Grease separators manufactured from polyethylene › iamadmin › uploads › 2560026.pdf · Grease separators manufactured from polyethylene . 2 Grease separators – Everything

For free-standing andunderground installation

Grease separatorsmanufactured frompolyethylene

www.kessel.com

2

Grease separators –Everything specialists need to know

Grease separators

Operations from small restaurants to largescale food processing plants disposing fats,oils and grease (FOGs) into public wastewaterdrainage systems are becoming an increasingconcern to industry, government andenvironmental agencies.Wastewater travels a long distance from itsoriginal source to the wastewater treatmentfacilities. During this time large amounts ofgrease and food wastes build up in thedrainage pipe systems leading to operationaland public effects:

…Operational effectsOne of the most severe drainage problemsin food processing facilities is the build upof grease layers within the drainage systemleading to negative effects, such as increasedodour emissions, reduced efficiency of thedrainage system, additional maintenancecosts, pipe blockage or even potentialflooding.

…Public effectsFOGs also affect public wastewater streamsby causing sewer blockage and reducing theefficiency of public sewage plants. Thisleads to additional costs for maintenanceand repair.

Reasons for installing a grease separation system

Water is one of our most precious resources and is not available in unlimited quantities. Forthis reason, contaminated wastewater from kitchens must be pretreated and cleaned with theaid of appropriate separator systems before it is discharged to the public sewer system.

KESSEL offers a wide range of innovative polymer separators for different areas of applicationand wastewater quantities: Avoiding a pipe

blockage

Prevention of corrosion andodour build-up

Effects on wastewater treatment facilities

Grease separators

Grease separators for free-standing installationGrease separators for disposal via a disposaltruck (full disposal) are used wherevermedium to large quantities of grease occur.The entire tank contents are emptied atregular intervals.

Grease separators for underground installationIf indoor space is limited, the grease separatorsystem must be installed outside thebuilding.

Individual SolutionsThanks to the knowledge and possibilitiesin the field of polyethylene technologyKESSEL is not only able to manufactureseries products, but also special solutions interms of size, shape and features in accordancewith project-specific requirements.

3

For a clean environment

When to use a grease separator ? Separator function based on EN 1825

Grease separators –Everything specialists need to know

…Easy transportTheir low weight allows our greaseseparators to be transported easily by handon site. A special base design also allowsthem to be transported by forklift truck.

…Simple and fast installationWith EasyClean: The curved shape of theone-piece tank makes it ideal for retrofittingpurposes, even where space is tight throughnarrow staircases and doorways for example.

…Fracture resistanceThe polyethylene material ensures a highimpact strength. This means that soilmovements can easily be compensated forwhere installation is in the ground.

…Resistant to aggressive greaseThe polyethylene material used is 100 %resistant to aggressive grease. This guaranteesa long service life since there is no damageto the material due to corrosion.

Polyethylene grease separators –The long term solution

Grease separators should be installed in alllocations where greases and oils from plant oranimal origin are required to be removed fromthe wastewater stream. This applies tocommercial and industrial applications, forexample:

Butchers, meat and sausage factoriesPre-prepared meal productionSlaughterhouses and meat preparationfacilitiesSoap / stearin production plantsRestaurants and fast food shopsFish production facilitiesCooking oil refineries, butter / margarineproductionFrying facilities / nut roasting factoriesCafeterias in commercial buildings, hospitals,universities, military bases and governmentagencies

The KESSEL Euro separator based on Euro-Norm EN 1825 (as seen in the illustrationbelow) consists of a grease separationchamber with an integrated sludge traplocated at the bottom. Following the separatoris a sampling chamber. Wastewater containingfats, oils and grease (FOG) is guided into theseparator by a pacifying pipe which allows thewastewater to be slowly and evenlydistributed into the separator preventing fastflowing wastewater from disturbing theseparation process inside the chamber. Theseparation of the light material (FOG) and theheavier material (sludge) from the wastewateris all accomplished by the force of gravity.Heavily emulsified greases and oils may notbe completely separable with the gravitymethod.

What can enter the separator ?Only wastewater containing organic FOG,which are required to be separated from thewater, should be allowed into the separator.Under no circumstances should sewage,

rainwater or wastewater containing mineraloils (hydrocarbon based) be allowed to enterthe separator. Examples of what should be connected to aseparator: floor drains with odour traps,drainage channels, sinks, dishwashingmachines and cooking vats.

Sludge separation chamberThe sludge separator serves to collect sludge /sediment which sinks to the bottom of thechamber due to its density being greater thanthat of the density of water.

Grease separation chamberIn the grease separation chamber, organicFOG (being less dense than water) separatefrom the wastewater and rise to the surfaceof the chamber. As more wastewater entersthe chamber, the layer of separated greasesand oils builds from the top down until thegrease separation chamber is full and theentire chamber is emptied.

①②③④⑤⑥

InletRefill inletSeparation chamberInspection windowOutletSampling chamber

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Selection criteria

Always the right product –wastewater treatment

G D D+S D+SP M+S PV+SVersion

Products for free standing installation see page 8 / 201018 1214

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� ��Odour Reduced DisposalThe direct disposal grease separator connection allows thedisposal truck to vacuum out the grease separator contentswithout opening the separator covers.

Control unitThe Shredder-Mix-System, designed to homogenize theseparator contents, can be started and controlled withoutneeding direct access to the separator.

Disposal PumpIn the case that the disposal truck is too high and/or too farfrom the grease separator to allow disposal via the truck'svacuum system, the separator can be equipped its owndisposal pump system.

Odour Free DisposalThe integrated Shredder-Mix-System intakes the entireseparator contents, shreds it and then uses this homogenizedmixture to rinse and clean the interior separator walls.

Fully Automated Operation All of the pre-programmed disposal steps of theseparator's contents function fully automatically.

SELECTION CRITERIA FOR GREASE SEPARATORS

Products for underground installation see page 2627 / 28

INFORMATION

SmartSelect is an efficient tool for configuring, designing and calculating drainage

solutions. It significantly reduces planning effort.

In addition, SmartSelect provides registered users with a project management

program which can be used to request and edit saved projects. Registration at

smartselect.kessel.com is free and takes only a few minutes!

Calculation module lifting stationsCalculation module separatorsConfigurator for alternative sealing in the system

SmartSelect – simply makes planning faster

Do you require more detailed information ?Our Service Centre will be happy to help.

Complete System SolutionIn addition to individual grease- and oilseparators, KESSEL also offers completeseparator packages consisting ofseparator, properly matched lifting stationand advantageous accessories. All fromone source - KESSEL.

Lifting and pumping stations for freestanding and underground installation.Stainless steel drains and channelsfor kitchens and food processing plants.

Individual SolutionsThanks to the knowledge and possibilitiesin the field of polyethylene technologyKESSEL is not only able to manufactureseries products, but also special solutionsin accordance with project-specificrequirements.

ReferencesOver the past decades, KESSEL productshave proven themselves countless times indestinations all over the world. Scan thefollowing QR code to directly view our list ofreferences.

www.kessel.com/references

5

smartselect.kessel.com

6

KESSEL-Product informationPolyethylene grease separators

The new KESSEL grease separators EasyClean bringease of installation, cleaning performance and energyefficiency up to a new level.

EasyClean separators can be retrofitted up to thecompletely automatic system even while installed, andcan thus be adapted to changing requirements.

NS 2, 3, 4, 7, 10

Grease separator EasyCleanfor free-standing set-up inside bui ldings

SmartSelect simply makes planning easier - calculation tool for separatorsat smartselect.kessel.com

COMPLETE SYSTEM SOLUTIONIn addition to individual grease separators,KESSEL also offers complete separatorpackages consisting of grease separator,properly matched lifting station andadvantageous accessories.

OPTIMUM USE OF SPACE Thanks to the refill inlet integrated in theseparator. This makes installation directlyat the wall possible.

IMPROVED CLEANING RESULTS Wedge-shaped bottom for extractionat the lowest point (only 3 litresresidual sludge volume).For nominal sizes NS 2 - NS 10.

Grease separators made of polyethylene

7

Grease separator Euroaccording to EN 1825 and DIN 4040-100

NS 15 - NS 25 NS 1 - NS 35

Grease separatorEuro Auto Mix & Pump (PV+S)according to EN 1825

SHREDDER-MIX-SYSTEMserves to comminute, mix and cleanthe tank content without odor emis-sion during disposal.

SONIC CONTROLfor the measurement, display andcontrol of the grease layer thicknessin a grease separator.

STRAIGHTFORWARD MAINTENANCEAND INSPECTION

Sloped arrangement of the tank openings permitsbetter access.

PLANNING MADE EASY ! Distinction between versions "in directionof flow right or left" is no longer necessary.Direction of flow can be changed on site bychanging inlet and outlet.

In let

Out let

WARRANTYKESSEL offers a factory extendedwarranty of 20 years on the polyethylenegrease separator tanks.

IMPROVED PLACEMENT THANKSTO THE CURVED SHAPE

Also ideal for retrofitting and renovation workin rooms with very narrow access.

Poly

et

hylene Warranty Poly

et

hylene Warranty

20 Years

93 002.01/PVS93 003.01/PVS93 004.01/PVS93 007.01/PVS93 010.01/PVS

without SonicControlNS 2NS 3NS 4NS 7NS 10

160 kg165 kg178 kg226 kg272 kg

93 002.02/PVS93 003.02/PVS93 004.02/PVS93 007.02/PVS93 010.02/PVS

with SonicControlNS 2NS 3NS 4NS 7NS 10

160 kg165 kg178 kg226 kg272 kg

Article description Weight Article #NS

8

Illustration

Certification: Z-54.1-474

Delivery:System completely assembled.

Accessories: Sampling chamber, lifting stations, remote control, TeleControl

Grease separator EasyClean Auto Mix & Pump (PV+S ) NS ...

according to Euro Norm EN 1825,manufactured from virgin, non-recycledpolyethylene, pumping capacity 3.0 kW

For free standing installation in frost protectedareas, with integrated sludge trap, slopedinterior base improves cleaning and reducesdisposal time, inlet flow calming system andoutlet flow regulation device, inlet and outletinterchangeable, slanted twin access coverswith quick release odour tight snap closures,inspection window with interior cleaning arm,PV+S version fully automated odour freedisposal, cleaning and refilling system attouch of button, maintenance free maceratingmotor (stainless steel blades) for separatorcleaning and disposal, includes closure valvefor easy motor removal, motor floor mountincluded with installation hardware andanti-vibration matt, actuator valve forautomated transfer from cleaning to disposalmode, top mounted water jet(s) for greaselayer breakup and water spray nozzles forinterior wall cleaning during disposal, withLCD display control unit settable in English,German or French language and mains powersafety on/off switch, with BMS connections,twin 1 inch solenoid valves for connectionof cold and hot water pipes to separator,1 inch interior threaded refill inlet with airgap, 75 mm OD PN 10 pressure disposalpipe with integrated fork lift grips at baseof separator, low weight - compact design,100 % corrosion free polyethylene bodyconstruction (20 year warranty).

2468

10121416

10 20 30 405 15 25 35 5045 55

3,0 kW

H [m]

Q [m3/h]

Grease separatorsfor free-standing installation

EasyClean Auto Mix & Pump (PV+S ) Products

Ø = Outer diameter b1 = Set-up dimensions

b1 b

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Technical note see page 22

1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l

Wastewater contentsSeparator

400 l300 l400 l650 l900 l

Grease storage

100 l120 l160 l280 l400 l

Nominalsize

NS 2NS 3NS 4NS 7NS 10

b1

860860860

11301130

xInstallation dimensions

Total

600 l600 l800 l

1350 l1900 l

H [m] = Backwater height

h2

a

l

h1

h3

� 420 OD 75

Disposal pump performance curve

Installation example EasyClean Auto Mix & Pump (PV+S) Professional advantages

Program-controlled disposal and rinsingdevice

Shredder-Mix-System for homogenisationof the tank contents

3.0 kW pump

Clean and odour-free disposal and cleaning

Optional remote control

Complete System SolutionIn addition to individual grease separators,KESSEL also offers complete separatorpackages consisting of grease separator,properly matched lifting station andadvantageous accessories. All from onesource - KESSEL.

Individual SolutionsKESSEL offers a fully staffed IndividualSolutions Department with experience indesigning and manufacturing drainageproducts exactly meeting your specifications.For additional information please contact usdirectly to discuss your requirement.

Grease separator calculation

9


Installation hints

Important is that a sampling chamber is installed after the outlet of the separator. The separator is installed completely level on a flat firm surface ina frost free area. The height of the room in which the separator is installed should allow easy removal and access of the two lids.In the case that the outlet of the separator is located below the local defined backwater level, a lifting station is to be installed according to EN 12056.In situations where the interruption of separator service is not allowable, a lifting station with double pumps is to be installed.

Notice

EasyClean Auto Mix & Pump (PV+S ) separators should be installed in all areas where nuisance odour problems are either undesired or not allowed.The systems allow the user to customize settings to improve disposal performance and also allow the disposal vehicle driver to handle the completedisposal procedure which can also be conducted during off hours. In cases where the separator is installed in an operation producing large amounts of sludge (ie. slaughterhouses / butchers) it is recommended thatthe separator be equipped with twin pumps - one pump for the disposal of the sludge and the second pump for the disposal of wastewater andseparated grease.

EasyClean Auto Mix & Pump (PV+S ) grease separators are designed according to EN 1825-1 andare equipped with a fully automated disposal, self cleaning and refill system. These separatorsdistinguish themselves through their ease of installation and nearly maintenance freecharacteristics.The advantage of the EasyClean Auto Mix & Pump (PV+S ) separators is that a complete disposalcan take place through permanently installed disposal lines while the twin covers of the separatorremain closed. With this advantage, the disposal truck can hook up to a connection on an exteriorwall of the building so that the pump of the separator can pump the separator contents into thewaiting disposal truck without any unpleasant odours escaping. After the contents of the separatorhave been pumped out, the interior of the separator is automatically rinsed and cleaned withwarm water in a multi-step automated process. The complete procedure occurs with the press of abutton and is also available with a remote control system so that the driver of the disposal vehicle canhandle the entire procedure without the necessity of any building personnel being present. Accordingto DIN V 4040-2, the complete contents of the separator should be emptied, the unit cleaned andrefilled with clean cold water every fourteen days or at a minimum of once every month.

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Scan this QR code to directly view the corresponding product video.

SmartSelect simply makes planning easier – calculation tool for separators at smartselect.kessel.com

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① Grease separator② Shredder-Mix-System ③ Disposal line ④ Connection for disposal truck

⑤ Remote control system (optional)⑥ Sampling chamber⑦ Lifting station

93 002.01/MS93 003.01/MS93 004.01/MS93 007.01/MS93 010.01/MS


155 kg160 kg173 kg221 kg267 kg

93 002.02/MS93 003.02/MS93 004.02/MS93 007.02/MS93 010.02/MS


155 kg160 kg173 kg221 kg267 kg

Weight Article #NS

10


Illustration Article description



Accessories: Sampling chamber, lifting stations, TeleControl

Grease separator EasyClean Mix & Pump (M+S ) NS ...


For free standing installation in frost protectedareas, with integrated sludge trap, slopedinterior base improves cleaning and reducesdisposal time, inlet flow calming system andoutlet flow regulation device, inlet and outletinterchangeable, slanted twin access coverswith quick release odour tight snap closures,inspection window with interior cleaning arm,M+S version manually controlled odour freedisposal, cleaning and refilling system attouch of button, maintenance free maceratingmotor (stainless steel blades) for separatorcleaning and disposal, includes closure valvefor easy motor removal, motor floor mountincluded with installation hardware andanti-vibration matt, manual hand valve fortransfer from cleaning to disposal mode,top mounted water jet(s) for grease layerbreakup and water spray nozzles for interiorwall cleaning during disposal, with controlunit and mains power safety on/off switch,with BMS connections, 1 inch manual handvalve for water refill, 1 inch interior threadedrefill inlet with air gap, 75 mm OD PN 10pressure disposal pipe with integrated forklift grips at base of separator, low weight -compact design, 100 % corrosion freepolyethylene body construction (20 yearwarranty).

2468

10121416

10 20 30 405 15 25 35 5045 55

3,0 kW

H [m]

Q [m3/h]

EasyClean Mix & Pump (M+S ) Products


b1 b

h2

a

l

h1

h3

� 420 OD 75

�

�


1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l


400 l300 l400 l650 l900 l

Grease storage

100 l120 l160 l280 l400 l

Nominalsize


b1

860860860

11301130


Total600 l600 l800 l

1350 l1900 l

H [m] = Backwater height

Disposal pump performance curve

Installation example EasyClean Mix & Pump (M+S ) Professional advantages

EasyClean Mix & Pump (M+S ) grease separators are designed according to EN 1825-1 and areequipped with an automated self-cleaning system as well as a pumping disposal system. Theseseparators distinguish themselves through their ease of installation and nearly maintenance freecharacteristics.The advantage of the EasyClean Mix & Pump (M+S ) separators is that disposal can take placethrough permanently installed disposal lines while the twin covers of the separator remain closed.With this advantage, the disposal truck can hook up to a connection on an exterior wall of thebuilding so that the pump of the separator can pump the separator contents into the waitingdisposal truck without any unpleasant odours escaping. After the contents of the separator havebeen pumped out, the interior of the separator is automatically rinsed and cleaned with warmwater in a multi-step process which is manually controlled from the control unit. According toDIN V 4040-2, the complete contents of the separator should be emptied, the unit cleaned andrefilled with clean cold water every fourteen days or at a minimum of once every month.

Manual disposal and rinsing device


3.0 kW pump


11


Installation hints


Notice

EasyClean Mix & Pump (M+S ) separators should be installed in all areas where nuisance odour problems are either undesired or not allowed. In caseswhere the separator is installed in an operation producing large amounts of sludge (ie. slaughterhouses / butchers) it is recommended that the separatorbe equipped with twin pumps - one pump for the disposal of the sludge and the second pump for the disposal of wastewater and separated grease.


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⑤ Control unit⑥ Sampling chamber⑦ Lifting station

12


EasyClean Auto Mix (D+SP ) Products

Weight Article #NSIllustration Article description

93 002.01/DSP93 003.01/DSP93 004.01/DSP93 007.01/DSP93 010.01/DSP


150 kg155 kg168 kg216 kg262 kg

93 002.02/DSP93 003.02/DSP93 004.02/DSP93 007.02/DSP93 010.02/DSP


150 kg155 kg168 kg216 kg262 kgCertification: Z-54.1-474


Accessories: Sampling chamber, lifting stations, remote control, TeleControl


Grease separator EasyClean Auto Mix (D+SP ) NS ...


For free standing installation in frost protectedareas, with integrated sludge trap, slopedinterior base improves cleaning and reducesdisposal time, inlet flow calming system andoutlet flow regulation device, inlet and outletinterchangeable, slanted twin access coverswith quick release odour tight snap closures,inspection window with interior cleaning arm,D+SP version with simultaneous mixing andcleaning of separator interior - requiresdisposal truck with vacuum system forseparator disposal, disposal is completelyodour free, maintenance free maceratingmotor (stainless steel blades) includes closurevalve for easy motor removal, motor floormount included with installation hardwareand anti-vibration matt, top mounted waterjet(s) for grease layer breakup and waterspray nozzles for interior wall cleaningduring disposal, 1 inch interior thread refillinlet with air gap, with LCD display controlunit settable in English, German or Frenchlanguage and mains power safety on/offswitch, with BMS connections, twin 1 inchsolenoid valves for connection of cold andhot water pipes to separator, with remotecontrol offering full separator disposal controlfrom remote location (from disposal trucklocation), 75 mm OD PN 10 pressure disposalpipe with integrated fork lift grips at baseof separator, low weight - compact design,100 % corrosion free polyethylene bodyconstruction (20 year warranty).

h2

a

l

h1

h3

� 420 OD 75

b1 b

�

�


1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l


400 l300 l400 l650 l900 l

Grease storage

100 l120 l160 l280 l400 l

Nominalsize


b1

860860860

11301130



1350 l1900 l

13


Installation example EasyClean Auto Mix (D+SP ) Professional advantages

EasyClean Auto Mix (D+SP ) grease separators are designed according to EN 1825-1 and areequipped with an automatically controlled pump for mixing and cleaning of the separatorscontents and inner walls. These separators are offered with a modern control unit with digitaldisplay. It is possible to automate specific steps of the grease separator disposal process. TheEasyClean Auto Mix (D+SP ) separators distinguish themselves through their ease of installationand nearly maintenance free characteristics.The advantage of the EasyClean Auto Mix (D+SP ) separators is that disposal can take placethrough permanently installed disposal lines while the twin covers of the separator remain closed.With this advantage, the disposal truck hooks up to a connection on an exterior wall of the buildingand, using its own pump, suctions out the entire contents of the separator without any unpleasantodours escaping.The Shredder-Mix-System macerates and liquifies its contents and also cleans its interiror wallsall simultaneously. This prepared wastewater is then suctioned into the waiting disposal vehicle.According to DIN V 4040-2, the complete contents of the separator should be emptied, the unitcleaned and refilled with clean cold water every fourteen days or at a minimum of once everymonth.

Fully automatic direct disposalwith program-controlled Shredder-Mix-System for homogenisation of the tankcontents


Simple control

Low-maintenance operation

Installation hints


Notice

EasyClean Auto Mix (D+SP ) grease separator is ideal for installations where the presence of strong odours during disposal of the separators contentscan not be permitted. The “Shredder-Mix-System” liquifies, macerates and cleans the separators contents all in one step.In circumstances where large amounts of sludge are expected (i.e. slaughterhouses / meat processing plants), the separator should be equipped withtwo macerating pumps - one pump for the wastewater and grease, the second pump solely for the sludge.


� Complete System SolutionIn addition to individual grease separators,KESSEL also offers complete separatorpackages consisting of grease separator,properly matched lifting station andadvantageous accessories. All from onesource - KESSEL.




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① Grease separator② Shredder-Mix-System ③ Control unit ④ Disposal line

⑤ Connection for disposal truck ⑥ Remote control system (optional)⑦ Sampling chamber⑧ Lifting station

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Weight Article #NSArticle descriptionIllustration

14


145 kg150 kg163 kg211 kg257 kg


145 kg150 kg163 kg211 kg257 kg



Accessories: Sampling chamber, lifting stations

Illustration shows Art. # 93 004.31/DS


Grease separator EasyClean Mix (D+S ) NS ...


For free standing installation in frostprotected areas, with integrated sludge trap,sloped interior base improves cleaning andreduces disposal time, inlet flow calmingsystem and outlet flow regulation device,inlet and outlet interchangeable, slantedtwin access covers with quick releaseodour tight snap closures, inspectionwindow with interior cleaning arm, D+Sversion with simultaneous mixing andcleaning of separator interior - requiresdisposal truck with vacuum system forseparator disposal, disposal is completelyodour free, maintenance free maceratingmotor (stainless steel blades) includesclosure valve for easy motor removal,motor floor mount included with installationhardware and anti-vibration matt, topmounted water jet(s) for grease layerbreakup and water spray nozzles forinterior wall cleaning during disposal,1 inch interior thread refill inlet with airgap, 1 inch manual hand valve for waterrefill, with hand held operation controller,75 mm OD PN 10 pressure disposal pipewith integrated fork lift grips at base ofseparator, low weight - compact design,100 % corrosion free polyethylene bodyconstruction (20 year warranty).

h2

a

l

h1

h3

� 420 OD 75

b1 b

�

�



EasyClean Mix (D+S ) Products

93 002.01/DS93 003.01/DS93 004.01/DS93 007.01/DS93 010.01/DS

93 002.31/DS93 003.31/DS93 004.31/DS93 007.31/DS93 010.31/DS

without SonicControlwithout

inspection windowwith

inspection window

93 002.02/DS93 003.02/DS93 004.02/DS93 007.02/DS93 010.02/DS

93 002.32/DS93 003.32/DS93 004.32/DS93 007.32/DS93 010.32/DS

with SonicControlwithout

inspection windowwith

inspection window

1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l


400 l300 l400 l650 l900 l

Grease storage

100 l120 l160 l280 l400 l

Nominalsize


b1

860860860

11301130



1350 l1900 l

15


Installation example EasyClean Mix (D+S ) Professional advantages

EasyClean Mix (D+S ) grease separators are designed according to EN 1825-1 and are equippedwith a manually controlled pump for mixing and cleaning of the separator s contents and inner walls.These separators distinguish themselves through their ease of installation and nearly maintenancefree characteristics. The advantage of the EasyClean Mix (D+S ) separators is that disposal can take place throughpermanently installed disposal lines while the twin covers of the separator remain closed. Withthis advantage, the disposal truck hooks up to a connection on an exterior wall of the buildingand, using its own pump, suctions out the entire contents of the separator without anyunpleasant odours escaping.The Shredder-Mix-System macerates and liquifies its contents and also cleans its interiror wallsall simultaneously. This prepared wastewater is then suctioned into the waiting disposal vehicle.According to DIN V 4040-2, the complete contents of the separator should be emptied, the unitcleaned and refilled with clean cold water every fourteen days or at a minimum of once everymonth.

Direct disposal with Shredder-Mix-Systemfor homogenisation of the tank contents


Simple control


Installation hints


Notice

EasyClean Mix (D+S ) grease separator is ideal for installations where the presence of strong odours during disposal of the separators contents cannot be permitted. The “Shredder-Mix-System” liquifies, macerates and cleans the separators contents all in one step.In circumstances where large amounts of sludge are expected (i.e. slaughterhouses / meat processing plants), the separator should be equipped withtwo macerating pumps - one pump for the wastewater and grease, the second pump solely for the sludge.


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⑤ Sampling chamber ⑥ Lifting station

Weight Article #NSArticle description

16


Illustration


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg



Accessories: Sampling chamber, lifting stations

Grease separator EasyClean Standard (D ) NS ...

according to Euro Norm EN 1825,manufactured from virgin,non-recycled polyethylene.

For free standing installation in frost protected areas, with integrated sludgetrap, sloped interior base improves cleaningand reduces disposal time, inlet flowcalming system and outlet flow regulationdevice, inlet and outlet interchangeable,slanted twin access covers with quickrelease odour tight snap closures,D version with factory installed pressurepipe suction outlet - requires disposaltruck with vacuum system for separatordisposal, disposal is completely odour free,75 mm OD PN 10 pressure disposal pipewith integrated fork lift grips at base of separator, low weight - compact design,100 % corrosion free polyethylene bodyconstruction (20 year warranty).

EasyClean Standard (D ) Products

h2

a

l

h1

h3

� 420 OD 75

b

�

�

Ø = Outer diameter


93 002.01/D93 003.01/D93 004.01/D93 007.01/D93 010.01/D

93 002.21/D93 003.21/D93 004.21/D93 007.21/D93 010.21/D


accessorieswith

inspection window

93 002.02/D93 003.02/D93 004.02/D93 007.02/D93 010.02/D

93 002.22/D93 003.22/D93 004.22/D93 007.22/D93 010.22/D


accessorieswith

inspection window

93 002.11/D93 003.11/D93 004.11/D93 007.11/D93 010.11/D

93 002.31/D93 003.31/D93 004.31/D93 007.31/D93 010.31/D

with refill inlet

with inspectionwindow and refill inlet

93 002.12/D93 003.12/D93 004.12/D93 007.12/D93 010.12/D

93 002.32/D93 003.32/D93 004.32/D93 007.32/D93 010.32/D

with refill inlet


1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l


400 l300 l400 l650 l900 l

Grease storage

100 l120 l160 l280 l400 l

Nominalsize




1350 l1900 l

Illustration shows Art. # 93 004.31/D

Installation example EasyClean Standard (D ) Professional advantages

EasyClean Standard (D ) grease separators are designed according to EN 1825-1. Theseseparators distinguish themselves through their ease of installation and nearly maintenance freecharacteristics. The advantage of the EasyClean Standard (D ) separators is that disposal can take place throughpermanently installed disposal lines while the twin covers of the separator remain closed. Withthis advantage, the disposal truck hooks up to a connection on an exterior wall of the buildingand, using its own pump, suctions out the entire contents of the separator without anyunpleasant odours escaping.According to DIN V 4040-2, the complete contents of the separator should be emptied, the unitcleaned and refilled with clean cold water every fourteen days or at a minimum of once everymonth.

With direct disposal connection

Disposal with the tank closed


17


�

�

�

�

�

Installation hints


Notice

The EasyClean Standard (D ) separator should be inspected and fully cleaned during every third disposal. In all circumstances where the accessibilityof the disposal truck’s suction hose to the separator is highly limited or impossible, KESSEL recommends the installation of a EasyClean Standard (D )unit. With the installation of the refill equipment, the separator can be refilled after disposal without the need of opening any of the covers and releasingstrong and aggressive odours.





Grease separator calculation① Grease separator② Disposal line ③ Connection for disposal truck

④ Sampling chamber ⑤ Lifting station

Weight Article #NSArticle description

Illustration

18


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg



Accessories: Sampling chamber, lifting stations.Retrofitting up to Auto Mix & Pump (PV+S)possible.

Grease separator EasyClean Basic (G ) NS ...

according to Euro Norm EN 1825,manufactured from virgin,non-recycled polyethylene.

For free standing installation in frost protected areas, with integrated sludgetrap, sloped interior base improves cleaningand reduces disposal time, inlet flowcalming system and outlet flow regulationdevice, inlet and outlet interchangeable,slanted twin access covers with quickrelease odour tight snap closures, G versionrequires disposal truck with vacuumsystem for separator disposal, integratedfork lift grips at base of separator, 100%corrosion free polyethylene bodyconstruction (20 year warranty).

EasyClean Basic (G ) Products

�

�

b

h2

a

l

h1

h3

� 420

Ø = Outer diameter



93 002.0193 003.0193 004.0193 007.0193 010.01

93 002.2193 003.2193 004.2193 007.2193 010.21


accessorieswith

inspection window

93 002.0293 003.0293 004.0293 007.0293 010.02

93 002.2293 003.2293 004.2293 007.2293 010.22


accessorieswith

inspection window

93 002.1193 003.1193 004.1193 007.1193 010.11

93 002.3193 003.3193 004.3193 007.3193 010.31

with refill inlet


93 002.1293 003.1293 004.1293 007.1293 010.12

93 002.3293 003.3293 004.3293 007.3293 010.32

with refill inlet


Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l

Wastewater contentsSeparators

400 l300 l400 l650 l900 l

Grease separator

100 l120 l160 l280 l400 l

Nominalsize




1350 l1900 l

Illustration shows Art. # 93 004.31

19


913 101/D

913 101/DS913 101/DS10

913 101/DSP913 101/DSP10

913 101/MS913 101/MS10

913 101/PVS913 101/PVS10

1

2

1

2

1

2

1

2

Retrofit Sets

Installation example EasyClean Basic (G ) Professional advantages

EasyClean Basic (G ) grease separators are designed according to EN 1825-1. These separatorsdistinguish themselves through their ease of installation and nearly maintenance freecharacteristics.According to DIN V 4040-2, the complete contents of the separator should be emptied, the unitcleaned and refilled with clean cold water every fourteen days or at a minimum of every month.To empty the contents of the separator the odour tight covers need to be removed. The suctionhose of the disposal truck is then used to empty and rinse the inside of the separator.

With direct disposal connection


��

�

�

Installation hints


Notice

The EasyClean Basic (G ) separator can be upgraded to a any other version (with permanently installed disposal lines) at any time. It should only beinstalled in areas where:• the release of strong and aggressive odours will not pose a problem• accessing the separator with the disposal hose of the disposal truck will not cause problems or inconveniences.



Individual SolutionsContact us directly to discuss yourrequirement.


Standard (D )With direct disposal connection

Mix (D+S ) NS 2-7 NS 10Pump, refill inlet, 1 manual hand valve and direct disposal connection

Auto Mix (D+SP ) NS 2-7 NS 10Pump, refill inlet, inspection window, 2 solenoid valves, direct disposal connection and control unit

Mix&Pump (M+S ) NS 2-7 NS 10Pump, refill inlet, inspection window, 1 manual hand valve, direct disposal connection and control unit

Auto Mix&Pump (PV+S ) NS 2-7 NS 10Pump, refill inlet, inspection window, 2 solenoid valves, direct disposal connection and control unit

1 2

1 2

1 2

1 2


① Grease separator② Suction hose

③ Sampling chamber ④ Lifting station

20


Euro Auto Mix & Pump (PV+S ) Products

Article description Weight Article #NSIllustration

Grease separator Euro Auto Mix & Pump (PV+S ) NS ...

according to Euro Norm EN 1825,manufactured from virgin, non-recycledpolyethylene

For free standing installation in frost protectedareas, with integrated sludge trap, polyethylene quick release odor tight covers,with inspection window, with direct disposalhook up pipe on right side for sludge andgrease trap disposal, with disposal flangeDN 65, PN 10 (DIN 2501), Storz-B-coupling2.5 inch for disposal truck connection, automated switch over from cleaning to disposal, control unit with panel and 7 digitoperational display, manual switch for off-manual-automatic pump operation twin1 inch solenoid valves, rinse/refill inlet according to DIN 1988, high pressurecleaning/rinsing system with spray jets andflood jets, twin exterior (right) mounted submersible (IP 68) cutting pumps (400 V, 50 Hz, with 4.0 kW >30 cbm/h at 1.0 Bar at standard pumping heights), with controlunit, with refill equioment, Ø 160 inlet/outletfits SML pipe (DIN 19522) and plastic pipe(DIN 19560).

Ø = Outer diameter

l

h1

b1h3

h2b

a

�

�

93 015.00/P193 020.00/P193 025.00/P1

NS 15NS 20NS 25

ca. 390 kgca. 980 kg

ca. 1020 kg

Ø

200200200

a

360045004600

b

135013701370

h1

103010301180

h2

110011001250

h3

115215191619

l

392548834923

Sludge trap

1500 l2010 l2500 l

Wastewater contentsSeparators

1620 l2090 l2940 l

Grease storage

623 l800 l

1000 l

Nominalsize

NS 15NS 20NS 25

b1

162016401640


Total3120 l4100 l5400 l

Delivered:Completely assembled (pumps to be connected on-site)

Accessories: Sampling chamber, distribution box, lifting station, SonicControl

Further nominal sizes on request

Installation example Euro Auto Mix & Pump (PV+S) Professional advantages

Program-controlled disposal and rinsingdevice


3.0 kW pump


On-site grease separator assemblyWith a team of KESSEL specialists, thegrease separators can also be customassembled on location. This allows largergrease separator to be used in existingbuildings with limited access to the room inwhich the grease separator will be installed.


Individual SolutionsKESSEL offers a fully staffed IndividualSolutions Department with experience indesigning and manufacturing drainageproducts exactly meeting your specifications.For additional information please contactus directly to discuss your requirement.


Euro Auto Mix & Pump (PV+S) grease separators are designed according to EN 1825-1 and areequipped with a fully automated disposal, self-cleaning and refill system. These separatorsdistinguish themselves through their ease of installation and nearly maintenance free characteristics.The advantage of the Auto Mix & Pump separators is that a complete disposal can take placethrough permanently installed disposal lines while the covers of the separator remain closed.With this advantage, the disposal truck can hook up to a connection on an exterior wall of thebuilding so that the pump of the separator can pump the separator contents into the waitingdisposal truck without any unpleasant odors escaping. After the contents of the separator have beenpumped out, the interior of the separator is automatically rinsed and cleaned with warm water ina multi-step automated process. The complete procedure occurs with the press of a button andis also available with a remote control system so that the driver of the disposal vehicle can handlethe entire procedure without the necessity of any building personnel being present. According toDIN V 4040-2, the complete contents of the separator should be emptied, the unit cleaned andrefilled with clean cold water every fourteen days or at a minimum of once every month.



21

Installation hints

Important is that a sampling chamber is installed after the outlet of the separator. The separatoris installed completely level on a flat firm surface in a frost free area. The height of the room inwhich the separator is installed should allow easy removal and access of the two lids. In the casethat the outlet of the separator is located below the local defined backwater level, a lifting stationis to be installed according to EN 12056. In situations where the interruption of separator serviceis not allowable, a lifting station with double pumps is to be installed.

Notice

Euro Auto Mix & Pump (PV+S) separators should be installed in all areas where nuisance odorproblems are either undesired or not allowed. The system allows the user to customize settingsto improve disposal performance and also allow the disposal vehicle driver to handle the completedisposal procedure which can also be conducted during off hours. In cases where the separatoris installed in an operation producing large amounts of sludge (ie. slaughterhouses / butchers) itis recommended that the separator be equipped with twin pumps - one pump for the disposal ofthe sludge and the second pump for the disposal of wastewater and separated grease.

① Distribution box② Grease separator ③ Disposal line ④ Connection for disposal truck

⑤ Remote control system (optional)⑥ Sampling chamber ⑦ Control unit ⑧ Lifting station

�

�

� �

�

��

�

22



Grease separator Euro “G” NS ... in accordance with KESSEL standard,made of polyethylene

For free-standing installation in frost-protected rooms

Note for the operating company:The separated grease must be skimmed off daily in the case of weekly emptying and cleaning.

Ø = Outer diameter

93 02593 05093 001

NS 0.25NS 0.5NS 1

20 kg45 kg65 kg

710

570

520

510

540

710

570

520

510

1150

1200

1020

453500

990

�

�

Ø

5050

110

Sludge trap

25 l50 l

100 l

Separators

28 l42 l75 l

Grease separator

15 l30 l60 l

Nominalsize

NS 0.25NS 0.5NS 1

Art. # 93 001

Wastewater contents

Art. # 93 025

Art. # 93 050

Technical note:Production and weather related influences can lead to deviations from our specifications in the case of free-standing separators. For this reason, please check the height specifications in particular for their actual size before installation. Please adapt the pipework to the actual inlet and outlet dimensions before installing the grease separator. Thermal and mechanical influences must be taken into consideration.

Euro “G” Products

Illustration Article description Weight Article #NS

i


Polymer distribution boxfor twin (parallel) separator systemsWith inlet and outlet connection for polymer pipesmade of: PE-HD (according to DIN 19537); PVC-HT,PP or AS.

915 700-100915 700-150915 700-200

Ø 110Ø 160Ø 200

Sampling chamber Ø 450For connection to outlet pipe of separator. Inlet and outlet Ø 200 mm available options for synthetic material pipes in:PE-HD (according to EN 1519-1); PVC-HT, PP or AS,drop height 160 mm.Cover sealed odour-tight with snap closure.

Outlet lateral

915 863-ISØ 200

Article descriptionOuter diameter

Ø (mm) Article #

23


Illustration and dimensioned drawing

915 871

915 870

Ø 110/160

Ø 110/160

Sampling chamber Ø 400 made of polymerfor separation systemsFor connection to outlet pipe of separator. Inlet and outlet Ø ... available options for synthetic material pipes in:PE-HD (according to EN 1519-1); PVC-HT, PP orAS, drop height 120 mm.Cover sealed odour-tight with snap closure.

Outlet lateral

Outlet vertical

75055012

0

410

� 1

10�

160

� 1

10

� 1

60

580490

� 110

300

590

� 1

10�

160

� 160

� 450

550

484

160

� 650

� 530

� 500

� 200

300

1235

200

1210

Sampling chamber / Polymer distribution box Accessories

Inspection windowfor separation systems EasyCleanFor visual inspection of the thickness of the grease layer, with cleaning device, high-gloss polished inspection glass with centimetre scale.

913 109-

24


Inspection window / Refill inlet Accessories


Ø (mm) Article #Illustration and dimensioned drawing

915 800-

915 801-

Refill inlet made of polymerfor separation systemsaccording to DIN 1988, for connection to filling andrinsing connection couplings of the separationsystems, with two pipe clamps and attachmentelement together with pipe sealing gasket Ø 63.

Model left 1 inch

Model right 1 inch

344

900

304

�63

1 inch threaded connection

28 794Antenna booster extension cablecable length 2.5 m

28 792TeleControl telemetric systemfor connection to KESSEL Comfort control units230 Volt and 400 Volt. Relaying of full text messages to up to threemobile phones. Without SIM card.

28 793

-

-

-TeleControl antenna boosterfor TeleControl telemetric systemincl. 2.5 m cable to improve reception.With magnetic base.

SonicControl level sensing system with ultra sonic sensor for grease separatorAccurate monitoring and data transfer of greaselevels. 230 V - 50 Hz power connection. With battery backup, connection for remote speaker.Installation set with easy assembly and maintenance.For use on above ground or below groundseparators. For retrofit use on existing separators.Control unit with optical and audible alarm withpotential free contact.Electronic log book with 12 month capacity.Data transfer by telemetry.

Voltage: 230 V ~ 50 Hz Protection: IP 54Plug: Schuko 1.5 mCable length: 10 m (extendable on-site to 60 meters)

917 821

-

916 601-Remote controlFits KESSEL Separation systems for free standing installation, for connection to an isolated ground socketVariant PV+S and D+SP in accordance with DIN 4040 and EN 1825. Cable length 15 m.

SonicControl / TeleControl / RemoteControl Accessories



25

Grease seperator Euro GNS 1 - 4

Grease seperator Euro GNS 7 - 35

KESSEL-Product informationGrease seperators made of polyethylene for underground installation

VARIABLE INSTALLATION DEPTHSThe telescopic upper section allows easyindividual installation depths and adaptationto ground levels.

SAFE AND CLEAN ALTERNATIVECompletely assambled systems installed safelyand almost invisibly outside the building.

SIMPLE AND FASTASSEMBLY

Complete chambermade in one pieceand ightweight PE(polyethylene) materialmake it easy to place inexcavation pit.

MORE FLEXIBLEPLANNING

Grease seperatorinstalled in theground outside thebuilding leaves morespace in the cellar.

SIMPLE DISPOSAL OFWASTEWATER

Cleaned wastewater flows thoughnatural gradient into the sewagechannel. No additional pump isrequired for this.

OPTIMUM DISPOSALTIME

SonicControlLayer thickness measuringdevice with ultrasonic sendsor*For the measurement, displayand control of the grease layerthickness and the watertemperature.*optional

26

Euro PV+S Products

Grease separatorsfor underground installation

93 001/80D-K-P193 002/80D-K-P193 004/80D-K-P1

270 kg300 kg325 kg

550 to 950550 to 950550 to 950

NS 1NS 2NS 4

93 001/120B-K-P193 002/120B-K-P193 004/120B-K-P193 007/120B-K-P193 010/120B-K-P1

93 001/120D-K-P193 002/120D-K-P193 004/120D-K-P193 007/120D-K-P193 010/120D-K-P1

270 kg300 kg325 kg525 kg550 kg

800 to 1200800 to 1200800 to 1200715 to 1165715 to 1165


Delivery:System completely assembled.Further nominal sizes on request.On-site connection pipes(see connection accessories)

Nominalsize

NS 1NS 2NS 4NS 7

NS 10

Ø

110110110160160

a

13801380138025393062

b

12201220122012001200

h

15001750200017151715

h1

690940

121010301030

h2

7951045129511001100

Sludge

140 l200 l400 l700 l

1000 l

Grease

70 l120 l160 l280 l400 l

Total (including water)

370 l570 l770 l

1800 l2600 l

D = Installation depth Ø = Outer diameter

1

2

93 001/80B-K-P193 002/80B-K-P193 004/80B-K-P1

Accessories see page 281-282:Jointing / connection set, disposal chamber Ø 400 sampling chamber, intermediate section, SonicControl.Pumping stations see chapter 3 “lifting stations”.

for underground installation frost-free depth 800 mm1

for underground installation frost-free depth 1200 mm2

Illustration NS WeightInstallation depth

D in mm Article #Cover class D

Article #Cover class A/B

Certification: Z-54.1-440 (NS 7 / 10)

Grease separator Euro PV+S NS ...with program-controlled disposal systemand Shredder-Mix system

according to EN 1825 and DIN 4040-100,made of polyethylene material, pumpingcapacity 2.6 kW

For underground installationUpper section made of polymer material,continuous height and level compensation,with cover, class A/B, D according toEN 124 made of cast iron (can be drivenover by cars and trucks), sealedodour-tight, incl. removal mechanism.

Resistant when installed in the groundwater up to the lower edge of the drain outlet.

A load distribution plate must be planned for class D.

�610

h1h

a

b

�

�610

h2D

a

� Dh2

b

h1�

a

2390

�

�610�610

Grease separator NS 1-4 Engineering systems chamberGrease separator NS 7-10

27


Euro G Products

1

Illustration NS WeightInstallation depth

D in mm Article #Cover class D

Article #Cover class A/B

93 001/80 B93 002/80 B93 004/80 B

93 001/120 B93 002/120 B93 004/120 B

93 001/80 D93 002/80 D93 004/80 D

93 001/120 D93 002/120 D93 004/120 D

111 kg120 kg130 kg

111 kg120 kg130 kg

550 to 950550 to 950550 to 950

800 to 1200800 to 1200800 to 1200

NS 1NS 2NS 4

NS 1NS 2NS 4

2


Accessories see page 281-282:Sampling chamber, extension section, direct disposal, SonicControl (NS 2 and NS 4).Pumping stations see chapter 3 “lifting stations”.

� 875

h

� 610

�

h2 h1

� b

a


Certification: Z-54.1-440 Change pending

Grease separator Euro G NS 1/2/4 in accordance with EN 1825 andDIN 4040-100, made of polyethylene

For underground installationUpper section made of polymer, infinite height and level adjustment, with cover class A/B, D in accordance with EN 124 made of cast iron, sealed odour-tight, incl. lift-out key.

Resistant when installed in the groundwater up to 500 mm

A load distribution plate must be provided for class D.

for ground installation frost-free depth 800 mm1

for ground installation frost-free depth 1200 mm2

Inle

tD

Outle

t

Nominalsize

NS 1NS 2NS 4

Ø

110110110

a

138013801380

b

110611061106

h 1)

105013001550

h1

540790

1040

h2

610860

1110

Sludge

140 l200 l400 l

Grease

70 l120 l160 l

Total (including water)

370 l570 l770 l

1) Specifications apply for type 80. For type 120, h* = h + 250 mm.Further nominal sizes on request

Article description Illustration Article #

Illustration

917 419.00

917 419.50

Direct disposal for grease separatorswithout disposal chamber

Disposal connection right

Disposal connection left

1

1

2

1

1

2

2

Direct disposal / disposal chamber Accessories

917 421-Joint and connection set made of polyethylene

917 422Disposal chamber Ø 400

917 420.00

917 420.50

Direct disposal for grease separatorsincluding disposal chamber Ø 400



1

2

93 007/120 B93 010/120 B93 015/120 B93 020/120 B

93 925/120 B93 930/120 B93 935/120 B

93 007/120 D93 010/120 D93 015/120 D93 020/120 D

93 925/120 D93 930/120 D93 935/120 D

450 kg480 kg630 kg670 kg

765 kg765 kg765 kg

745 to 1180755 to 1190755 to 1190750 to 1185

810 to 1245810 to 1245660 to 1095

NS 7*NS 10*NS 15*NS 20*

NS 25NS 30NS 35

BL

h1h2

� �

DEC*

*UET

L max


Accessories see page 281-282:Sampling chamber, extension section, direct disposal, SonicControl. Pumping stations see chapter 3 “lifting stations”.

Nominalsize

NS 7NS 10NS 15

NS 20

NS 25

NS 30

NS 35

Ø

160160200

200

200

250

250

L

239029102590

3110

3470

3470

3470

B

1200120017601760

201020102010

h1

1030103015501550

155015501700

h2

1100110016201620

165016501800

Sludge

700 l1000 l1500 l2000 l

2500 l3000 l3500 l

Grease

1100 l1600 l2800 l3800 l

5300 l4800 l4800 l

D-DEC

155 mm155 mm180 mm180 mm

480 mm480 mm330 mm


**DEC = Depth of earth coverageClass D = 700 mm ≤ DEC ≤ 1500 mmClass A/B = 700 mm ≤ DEC ≤ 1800 mm

D

* Certification: Z-54.1-440 (NS 7 - 20)Change pending

Grease separator Euro GNS 7/10/15/20/25/30/35

in accordance with EN 1825 andDIN 4040-100, made of polyethylene

For underground installationUpper section made of polymer, height and level adjustment, with cover class A/B, D in accordance with EN 124, made of cast iron (can be driven over by cars and trucks), sealed odour-tight, incl. lift-out key.

for ground installation:frost-free depth Minimum installation depthachieved by sawing the uppersection as required

Installation is possible with groundwater up to the upper edge of the tank (UET).

A load distribution plate must be provided for class D.

28


Euro G Products

Illustration NSWeightClass D

Installation depthD in mm Article #

Cover class DArticle #

Cover class A/B

Technical note: Weather-related influences or cooling of the tanks during the installation phase (caused by filling with cold water) can lead to deviationsin dimensions from the catalogue specifications in the case of cisterns and separators installed in the ground.i


Article description Illustration Article #

Illustration

917 419.00

917 419.50

Direct disposal for grease separatorswithout disposal chamber



1

1

2

1

1

2

2

Direct disposal / disposal chamber Accessories

917 421-Joint and connection set made of polyethylene

917 422Disposal chamber Ø 400

917 420.00

917 420.50

Direct disposal for grease separatorsincluding disposal chamber Ø 400


Disposal connection left 1

2

Total (incl. water)

1800 l2600 l4300 l5800 l

7800 l7800 l8300 l

Lmax

mm

2540306027803300

Extension section made of polymerfor separation systemsFits all KESSEL Separation systemsfor underground installation,extension height 510 mm / 1010 mm; incl. gasketsmaller/larger extension sections available on request

Extension height 510 mmExtension height 1010 mm

--

--

917 406917 407

Sampling chamber Ø 1000in polyethylene,for separation systems, for underground installation

Installation depth (D) 1180 - 1630 mm (Other installation depths available on request)Inlet and outlet Ø ... for synthetic material pipesin: PE-HD (according to EN 12666-1); PVC-KG (according to EN 1401-1); PP or AS.With integrated access steps, with telescopically height-adjustable uppersection made of polymer, with cover class A/B, D according to EN 124 in cast ironsealed odour-tight, incl. removal mechanism.Drop height 160 mm.

Cover class A/BCover class D

915 10 10 B915 10 15 B915 10 20 B

915 10 10 D915 10 15 D915 10 20 D

NS 1/NS 2/NS 4NS 7 and NS 10NS 15, NS 20

and custom-made

NS 1/NS 2/NS 4NS 7 and NS 10NS 15, NS 20

and custom-made

Ø 110Ø 160Ø 200

Ø 110Ø 160Ø 200

1

2

1

2

2

1

1

2

�660

�630�806

�686

�740

116

15

628

20°

Sampling chamber Ø 400 in polymer,for separation systems, for underground installation

Installation depth (D) 400 - 1300 mm (minimuminstallation depth can be achieved by cutting off)For connection to outlet pipe of separator.Telescopic upper section with clamping ring, cover class A/B/D, sealed odour-tight, without removal mechanism, drop height 120 mm.Drop height 160 mm on request.

Cover class ACover class BCover class D

Extension by 600 mm with extension section Art. # 915 402

Ø 110/150Ø 200

Ø 110/150Ø 200

Ø 110/150Ø 200

--

--

--

915 880 A915 880 A-200

915 880 B915 880 B-200

915 880 D915 880 D-200

Extension section For deep installationExtension height max. 600 mm (can be shortenedon-site).Check maintenance accessibility when installingin recesses !For sampling chamber Ø 400

-- 915 402

1

2

3

1

2

3

160

� �

1200

100-

550

D

575750

120

50-4

00

70

100

� 1

60�

110

900

� 1

10�

160

D

Article descriptionSuitable for

grease separatorOuter diameter


29


Grease separator in accordance with EN 1825 Accessories

Extension section made of polymer,

Ø 600 height increase: 442 mmØ 800 height increase: 445 mm

--

--

917 460917 480

1

2

1

2

�627

�750�647

632442

�823

�950�

63544

5

1

2

Available beginning July 2016

Cable extension set for SonicControl 10 m extension

20 m extension

30 m extension

- 917 871

- 917 872

- 917 873

28 794Antenna booster extension cablecable length 2.5 m

28 792TeleControl telemetric systemfor connection to KESSEL Comfort control units(lifting stations and separators) 230 Volt and 400 Volt. Relaying of full text messages to up to threemobile phones. Without SIM card.

28 793

-

-

-TeleControl antenna boosterfor TeleControl telemetric systemincl. 2.5 m cable to improve reception.With magnetic base.

917 822-Cable access conduit Required for watertight connection of SonicControlcable into separator chamber(for underground separators a conduit pipe withchase wire should be planned)

SonicControl level sensing system with ultra sonic sensor for grease separatorAccurate monitoring and data transfer of greaselevels. 230 V - 50 Hz power connection. With battery backup, connection for remote speaker.Installation set with easy assembly and maintenance.For use on above ground or below groundseparators. For retrofit use on existing separators.Control unit with optical and audible alarm withpotential free contact.Electronic log book with 12 month capacity.Data transfer by telemetry.

Voltage: 230 V ~ 50 Hz Protection: IP 54Plug: Schuko 1.5 mCable length: 10 m (extendable on-site to 60 meters)

AccessoriesAudible alarm Art. # 20 162,25 m cable extension available upon request.PE-HD Cable access conduit Art. # 917 822

917 821-

30


Grease separator in accordance with EN 1825 Accessories



160

Remote Control mounting area

Storz-B-Coupling connection

640600

440

400

917 414-Stainless steel access panelFor recessed wall installation with Storz-B disposalpipe hook up connection and remote controlconnection for use with fully automated greaseseparators. Remote control not included.Dimensions: 640 x 440 x 160 mm (Width x Height x Depth)Model: “Recessed”, 2 doors, lockable

600

400

160

Remote Control mounting area

Storz-B-Coupling connection

917 413-Stainless steel access panelFor wall installation with Storz-B disposal pipehook-up connection and remote control connectionfor use with fully automated grease separators.Remote control not included.Dimensions: 600 x 400 x 160 mm (Width x Height x Depth)Model: “Wall installation”, 2 doors, lockable

31

Grease separators –Size Calculation

The KESSEL calculations sheets listed below serve to properly size the separator to its facility and also to help choose the proper model.

KESSEL-Calculation for Grease SeparatorsBased on Euro-Norm EN 1825-2

1. General Information

1.1.Project/Location

Version

1.2. Facility

Care facility (retirement home) Slaughter /Meat processing plants Oil / grease processing plants

Hotel kitchen Meat processing plant (with slaughtering) Butter / margarine manufacturer

Fine cuisine kitchen Meat processing plant (without slaughtering) Cooking oil refinery

Business kitchen / cafeteria Butcher with slaughtering Oil manufacturer

Hospital / University kitchen Butcher without slaughtering Prepared meal manufacturer

All day service kitchen Supermarket with meat processing Fish processing plant

Standard restaurant Poultry slaughterhouse

Project / Site location Builder

Planner

1.3. Times of operation

Daily operation Weekly operation Wastewater discharge

__________ hours / day _________ days /week continuousdiscontinuous

1.4. Legal limits for wastewater entering public / private sewage systems(Consult local statutes or local water authority for legal limits / concentrations)

Values to be identified at the wastewater’s point of entry into the (public) sewage system

Wastewater temperature °C Allowable pH-value Saponifiable oils and greases(lipophilic substance)

__________ °C _________ pH-value max _________ mg/l

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Methode 1: Qs-Calculation based on maximum wastewater flow during peak kitchen operation measured with a flow metering device

2. Sizing the grease separator (NS - liters / second)

2.1. Calculating the maximum wastewater flow QS

Measured flow QS: __________ l/s QS = __________ l/s

Methode 2: QS -Calculation based on types of kitchensThe maximum wastewater flow is calculated for either a) commercial kitchens or b) meat processing plants based on volume and type ofwastewater.

a) Commercial kitchen�Calculating maximum wastewater flow QS

Table 1 (Types of facilities)

b) Meat processing plants�Calculating maximum wastewater flow QS

Table 2 (Meat processing facilities)

*1 large livestock = 1 cow (cattle) = 2.5 pigs

QS = __________ l/s

Types of commercial kitchens VM (liters) F MM (kg) t (hours)

Hotel restaurant kitchen 100 5

Fine cuisine restaurant kitchen 50 8,5

Fast food restaurant kitchen 5 20

Hospital / Retirement facility kitchen 20 13

Military base barracks kitchen 10 22

Standard restaurant kitchen 15 10

QS = __________ l/s

Equation

QS = VP x F x MP

t x 3600

VP: facility specific wastewater volume per kilogram meat / sausageproduction in liters (l) (See Table 2)

F: Surge factor irrelevant of operational conditions (See Table 2)

MP: Daily average of meat / sausage production (kg)

t: Average hours of operation when the separator willbe receiving fat laden wastewater

Inputs

QS = ___ x ___ x ___

___ x 3600

Meat processing facilities VM (liters) F MM (kg) t (hours)

Small up to 5 large livestock* 20 30

Medium up to 10 large livestock* 15 35

Large up to 40 large livestock* 10 40

Equation

QS = VM x F x MM

t x 3600

VM: wastewater volume per warm meal in liters (l) (See Table 1)

F: Surge factor relevant to of operational conditions (See Table 1)

MM: Monthly average of the DAILY prepared warm meals (avg. meals per day)

t: Average hours of operation when the separator willbe receiving fat laden wastewater

Inputs

QS = ___ x ___ x ___

___ x 3600

33


Methode 3: QS -Calculation based on actual fixtures installed in kitchenThis calculation is based on summing the maximum output (flow) of each fixture (kettles, rinse downs, dishwashing machines, etc.)

�Calculating maximum wastewater flow QS(K)

from kitchen fixtures

Table 3 (Wastewater flow (QS(K) in liters / second) from kitchen fixtures

*Potato peeling machines are to be connected to an independent starch separator.

The calculation below is based on summing the maximum output (flow) of each kitchen faucet. Please note that if a fixture in the above table hasalready been included for calculation (for example a sink) that the faucet connected to this sinkshould not be counted. This would result in double counting certain values. Please count one orthe other.

�Calculating maximum wastewater flow QS(A)

from kitchen faucets

Table 4 (Wastewater flow (QS(A) in liters / second) from kitchen faucets

QS-Calculation based on actual fixtures installed in kitchenTotal maximum output from all kitchen faucets and fixturesin liters per second QS = QS(K) + QS(A)

QS(K) = __________ l/s

Totalnumber

(n)

cooking kettle(outlet)

tiltable cookingkettle (outlet)

sinks withodor trap

sinks withoutodor trap

Dish-washingmachine

titablefryingpans

fryingpans

Highpressure

floorwasher

Peelingmachine

*

Vegeta-ble

washingmachineØ 45 Ø 50 Ø 75 Ø 110 Ø 40 Ø 50 Ø 40 Ø 50

1 0.45 0.9 0.45 1.35 0.36 0.68 1.13 1.8 1.2 0.45 0.05 0.9 0.68 0.92 0.62 1.24 0.62 1.86 0.5 0.93 1.55 2.48 2 0.62 0.06 1.24 0.93 1.243 0.75 1.5 0.75 2.25 0.6 1.13 1.88 3 2.4 0.75 0.07 1.5 1.13 1.54 0.84 1.68 0.84 2.52 0.67 1.26 2.1 3.36 3.83 0.95 0.09 1.68 1.26 1.685 1 2 1 3 0.8 1.5 2.5 4 3 1 0.1 2 1.5 26 1.2 2.4 1.2 3.6 0.96 1.8 3 4.8 3.6 1.2 0.12 2.4 1.8 2.47 1.4 2.8 1.4 4.2 1.12 2.1 3.5 5.6 4.2 1.4 0.14 2.8 2.1 2.88 1.6 3.2 1.6 4.8 1.28 2.4 4 6.4 4.8 1.6 0.16 3.2 2.4 3.29 1.8 3.6 1.8 5.4 1.44 2.7 4.5 7.2 5.4 1.8 0.18 3.6 2.7 3.6

10 2 4 2 6 1.6 3 5 8 6 2 0.2 4 3 4n > 10 n x 0.2 n x 0.4 n > 0.2 n x 0.6 n x 0.16 n x 0.3 n x 0.5 n x 0.8 n x 0.6 n x 0.2 n x 0.02 n x 0.4 n x 0.3 n x 0.4Total

QS(A) = __________ l/s

Total number of faucets

(n)

Outlet size (inches)

DN 15 DN 20 DN 25R 1/2 R 3/4 R 1

1 0.23 0.45 0.772 0.31 0.62 1.053 0.38 0.75 1.284 0.42 0.84 1.435 0.5 1 1.76 0.6 1.2 2.047 0.7 1.4 2.388 0.8 1.6 2.729 0.9 1.8 3.06

10 1 2 3.4n > 10 n x 0.1 n x 0.2 n x 0.34Total

QS(A) = __________ l/s


34


2.2.1. Calculation of density factor fd

*for substances such as castor oil, wool fat, resin / rosin oil, beef drippings.

For wastewater from kitchens, restaurants, hospitals, slaughter/meat proecessing plants as well as fish processing plants a density factor (fd)

value of 1 is generally applicable.

2.2.2. Wastewater temperature factor ft

2.2.3. Cleaner (detergent) solution factor fr

In special circumstances (Hospital for example) a cleaner solution factor of fr ≥ 1.5 could be required.

2.2. Calculation of influencial factorsThe following three factors (fd, ft, fr) are required to properly size a grease separator.

Density of oils and fats at 20°C Density factor fd

up to 0.94 g/cm3 1.0

over to 0.94 g/cm3 1.5*

fd = __________

Incoming wastewater temperature Temperature factor ft

up to 60°C 1.0

over to 60°C 1.3

ft = __________

fr = __________

2.3. Calculating the separator size (NS) (liters / second) according to DIN V 4040-2, date 02/1999

NS = QS x fd x ft x fr NS = ___ x ___ x ___ x ___ = ___

location, date

signature

Appropriate authority Applicant

location, date

signature

Are standard cleaners used in the kitchen ? Cleaner solution factor fr

No 1.0

Yes 1.3


35


3. Choosing the type of grease separator

3.1. Calculating the sludge trap volume

Restaurants, hotels:cafeterias, meat processing plants without slaughter, etc.

Slaughter houses:meat processing plants with slaughter

NS ___ x 100 liter = ___ liter NS ___ x 200 liter = ___ liter

3.2. Type of grease separator

Installation location:free standing in frost free area

Installation location:Underground installation in frost free areasOutdoor underground installation.

Delivery to installation site Smallest passage through which separator must pass: L x W = ___ mm x ___ mm

Groundwater susceptible area

Make and Type of free standing grease seperator:

Version „G“ Standard separator(Manual disposal and cleaning through opened covers)

Version „D“ Standard separator*(Manual disposal through permanently installed disposal pipe,cleaning through opened covers)

Version „D+S“ Comfort separator*(Automated cleaning and manual disposal through permanently

installed disposal pipe)

Version „E+S“ M Comfort separator*(Control unit controlled disposal and cleaning through permanently installed disposal pipe)

Version „E+S“ PV Comfort separator*(Remote controlled disposal and cleaning through

permanently installed disposal pipe)

Version „SE“ for self disposal*(Self disposal of sludge and grease into separate 60 liter storage tanks)

Make and Type of underground grease separator:

Version „G“ Standard underground separator(Manual disposal and cleaning through opened covers, outdoors)

Version „D“ Standard underground separator(Manual disposal through permanently installed undergrounddisposal pipe, cleaning through opened covers, outdoors)

Made-to-order versions on request

Installation depth D:

The local frost free depth must be considered.T is measured from ground level to the bottom of the inletof the grease separator.

D = __________ mm

* Desired position of accessories (in direction of flow): Manhole covers:Class B (12.5 ton) passenger carClass D (40 ton) tractor trailer

Inspection windowleftright

Disposal hook-upleftright

Refill pumpsleftright

Accessories

Inspection window on left side (in direction of flow) Sampling chamber

Inspection window on right side (in direction of flow) Pump in collection chamber

Refill equipment on left side (in direction of flow)

Refill equipment on right side (in direction of flow)

Sampling chamber with lateral outlet

Sampling chamber with vertical outlet

Pump/ lifting station

3.3. Chosen grease separator

Grease separator / Accessories Article Number

Coalescence separator with DIBt approval

Oil-/Fuel separator with DIBt approvalKESSEL AG

Bahnhofstrasse 31 · 85101 Lenting · Germany www.kessel.com

Rights reserved for technical changes

010-382 KA/CK 02/16

You can find your local contacton the KESSEL website: www.kessel.com/contact

Documents

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