SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

AGILITYROTA WEB CLIMBER 3.3m

ROTAWEB33

Dia. 3m x 3.3m High

8 TO 14

2200mm

73kg

115kg

ROTAWEB33Page 1 of 7

Centre Upright: Made from 6" diameter aluminium tube to BS EN 755Outer Tube: Made from diameter 2" O/D stainless steel tube grade 304Lower Bearing: Bearings made from grade T100G TufcotNet: Made from 16 mm reinforced polypropylene rope at 6 wires/strandFixings: Anti-vandal and stainless steel/plated for weather protectionRope Fixings: Made from aluminiumWeld: Copper free wire conforming to 2901 AIB for mild steel. St. Stl. welds to BS EN 1011-3Finish: Low lead polyester powder paint to BS EN 71 part 3Caps and clamp fixings are produced from LM6M aluminium

1 Read instructions thoroughly before commencing installation of unit.2 Excavate foundations as shown in the foundation plan.3 Fit the two spragging irons into the mast and prop in foundation ensuring it is plumb and square (see Fig. 1).4 Backfill foundations with concrete. Concrete mix to be 4 parts gravel, 2 parts sand, 1 part cement. Amount of concrete

required – 0.5 cubic metres.5 The foundation should be left to set for approximately seven days to achieve maximum strength prior to assembling the net

onto the mast.6 Remove the plastic protection from the top of the mast and place the bearing over the spigot (see Fig. 2).7 The bearing should be greased before final positioning of top cap.8 If the installation is to be undertaken in wet or damp conditions, protect the bearing from the ingress of water and dry off the

spigot.9 Position bottom bearing base (the one with six holes) with the three off tapped holes facing downward over mast and fix onto

three locating brackets with M8 x 16 pentagon button head screws (see Fig. 3).10 Lift the net assembly and stainless steel ring over the mast and insert the mast through the lower steel collar (see Fig. 4).11 Place the lower bearing - cover over the mast before lowering the net and locating the cap onto the bearing at the top of the

mast (see Fig. 5).12 Gently lower the net assembly and the lower bearing - cover onto the lower bearing – base. The net is now self-supporting

(see Fig. 6).13 Secure the lower bearing cover onto the lower bearing base with two off M8 Safety Fasteners and M8 x 70 lg studs in 3

positions (see Fig. 7).14 Assemble M10 x 45 Hex Head Bolt, M10 nut and Wicksteed washers together screwing nut down to shoulder of the bolt.

Secure top cap and top cap cover in position with top cap fixing plate and M10 x 45 hex head bolt assembly. The top capcover (item 16) must be free to rotate on its own and not be locked in position. Insert top cap plug into top of top cap cover(see Fig. 8).

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

GROUND FIXED BARK FIXED

ROTAWEB33

Page 2 of 7

FOUNDATION DETAIL

440

348

5860

935

90

475

400

CONCRETE

BARK

365

1000

1000

FIGURE 1

SPRAGGING IRON FIXING

FIGURE 2

TOP BEARING FIXING

FIGURE 3

LOWER BEARING BASE FIX

ROTAWEB33

Page 3 of 7

12

1

1

2

9

5

1

FIGURE 4

NET FITTING - STAGE 1

FIGURE 5

NET FITTING - STAGE 2

FIGURE 6

FITTED NET

ROTAWEB33

Page 4 of 7

1

3

3

1

6

FIGURE 7

LOWER BEARING - COVER FIX

FIXING DETAILS FOR MAINTENANCE

BEARING BLOCK FIXING

ROTAWEB33

Page 5 of 7

8

10

6

8

1

13

NOTE: Thrust bearings need to be fitted inthe correct manner for them to operatecorrectly.

1. Inner bore ground surface (base part ofbearing) to be placed on spigot first.

2. Cage then placed on top & open endmust be facing upwards.

3. Top part of bearing to be fitted intobearing housing top cap prior to finalassembly of bearing top housing.

BOLT MUST NOT BE THREADEDALONG WHOLE LENGTH.

TIGHTEN NUT UP TOSHOULDER OF BOLT

FIGURE 8

TOP CAP FIXING27

262523

24

22

3.2

4

FIGURE 9TOP CAP FITTED

4

ROTAWEB33

Page 6 of 7

Parts List

DESCRIPTIONPART NUMBERQTYITEM

Column Assembly4201-15811

Thrust Bearing - Ref. FAG 512122542-00712

NET, TOP CAP, OUTER RING &

BASE COLLAR ASSY

5901-06213

CAP ASSEMBLY4200-93113.2

UPPER BEARING BLOCK3030-18614

BOTTOM BEARING - BASE3730-08415

BOTTOM BEARING - COVER3730-08316

M8 Safety Fastener2177-00168

M8 x 16 Pent Button Head2176-15139

M8 x 70mm STUDDING3033-119310

SPRAGGING IRON3030-009212

M8 x 20 C'SK SKT HD SCREW2171-168313

Top Cap Fixing Plate3200-652122

M10 Nut2193-006123

ALUMINIUM CAP3711-030124

Wicksteed Washer2215-519225

M10 x 45 Hex Head Bolt2185-037126

Plastic Insert Round2611-047127

REV

ECN

SIG.

DATE:

COMPILED

DATE:

ROTAWEB33

Page 7 of 7

SB

01/08/07

Maintenance & Inspection

General

The ROTAWEB 33-climber should be inspected and maintained in accordance with the recommendations asdetailed in BS EN 1176 part 7: Guidance on installation, inspection, maintenance and operation for PlaygroundEquipment.

If any part of the equipment is found to be unsafe during an inspection and that part cannot be repaired orreplacedimmediately, the equipment unit or the part(s) concerned should be secured against use. This may involveimmobilisation or removal from site.

IMPORTANT NOTE: THE FREQUENCY OF INSPECTION WILL VARY WITH THE TYPE OF EQUIPMENT ORMATERIALS USED AND OTHER FACTORS, E.G. HEAVY USE, LEVELS OF VANDALISM, COASTALLOCATION, AIR POLLUTION, AGE OF EQUIPMENT ETC.

__________________________________________________________________________________________

Routine Visual Inspection

A routine visual inspection enables the identification of obvious hazards that can result from vandalism, use orweather conditions, e.g. broken parts.

A daily routine visual inspection is recommended especially for playground equipment that has heavy use and/oris subject to vandalism and should include the inspection of the following as a minimum:-

a) General equipment and surface cleanliness

b) Equipment ground clearances are maintained

c) Foundations not exposed, loose in the ground or cracked

d) Parts not missing or damaged

e) Surface finishes not damaged, rusting or deteriorating

f) Connections and bolts are secure and tight, locknuts are in place

g) Bearings are free running – grease weekly or more frequently if necessary.

(grease to be ‘castrol mp2 grease speerol 125’ or equivalent)

h) Safety surface (if installed) not compacted, damaged or contaminated with sharp objects.

01533SB

01/08/07

1

minor

DB

30/07/13

2

minor

MC

21/07/15 04/07/18

MC

minor

3 4

minor

MC

14/11/18