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Integrity v Teamwork v Innovation v Efficiency
Green Adhesives and Functional
Materials for Technical Textile
2019 International Technical Textiles Symposium (ITTS 13th ) Theme: Intelligent Textiles and Environmental Protection March 20-21, 2019 National Taipei University of Technology /Taipei, Taiwan
Charles, Yuung-Ching Sheen,
21. 03. 2019
Nanpao reins group
Y. T. Wang, C. W. Lai, J. K. Wu, M. H. Chiu, M. C. Kuo
2 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE 2
Outline
Introduction of Nanpao Resins Group
Introduction of STTRA
-Southern Taiwan Textile Research Alliance
Green Adhesives and PFOA free water repellent
Circular Economy 、bio-based green Materials
3 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE 3
NanPao Company Background
1987 Thai Nan Pao Resins
Chemical
1984 Began production of waterproofing sealer
1983 Licensed Mfg of Ripolin
powder coating
Company Milestones
1999 Established Nan Pao
Resins Vietnam
1997 Nan Pao
Resins India Pvt
1992 China: Established
Dongguan and Fuqing Nan Pao Resins
1991 P.T. Indo Nan Pao Resins Chemical
2005 Nan Pao divided
into 3 business units
2004 China Expansion: Nan Pao Resins
Fo Shan
2017 Listed on Emerging
Market Board of Taipei Exchange
1973 Co-op with Hoechst
AG to produce Water-based resins
1971 Est. R&D Center
1965 Footwear Adhesives
1963 Founded by Dr. Huang
2014 Entry into Construction
Business: Acquired RLA Polymers
Staff: 2977
Revenue : 500 million USD
R&D staff : 336 (2018.6.30)
RD Spend : US$12.4m
in 2017, triple 2008
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Our Products & Applications
vWe are the World No. 1 producer of adhesives for athletic footwear,
New Geographies
Resins and Specialty Adhesives Coatings Construction Materials
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Footwear and Adhesives Business Unit
6
Our End Customers
• Top 1 shoe-adhesives
supplier in the world !!
•Total solution
•Team work
• Market leader in Taiwan!
• The biggest sales amount of
PVAc production in Taiwan!
•The largest production quantity
of W/B PU in Taiwan!
Footwear Business Unit
Adhesives Business Unit
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NanPao Golf Course
7
•NanPao’s 27 holes golf course was founded in 1984.
•Plotted North/South directional, thus avoiding direct sunlight when playing.
•Lush green trees and scenic vegetation
•Wealthy elegant red tiles and white walls of the clubhouse, with meeting rooms and other facilities 。
8 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
S T T R A
http://sttra.com.tw
-Southern Taiwan Textile Research Alliance
9 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Mission
Promoting the integration members’ resources (including
industry, government, academy and research), and R&D
related affairs
Facilitating information and technology exchange between
members by seminars holding and participation of product
presentation and exploration tour domestically and globally
Impulsing application of government’s related supporting
programs for innovation research and development
Assisting to protect members’ the rights on intellectual
properties, and the interests, and also provide legal
consultant
Other affairs corresponding to STTRA’s objectives
10 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Organization Chart
Activity Academic Education STTRATEX Sci.&Tech
Committee 15 Director
5 Supervisor
Chairman
Charles Sheen
Members
46 company 6 Individual
Secretary general
Eric Tai
Total members: 52
Enterprise: 38
Academic: 3
Institute: 5
Since 2006
11 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Attract external resources Ministry of Economic Affairs: DOIT, IDB, BFT
Executive Yuan: CLA;
Local Government :Tainan City Government
Legal entity ITRI, TTRI,
TTF, FRTRI, MIRDC
Textile Industry
(Upstream/downstream
and related industries)
46 company members
6 academic institutes
Matching for Technology
cooperation
Annual Meeting &
Celebration Spring Party
Cross-industry Sharing Exhibition
academic circles
Granted Government Funding for Member (2006~2017) Total 564.52M(NTD)
Southern Taiwan Textile Research Alliance Since 2006
12 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Integration Innovation Products-
Water Proof and Breathable Multi-layers Clothes
Lamination Machine
Multi-layers and Functions Clothes
Flexible PUR Adhesive
13 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Integration Innovation Products-
Bio-based insole and Functional sport shoes
Bio-based EVA insole High elasticity EVA
midsole
Automatic woven shoe upper
Designed and Assembling Bio-based insole and sport shoes
Functional nonwoven inner for upper
14 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE 14
Outline
Introduction of Nanpao Resins Group
Introduction of STTRA
-Southern Taiwan Textile Research Alliance
Green Adhesives and PFOA free water repellent
Circular Economy 、bio-based green Materials
15 南寶公司 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE
Green Adhesives and Coating for Textile
PUR( Reactive Polyurethane Hot Melt)
PUD(W/B PU-Foam coating)
Acrylic、PUD(Light coating)
Acrylic、(Full bonding)
16 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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100% Solid content PUR for textile lamination Reactive Polyurethane Hot Melt
Product No. PUR-161 PUR-162 PUR-162R PUR-163C PUR-165
Viscosity (cps)
90℃ 11200 7600 7400 7385 8175/70℃
100℃ 5005 4235 4355 4155 6345/75℃
105℃ 3535 3350 3410 3510 4450/80℃
110℃ 2880 2610 2750 2650 2655/90℃
120℃ 1755 1855 2140 2130 1730/100℃
Application Temp.(℃) 100-110 100-110 100-110 100-110 75-85
Open time (min) 20-30 20-30 30-40 30-40 40-50
Curing Time (hr) 48 48 72 72 72
Machine Type Grave roller
Slot Die
Purge
Non Reactive Cleaner
T-AA026
Reactive Cleaner T-AA016
Cleaning resistance Washing 60℃
Dry cleaning
Application
Clothes
Clothes/TPU Film
Sportswear
Automotive Textiles
Water repellent grade Enable ≦3 3~4 5 5 5
17 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Water Based PU (PUD) for Foam Coating
PUD Foam Coating Formla
Adjusting Viscosity
Resin
Colorant Foaming
Foam stabilizer
Foaming Agent Thickener PUD Pigment
Foam Coating process
18 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Washing test (20 cycles) PASS
18
JUNGLE TEST 3 WEEKS PASS
1~10 cfm
Performance of PUD for Foam Coating
19 南寶公司 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE
Foam Coating Pore Size and Density -SEM
Density 0.8 g/cm3 Density 0.5 g/cm3 Density 0.33 g/cm3
Density 0.25 g/cm3 Density 0.2 g/cm3
( 350X)
20 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Synthetic Leather Structure
Substrate (split, non-woven, micro-fiber)
Waterborne adhesive
Waterborne PU foam coating
Waterborne PU skin layer
Waterborne PU finish
Structure of Artificial Leather
21 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Test Date Name of product
Water Borne PU Skin layer/Water Borne PU Adhesive
Test Item Unit Orientation Result
AVG Standard Remark Substrate 1 2 3
Adhesion Strength N/cm >3 kgf/cm >3 kgf/cm
Flexometer Test (normal)
cycles
fabric >125000 cycles >125000@25℃
No rupture of skin or seperation from substrate
Spilt >125000 cycles
Flexometer Test (subzero)
fabric >40000 cycles >40000@-10℃
No rupture of skin or seperation from substrate
Spilt >40000 cycles
Flexometer Test (subzero)
fabric >40000 cycles >40000@-20℃
No rupture of skin or seperation from substrate
Spilt >40000 cycles
Flexometer Test (-20℃)
Performance of PUD for Artificial Leather
22 南台灣紡織研發聯盟 Southern Taiwan Textile Research Alliance (STTRA)
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Test Date Name of product
Water Borne PU Skin layer/Water Borne PU Adhesive
Test Item Unit Substrate Result Standard Remark
Jungle Test Cycles fabric PASS
70℃/95%RH/168hrs
No change in matting degree or deformation in grain
Spilt PASS No change in matting degree or
deformation in grain
Abrasion Resistance Cycles Dry PASS H18/500g/500cycles No rupture of skin layer
Alkali Resistance Cycles OK 10%NaOH/room temoerature/24hrs
No fusion or deformation in grain
Light Fastness Rating PASS 4<GS VALUE<5
Crocking Rating Dry PASS 1Kg/100cycles No color migration
Wet PASS 1Kg/100cycles No color migration
Jungle test Alkali Resistance
Performance of PUD for Artificial Leather
23 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE 23
Fluorine-Free Water-Repellent for ZDHC 2020
Leather Wet-repellent
Water Spray Test (Spray test AATCC 22 / ISO 4920)
Nike G90 ISO 5 (100)
Anti siphonage :Pass Nike G18 test,more than 12 hrs (17hrs)
treatment Blank
A B C
28 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE 28
Outline
Introduction of Nanpao Resins Group
Introduction of STTRA
-Southern Taiwan Textile Research Alliance
Green Adhesives and PFOA free water repellent
Circular Economy 、bio-based green Materials
29 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE 29
Functionalized of Bio-based polymers
High performance lightweight building materials Coatings
~NCO, OH •NCO, OH
For PU resins
Functionalization
RO O•Epoxy
For Epoxy resins
Castor oil
vegetable oils
15~25%
38~50%
23~32%
~OH, COOH •OH, COOH
For polyester
• Green、 High performance 、Low cost
Shoes and Textile
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Bio-based Feedstock near Zero Carbon Footprint
Eco-friendly and Zero carbon footprint
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The Deodorization of biobased PU Foam
Ammonia Acetic acid
Bio-based
PU foam 90 % 89 %
The bio-based PU foam has
good deodorization on
Ammonia
Acetic acid
Analytical method:FTTS-FA-018-2008
Deodorization Test
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Insole Deodorization
Midsole, Outsole, saddle Good compression set
High rebound
Other:Furniture, Mattress
生質Polyol於PU/EVA發泡材料應用
腳踏車墊 中底/鞋墊
彈簧床墊
Castor oil
vegetable oils
Application of Bio-based PU Foam
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Bio based and Shock-Absorption PU/EVA
PU Foam Bio-based
PU Foam
EVA
Foam
Bio-based
EVA Foam
Bio content (%) 0 20 0 20
Density (g/cm3) 0.1 0.13 0.12 0.22
Rebound (%) 50 30 45 38
Shore C 32 58 30 57
Regular EVA
Bio based EVA
Shock absorption Regular EVA
Shock abs. Bio-based EVA
Bio content (%) 0 20 0 20
Rebound (%) 49 40 4 4.5
Hardness SHORE C 30 57 12 17
Density g/cm3 0.12 0.22 0.19 0.19
Shock absorption Bio-based EVA
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Regular EVA
34
Shock absorption Bio-based EVA
High elasticity EVA
Rebound of Bio based compare to Regular
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Application
Circular Economy for Bio-based PU Foam
鞋業、運動用品、護具、包裝材料
PU Foam Bio-Material
Bio-Degradation Bio-Resource
36 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE 36
Automation Flyknite Upper
2.China Patent
1.Taiwan Patent :105142323
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1.Automation, reduced labor > 90% 2.Lightweight,< 200g/shoe 3.No Waste textile, Reduced 70% 4.Produced in half day
Nike, Adidas, NB…
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Low Melting Yarn for Automation Flyknite
Excellent abrasion resistance and Good on Shapping, Melting point at 120~160℃
Blank 30% LMY in FOY
Hot press non 170℃x1.5 mins
Abrasion loss (%)
(H18, load 1Kg)
7.07
(200times, fail)
1.22
(300times, Pass )
37
38 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE 38
Recyclable Flyknite Polyester Yarn
Yarn
Flyknite
Upper
Recycle
Hydrolysis or transesterification
Polyester polymerization
Adhesive, coating
39 copyright - NANPAO CONFIDENTIAL, DOCUMENT DO NOT COPY OR DISTRIBUTE 39
Innovation Materials for outdoor/Sport