14

GQP Inspection Services Brochure

Embed Size (px)

Citation preview

Page 1: GQP Inspection Services Brochure
Page 2: GQP Inspection Services Brochure

VISION & MISSION Our goal is to provide specialized quality assurance and industrial services, and to be a leader in the transfer of knowledge and technology globally. VISION : Leading the development of regional industries through quality assurance, utilization of technology and transferring knowledge. MISSION : To contribute to the development of Oil and Gas sector and related industries through quality assurance, utilization of technology and transferring knowledge BACKGROUND The Global Quality Precision (GQP) was established in the Egypt to serve globally and to provide asset integrity and inspection support services to clients. Global Quality Precision (GQP) has grown to become a knowledge transfer agent and is continually expanding its activities by improving and investing in knowledge and skill. Global Quality Precision (GQP) 's range of products and services was selected to provide excellent and consistent customer services. We offer a complete package of Professional Inspection (API – Civil – Mechanical – Electrical – E&I – Coating/ Painting and Cathodic Protection) , Advanced and Conventional NDT using the most recent and updated instruments and technologies. All Equipment are Customer standards compatible. Our commitment is to protect client investments, and to confirm that the contractors and suppliers meet their expectations with minimum risk.

APPROACH

Competency: All our employees are updated on quality issues through courses, seminars and in house training on regular basis.

Accountability: Global Quality Precision (GQP)’s management are committed to ensure the company objectives are met and providing our

clients with best quality and satisfaction of

achieving and exceeding their requirements.

Technology: Global Quality Precision (GQP) aim is to be a leader of the industry in terms of technology. We deploy the latest technologies & on continues bases we keep our self-updated on New technologies are met and providing our clients with best quality and satisfaction of achieving and exceeding their requirements.

Page 3: GQP Inspection Services Brochure

Major Clint List We believe in establishing long-term, strategic relationships with our customers as opposed to short-term, opportunity-based engagements. Global Quality Precision (GQP) greatly values the relationships with our customers and we are delighted to meet their technical needs. Presented below is a brief list of some of our leading customers:

Page 4: GQP Inspection Services Brochure

OUR SERVICES: Inspection & Quality Assurance Services Third Party Inspection (Mechanical–Welding–Plant/API–Civil–E&I–Coating/Painting/Insulation–Electrical, Safety, Lifting, HVAC) Vendor Inspection. NDT Consultancy level III–Procedures Review –Technical Consultation–Training (ASNT – PCN)

Plant Services Risk Based Inspection Studies. Lifting Equipment Inspection according to LEEA requirements. Shutdowns Skilled manpower Supply.

Non Destructive Testing Services • X-Ray & Gamma Radiography • Ultrasonic Testing • Magnetic particle Testing • Liquid Penetrant Testing • Hardness Testing • Positive Material Identification (PMI)

Advanced Non Destructive Testing Services • Weld Inspection • Phased Array Ultrasonic Testing (PAUT) • Time Of Flight Diffraction Testing (ToFD) • Remote Visual Inspection (RVI) • LRUT (Long Range Ultrasonic Testing) • Corrosion Mapping (UT C-Scan & B-Scan) • Remote UT Inspection (Crawler System) • Tube Inspection • Eddy Current Tube Testing (ECT) • Internal Rotary Inspection System (IRIS) • MFL for Tank Floor Inspection and Mapping Materials Supplier • Welding Machines and consumables. • NDT & PWHT Equipment Supply • Safety / PPE tools Heat Treatment Service • Post Weld Heat Treatment Services Calibration Service • Mechanical (Dimension-Pressure-Thermal-Torque) – Electrical – NDT Instruments

Page 5: GQP Inspection Services Brochure

TPI INSPECTION & QUALITY ASSURANCE SERVICES Inspection & Quality Assurance Services

Third Party Inspection (Mechanical–Welding–Plant/API–Civil–E&I–Coating/Painting/Insulation–Electrical, Safety, Lifting)

- We provide TPI inspection services by highly qualified and certified inspectors in Welding, Plant API Inspectors, Painting, Mechanical, Civil, Instrumentation, HVAC, Safety and Lifting.

- We are committed to introduce highly experienced and qualified inspectors locally and globally with our vast networks.

- Welders Qualification. - WPS – PQR Design – Testing and Approval

Vendor Inspection We are Providing vendor shop inspection in Mechanical, Electrical, Civil and Material Receiving globally with our vast networks.

NDT Consultancy Our qualified NDT Level-III Personnel provides the following consultant services: 1. Diagnosis the inspection problem and develop the NDT technique. 2. Guide in selection of NDT techniques for a specific application. 3. NDT Procedure assessment. 4. Third party evaluation. 5. NDT Training. PLANT INSPECTION SERVICES AND RBI STUDIES

Page 6: GQP Inspection Services Brochure

CONVENTIONAL NON DESTRUCTIVE TESTING SERVICES

X-Ray & Gamma Radiography Radiography involves the use of penetrating Gamma or X-ray to examine parts for internal imperfections. An X-ray generator or a radioactive isotope is used as the source of radiation. Radiation is directed through a test area and onto a film, through which an imperfection is indicated by a change in density on the film. This results in the clear detection of imperfections as they are more visible as compared to the results of Ultrasonic Flaw Detection. Technique capability: * All type of materials can be inspected * Produces the permanent evidence (radiography film).

Length of the defect can be sized. Type of defects for more root cause analysis and investigation.

Ultrasonic Testing The thickness measurement & internal flaws of a material can be examined by using Ultrasonic Testing. It first transmits sound waves at a high frequency into a material. The sound introduced into the test object then returns to a receiver when it reflects off an internal imperfection or from the back wall surface. The imperfection or thickness is determined by the echo that is returned. Technique capability: *All type of materials can be inspected. Inspection can be executed from one side access only. * Length & Depth of the defect can be sized. Magnetic Particle Testing

Magnetic Particle Inspection is used to examine surface and near surface defects by using magnetic field and small ferrous particles (iron filings) to detect flaws in test object. By inducing a magnetic field in a Ferro-magnetic material and then dusting the surface with iron fillings, any surface/near surface flaws will be visibly shown by an accumulation of iron filings. Technique capability: * Only ferromagnetic materials can be inspected. Detects Surface & Near Surface defects.

Page 7: GQP Inspection Services Brochure

Liquid Penetrant Testing Liquid penetrant testing is used to check for surface defects of a component .Test object are coated with dye, then the excess dye is removed after penetration time and a developer is applied onto it. The developer acts as a blotter. Any imperfections/cracks is seen visibly by the “Bleedout”. Technique capability: *All types of Non Porous materials can be inspected. *Detects open surface defects.

Positive Material Identification (P.M.I) Our PMI XRF alloy analyzers are portable hand-held devices that perform a non-destructive test on the material at any time in merely seconds. XRF works by exposing the material to a flux of x-rays. The atoms then absorb the energy and become temporarily excited and they fluoresce, or emit x-rays. The x-rays emitted by the sample’s atoms possess clearly defined energies that are unique to the elements present in the sample. By measuring the intensity and energy, the XRF instrument can provide qualitative and quantitative analysis. In short, it can identify the elements, measure the concentration of each and display them on the unit. Technique capability: *Identifies the material chemical composition in few seconds. *Capable of inspecting fixed structures. *Inspection can be performed in a limited access area. Hardness Test Hardness tests are used in mechanical engineering to determine the hardness of a material to deformation. Several such tests exist, wherein the examined material is indented until an impression is formed; these tests can be performed on a macroscopic or microscopic scale. When testing metals, indentation hardness correlates linearly with tensile strength. This relation permits economically important nondestructive testing of bulk metal deliveries with lightweight, even portable equipment, such as hand-held Rockwell hardness testers.

Page 8: GQP Inspection Services Brochure

ADVANCED NON DESTRUCTIVETESTING SERVICES

Phased Array Ultrasonic Testing (PAUT) Phased array ultrasonic testing uses multiple elements to steer, focus and scan beams with a single transducer assembly. Beam steering, commonly referred to sectorial scanning, can be used for mapping components at appropriate angles. This can greatly simplify the inspection of components with complex geometry. The ability to test welds with multiple angles from a single probe greatly increases the probability of detection of anomalies. Technique capability: * Ferrous & nonferrous materials can be inspected. Inspection in limited access area, where there is limited access for raster scanning. * Inspection speed In a linear scanning whole weld area will be inspected, which tremendously reduces the inspection time. * High probability of defect detection. Time of flight Diffraction Ultrasonic Testing (TOFD) TOFD technique is a real time imaging system that produces a cross sectional view (D-Scan) of the material tested. Two compression wave angled probes were placed in a pitch and catch configuration with a fixed Probe Center Separation (PCS), with one probe as the transmitter and the other as receiver. Defects are detected by the diffracted ultrasound wave occurring at the edges of defects. Technique capability: * Ferrous & nonferrous materials can be inspected. * Precise defect sizing. * High probability of defect detection. * High speed welds inspection. * High speed cladding surface corrosion screening.

Page 9: GQP Inspection Services Brochure

Corrosion Mapping (UT C-Scan & B-scan) Corrosion Mapping Provides precise thickness measurement and a virtual picture of the damage. It produces repeatable images displaying in top views (C-Scan) and sectional views (B-scan). Technique capability: * Ferrous & nonferrous materials can be inspected Accuracy of measurement is ± 0.2mm. * Scan speed of 100 mm X 50 mm per Second. Alternative Current Field Measurement (ACFM) ACFM is an electromagnetic testing capable of detecting and sizing surface breaking cracks in metals. The basis of the technique is that an alternating locally uniform current is induced to flow in the component being tested. Defect detection and sizing is based on the disturbance of uniform current due to the surface breaking cracks. Technique capability: * Length & depth of the defect can be measured accurately paint and other protective coatings several millimeters can be left on. * The primary advantage is that little or no surface preparation is required. * All data can be stored for audit Remote Visual Inspection (RVI) RVI tool(camera) was send through the small opening of the remote places and the internal images were sending back to the inspector’s observation screen, were the inspector can inspect & record the images. Test report is given with cd of recoded inspection video. Technique capability: * Our RVI tool is designed in a way that can be rotated at 900. * Minimum accessible opening for RVI tool is 10mm.

Page 10: GQP Inspection Services Brochure

Tube Inspection Eddy Current Tube Testing (E.C.T) Eddy current tube testing is a high speed & versatile method for the inspection of nonferrous tubing. The test is performed with a bobbin coil that produces an electromagnetic field in the tube. When the probe is pulled across a discontinuity, the electromagnetic field is distorted. This distortion in magnetic field changes the coil impedance that is related to the discontinuity. Technique capability: * Only nonferrous tubes can be inspected. * Detects discontinuities such as corrosion, erosion, wear, pitting, baffles cuts & cracks. * Inspection speed 2m/s. * Productivity 800 tubes per shift (based on site condition may differ)

Internal Rotary Inspection System (IRIS) IRIS is the most instructive tube inspection method. This advanced inspection uses ultrasonic technology to measure wall thinning and pitting due to corrosion and erosion in the tubes. Technique capability: * Both ferrous & nonferrous materials can be inspected. Detects general wall thinning such as corrosion & erosion and localized defects such as pitting, wear scars. Measures the absolute wall thickness of the tube. Inspection speed 2inch/s. * Productivity 80 tubes per shift (based on site condition may differ)

Page 11: GQP Inspection Services Brochure

LIFTING INSPECTION

- We are committed to introduce high skilled and experienced lifting inspectors approved by LEEA.

PWHT (POST WELD HEAT TREATMENT) SERVICES This is an operation or combination of operation which metals are heated and cooled to enhance and strengthen the physical properties of the material. There are 4 basic types of Heat Treatment method which are Annealing, Normalizing, Hardening and Tampering. With our Hi-tech equipment, we are able to assist you in enhancing the strength of your metals. We have a high skilled team with international experience in Power Plants material (P91 – P92 and Special Materials) and Well experience with GCC Oil and Gas projects.

Page 12: GQP Inspection Services Brochure

MATERIAL SUPPLY

Welding Machine & Consumables Supplier - We are able to introduce procurement and logistics

services specially in welding machines and welding consumables.

- All our equipment and materials are well known brand names as ESAB, Miller or any other client requirements. *SMAW Machines and Electrodes *FCAW Machines, Consumables and Sheilded Gases *SAW Machines, Consumables *GTAW Machines, Consumables and Sheilded Gases *Stud Welding Machines and Consumables

PWHT (Post Weld Heat Treatment) Machines & Consumables Supplier

- We are able to introduce procurement and logistics services in PWHT machines and consumables.

- All our equipment and materials are well known brand names as Sicort, Globe Heat or any other client requirements. *PWHT Machines and Recording Units and Recording Charts *Cermic Pads with all sizes (CP6 – CP8 – CP10 , ……) *Mineral Wool all sizes and specifications. *Connecting cables and other consumables. *Prehaeting Consumable.

Page 13: GQP Inspection Services Brochure

Safety and PPE Supplier - We are able to introduce procurement and logistics services in

Safety tools and PPE. - All our tools and materials are well known brand names as

approved. *Safety Signboards. *PPE (Helmts, Googles, Fire Proof Coveralls, Saftey Shoses,…..) *Special PPE and tools for welders and Radiation.

Consultation for WPS & PQR / WELDER QUALIFICATIONS

- With high experinced Welding Engineers, we are designing &

qualifying WPS and PQR accoording to project reuiremtns. - Welder Training and Certification Program.

Page 14: GQP Inspection Services Brochure