pth

rust

bea

rin

gs

Up

thru

st b

y O

N/O

FF o

per

atio

nEs

tab

lish

th

e n

eces

sary

flo

w c

on

-

tro

l at

sta

rt-u

p.

Thru

st b

eari

ng

s o

n c

an

ned

typ

e

mo

tors

fa

il

Insu

lati

on

res

ista

nce

on

rew

ind

-

ab

le m

oto

rs f

ails

.

Cav

itat

ion

Rem

ove

flo

w r

estr

icti

on

s to

pu

mp

an

d c

hec

k fo

r p

erfo

rma

nce

aro

un

d

the

bes

t effi

cien

cy p

oin

t.

Mo

tor

tem

per

atu

re in

crea

ses

ove

r

tim

e; p

um

p p

erfo

rma

nce

fa

lls.

Dep

osi

ts (C

alc

ium

, Iro

n, e

tc)

on

mo

-

tor

surf

ace

an

d in

hyd

rau

lic p

art

s

of

pu

mp

.

Pull

the

pu

mp

an

d m

oto

r fo

r cl

ean

-

ing

; cle

an

th

e p

ipin

g, w

ell fi

lter

an

d

inst

all

a c

oo

ling

sle

eve

on

mo

tor.

Pum

p p

erfo

rma

nce

fa

lls o

ffA

gg

ress

ive

wat

er (C

orr

osi

on

of

pu

mp

an

d p

ipes

)

Pres

sure

tes

t p

ipin

g f

rom

gro

un

d

leve

l. If

lea

kag

es o

ccu

r, p

ull

an

d

rep

lace

th

e p

um

p a

nd

pip

es w

ith

a

hig

her

co

rro

sio

n c

lass

.

Wat

er d

isa

pp

ears

do

wn

th

e p

ipin

g

wh

en t

he

pu

mp

is s

top

ped

Ris

er m

ain

s p

ipe

corr

osi

on

Pull

the

pu

mp

an

d r

epla

ce t

he

pip

-

ing

mat

eria

l wit

h a

hig

her

co

rro

-

sio

n c

lass

.

Pum

p p

erfo

rma

nce

is t

oo

low

. Th

e

mo

tor

con

sum

es in

suffi

cien

t kW

h.

Ga

s ev

acu

atio

nLo

wer

th

e p

um

p w

hen

eq

uip

ped

wit

h g

as

eva

cuat

ion

sle

eve.

The

wat

er le

vel i

n t

he

wel

l is

con

-

sta

ntl

y b

eco

min

g lo

wer

.

Wel

l ove

rpu

mp

ing

Red

uce

pu

mp

ca

pa

city

un

til t

he

wat

er le

vel r

ema

ins

con

sta

nt

ove

r

the

cou

rse

of

a y

ear.

Dri

ll m

ore

wel

ls a

t o

ther

aq

uif

ers.

Page 42: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

82

83

10

.A

cce

sso

rie

s

Acc

ess

ori

es

10.1

Co

oli

ng

sle

eves

In g

ener

al,

coo

lin

g s

leev

es a

re r

eco

mm

end

ed w

hen

the

mo

tor

coo

lin

g i

s in

suffi

cien

t. T

his

is

no

rma

l in

tan

k a

pp

lica

tio

ns.

It

can

als

o b

e n

eces

sary

in

dee

p

wel

l a

pp

lica

tio

ns,

wh

ere

ther

e is

a r

isk

that

th

e w

a-

ter

wil

l fl

ow

to

th

e p

um

p i

nle

t fr

om

ab

ove

an

d n

ot

au

tom

atic

all

y p

ass

alo

ng

th

e m

oto

r.

Oth

er a

pp

lica

tio

ns

wh

ere

a fl

ow

sle

eve

sho

uld

be

use

d:

• T

he

mo

tor

is e

xp

ose

d t

o a

hig

h t

her

ma

l lo

ad

,

such

as

du

e to

a h

igh

am

bie

nt

tem

per

atu

re, c

ur-

ren

t u

nb

ala

nce

or

ove

rlo

ad

.

• A

gg

ress

ive

liq

uid

s a

re p

um

ped

, sin

ce c

orr

osi

on

is

do

ub

led

fo

r ev

ery

10 °

C in

crea

se in

tem

per

atu

re.

• Se

dim

enta

tio

n o

r d

epo

sits

occ

ur

aro

un

d a

nd

/or

on

th

e m

oto

r.

By

usi

ng

th

e co

oli

ng

sle

eves

, th

e fl

ow

alo

ng

th

e m

o-

tor

wil

l min

imiz

e th

e m

oto

r te

mp

erat

ure

an

d t

her

e-

by

exte

nd

th

e m

oto

r li

fe.

10.2

Co

rro

sio

n p

rote

ctio

n in

se

aw

a-

ter

Sta

inle

ss s

teel

ca

n b

e d

am

ag

ed b

y cr

evic

e o

r p

itti

ng

corr

osi

on

wh

en im

mer

ged

into

ch

lori

nat

ed w

ater

.

Th

e li

keli

ho

od

of

corr

osi

on

dep

end

s o

n:

Th

e g

rad

e o

f m

ater

ial u

sed

(G

G –

AIS

I 30

4 –

AIS

I

316

– A

ISI 9

04

L)

Ch

lori

de

con

cen

trat

ion

in t

he

wat

er

Elec

tro

chem

ica

l p

ote

nti

al

of

the

met

al

exp

ose

d

to m

edia

Tem

per

atu

re

Ox

ygen

co

nce

ntr

atio

n

Vel

oci

ty o

f t

he

med

ia in

co

nta

ct w

ith

th

e m

eta

l-

lic

surf

ace

Th

e p

H v

alu

e.

Wh

en m

eta

l is

su

bm

erg

ed i

nto

wat

er,

it f

orm

s a

n

elec

tro

chem

ica

l ce

ll,

wit

h a

n a

no

de

an

d a

cat

ho

de

imm

erg

ed i

nto

an

ele

ctro

lyte

(ex

. ch

lori

nat

ed w

a-

ter)

. Th

is i

s a

lso

ref

erre

d t

o a

s b

ein

g a

ga

lva

nic

cel

l.

Th

e a

no

de

can

be

refe

rred

to

as

the

act

ive

pa

rt a

nd

the

cath

od

e a

s th

e n

ob

le p

art

.

Met

als

ca

n b

e lis

ted

in

ord

er t

o t

hei

r re

lati

ve a

ctiv

-

ity

in s

eaw

ater

en

viro

nm

ent.

If

the

met

al

surf

ace

bec

om

es t

he

an

od

e in

th

e el

ectr

och

emic

al

cell,

co

r-

rosi

on

ta

kes

pla

ce.

10.2

.1 C

ath

od

ic p

rote

ctio

nC

ath

od

ic p

rote

ctio

n is

a t

ech

niq

ue

to c

on

tro

l th

e co

r-

rosi

on

of

a g

iven

met

al s

urf

ace

by

pu

rpo

sely

ma

kin

g

this

su

rfa

ce i

nto

th

e ca

tho

de

of

the

elec

tro

chem

ica

l

cell.

This

ca

n b

e d

on

e in

tw

o w

ays:

• G

alv

an

ic: b

y u

se o

f s

acr

ifici

al m

eta

l

• Im

pre

ssed

Cu

rren

t: b

y u

se o

f D

C p

ow

er s

up

ply

an

d a

n in

ert

an

od

e.

10.2

.2 G

alv

an

ic c

ath

od

ic p

rote

ctio

n

syst

ems

Fig

. 67

Sub

mer

sib

le p

um

p s

et w

ith

sa

crifi

cia

l zin

c

an

od

es.

Page 43: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

84

85

Acc

ess

ori

es

Gru

nd

fos

off

ers

a se

ries

of

sacr

ifici

al z

inc

ano

des

fo

r

the

sub

mer

sib

le p

um

p a

nd

mo

tor.

For

met

allic

ris

er

pip

es, s

tan

dar

d s

olu

tio

ns

for

pip

es a

re r

eco

mm

end

ed.

The

use

of

sacr

ifici

al

an

od

es h

as

an

en

viro

nm

enta

l

imp

act

th

at s

ho

uld

alw

ays

be

take

n in

to a

cco

un

t. T

he

effec

ts o

f th

e sa

lts

bei

ng

fo

rmed

in t

he

ga

lva

nic

pro

c-

ess

mu

st a

lway

s b

e ta

ken

into

acc

ou

nt.

The

syst

em n

eed

s to

be

mo

nit

ore

d i

n o

rder

to

fin

d

the

corr

ect

tim

e fo

r re

pla

cin

g t

he

sacr

ifici

al a

no

des

.

The

ad

van

tag

e is

th

at t

he

syst

em i

s se

lf r

egu

lati

ng

– t

he

det

erio

rati

on

of

the

sacr

ifici

al

an

od

e re

flec

ts

the

nee

ds

for

pro

tect

ion

of

the

syst

em.

For

big

ger

an

d m

ore

co

mp

lex

syst

ems,

en

gin

eeri

ng

is

nee

ded

in o

rder

to

ma

ke t

he

corr

ect

cho

ice

con

cern

-

ing

co

rro

sio

n p

rote

ctio

n. A

spec

ts t

o c

on

sid

er in

clu

de

• M

ater

ial o

f sa

crifi

cia

l an

od

e

• Sh

ap

e

• Ex

ten

sio

n

• C

on

nec

tio

n.

10.2

.3 Im

pre

ssed

cu

rren

t ca

tho

dic

p

rote

ctio

n s

yste

ms

This

req

uir

es u

se o

f a

DC

po

wer

su

pp

ly a

nd

kn

ow

l-

edg

e o

f a

ctu

al p

ote

nti

al b

etw

een

th

e m

eta

l th

at

nee

ds

pro

tect

ion

an

d a

ref

eren

ce e

lect

rod

e. It

is

nec

essa

ry t

o t

ake

into

acc

ou

nt

the

risk

of

org

an

ic

gro

wth

on

th

e m

eta

l pa

rt t

hat

ove

r ti

me

can

ch

an

ge

the

po

ten

tia

l diff

eren

ce.

Thes

e sy

stem

s re

qu

ire

ind

ivid

ua

l d

esig

n a

nd

Gru

nd

-

fos

refe

rs t

o e

xter

na

l su

pp

liers

of

thes

e ki

nd

s o

f

equ

ipm

ent

wh

ere

des

ign

an

d a

dvi

ces

can

be

ob

-

tain

ed.

The

no

rma

l ra

ng

e o

f th

e D

C s

up

ply

will

be

50 V

wit

h 1

0-1

00

A.

The

ad

van

tag

e o

f th

is m

eth

od

is t

hat

it is

iner

t, m

ean

-

ing

th

at i

t d

oes

no

t re

lea

se a

ny

chem

ica

l a

gen

ts t

o

the

envi

ron

men

t. T

he

pro

cess

req

uir

es e

ner

gy

in t

he

form

of

a p

ow

er s

up

ply

.

Fig

. 68

Pri

nci

ple

of

imp

ress

ed c

urr

ent

cath

od

ic s

yste

m

10.3

Dro

p c

ab

les

Gru

nd

fos

can

del

iver

diff

eren

t d

rop

ca

ble

typ

es d

e-

pen

din

g o

n t

he

ap

plic

atio

n t

he

pu

mp

is g

oin

g t

o o

p-

erat

e in

. G

ener

al

gu

idel

ines

hav

e b

een

des

crib

ed i

n

cha

pte

r 7.

5.

Ther

e a

re c

ab

les

spec

ially

dev

elo

ped

to

be

use

d i

n

con

nec

tio

n w

ith

su

bm

ersi

ble

pu

mp

s. S

ever

al o

f th

em

are

ap

pro

ved

for

tra

nsp

ort

ing

dri

nki

ng

wat

er. N

um

er-

ou

s m

an

ufa

ctu

rers

pro

du

ce t

hes

e ca

ble

s w

hic

h m

ay

be

use

d w

ith

su

bm

ersi

ble

pu

mp

s.

A c

om

mo

nly

use

d t

ype

is t

he

H0

7RN

-F,

wh

ich

is

a

gen

era

l pu

rpo

se c

ab

le. I

n m

ost

ca

ses

this

ca

ble

is a

d-

equ

ate

for

use

wit

h s

ub

mer

sib

le p

um

ps.

Ple

ase

no

te

that

wat

er r

esis

tan

ce o

f th

e co

nd

uct

or

insu

lati

on

is

no

t a

lway

s g

oo

d e

no

ug

h.

Gru

nd

fos

alw

ays

re

com

me

nd

s h

avi

ng

th

e

cab

le

ma

nu

fact

ure

r g

ua

ran

tee

th

at

the

ca

ble

ca

n f

ulf

il

Gru

nd

fos

sta

nd

ard

GS

418

A0

010

, w

hic

h i

s a

n a

d-

dit

ion

al

insu

lati

on

re

sist

an

ce t

est

wit

h t

he

ca

ble

sub

me

rge

d in

wa

ter.

Th

e fu

nct

ion

ali

ty o

f th

e ca

ble

is

dep

end

an

t o

n t

he

wat

erti

gh

t se

al.

Th

e se

ali

ng

co

mp

ou

nd

mu

st b

e

ab

le t

o a

dh

ere

to t

he

surf

ace

of

the

cab

le a

nd

th

e

ind

ivid

ua

l wir

es.

Cle

an

ing

of

the

surf

ace

bef

ore

th

e

sea

lin

g is

do

ne

is t

her

efo

re v

ita

l. So

me

cab

le m

an

u-

fact

ure

rs u

se fl

uid

lu

bri

can

ts s

uch

as

sili

con

oil

in

thei

r in

tern

al p

roce

sses

. Th

ese

flu

ids

are

alm

ost

im-

Acc

ess

ori

es

po

ssib

le t

o r

emo

ve f

rom

th

e su

rfa

ce, m

aki

ng

a w

a-

tert

igh

t se

al a

lmo

st im

po

ssib

le t

o c

reat

e.

10.4

Ca

ble

join

tsN

o m

atte

r th

e ty

pe

of

sea

l, th

e a

dh

esio

n b

etw

een

th

e

sea

lan

t a

nd

th

e ca

ble

is t

he

key

to a

wat

erti

gh

t se

al.

As

stat

ed u

nd

er 1

0.3

Dro

p c

ab

les,

a c

lea

n a

nd

oil-

free

surf

ace

on

th

e ca

ble

is n

eces

sary

.

Solv

ents

mu

st n

ever

be

ap

plie

d, a

s it

may

da

ma

ge

the

cab

le p

erm

an

entl

y. O

nly

mec

ha

nic

al c

lea

nin

g m

ay b

e

use

d, s

uch

as

dry

ing

wit

h a

cle

an

clo

th, o

r sa

nd

pa

per

gri

nd

ing

to

cre

ate

a v

irg

in m

ater

ial s

urf

ace

.

Gru

nd

fos

off

ers

an

ap

pro

ved

ra

ng

e o

f ca

ble

jo

ints

:

bo

th r

esin

typ

e a

nd

hea

t sh

rin

k jo

ints

. W

hen

usi

ng

a n

on

-Gru

nd

fos

join

t, w

e a

lway

s re

com

men

ded

to

ma

ke a

‘so

ft’

join

t, i

.e.

wh

en u

sin

g a

res

in t

o m

ake

the

join

t, it

mu

st b

e a

so

ft r

esin

. Po

lyu

reth

an

e u

sua

lly

fulfi

ls a

ll re

qu

irem

ents

fo

r a

wat

erti

gh

t a

nd

flex

ible

join

t. In

Sec

tio

n 7

.6.2

des

crib

es t

he

pro

s a

nd

co

ns

for

the

vari

ou

s ty

pes

of

join

ts.

10.5

Ris

er p

ipes

Gru

nd

fos

off

ers

the

Wel

lma

ster

, a fl

exib

le r

iser

pip

e,

as

an

alt

ern

ativ

e to

sta

nd

ard

ste

el a

nd

pla

stic

pip

es.

This

is

wo

ven

ho

se h

as

a p

oly

ure

tha

ne

linin

g, i

s a

p-

pro

ved

fo

r u

se in

dri

nki

ng

wat

er in

sev

era

l are

as,

an

d

com

es i

n s

izes

fro

m 1

-8”.

It

is a

vaila

ble

in

len

gth

s u

p

to 2

00

met

res.

Fig

. 69

Cro

ss-s

ecti

on

of

wel

lma

ster

ho

se

Wel

lma

ster

is

easy

to

ha

nd

le,

an

d d

oes

no

t ta

ke u

p

mu

ch s

pa

ce. I

t sw

ells

wh

en p

ress

uri

sed

, wh

ich

min

i-

mis

es t

he

even

tua

l g

row

th o

f d

epo

sits

on

th

e in

ner

dia

met

er.

A

hig

h

pu

mp

ing

effi

cien

cy

is

ther

efo

re

ma

inta

ined

.

Wel

lma

ster

is

pri

ma

rily

use

d i

n c

om

bin

atio

n w

ith

ag

gre

ssiv

e w

ater

as

an

alt

ern

ativ

e to

sta

inle

ss s

teel

pip

es. S

om

e en

d-u

sers

pre

fer

to u

se W

ellm

ast

er in

all

thei

r in

sta

llati

on

s d

ue

to t

he

ease

of

inst

alla

tio

n a

nd

pu

llin

g, a

nd

th

e h

igh

qu

alit

y h

ose

.

Page 44: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

86

87

11

.A

dd

itio

na

l in

form

ati

on

Ad

dit

ion

al

info

rma

tio

n

For

furt

her

info

rmat

ion

ab

ou

t G

run

dfo

s,

ple

ase

vis

it:

ww

w.g

run

dfo

s.co

m

Her

e yo

u c

an

lea

rn m

uch

mo

re a

bo

ut

the

com

pa

ny,

ou

r va

lues

an

d fi

nd

th

e G

run

dfo

s se

rvic

e ce

ntr

e n

ear-

est

to y

ou

. Fu

rth

erm

ore

yo

u c

an

vis

it o

ur

exte

nsi

ve

pro

du

ct s

elec

tio

n t

oo

l Web

CA

PS, w

her

e yo

u c

an

fin

d

exa

ctly

th

e p

um

p y

ou

req

uir

e.

Web

CA

PS

Web

CA

PS is

Gru

nd

fos’

on

lin

e p

rod

uct

sel

ecti

on

to

ol

that

giv

es y

ou

ea

sy a

cces

s to

a w

ealt

h o

f in

form

a-

tio

n. S

ho

rt f

or

Web

-ba

sed

Co

mp

ute

r-A

ided

Pro

du

ct

Sele

ctio

n, t

he

Web

CA

PS in

terf

ace

is e

asy

to

use

an

d

lets

yo

u c

ho

ose

bet

wee

n 2

4 l

an

gu

ag

es f

or

ma

xi-

mu

m u

ser-

frie

nd

lin

ess.

It

incl

ud

es a

fu

ll c

ata

log

ue

of

the

pro

du

cts

ava

ila

ble

in

yo

ur

cou

ntr

y a

s w

ell

as

acc

ess

to l

iter

atu

re, C

AD

dra

win

gs

– a

nd

eve

n s

erv-

ice

vid

eos.

Sizi

ng

fu

nct

ion

th

at a

sks

all

th

e re

leva

nt

qu

esti

on

s

The

sizi

ng

fu

nct

ion

is

a k

ey f

eatu

re o

f W

ebC

APS

, de-

sig

ned

to

hel

p y

ou

sel

ect

the

rig

ht

pu

mp

fo

r th

e jo

b.

The

pro

gra

mm

e g

uid

es y

ou

ste

p b

y st

ep, a

skin

g fo

r a

ll

the

rele

van

t in

form

atio

n. I

f yo

u a

re u

nsu

re o

f sp

ecifi

c

fig

ure

s o

r h

ow

to

ca

lcu

late

th

em, s

imp

ly c

lick

on

th

e

“ca

lcu

lato

r” i

con

. W

ebC

APS

will

th

en h

elp

yo

u c

arr

y

ou

t a

ll th

e ca

lcu

lati

on

s n

eces

sary

to

en

sure

th

at y

ou

get

exa

ctly

wh

at y

ou

nee

d. E

very

fa

cto

r w

ill b

e ta

ken

into

acc

ou

nt,

an

d y

ou

wo

n’t

hav

e to

wo

rk h

ard

to

co

l-

lect

info

rmat

ion

firs

t.

Rep

laci

ng

a p

um

p?

See

wh

at w

e w

ou

ld r

eco

mm

end

!

The

“Rep

lace

men

t” f

un

ctio

n i

s a

cle

ver

littl

e fe

a-

ture

fo

r a

nyo

ne

ab

ou

t to

rep

lace

an

exi

stin

g p

um

p

– w

het

her

it

com

es f

rom

Gru

nd

fos

or

an

oth

er s

up

-

plie

r. H

ere,

yo

u c

an

sea

rch

fo

r yo

ur

exis

tin

g p

um

p i

n

the

dro

p-d

ow

n m

enu

s, a

pp

ly v

ari

ou

s a

dd

itio

na

l cr

i-

teri

a if

yo

u w

ish

, an

d c

lick

“su

bm

it”.

Yo

u t

hen

hav

e a

com

ple

te l

ist

of

the

Gru

nd

fos

pu

mp

s w

e w

ou

ld r

ec-

om

men

d a

s re

pla

cem

ents

.

CA

D d

raw

ing

s

The

“CA

D D

raw

ing

s” s

ecti

on

is s

elf-

exp

lan

ato

ry. T

his

is w

her

e yo

u g

o t

o fi

nd

CA

D d

raw

ing

s o

f th

e p

rod

-

uct

s yo

u a

re i

nte

rest

ed i

n –

ju

st n

avig

ate

the

sim

ple

men

us

to d

ow

nlo

ad

th

e in

form

atio

n y

ou

nee

d t

o

you

r co

mp

ute

r.

Page 45: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

88

89

Ind

ex

Acc

esso

ries

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

10

8

3

Ad

dit

ion

al i

nfo

rmat

ion

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

11

8

7

Air

/ga

s in

wat

er .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

3.4

20

Ap

plic

atio

ns.

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

3 17

Au

totr

an

sfo

rmer

– A

T..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

5.

4.3

39

Ba

ckg

rou

nd

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

8

.5.1

76

Bo

ost

er m

od

ule

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

3.

7

24

Ca

ble

join

ts .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

10.4

8

5

Ca

ble

sel

ecti

on

an

d s

izin

g .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

7.

5

63

Ca

ble

sp

lice/

Co

nn

ecti

on

of

mo

tor

cab

le a

nd

dro

p c

ab

le..

....

....

....

....

....

....

....

..

7.6

.2

65

Ca

blin

g g

uid

elin

es..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

8.5

.3

77

Cat

ho

dic

pro

tect

ion

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

10

.2.1

8

3

Co

mm

un

icat

ion

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

8

71

Co

mm

un

icat

ion

s a

nd

Net

wo

rkin

g T

ech

no

log

y..

....

....

....

....

....

....

....

....

....

...

8

.2

71

Co

mm

un

icat

ion

s Pr

oto

col

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

8

.4.2

75

Co

olin

g s

leev

es..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

10.1

8

3

Co

rro

sio

n p

rote

ctio

n in

sea

wat

er..

....

....

....

....

....

....

....

....

....

....

....

....

....

10

.2

83

Co

rro

sive

wat

er (

sea

wat

er).

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

3.

5

22

CU

E va

rib

le s

pee

d d

rive

fo

r SP

pu

mp

s ..

....

....

....

....

....

....

....

....

....

....

....

...

5.

6

43

Cu

rren

t a

sym

met

ry..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

6.6

50

Der

atin

g o

f su

bm

ersi

ble

mo

tor

....

....

....

....

....

....

....

....

....

....

....

....

....

...

7.

3.6

6

0

Dew

ater

ing

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

3.

2

19

Dir

ect-

on

-lin

e –

DO

L..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

5.

4.1

36

Dro

p c

ab

les

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

10.3

8

4

Freq

uen

cy..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

6.3

4

8

Freq

uen

cy c

on

vert

ers

(va

ria

ble

-sp

eed

dri

ve)

....

....

....

....

....

....

....

....

....

....

...

5.

4.6

4

0

Fres

hw

ater

su

pp

ly..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

3.1

17

Fro

m f

resh

wat

er s

ou

rces

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

2.3.

1 14

Fro

m t

he

sea

an

d s

alt

wat

er s

ou

rces

...

....

....

....

....

....

....

....

....

....

....

....

....

2.

3.2

14

Fun

ctio

na

l pro

file

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

8.4

.3

75

Ga

lva

nic

cat

ho

dic

pro

tect

ion

sys

tem

s ..

....

....

....

....

....

....

....

....

....

....

....

...

10

.2.2

8

3

Gen

era

l in

tro

du

ctio

n .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

8

.1

71

Gen

erat

or

op

erat

ion

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

7.12

6

7

GEN

Ibu

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

8

.5

76

Gri

d c

on

nec

tio

n .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

6.5

4

9

Gro

un

dw

ater

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

2.2

9

Gro

un

dw

ater

req

uir

emen

t...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

2.2.

3 10

Gro

un

dw

ater

wel

ls .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

2.2.

1 9

Gru

nd

fos

GEN

Ibu

s p

rod

uct

s fo

r SP

ap

plic

atio

ns.

....

....

....

....

....

....

....

....

....

...

8

.6

78

Ha

nd

ling

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

7.6

6

5

Ho

rizo

nta

l ap

plic

atio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

3.3

20

Ho

t w

ater

an

d g

eoth

erm

al w

ater

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

3.

6

23

Imp

ress

ed c

urr

ent

cath

od

ic p

rote

ctio

n s

yste

ms.

....

....

....

....

....

....

....

....

....

...

10

.2.3

8

4

Inst

alla

tio

n &

op

erat

ion

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

7

53

Intr

od

uct

ion

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

1 7

Min

ing

..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

3.

2.1

19

Mo

tor

cab

les

an

d jo

ints

, ref

eren

ce t

o d

rop

ca

ble

s ..

....

....

....

....

....

....

....

....

....

5.

2

35

Mo

tor

pro

tect

ion

dev

ices

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

5.3

36

Mo

tor

typ

es, g

ener

al d

escr

ipti

on

....

....

....

....

....

....

....

....

....

....

....

....

....

..

5.1

33

Mo

tors

an

d c

on

tro

ls .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

5 33

Alp

ha

bet

ic in

dex

ch

ap

ter

pa

ge

Ind

ex

Net

wo

rkin

g b

asi

cs..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

8.4

74

Net

wo

rkin

g t

op

olo

gy

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

8.4

.1

74

No.

of

sta

rt/s

top

s...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

7.9

6

7

Op

erat

ion

wit

h f

req

uen

cy c

on

vert

er .

....

....

....

....

....

....

....

....

....

....

....

....

.

5.5

4

2

Ove

rvo

lta

ge

an

d u

nd

ervo

lta

ge

....

....

....

....

....

....

....

....

....

....

....

....

....

....

6

.2.2

4

7

Pow

er g

ener

atio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

6

.1

47

Pow

er s

up

ply

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

6

47

Prim

ary

Res

isto

r-ty

pe

Sta

rter

, RR

...

....

....

....

....

....

....

....

....

....

....

....

....

...

5.

4.4

39

Pro

tect

ion

ag

ain

st b

oili

ng

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

7.3.

7

61

Pum

p /

mo

tor

ass

emb

ly .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

7.6

.1

65

Pum

p a

nd

mo

tor

sele

ctio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

7.3

56

Pum

p c

urv

es a

nd

to

lera

nce

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

4

.4

29

Pum

p e

ffici

ency

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

7.

3.4

57

Pum

p p

rin

cip

le .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

4.1

27

Pum

p s

elec

tio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

4.3

28

Pum

p s

etti

ng

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

7.2

56

Pum

p s

tart

up

..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

7.10

6

7

Pum

ps

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

4

27

Pum

ps

in p

ara

llel o

per

atio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

7.7

6

6

Pum

ps

in s

erie

s o

per

atio

n .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

7.

8

66

Red

uci

ng

th

e lo

cked

-ro

tor

curr

ent.

....

....

....

....

....

....

....

....

....

....

....

....

....

5.

4

36

Req

uir

ed r

aw/w

ell w

ater

an

d w

ater

tre

atm

ent

cap

aci

ty .

....

....

....

....

....

....

....

..

2.2.

4

11

Res

ou

rces

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

2.1

9

Ris

er p

ipe

con

nec

tio

ns

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

7.

6.3

6

6

Ris

er p

ipe

sele

ctio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

7.4

6

2

Ris

er p

ipes

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

10

.5

85

Riv

erb

an

k fi

ltra

tio

n..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

2.2.

2 9

SCA

DA

fu

nct

ion

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

8

.3.2

72

SCA

DA

ma

in p

art

s..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

8.3

.1

72

SCA

DA

sys

tem

s...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

8

.3

72

Slee

ve c

oo

ling

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

7.3.

8

61

Soft

sta

rter

– S

S ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

5.

4.5

39

Sta

r-d

elta

– S

D .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

5.4

.2

38

Surf

ace

wat

er .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

2.

3 14

Tech

nic

al d

escr

ipti

on

...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

8.5

.2

76

The

du

ty p

oin

t...

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

7.3.

1

56

The

fiel

db

us

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

8.4

.4

75

Tro

ub

lesh

oo

tin

g..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

9

73

Va

ria

ble

fre

qu

ency

dri

ves

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

6.4

4

8

VFD

op

erat

ion

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

7.

11

67

Vo

lta

ge

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

6.2

4

7

Vo

lta

ge

un

ba

lan

ce..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

6.2

.1

47

Wat

er s

up

ply

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

2 9

Wat

er t

emp

erat

ure

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

7.

3.5

6

0

Wea

r p

art

s ..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

4.2

28

Web

-ho

sted

SC

AD

A..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

.

8.3

.3

73

Wel

l dia

met

er..

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

..

7.3.

2

57

Wel

l yie

ld .

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

...

7.

3.3

57

Wel

l yie

ld a

nd

op

erat

ion

al e

ffici

ency

...

....

....

....

....

....

....

....

....

....

....

....

...

2.

2.5

12

Wel

ls a

nd

wel

l co

nd

itio

ns.

....

....

....

....

....

....

....

....

....

....

....

....

....

....

....

7.

1

55

Alp

ha

bet

ic in

dex

ch

ap

ter

pa

ge

Page 46: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

90

91

Page 47: GRUNDFOS SP ENGINEERING MANUAL - Iron Edison€¦ · 6 7 Introduction 1. Introduction Serving our common interests This engineering manual has been created with a specific focus

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